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OperatiOn and parts Manual MOdel gaC-6HZr pOrtable generatOr (HOnda gX340 gasOline engine) Revision #1 (03/31/10) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
, 2006 Order via internet (dealers Only) Best deal! If you have an MQ Account, to obtain a Username Order parts on-line using Multiquip’s SmartEquip website! and Password, E-mail us at: parts@multiquip. com. I View Parts Diagrams I Order Parts To obtain an MQ Account, contact your District Sales Manager for more information.
safety infOrMatiOn Do not operate or service the equipment before reading the Potential hazards associated with the operation of this entire manual. Safety precautions should be followed at all equipment will be referenced with hazard symbols which times when operating this equipment. Failure to read and may appear throughout this manual in conjunction with understand the safety messages and operating instructions safety messages.
NeveR use accessories or attachments that are not recommended by Multiquip for this equipment. Damage CauTiON to the equipment and/or injury to user may result. NeveR operate this equipment without proper protective alWaYs know the location of the nearest clothing, shatterproof glasses, respiratory protection, fi re extinguisher.
safety infOrMatiOn eNgiNe saFeTY to prevent accidental discharge of sparks or fl ames from the engine exhaust. Spark arresters are qualifi ed daNgeR and rated by the United States Forest Service for this purpose. In order to comply with local laws regarding ...
safety infOrMatiOn NeveR use fuel as a cleaning agent. Make sure power cables are securely connected to the generator’s output receptacles. Incorrect connections dO NOT smoke around or near the may cause electrical shock and damage to the equipment.
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safety infOrMatiOn eNviRONmeNTal saFeTY If the battery liquid (dilute sulfuric acid) comes into contact with clothing or skin, rinse skin or clothing NOTICE immediately with plenty of water. Dispose of hazardous waste properly. If the battery liquid (dilute sulfuric acid) comes into Examples of potentially hazardous waste contact with eyes, rinse eyes immediately with plenty are used motor oil, fuel and fuel fi lters.
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nOtes gaC6HZR 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 9...
Weight (With Fuel 227 lbs. (103 kg.) NOTICE In keeping with Multiquip's policy of constantly improving its products, the specifications quoted herein are subject to change without prior notice. page 10 — gaC6HZR 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10)
speCifiCatiOns (engine) Table 2. specifications (engine) HONda gX340K1/u1edN2 model HONda gX340u1edN2 Air-cooled 4 stroke, Single Cylinder, OHV, Type Horizontal Shaft Gasoline Engine 2.90 in. X 2.30 in. Bore X Stroke (73 mm x 58 mm.) Displacement 23.70 cu-in (389 cm engine Max Output 11.0 H.P./3600 R.P.M.
6000 GAC-6HZR POWERED by Honda Engines 18.9 IN 211052 AC CIRCUIT BREAKER (480 MM.) (for main) INTERRUPTEUR DE GFCI CIRCUIT COURANT PRINCIPAL BREAKER INTERRUPTEUR DE COURANT AC VOLTMETER VOLTOMETRE CA MARCHE MARCHE ARRET ARRET IDLE OPERATION CONTROL SWITCH CONTROL...
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At the generator, connect the terminal of the ground cable between the lock washer and the nut (Figure 2) and tighten the nut fully. Connect the other end of the ground cable to a suitable earth ground (ground rod). 6000 GAC-6HZR POWERED by Honda Engines 211052 AC CIRCUIT...
installatiOn OuTdOOR iNsTallaTiON geNeRaTOR gROuNdiNg If possible install the generator in a area that is free of To guard against electrical shock and possible damage to the equipment, it is important to provide a good eaRTH debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot ground.
Before connecting this generator to any building’s electrical system, a licensed electrician must install an The Multiquip GAC6HZR generator is designed as a isolation (transfer) switch. portable dual purpose power source for 60 Hz (single phase) lighting facilities, power tools, submersible pumps Serious injury or death may result without this transfer and other industrial and construction machinery.
120V, 30 amps, 60 Hz. or power tools turn the generator OFF and consult your 9. gFCi duplex Receptacle – NEMA 5-15R, GFCI authorized Multiquip service dealer. receptacle will provide 120V, 15 amps. 3. gFCi Breaker – This single pole circuit breaker (120V, 15 amps) protects the GFCI receptacle.
COMpOnents (generatOr) Figure 4. Generator Components (continued) 10. spark plug – Provides spark to the ignition system. 16. engine Oil Filler Cap – Remove this cap/dipstick Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) when the adding of engine oil is required. See Table 4 Clean spark plug once a week.
inspeCtiOn/setup geNeRal iNspeCTiON pRiOR TO OpeRaTiON NOTICE ground power Tools Double-insulated power tools and small appliances have specially insulated housings that eliminate the When using power tools or electrical equipment requireing need for a ground pin. These types of double-insulated AC power from the generator, make sure power tool cord power cords are designed so that no part of the device has a ground pin or is double insulated as shown in Figure 5.
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inspeCtiOn/setup Before starting 1. Read safety instructions at the beginning of manual. 2. Clean the generator, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner. 3. Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required.
OperatiOn This section is intended to assist the operator with the initial 2. Place the choke lever (Figure 12) in the ClOsed start-up of the portable generator. It is extremely important position if starting a cold engine. that this section be read carefully before attempting to use the generator in the field.
OperatiOn 6. If the engine has started, slowly return the choke lever 9. Place main circuit breaker (Figure 19) in the ON (Figure 12) to the OpeN position. If the engine has not position. started repeat steps 1 through 5. 7.
OperatiOn/sHutdOwn 12. Read voltmeter on front panel of generator (Figure 20) 2. Place GFCI circuit breaker (Figure 22) in the OFF and verify that 240 VAC is displayed. Using an external positing. voltmeter as shown in Figure 20, verify that 240 VAC is present at the 240V twist-lock receptacle.
preparatiOn fOr lOng terM stOrage generator storage For storage of the generating set for over 30 days, the following is required: Drain the fuel tank completely, or add STA-BIL to the fuel. Run the engine until the gasoline in the carburetor is completely consumed.
MaintenanCe Use Table 5 as a general maintenance guideline when servicing your engine. For more detail engine maintenance information, refer to the engine owner's manual supplied with your engine. Table 5. engine maintenance schedule FiRsT eveRY 3 eveRY 6 eveRY eveRY desCRipTiON OpeRaTiON...
MaintenanCe maintenance 4. Install drain bolt with sealing washer and tighten securely. Perform the scheduled maintenance procedures as defined by Table 5 and below: daily Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessary.
generatOr wiring digraM sYmBOl paRT Name Armature Winding Fg-PN Field Winding EXW1~2 Excitation Winding AC Voltmeter (120/240) Wiring Color Code Re1~2 Rectifier symbol Color symbol Color CON1 Receptacle L5-30R BLACK CON2 Receptacle L6-20R BLUE WHITE CON3 Receptacle 5-15R BROWN YELLOW UPM-2 20A GREEN LIGHT BLUE...
trOublesHOOting (engine) Table 6. engine Troubleshooting symptom possible Cause solution Spark plug bridging? Check gap, insulation or replace spark plug. Carbon deposit on spark plug? Clean or replace spark plug. Difficult to start. Fuel is available but no SPARK Short circuit due to deficient spark plug Check spark plug insulation.
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trOublesHOOting (engine) Table 6. engine Troubleshooting (Continued) symptom possible Cause solution Flush fuel system and replace with correct Water in fuel system? Weak in power. type of fuel. Compression is proper Dirty spark plug? Clean or replace spark plug but misfires. Ignition coil defective? Replace ignition coil.
trOublesHOOting (generatOr) Table 7. generator Troubleshooting symptom possible problem solution Low voltage Engine speed too low? Raise engine speed to rated RPM. AC voltmeter not working? Replace Ac voltmeter. Control box internal wiring Check control box wiring. malfunction? Check red and green ignition wires. Defective ignition coil? Low voltage.
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A blank entry generally indicates that the item is not sold assembly/kit that can be purchased, or is not available separately or is not sold by Multiquip. Other entries will for sale through Multiquip. be clarifi ed in the “Remarks” Column.
gaC6HZr— naMeplate and deCals assy. S/N 5561058 AND BELOW CAUTION Do not use in rain or snow. ATTENTION Ne pas utiliser en cas de 6000 pluie ou neige. A3520000A Insulation System --- B Maximum ambient Temperature --- 40°C (104°F) FUEL COCK Systéme d’insulation --- B ROBINET’...
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gaC6HZr— naMeplate and deCals assy. paRT NO. paRT Name QTY. RemaRKs A3552000004A DECAL; CAUTION, RAIN SNOW .......1....A35200000A A6552000404A DECAL; CAUTION, HOT PARTS .......1....A65300040A A6532100904A DECAL; WARNING, EXHAUST GASES ....1....A63210090A A6532101004A DECAL; DANGER, ELECTROCUTION .....1....A63210100A A5552000804 DECAL; OPERATING INSTR. (FRENCH) ..1....A552200080 A5552000704A DECAL;...
HOnda gX340K1/u1edn2 — air Cleaner assy. page 44 — gaC6HZR 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10)
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HOnda gX340K1/u1edn2 — air Cleaner assy. paRT NO. paRT Name QTY. RemaRKs 15721ZB4000 TUBE BREATHER 17211899000 ELEMENT, AIR CLEANER 3♦ 17212ZB4003 SEPARATOR, AIR CLEANER 3◊ 17212ZB4003 SEPARATOR, AIR CLEANER ......1....S/N 1157236 AND BELOW 3◊ 17212Z5R000 SEPARATOR, AIR CLEANER ......1....S/N 1157237 AND ABOVE 4♦...
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