MULTIQUIP GA-2.9R Operation And Parts Manual
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MULTIQUIP GA-2.9R Operation And Parts Manual

MULTIQUIP GA-2.9R Operation And Parts Manual

Portable ac generator (gasoline engine)
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OPERATION AND PARTS MANUAL
MODEL GA-2.9R
PORTABLE AC GENERATOR
(GASOLINE ENGINE)
Revision #0 (10/28/04)
THIS MANUAL MUST ACCOMPANY
THE EQUIPMENT AT ALL TIMES.

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  • Page 1 OPERATION AND PARTS MANUAL MODEL GA-2.9R PORTABLE AC GENERATOR (GASOLINE ENGINE) Revision #0 (10/28/04) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
  • Page 2 PAGE 2 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)

  • Page 3: Here's How To Get Help

    © COPYRIGHT 2004, MULTIQUIP INC. Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of thier respective owners and used with permission.

  • Page 4: Table Of Contents

    Drawings without notice Nameplate and Decals........34-35 Generator Assembly .......... 36-37 Control Box Assembly ........38-39 Pipe Frame Assembly ........40-41 PAGE 4 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)

  • Page 5: Mq Ga-2.9R - Ac

    POST OFFICE BOX 6254 CARSON, CALIFORNIA 90749 310-537-3700 • 800-421-1244 Toll-free nationwide — 800-427-1244 FAX: 310-537-3927 Toll-free FAX — 800-6-PARTS-7 E-MAIL: mq@multiquip.com (800/672-7877) INTERNET: www.multiquip.com MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 5...

  • Page 6: Dimensions

    MQ GA-2.9R— DIMENSIONS Figure 1. Dimensions PAGE 6 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)

  • Page 7: Specifications

    Generally, the engine output power will decrease 3 1/2% for each 1000 feet of altitude above sea level, and 1% for each 10 ° ° ° ° ° fahrenheit above the standard temperature of 60 MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 7...

  • Page 8: Safety Alert Message Symbols

    You CAN be INJURED if you DO NOT follow WARNING WARNING WARNING WARNING WARNING Respiratory Hazards these directions. ALWAYS wear approved respiratory protection when required. PAGE 8 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
  • Page 9 CAUTION CAUTION CAUTION CAUTION CAUTION Eye and Hearing Hazards ALWAYS wear approved eye and hearing protection. MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 9...

  • Page 10: Rules For Safe Operation

    ■ NEVER use accessories or attachments, which are not warranties. recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result. PAGE 10 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)

  • Page 11: Maintenance Safety

    ■ ALWAYS make sure generator is properly grounded to a suitable earth ground (GROUND ROD). See installation in this manual. ■ NEVER use gas piping as an electrical ground. MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 11...
  • Page 12 Failure to do so could result in electrical shock or burn causing serious injury or even death! PAGE 12 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)

  • Page 13: Operation And Safety Decals

    Machine Safety Decals The MQ GA-2.9R portable generator is equipped with a number of safety decals (Figure 2). These decals are provided for operator safety and maintenance information. The illustration below shows these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.

  • Page 14: General Information

    In keeping with Multiquip's policy of constantly improving its products, the specifications NOTE quoted herein are subject to change without prior notice. PAGE 14 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)

  • Page 15: Load Application

    (load) is held to a minimum . Use the cable selection chart (Table 3 ) as a guide for selecting proper cable size. MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 15...

  • Page 16: Controls And Indicators

    MQ GA-2.9R — CONTROLS AND INDICATORS Figure 2. Generator Controls and Components PAGE 16 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
  • Page 17 Add engine oil through this filler port. See Table 4 for recommended type engine oil. MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 17...

  • Page 18: Generator Refueling

    REMOVE generator from truck bed and place on ground (Figure 4) to refuel. This possibility exist of fire or explosion due to static electricity. Figure 4. Generator Refueling PAGE 18 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)

  • Page 19: Installation

    3. NEC article 250-52(c) specifies that the earth ground rod should be buried a minimum of 8 ft. into the ground. MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 19...
  • Page 20 At the generator, connect the terminal of the ground cable between the lock washer and the nut (Figure 5) and tighten the nut fully. Connect the other end of the ground cable to a suitable earth ground (ground rod). Figure 5. Generator Grounding PAGE 20 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)

  • Page 21: Pre-Inspection

    . t f . t f . t f . t f . t f . t f . t f t l o MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 21...

  • Page 22: Pre-Inspection (Engine)

    4. If the oil level is low (Figure 8), fill to the edge of the oil filler hole with the recommended oil type (Table 4). Maximum oil capacity is .63 quarts (0.6 liters) PAGE 22 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)

  • Page 23: Initial Start-Up (Engine)

    Figure 11. Engine Fuel Valve Lever (ON Position) 2. Place the choke lever (Figure 12) in the " CLOSED " position if starting a cold engine. Figure 12. Choke Lever MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 23...

  • Page 24: Initial Start-Up (Engine/Operation)

    1. Connect the load to the output receptacles. 2. Place the main circuit breaker (Figure 17) in the ON position. Figure 17. Main Circuit Breaker (ON) PAGE 24 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)

  • Page 25: Preparation For Long Term Storage

    ■ Clean all external parts of the generating set with a cloth. ■ Cover the generating set and store in a clean, dry place. MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 25...
  • Page 26 ) 3 ( a i c i t a r e t t n i r e t . s l PAGE 26 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)

  • Page 27: Maintenance

    DO NOT overfill. 4. Install drain bolt with sealing washer and tighten se- curely. Figure 22. Engine Air Cleaner Figure 21. Engine Oil (Draining) MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 27...

  • Page 28: Wiring Diagram

    MQ GA-2.9R — WIRING DIAGRAM Figure 23. Generator/Engine Wiring Diagram PAGE 28 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)

  • Page 29: Troubleshooting (Engine)

    . r e u f l o i t t e r . r o r o t o l f . t a MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 29...

  • Page 30: Troubleshooting (Engine)

    B " " K v i t r o t . l a t e r . r o e " c i r PAGE 30 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)

  • Page 31: Troubleshooting (Generator)

    . d i V " . " T o r t i v e u f l o i t l o r c i v MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 31...

  • Page 32: Explanation Of Codes In Remarks Column

    <, belong to the same assembly or kit. If more than one of the same NOTE reference number is listed, the last one listed indicates newest (or latest) part available. PAGE 32 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)

  • Page 33: Suggested Spare Parts

    1 .... 5825011118 ..ROPE, RECOIL STARTER Part numbers on this Suggested Spare Parts NOTE List may supercede/ replace the P/N shown in the text pages of this book. MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 33...

  • Page 34: Nameplate And Decals

    MQ GA-2.9R — NAME PLATE AND DECALS NAMEPLATE AND DECALS. PAGE 34 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)

  • Page 35: Nameplate And Decals

    DECAL; CAUTION OPER. AT 3600 RPM ONLY ..1....S-4461 0820610404 DECAL; WARNING ............ 1....S-3627 35137 DECAL; CAUTION A2561000103 DECAL; MQ MULTIQUIP 2900 MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 35...

  • Page 36: Generator Assembly

    MQ GA-2.9R — GENERATOR ASSY. GENERATOR ASSY. PAGE 36 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
  • Page 37 HEX. HEAD BOLT ......4 ..... S/N 5497956 AND BELOW 0013608020 HEX. HEAD BOLT ......4 ..... S/N 5497957 AND ABOVE 0040008000 SPRING WASHER MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 37...

  • Page 38: Control Box Assembly

    MQ GA-2.9R — CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 38 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
  • Page 39 RECEPTACLE ........... 1 ....L5-20R:125V, 20A 0021004010 MACHINE SCREW 0207004000 HEX NUT 0021004015 MACHINE SCREW 0207004000 HEX NUT 0017106016 HEX. HEAD BOLT 0017105010 HEX. HEAD BOLT MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 39...

  • Page 40: Pipe Frame Assembly

    MQ GA-2.9R — PIPE FRAME ASSY. PIPE FRAME ASSY. PAGE 40 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
  • Page 41 RUBBER CUSHION 7855525604 COLLAR 0016908030 HEX. HEAD BOLT 0016908020 HEX. HEAD BOLT A2331400004 BRACKET 0013606016 HEX. HEAD BOLT 0040106000 SPRING WASHER 0019206016 HEX. HEAD BOLT MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 41...

  • Page 42: Crankcase Assembly

    ROBIN EX170D20210 — CRANKCASE ASSY. CRANKCASE ASSY.. PAGE 42 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
  • Page 43 FLANGE BOLT 0010408350 FLANGE BOLT 2771550101 ROCKER COVER CP 2771600103 GASKET, ROCKER COVER 2771501103 PIPE KNOCK 0110060020 FLANGE BOLT 0851080000 RUBBER PIPE 2779900107 GASKET SET MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 43...

  • Page 44: Crankshaft, Piston Assembly

    ROBIN EX170D20210 — CRANKSHAFT AND PISTON ASSY. CRANKSHAFT AND PISTON ASSY. PAGE 44 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
  • Page 45 PISTON, OVERSIZE 0.50 MM 2772351107 PISTON RING SET 2772351217 PISTON RING SET, OVERSIZE 0.25 MM 2772351317 PISTON RING SET, OVERSIZE 0.50 MM 0565160010 CLIP MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 45...

  • Page 46: Governor Assembly

    ROBIN EX170D20210 — GOVERNOR ASSY. GOVERNOR ASSY. PAGE 46 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
  • Page 47 SCREW 0023506000 SELF LOCK NUT 674510103 RETURN SPRING 0110060020 FLANGE BOLT 2774370101 LINK ROD 2774600210 SPEED CONTROL ASSY....1 ..INCLUDES ITEMS W/ MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 47...

  • Page 48: Intake And Exhaust Assembly

    ROBIN EX170D20210 — INTAKE AND EXHAUST ASSY. INTAKE AND EXHAUST ASSY. PAGE 48 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
  • Page 49 GASKET, MUFFLER 9802008280 FLANGE NUT 0152060090 TAPPING BOLT 0110060010 FLANGE BOLT 0110080150 FLANGE BOLT 2773700103 DEFLECTOR 0150040060 TAPPING SCREW 2773290113 INSULATOR 2773590113 GASKET, INSULATOR MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 49...

  • Page 50: Air Cleaner Assembly

    ROBIN EX170D20210 — AIR CLEANER ASSY. AIR CLEANER ASSY. PAGE 50 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
  • Page 51 2773262010 AIR CLEANER ASSY. (LOW PROFILE) INCLUDES ITEMS W/ 510-200 2773261318 BACK PLATE 510-220 2773260408 GASKET 510-250 2773261228 COVER 2773261407 ELEMENT ASSY., LOW PROFILE MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 51...

  • Page 52: Cooling Starting Assembly

    ROBIN EX170D20210 — COOLING STARTING ASSY. COOLING STARTING ASSY. PAGE 52 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
  • Page 53 STARTER KNOB 210-5 2705012508 RATCHET 210-6 2275013108 FRICTION SPRING 210-11 2695014518 STARTER PULLEY 210-35 2705026108 RATCHET GUIDE 210-49 2275015208 SET SCREW 0110060010 FLANGE BOLT MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 53...

  • Page 54: Carburetor Assembly

    ROBIN EX170D20210 —CARBURETOR ASSY. CARBURETOR ASSY. PAGE 54 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
  • Page 55 210-24 2266270118 CLIP 210-28 2776236008 BOLT 210-32 2466239008 SEAL 210-44 2486241008 AIR JET 210-45 1066241008 AIR JET, PILOT 210-62 2366268008 SEAL 210-104 2366254108 PACKING MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 55...

  • Page 56: Flywheel Assembly

    ROBIN EX170D20210 — FLYWHEEL ASSY. FLYWHEEL ASSY. PAGE 56 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
  • Page 57 BOLT & WASHER 27773101H1 WIRE 1 CP X660000361 SWITCH ASSY. 0150040090 TAPPING SCREW 0241070110 GROMMET 0650140150 SPARK PLUG .......... 1....NGK BR6HS 0655000270 SPARK PLUG CAP MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 57...

  • Page 58: Electric Device Assembly

    ROBIN EX170D20210 — ELECTRIC DEVICE ASSY. ELECTRIC DEVICE ASSY. PAGE 58 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
  • Page 59 QTY. REMARKS 2777630111 OIL SENSOR CP KU31104311 FLOAT, C/U CP3 0011406160 BOLT & WASHER ASSY. 0150040090 TAPPING SCREW 2147900601 CLAMP CP 0110060020 FLANGE BOLT MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 59...

  • Page 60: Terms And Conditions Of Sale - Parts

    Multiquip’s designated receiving point. at the time of any price change. PAGE 60 — MQ GA-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #0 (10/28/04)
  • Page 61 NOTE PAGE MQ GA-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #0 (10/28/04) — PAGE 61...
  • Page 62 WARRANTY DEPARTMENT 800-421-1244, EXT. 279 FAX: 310-537-1173 310-537-3700, EXT. 279 Manufactured for MULTIQUIP INC. DENYO MANUFACTURING CO., JAPAN Your Local Dealer is: MULTIQUIP INC..18910 WILMINGTON AVE. CARSON, CALIFORNIA 90746 800-421-1244 • 310-537-3700 FAX: 310-537-3927 E-mail:mq@multiquip.com Internet:multiquip.com...

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