MULTIQUIP GA-3.6RZ2 Parts And Operation Manual
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MULTIQUIP GA-3.6RZ2 Parts And Operation Manual

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PARTS AND OPERATION MANUAL
Model GA-3.6RZ2
A.C. GENERATOR
MULTIQUIP
Revision #2 (03/05/01)
MULTIQUIP INC. . . . .
18910 WILMINGTON AVE.
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244
FAX: 310-537-3927
E-mail:mq@multiquip.com
Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico
PARTS DEPARTMENT:
800-427-1244
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
800-478-1244
FAX: 310-631-5032
•
www:multiquip.com

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Summary of Contents for MULTIQUIP GA-3.6RZ2

  • Page 1 PARTS AND OPERATION MANUAL MULTIQUIP Model GA-3.6RZ2 A.C. GENERATOR Revision #2 (03/05/01) MULTIQUIP INC..PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE: 310-537-3700 800-421-1244 800-478-1244 FAX: 310-537-3927 FAX: 310-631-5032 •...
  • Page 2 PAGE 2 — GA-3.6RZ2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 3: Here's How To Get Help

    FAX: 800-672-7877 or 310-637-3284 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE 800-478-1244 or 310-537-3700 FAX: 310- 537-4259 WARRANTY DEPARTMENT 888-661-4279, or 310-661-4279 FAX: 310- 537-1173 MAIN 800-421-1244 or 310-537-3700 FAX: 310-537-3927 GA-3.6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 3...

  • Page 4: Table Of Contents

    Control Box Assembly ........28-29 Pipe Frame Assembly ........30-31 Name Plate And Decals ........32-33 NOTE Specification and part number are subject to change without notice PAGE 4 — GA-3.6RZ2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 5: Parts Ordering Procedures

    10+ line items. Toll-free FAX: 800/6-PARTS-7 • 800-672-7877 *DISCOUNTS ARE SUBJECT TO CHANGE* Fax order discount and UPS special programs revised June 1, 1995 GA-3.6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 5...

  • Page 6: Rules For Safe Operation

    I NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing generator. PAGE 6 — GA-3.6RZ2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 7: Operation And Safety Decals

    Machine Safety Decals The GA-3.6RZ2 portable generator is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below shows these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.

  • Page 8: Specifications

    Generally, the engine output power will decrease 3 1/2% for each 1000 feet of altitude above sea level, and 1% for each 10 ° fahrenheit above the standard temperature of 60 PAGE 8 — GA-3.6RZ2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 9: General Information

    Figure 1 (page 10) shows the basic controls and indicators l AC Voltmeter for the GA-3.6RZ2 generator. l Idle Control Switch l Full Power Switch l Ground Terminal GA-3.6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 9...

  • Page 10: Controls And Indicators

    GA-3.6RZ2 — CONTROLS AND INDICATORS Figure 1. Controls and Indicators PAGE 10 — GA-3.6RZ2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 11: Installation

    The engine exhaust contains always use rubber boots and gloves to noxious elements. insulate the body from a short circuit. GA-3.6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 11...

  • Page 12: Pre-Setup

    . t f . t f . t f . t f . t f . t f . t f . t f a t l PAGE 12 — GA-3.6RZ2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 13: Pre-Setup

    ° 4 ° 3 ° 0 ° 5 ° 3 ° 5 ° 5 ° 5 ° 5 ) ° GA-3.6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 13...

  • Page 14: Instrumentation

    OFF and consult your authorized Multiquip service dealer. Operation Switch This switch must be in the ON position (up) for normal Figure 3. 240 V Simplified Diagram (Switch Dn.) operation. PAGE 14 — GA-3.6RZ2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 15: Load Application

    Submersible pumps, table saws etc. Total the running wattage and multiply by 3. Example: A conveyor belt runs at 8 KW use a 24 KW generator. GA-3.6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 15...

  • Page 16: Operating Instructions

    DO NOT pull the starter rope all the way 3. Close the fuel cock. to the end. l DO NOT release the starter knob after pulling. Allow it to rewind as soon as PAGE 16 — GA-3.6RZ2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 17: Maintenance

    Wipe heavy duty paper element dry with toweling. Saturate element with kerosene; squeeze excess from foam element. Wipe excess from heavy duty paper element. Figure 4. Spark Plug Gap GA-3.6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 17...

  • Page 18: Preparation For Long Term Storage

    Clean all external parts of the generating set with a cloth. l Cover the generating set and store in a clean, dry place. PAGE 18 — GA-3.6RZ2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 19: Wiring Diagram

    GA-3.6RZ2 — WIRING DIAGRAM GENERATOR ENGINE GA-3.6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 19...

  • Page 20: Troubleshooting (Engine)

    . r e u f l o i t t e r . r o r o t o l f . t a PAGE 20 — GA-3.6RZ2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 21 . l a r o t s u j s u j t e r . r o e " c i r GA-3.6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 21...

  • Page 22: Troubleshooting (Generator)

    L " " E o r t l a r i r i o r t n i r c e f v i t PAGE 22 — GA-3.6RZ2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 23: Troubleshooting (Generator)

    . d i o r t e c i u f l o i t l o r c i v GA-3.6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 23...

  • Page 24: Explanation Of Codes In Remarks Column

    If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available. NOTE The contents of this catalog are subject to change without notice . PAGE 24 — GA-3.6RZ2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 25: Suggested Spare Parts

    1 .... 2547943011 ..IGNITION COIL NOTE Part numbers on this Suggested Spare Parts List may supercede/ replace the P/N shown in the text pages of this book. GA-3.6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 25...

  • Page 26: Generator Assembly

    GA-3.6RZ2 — GENERATOR ASSY. GENERATOR ASSY.
  • Page 27 GA-3.6RZ2 — GENERATOR ASSY. GENERATOR ASSY. PART NO PART NAME QTY. REMARKS 7911000403 ROTOR ASSY........1 ....INCLUDES ITEMS W/ 7661080003 FIELD COIL 0601823207 RECTIFIER ........2 ....D3SB60(S) 0601822636 SURGE ABSORBER ......2 ....TNR15G431K 0071706304 BEARING, 6304 ........ 1 ....2RUNYCM...
  • Page 28 GA-3.6RZ2 — CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 28 — GA-3.6RZ2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 29: Control Box Assembly

    IDLE CONTROL SWITCH ......1 .... ET115A12 0601815109 GROUND TERMINAL 0602123555 OIL ALARM LAMP ......... 1 .... 06-106PR 0017105016 HEX. HEAD BOLT 0017106016 HEX. HEAD BOLT GA-3.6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 29...
  • Page 30 GA-3.6RZ2 — PIPE FRAME ASSY. PIPE FRAME ASSY. PAGE 30 — GA-3.6RZ2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 31: Pipe Frame Assembly

    0810106004 CAP, FUEL TANK 0810107103 FUEL FILTER 0602125031 FUEL GAUGE 0017108020 HEX, HEAD BOLT 0642008900 FUEL COCK ..........1 ..... SEE PAGES 48 AND 49 GA-3.6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 31...

  • Page 32: Name Plate And Decals

    GA-3.6RZ2 — NAME PLATE AND DECALS NAME PLATE AND DECALS PAGE 32 — GA-3.6RZ2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 33: Name Plate And Decals

    PLATE, SERIAL NO........1 ..CONTACT MQ SERVICE DEPT. W/MODEL & S/N DCLGA36RZ2 KIT, DECAL ..........1 ..INCLUDES ITEMS W/ SEE DECAL ILLUSTRATIONS ON PAGE 7. GA-3.6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 33...

  • Page 34: Robin Eh-25 Engine

    ROBIN EH-25 ENGINE — CRANKCASE ASSY. ROBIN GX240K1 ENGINE — CYLINDER HEAD CRANKCASE ASSY. PAGE 34 — GA-3.6RZ2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 35 GASKET SET ....... 1 ..INCLUDES ITEMS W/ ALSO INCLUDES GASKETS FROM THE INTAKE & EXHAUST ASSY. ON PAGES 38 & 39 ITEMS 340, 555 & 560. GA-3.6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 35...

  • Page 36: Crankshaft & Piston Assembly

    ROBIN EH-25 ENGINE — CRANKSHAFT & PISTON ASSY. CRANKSHAFT & PISTON ASSY. PAGE 36 — GA-3.6RZ2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 37 PISTON, 0.25 mm 2542340303 PISTON, 0.50 mm 2542350107 PISTON RING SET 2542350207 PISTON RING SET, 0.25 mm 2542350307 PISTON RING SET, 0.50 mm 0565180010 CLIP GA-3.6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 37...

  • Page 38: Intake & Ehaust Assembly

    ROBIN EH-25 ENGINE — INTAKE & EXHAUST ASSY. INTAKE & EXHAUST ASSY. PAGE 38 — GA-3.6RZ2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 39 2263921200 NUT & WASHER 2393260110 AIR CLEANER ASSY..... 1 ....INCLUDES ITEMS W/$ 620$ 2343600203 ELEMENT 630$ 2343600303 GASKET 0023706000 FLANGE NUT REPLACES 0023806000 GA-3.6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 39...

  • Page 40: Governor Assembly

    ROBIN EH-25 ENGINE — GOVERNOR ASSY. GOVERNOR ASSY. PAGE 40 — GA-3.6RZ2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 41 NUT ............ 1 ..REPLACES 0022706000 0110060050 FLANGE BOLT 2544420001 WIRE BRACKET 0043500480 SCREW PANHEAD ......1 ..REPLACES 0043104080 020106050 NUT ............ 1 ..REPLACES 0022706000 GA-3.6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 41...

  • Page 42: Cooling & Starting Assembly

    ROBIN EH-25 ENGINE — COOLING & STARTING ASSY. COOLING & STARTING ASSY. PAGE 42 — GA-3.6RZ2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 43 RETURN SPRING 210-11 2545014508 PULLEY 210-13 2275015008 KNOB CAP 210-35 1615015008 RATCHET GUIDE 210-49 2275015208 SET SCREW 0110060010 FLANGE BOLT 0110060030 FLANGE BOLT 0732004350 LABEL OHV GA-3.6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 43...

  • Page 44: Carburetor

    ROBIN EH-25 ENGINE — CARBURETOR ASSY. CARBURETOR ASSY. PAGE 44 — GA-3.6RZ2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 45: Carburetor

    SEAL ............1 ......REPLACES 1066239208 210-40 2466243508 ADJUSTING SCREW 210-41 2366244508 SPRING 210-61 2476255008 CAP CHOKE 210-62 2366268008 SEAL 210-89 2356242508 GUIDE HOLDER 210-101 2366263108 RING 210-119 2466255108 GA-3.6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 45...

  • Page 46: Ignition Coil Assembly And Spark Plug

    ROBIN EH-25 ENGINE — IGNITION COIL ASSY. AND SPARK PLUG IGNITION COIL ASSY. AND SPARK PLUG PAGE 46 — GA-3.6RZ2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 47 2277963201 CHARGING COIL 0110060010 FLANGE BOLT 2547100203 RING GEAR 0043506250 SCREW & WASHER 2267550103 GROMMET KS31102301 OIL SENSOR 2147900301 CLAMP 2147312201 WIRE 22 0566120050 CLAMP GA-3.6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 47...

  • Page 48: Fuel Strainer

    ROBIN EH-25 ENGINE — FUEL STRAINER FUEL STRAINER ASSY. PAGE 48 — GA-3.6RZ2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 49 0642002410 LOCK NUT 10-15 0642003230 SPRING 2696260401 FUEL PIPE 4 CP ....1 ..INCLUDES ITEMS W/ 2696800403 RUBBER PIPE 0561110020 HOSE CLAMP 0521070042 BANJO GA-3.6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 49...

  • Page 50: Terms And Conditions Of Sale - Parts

    RMA. products on the face hereof. A copy of the Return Material Authorization must accompany the return shipment. PAGE 50 — GA-3.6RZ2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 51 NOTE PAGE GA-3.6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 51...
  • Page 52 FAX: 310- 537-4259 WARRANTY DEPARTMENT 888-661-4279, or 310-661-4279 FAX: 310- 537-1173 MAIN 800-421-1244 or 310-537-3700 FAX: 310-537-3927 Manufactured for MULTIQUIP INC. DENYO MANUFACTURING CO., JAPAN MULTIQUIP INC. POST OFFICE BOX 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com...

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