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OperatiOn and parts Manual MOdel gac3.6hz pOrtable generatOr (hOnda gX240 gasOline engine) Revision #1 (03/31/10) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
Specifications and part numbers are subject to change Generator Assembly ......... 36-37 without notice. Control Box Assembly ........38-39 Muffler Assembly ..........40-41 Pipe Frame Assembly ........42-43 page 2 — gac3.6hz 60 hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10)
All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST. We accepT all maJOR cRediT caRds! gac3.6hz 60 hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 3...
Indicates a hazardous situation which, if not avoided, cOuld result in miNOR or mOdeRaTe iNJuRY. NOTICE Addresses practices not related to personal injury. page 4 — gac3.6hz 60 hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10)
alWaYs store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel gac3.6hz 60 hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 5...
A spark arrester is a device designed Store fuel in appropriate containers, in well-ventilated areas and away from sparks and fl ames. page 6 — gac3.6hz 60 hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10)
alWaYs recharge the battery in a well-ventilated environment to avoid the risk of a dangerous concentration of combustible gasses. gac3.6hz 60 hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 7...
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Use one point suspension hook and lift straight upwards. dO NOT lift machine to unnecessary heights. alWaYs tie down equipment during transport by securing the equipment with rope. page 8 — gac3.6hz 60 hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10)
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165 lbs. (75 kg.) NOTICE In keeping with Multiquip's policy of constantly improving its products, the specifications quoted herein are subject to change without prior notice. page 10 — gac3.6hz 60 hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10)
Generally, the engine's output power will decrease 3-1/2% for each 1000 feet (305 meters) of altitude above sea level, and 1% for each 10° F (-12.2° C) above the standard temperature of 60° F (15.5° C). gac3.6hz 60 hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 11...
VOLTOMETRE CA CONTROL INTERRUPTEUR DE RALENTI DE OPERATION 240V 120V GR PRISE DE TERRE 25.0 IN (635 MM.) 19.68 IN (500 MM.) Figure 1. Dimensions page 12 — gac3.6hz 60 hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10)
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Pay close attention to handling when operating vibrators and always use rubber boots and gloves to insulate the body from a short circuit. gac3.6hz 60 hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 15...
9. chassis ground – This ground connection point for normal operation. To turn-off the generator, place should be connected to a good earth ground (ground switch in OFF position (down). rod). gac3.6hz 60 hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 17...
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Turn upward to stop (up) the flow of fuel. page 18 — gac3.6hz 60 hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10)
1800 3600 150 ft. 100 ft. 65 ft. 2400 4800 125 ft. 75 ft. 50 ft. cauTiON: Equipment damage can result from low voltage. gac3.6hz 60 hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 19...
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Wipe up any spilled fuel immediately! oil filler hole with the recommended oil type (Table 4). Maximum oil capacity is 1.16 quarts (1.1 liters). page 20 — gac3.6hz 60 hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10)
NOT release the starter rope after pulling. Allow it to rewind as soon as possible.. Figure 11. Choke Lever gac3.6hz 60 hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 21...
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12. Connecting of loads (power tools, lighting ect.) to the (Figure 17) and verify that 120 VAC is present at the generator receptacles can now be done. 120V twist-lock and GFCI duplex receptacles. For page 22 — gac3.6hz 60 hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10)
5. Place the engine fuel valve lever (Figure 22) in the OFF position. Figure 22. Engine Fuel Valve Lever (OFF) 6. Remove all loads from the generator. Emergency Shutdown gac3.6hz 60 hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 23...
Clean all external parts of the generating set with a cloth. Cover the generating set and store in a clean, dry place. page 24 — gac3.6hz 60 hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10)
(2) These items should be serviced by your service dealer, unless you have the proper tools and are mechanically proficient. Refer to the HONDA Shop Manual for service procedures. (3) For commercial use, log hours of operation to determine proper maintenance intervals. gac3.6hz 60 hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 25...
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Table 4. For engine oil capacity, see Table 2 (engine specifications). dO NOT overfill. 4. Install drain bolt with sealing washer and tighten securely. Figure 25. Engine Air Cleaner page 26 — gac3.6hz 60 hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10)
Weak in power. Compression is proper Improper level in carburetor? Check float adjustment. Rebuild carburetor. and does not misfire. Defective spark plug? Clean or replace spark plug. page 28 — gac3.6hz 60 hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10)
Check entire fuel system for leaks or clogs. Recoil mechanism clogged with dust and Clean recoil assembly with soap and water. Recoil starter dirt? malfunction. Spiral spring loose? Replace spiral spring. gac3.6hz 60 hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 29...
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Does not decelerate but has "VOLTAGE OUTPUT". Defective solenoid? Check or replace solenoid. Idle control device malfunction? Check or replace idle control device. page 30 — gac3.6hz 60 hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10)
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Multiquip. Other entries will for sale through Multiquip. be clarifi ed in the “Remarks” Column. page 32 — gac3.6hz 60 hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10)
♦GX240K1EDN2: Model GAC3.6HZ, SEPTEMBER 2007 AND BELOW ◊ GX160U1EDN2: Model GAC3.6HZ, JANUARY 2008 AND ABOVE gac3.6hz 60 hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 33...
CONCERNANT LA MISE Á LA des lois ou feglementations concernant les RÉFERÉNCE NEC 250-52 (C) TERRE, LIRE LE MANUEL exigences de prévention –incendie A91110020 A90400020 page 34 — gac3.6hz 60 hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10)
— cylinder head assy. page 44 — gac3.6hz 60 hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10)
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PLUG, SPARK (W16EPR-U ND) 18♦ 14775ZE2010 SEAT, VALVE SPRING ♦GX240K1EDN2: Model GAC3.6HZ, SEPTEMBER 2007 AND BELOW ◊ GX160U1EDN2: Model GAC3.6HZ, JANUARY 2008 AND ABOVE gac3.6hz 60 hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 45...
— cylinder barrel assy. page 46 — gac3.6hz 60 hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10)
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15◊ 34150ZH7013 ALERT UNIT, OIL ..........1....USE FROM S/N 1178306 ♦GX240K1EDN2: Model GAC3.6HZ, SEPTEMBER 2007 AND BELOW ◊ GX160U1EDN2: Model GAC3.6HZ, JANUARY 2008 AND ABOVE gac3.6hz 60 hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 47...
— carburetOr assy. page 60 — gac3.6hz 60 hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10)
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DIAPHRAGM ASSY........1....UP TO S/N 1174359 25◊ $ 16400ZE2704 DIAPHRAGM ASSY........1....FROM S/N 1178311 ♦GX240K1EDN2: Model GAC3.6HZ, SEPTEMBER 2007 AND BELOW ◊ GX160U1EDN2: Model GAC3.6HZ, JANUARY 2008 AND ABOVE gac3.6hz 60 hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 61...
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— carburetOr assy. page 62 — gac3.6hz 60 hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10)
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9405006000 NUT, FLANGE 6MM 99204ZA00450 JET SET, PILOT, #45 ♦GX240K1EDN2: Model GAC3.6HZ, SEPTEMBER 2007 AND BELOW ◊ GX160U1EDN2: Model GAC3.6HZ, JANUARY 2008 AND ABOVE gac3.6hz 60 hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 63...
— air cleaner assy. page 64 — gac3.6hz 60 hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10)
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13◊ 17232898000 GROMMET, AIR CLEANER 14◊ 90634ZL8H00 CAP, SEALING ♦GX240K1EDN2: Model GAC3.6HZ, SEPTEMBER 2007 AND BELOW ◊ GX160U1EDN2: Model GAC3.6HZ, JANUARY 2008 AND ABOVE gac3.6hz 60 hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 65...
— flywheel assy. page 66 — gac3.6hz 60 hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10)
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4◊ 90201ZE3V00 NUT, SPECIAL, 16MM 90741ZE2000 KEY, SPECIAL WOODRUFF ♦GX240K1EDN2: Model GAC3.6HZ, SEPTEMBER 2007 AND BELOW ◊ GX160U1EDN2: Model GAC3.6HZ, JANUARY 2008 AND ABOVE gac3.6hz 60 hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 67...
— autO thrOttle assy. page 72 — gac3.6hz 60 hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10)
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BUSH, AUTO THROTTLE LEVER 93500050080A SCREW. PAN 5X8 9454004018 E-RING 4MM ♦GX240K1EDN2: Model GAC3.6HZ, SEPTEMBER 2007 AND BELOW ◊ GX160U1EDN2: Model GAC3.6HZ, JANUARY 2008 AND ABOVE gac3.6hz 60 hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 73...
— fuel cOcK assy. page 74 — gac3.6hz 60 hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10)
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9◊ 950024080008 CLAMP D8, TUBE ..........2....USE FROM S/N 1037326 ♦GX240K1EDN2: Model GAC3.6HZ, SEPTEMBER 2007 AND BELOW ◊ GX160U1EDN2: Model GAC3.6HZ, JANUARY 2008 AND ABOVE gac3.6hz 60 hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 75...
— decal assy. page 76 — gac3.6hz 60 hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10)
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87519ZH7801 MARK OPERATOR CAUTION (FRENCH) ..1....USE FROM S/N 1237020 ♦GX240K1EDN2: Model GAC3.6HZ, SEPTEMBER 2007 AND BELOW ◊ GX160U1EDN2: Model GAC3.6HZ, JANUARY 2008 AND ABOVE gac3.6hz 60 hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 77...
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— tOOl Kit page 78 — gac3.6hz 60 hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10)