BINMASTER NCR-80 Operating Instructions Manual
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BINMASTER NCR-80 Operating Instructions Manual

Radar sensor for continuous level measurement of bulk solids
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Operating Instructions

Radar sensor for continuous level
measurement of bulk solids
NCR-80
Modbus and Levelmaster Protocol
Document ID: 47252
925-0340 Rev A

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Summary of Contents for BINMASTER NCR-80

  • Page 1: Operating Instructions

    Operating Instructions Radar sensor for continuous level measurement of bulk solids NCR-80 Modbus and Levelmaster Protocol Document ID: 47252 925-0340 Rev A...
  • Page 2 Setting up sensor and Modbus interface with PACTware Connect the PC ......................53 Parameter adjustment ....................54 Set instrument address ....................56 Saving the parameter adjustment data ................57 Diagnosis, asset management and service 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 3 10.10 Trademark ........................102 Safety instructions for Ex areas Take note of the Ex specific safety instructions for Ex applications. These instructions are attached as documents to each instrument with Ex approval and are part of the operating instructions manual. Editing status: 2016-06-30 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 4: Function

    This arrow indicates a single action. Sequence of actions Numbers set in front indicate successive steps in a procedure. Battery disposal This symbol indicates special information about the disposal of bat- teries and accumulators. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 5: For Your Safety 2.1 Authorised Personnel

    Depending on the instrument version, the emitting frequencies are in the C, K or W band range. The low emitting frequencies are far below the internationally approved limit values. When used correctly, the device poses no danger to health. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 6: Ce Conformity

    This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: • This device may not cause interference, and • This device must accept any interference, including interference that may cause undesired operation of the device 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 7: Radio License For Canada

    L'installation de l'appareil LPR doit être faite par des installateurs expérimentés dans le respect des instructions du fabricant • Cet appareil s'utilise en "non-interférence, non-protection". Ceci veut dire que l'utilisateur accepte le fonctionnement de radars de 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 8: Environmental Instructions

    That is why we have introduced an environment management system with the goal of continuously improving company environmental pro- tection. The environment management system is certified according to DIN EN ISO 14001. Please help us fulfil this obligation by observing the environmental instructions in this manual: • Chapter "Packaging, transport and storage" • Chapter "Disposal" 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 9: Configuration

    Go to "www.vega.com", "VEGA Tools" and "Instrument search". Enter the serial number. Alternatively, you can access the data via your smartphone: • Download the smartphone app "VEGA Tools" from the "Apple App Store" or the "Google Play Store" 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 10: Principle Of Operation

    The respective scope of delivery results from the order specification. Principle of operation Application area The VEGAPULS 69 is a radar sensor for continuous level measure- ment of bulk solids even under the most difficult process conditions and in very large measuring ranges. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 11: Packaging, Transport And Storage

    Unless otherwise indicated, the packages must be stored only under the following conditions: • Not in the open • Dry and dust free • Not exposed to corrosive media • Protected against solar radiation • Avoiding mechanical shock and vibration 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 12: Accessories And Replacement Parts

    Electronics module "VEGAPULS series 60" is a replacement part for radar sensors of VEGAPULS series 60. A different version is available for each type of signal output. You can find further information in the operating instructions "Elec- tronics module VEGAPULS series 60" (Document-ID 36801). Supplementary electron- The supplementary electronics is a replacement part for sensors with ics for Modbus signal output Modbus. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 13 3 Product description You can find further information in the operating instructions "Supple- mentary electronics for Modbus" (Document-ID 41864). 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 14: Mounting 4.1 General Instructions

    The mounting position and orientation of the sensor must take into ac- Radio license for USA/ Canada count the limitations in chapter "For your safety", "Radio approval for USA" "Radio approval for Canada" of this operating instructions. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 15: Mounting Versions, Plastic Horn Antenna

    This allows swivelling the sensor up to 180° for optimal orientation and rotating for optimal connection. Fig. 3: Ceiling mounting via the mounting strap with length 300 mm Fig. 4: Rotating with ceil mounting As an alternative the strap mounting is carried out horizontally or Mounting strap - Wall mounting obliquely. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 16 Two versions are available for mounting the instrument on a socket: • Combi compression flange fitting to DN 80 (ASME 3" and JIS 80) • Adapter flange from DN 100 (ASME 4" or JIS 100) The combi compression flange is suitable for different flange stand- ards and can be used for simple applications. It comes unassembled and not sealed against the radar sensor and can thus only be used unpressurized. It can be retrofitted on instruments with single cham- ber housing, retrofitting to a double chamber housing is not possible. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 17: Mounting Preparations, Mounting Strap

    The mounting strap is supplied unassembled (optionally) and must be screwed to the sensor before setup with three hexagon socket screws M5 x 10 and spring washers. Max. torque, see chapter "Technical data". Required tools: Allen wrench size 4. There are two different variants of screwing the strap to the sensor, see following illustration: 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 18: Mounting Instructions

    Nose for marking the direction of polarisation Information: When the housing is rotated, the direction of polarization changes and hence the influence of the false echo on the measured value. Please keep this in mind when mounting or making changes later. Installation position Mount the sensor at least 200 mm (7.874 in) away from the vessel wall. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 19 Inflowing medium The instrument should not be mounted too close to the inflowing medium, as the radar signal could be disrupted. Silo with filling from top The optimal mounting position is opposite the filling aperture. To avoid heavy soiling, the distance to any filter or dust exhauster should be as large as possible. Fig. 12: Mounting of the radar sensor with inflowing medium Silo with lateral filling In bulk solids silos with lateral pneumatic filling the instrument should not be mounted above the filling stream, as the radar signal will be disrupted. The optimal mounting position is to the side of the filling aperture. To avoid heavy soiling, the distance to any filter or dust exhauster should be as large as possible. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 20 VEGAPULS 69 on longer sockets. Approximate socket heights are shown in the following illustration. Information: When mounting on longer sockets, we recommend carrying out a false signal suppression (see chapter "Parameter adjustment"). 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 21 In a cylindrical silo with conical outlet, the sensor is mounted anywhere from one third to one half of the vessel radius from the outside wall (see following drawing). 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 22 The necessary angle of inclination depends on the vessel dimensions. It can be easily checked with a suitable bubble tube or mechanic's level on the sensor. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 23 The following table shows the necessary angle of inclination. It depends on the measuring distance and the distance "a" between vessel centre and installation position. Distance d 2° 4° 6° 8° 10° 10.5 12.2 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 24 In case of existing vessel installations, a false signal suppression should be carried out during setup. If large vessel installations such as struts or supports cause false echoes, these can be attenuated through supplementary measures. Small, inclined sheet metal baffles above the installations scatter the radar signals and prevent direct interfering reflections. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 25 Information: The spacer may only be incorporated up to a maximum of 50 mm into the vessel insulation. Only then is a reliable temperature decoupling guaranteed. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 26 The best mounting location is on the outer wall of the silo, with the sensor pointing towards the discharge opening in the silo centre. This can be accomplished, for example, with the mounting strap. Fig. 22: Installation and orientation in multiple chamber silos 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 27 Fig. 24: Rinsing air connection on metal-jacketed lens antenna Plastic horn antenna The VEGAPULS 69 with plastic horn antenna is optionally available with a rinsing air connection. The mechanical configuration differs according to the flange version, see following graphics. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 28 4 Mounting Fig. 25: Rinsing air connection with compression flange Fig. 26: Rinsing air connection with adapter flange You can find details on the rinsing air connection in chapter "Technical data". 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 29: Connecting To Power Supply And Bus System 5.1 Preparing The Connection

    Max. torque for all housings, see chapter "Technical data". Cable screening and In systems with potential equalisation, connect the cable screen grounding directly to ground potential at the power supply unit, in the connection 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 30: Connection

    3. Remove approx. 10 cm (4 in) of the cable mantle (signal output), strip approx. 1 cm (0.4 in) insulation from the ends of the indi- vidual wires 4. Insert the cable into the sensor through the cable entry 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 31 The terminal blocks are pluggable and can be removed from the housing insert. To do this, lift the terminal block with a small screwdriv- er and pull it out. When inserting the terminal block again, you should hear it snap in. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 32: Wiring Plan, Double Chamber Housing

    The connection of an external display and adjustment unit is not pos- sible with this double chamber housing. Terminal compartment MODBUS power supply off on Fig. 30: Terminal compartment 1 USB interface 2 Slide switch for integrated termination resistor (120 Ω) Modbus signal Voltage supply 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 33: Double Chamber Housing With Disadapt

    Pin 1 Pin 2 Pin 3 Pin 4 Contact pin Colour connection ca- Terminal, electronics ble in the sensor module Pin 1 Brown Pin 2 White Pin 3 Blue Pin 4 Black 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 34: Switch-On Phase

    As soon as a plausible measured value is found, it is outputted to the signal cable. The value corresponds to the actual level as well as the settings already carried out, e.g. factory settings. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 35: Set Up The Sensor With The Display And Adjustment Module 6.1 Adjustment Volume

    The display and adjustment module is powered by the sensor, an ad- ditional connection is not necessary. Fig. 33: Insertion of the display and adjustment module Note: If you intend to retrofit the instrument with a display and adjustment module for continuous measured value indication, a higher lid with an inspection glass is required. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 36: Adjustment System

    1 s, the value or position changes continuously. When the [OK] and [ESC] keys are pressed simultaneously for more than 5 s, the display returns to the main menu. The menu language is then switched over to "English". 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 37: Measured Value Indication - Selection National Language

    The echo curve of setup is stored automatically during the quick setup. The return to the measured value indication is carried out through the [->] or [ESC] keys or automatically after 3 s You can find "Extended adjustment" in the next sub-chapter. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 38: Parameter Adjustment - Extended Adjustment

    With this menu item, the sensor can be optimally adapted to the ap- plication, the installation location or the measurement conditions. It includes selection options for medium, application as well as vessel height/measuring range. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 39 – Filling aperture too close to the sensor – System noise in completely empty silo increased • Properties, sensor: – Stable measured values through higher averaging – False signal suppression during setup recommended, required for automatic false signal suppression 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 40 – Max. reaction speed, very high measured value jumps are accepted The instrument recognizes if a manual false signal suppression was carried out with empty vessel and high system noise. An automatic false signal sup- pression is then carried out if a product echo was detected at the beginning of the filling process. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 41 The actual product level during this adjustment is not important, because the min./max. adjustment is always carried out without changing the product level. These settings can be made ahead of time without the instrument having to be installed. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 42 The cursor jumps now to the distance value. 4. Enter the suitable distance value in m for the empty vessel (e.g. distance from the sensor to the vessel bottom) corresponding to the percentage value. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 43 PIN. Caution: With active PIN, adjustment via PACTware/DTM and other systems is also blocked. Display - Menu language This menu item enables the setting of the requested national lan- guage. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 44 The min. and max. measured value, the measurement certainty as well as the min. and max. electronics temperature are stored in the sensor. The values are displayed in menu item "Peak value" or "Fur- ther peak values". 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 45 HART signal. The status message within the context of the asset management function is "Maintenance". To deactivate the simulation, you have to push the [ESC] key and confirm the message with the [OK] key. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 46 1. Select with [->] under "Additional adjustments" the menu item "Reset" and confirm with [OK]. 2. Confirm with [OK] and select the requested reset function with [->] 3. Confirm with [OK], for approx. 5 s the message "Resetting" is displayed, then the selection window appears. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 47 Output characteristics: 4 … 20 mA mode Failure mode: < 3.6 mA ▼ Current output Min. current: 3.8 mA Min./Max. Max. current: 20.5 mA Display Displayed value 1 Filling height Displayed value 2 Temperature Backlight Switched off 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 48 Additional settings - Scal- In the menu item "Scaling" you define the scaling variable and the scaling format for the indication of the level measured value for 0 % and 100 % on the display, for example as volume in l. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 49 This should be done with the lowest possible level so that all potential interfering reflections can be detected. Proceed as follows: 1. Select with [->] the menu item "False signal suppression" and confirm with [OK]. 2. Confirm again with [OK]. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 50 The linearization applies to the measured value indication and the current output. Additional adjustments - In this menu item you specify the HART mode and enter the address HART mode for multidrop mode. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 51 In this menu item, the date of factory calibration of the sensor as well date as the date of the last change of sensor parameters are displayed via the display and adjustment module or via the PC. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 52: Saving The Parameter Adjustment Data

    If it is necessary to exchange a sensor, the display and adjustment module is inserted into the replacement instrument and the data are likewise written into the sensor via the menu item "Copy device settings". 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 53: Setting Up Sensor And Modbus Interface With Pactware 7.1 Connect The Pc

    2 Interface adapter VEGACONNECT Sensor To the Modbus electron- Connection of the PC to the Modbus electronics is carried out via a USB cable. Scope of the parameter adjustment: • Sensor electronics • Modbus electronics 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 54: Parameter Adjustment

    For parameter adjustment of the instrument via a Windows PC, the Prerequisites configuration software PACTware and a suitable instrument driver (DTM) according to FDT standard are required. The latest PACTware version as well as all available DTMs are compiled in a DTM Collec- 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 55 The standard version is available as a download under www.vega.com/downloads and "Software". The full version is avail- able on CD from the agency serving you. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 56: Set Instrument Address

    The instrument address is set in register no. 200 of the Holding Register (see chapter "Modbus register " in this operating instructions manual). The procedure depends on the respective Modbus-RTU and the configuration tool. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 57: Saving The Parameter Adjustment Data

    7 Setting up sensor and Modbus interface with PACTware Saving the parameter adjustment data We recommend documenting or saving the parameter adjustment data via PACTware. That way the data are available for multiple use or service purposes. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 58: Maintenance

    Echo curve of the setup: This is used as reference echo curve for the measurement conditions during setup. Changes in the measure- ment conditions during operation or buildup on the sensor can thus be recognized. The echo curve of the setup is stored via: 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 59: Asset Management Function

    PACTware/DTM or EDD. Out of specification: The measured value is unstable because the instrument specification is exceeded (e.g. electronics temperature). This status message is inactive by default. It can be activated by the user via PACTware/DTM or EDD. Maintenance: Due to external influences, the instrument function is limited. The measurement is affected, but the measured value is 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 60 – EMC interference – Remove EMC influences Bit 12 of Byte 0…5 – Transmission error with – Exchange 4-wire power Communication error the external communica- supply unit or electron- tion with 4-wire power supply unit 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 61 – Temperature of the – Check ambient tem- Bit 8 of Byte 14…24 electronics in the non- perature Impermissible electronics specified range – Isolate electronics temperature – Use instrument with higher temperature range 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 62 – Antenna dirty or defec- – Remove possible false tive echoes – Optimize sensor position and orientation M506 – Error during setup – Check or correct instal- Bit 6 of Byte 14…24 lation and/or parameter Installation/Setup error adjustment 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 63: Rectify Faults

    • Constant level • Filling • Emptying The images in column "Error pattern" show the real level as a broken line and the level displayed by the sensor as a continuous line. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 64 – Determine the reason for the signal has changed (e.g. con- changed false signals, carry out densation, buildup); false signal false signal suppression, e.g. suppression no longer matches with condensation actual conditions 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 65 – Minimize interfering instal- lations in the close range by changing the polarization direction – After eliminating the false sig- nals, the false signal suppres- sion must be deleted. Carry out a new false signal suppression 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 66: Exchanging The Electronics Module

    When loading on site, first of all the order data must be downloaded from the Internet (see operating instructions manual "Electronics module"). Caution: All user-specific settings must be entered again. Hence, you have to carry out a new setup after the electronics exchange. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 67: Software Update

    • Attach the completed form and, if need be, also a safety data sheet outside on the packaging • Please contact the agency serving you to get the address for the return shipment. You can find the agency on our home page www.vega.com. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 68: Dismount 9.1 Dismounting Steps

    Pass the instrument directly on to a spe- cialised recycling company and do not use the municipal collecting points. These may be used only for privately used products according to the WEEE directive. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 69: Technical Data

    Ʋ Seal between housing and housing lid Silicone SI 850 R, NBR silicone-free Ʋ Inspection window in housing cover Polycarbonate (optional) Ʋ Ground terminal 316L Weights Ʋ Instrument (depending on housing, approx. 2 … 17.2 kg (4.409 … 37.92 lbs) process fitting and antenna) 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 70 Digital output signal according to standard EIA-485 Ʋ Bus specifications Modbus Application Protocol V1.1b3, Modbus over se- rial line V1.02 Ʋ Data protocols Modbus RTU, Modbus ASCII, Levelmaster Max. transmission rate 57.6 Kbit/s 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 71 Measuring frequency W-band (79 GHz technology) Measuring cycle time approx. 700 ms Step response time ≤ 3 s Time span (after a sudden measuring distance change of max. 2 m in bulk solids applications) until the output signal has taken on 90 % of the final value for the first time (IEC 61298-2). 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 72 FKM (SHS FPM 70C3 -40 … +80 °C (-40 … +176 °F) GLT) EPDM (COG AP310) -40 … +80 °C (-40 … +176 °F) Ambient temperature - Process temperature Outside the specified beam angle, the energy level of the radar signal is 50% (-3 dB) less. EIRP: Equivalent Isotropic Radiated Power. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 73 0°C / 32°F -40°C 50°C 80°C 100°C 130°C -40°F 122°F 176°F 212°F 266°F -40°C / -40°F Fig. 53: Ambient temperature - Process temperature, metal-jacketed lens antenna up to +130 °C (266 °F) Ambient temperature Process temperature Aluminium housing Plastic housing Stainless steel housing, precision casting Stainless steel housing, electropolished 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 74 Ʋ with mounting strap 1 g at 5 … 200 Hz according to EN 60068-2-6 (vibration with resonance) Shock resistance 100 g, 6 ms according to EN 60068-2-27 (mechanical shock) Data on rinsing air connection Recommended max. pressure with con- 1 bar (14.50 psig) tinuous rinsing 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 75 Ʋ Material 316Ti Ʋ Thread G⅛ Ʋ Seal FKM (SHS FPM 70C3 GLT), EPDM (COG AP310) Ʋ For connection G⅛ Ʋ Opening pressure 0.5 bar (7.25 psig) Ʋ Nominal pressure stage PN 250 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 76 Ʋ Colour - Ex-version Blue Display and adjustment module Display element Display with backlight Measured value indication Ʋ Number of digits Ʋ Size of digits W x H = 7 x 13 mm Adjustment elements 4 keys 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 77 For that reason the associated approval documents of these instruments have to be carefully noted. They are part of the delivery or can be downloaded under www.vega.com, "VEGA Tools" and "Instrument search" as well as in the download area. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 78: Radio Astronomy Stations

    1200 m. The bus must be terminated on both sides at the last bus participant with a terminating resistor of 120 Ohm. The resistor is already integrated in the VEGAPULS 69 and is activated/deactivated via a slide switch. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 79 Default Value Baud Rate 1200, 2400, 4800, 9600, 19200 9600 Start Bits Data Bits 7, 8 Parity None, Odd, Even None Stop Bits 1, 2 Address range Modbus 1 … 255 Start bits and data bits cannot be modified. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 80: Modbus Register

    Bit 1: Invalid Measurement Value SV Bit 2: Invalid Measurement Value TV Bit 3: Invalid Measurement Value QV PV Unit DWord Unit Code Primary Variable in Byte Order CDAB SV Unit DWord Unit Code 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 81 Primary Variable in Byte Order BACD (Middle Endian) 2204 DWord Secondary Variable in Byte Order BACD (Middle Endian) 2206 DWord Third Variable in Byte Order BACD (Middle Endian) 2208 DWord Quarternary Variable in Byte Order BACD (Middle Endian) 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 82: Modbus Rtu Commands

    FC4 Read Input Register With this command, any number (1-127) of input registers can be read out. The start register, from which the readout should start, and the number of registers are transmitted. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 83 Request: Parameter Length Code/Data Function Code 1 Byte 0x08 Sub Function Code 2 Bytes Data N*2 Bytes Data Response: Parameter Length Code/Data Function Code 1 Byte 0x08 Sub Function Code 2 Bytes 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 84 With this function code, the Slave ID can be queried. Request: Parameter Length Code/Data Function Code 1 Byte 0x11 Response: Parameter Length Code/Data Function Code 1 Byte 0x11 Byte Number 1 Byte Slave ID 1 Byte Run Indicator Status 1 Byte 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 85: Levelmaster Commands

    The VEGAPULS 69 is preset with the default values: Parameter Configurable Values Default Value Baud Rate 1200, 2400, 4800, 9600, 19200 9600 Start Bits Data Bits 7, 8 Parity None, Odd, Even None Stop Bits 1, 2 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 86 If the temperature should be transmitted in the Levelmaster protocol, then TV must be set in the sensor to temperature. PV, SV and TV can be adjusted via the sensor DTM. Report Unit Number Request: Parameter Length Code/Data Report Unit Number 5 characters ASCII U**N? 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 87 = 81, even = 71 (default), odd = 71 Response: Parameter Length Code/Data Set Baud Rate 11 characters ASCII Example: U01B9600E71 Change instrument on address 1 to baudrate 9600, parity even, 7 data bits, 1 stop bit 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 88: Error Codes

    = milliseconds (50 up to 250), default = 127 ms Error codes Error Code Name EE-Error Error While Storing Data in EEPROM FR-Error Erorr in Frame (too short, too long, wrong data) LV-Error Value out of limits 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 89: Configuration Of Typical Modbus Hosts

    Input Register Base Number The basic number of the input registers is always added to the input register address of VEGAPULS Address 1300 must hence be entered as register address for RTU Fisher ROC 809. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 90 The basic number of the input registers is always added to the input register address of VEGAPULS Address 1303 must hence be entered as register address for 1302 for RTU ABB Total Flow. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 91 The basic number of the input registers is always added to the input register address of VEGAPULS For that reason, address 1300 must be entered as register address for 1300 for the RTU Thermo Electron Autopilot. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 92 The basic number of the input registers is always added to the input register address of VEGAPULS Address 1303 must hence be entered as register address for 1302 for RTU Bristol ControlWave Micro. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 93: Dimensions

    Address 31303 must hence be entered as register address for 1302 for RTU ScadaPack. 10.8 Dimensions The following dimensional drawings represent only an extract of all possible versions. Detailed dimensional drawings can be downloaded at www.vega.com/downloads under "Drawings". 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 94 Plastic housing Aluminium/Stainless steel housing VEGAPULS 69, plastic horn antenna with compression flange ø 107 mm ø 21 mm (4.21") (0.83") ø 75 mm (2.95") ø 115 mm (4.53") ø 156 mm (6.14") ø 200 mm (7.87") Fig. 62: Radar sensor with compression flange Compression flange 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 95 10 Supplement VEGAPULS 69, plastic horn antenna with compression flange and rinsing connection ø 107 mm ø 21 mm (4.21") (0.83") ø 75 mm (2.95") ø 156 mm (6.14") ø 200 mm (7.87") Fig. 63: Radar sensor with compression flange and rinsing connection Compression flange Reflux valve Rinsing connection 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 96 10 Supplement VEGAPULS 69, plastic horn antenna with adapter flange ø 75 mm (2.95") ø 98 mm (3.86") Fig. 64: Radar sensor with adapter flange 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 97 10 Supplement VEGAPULS 69, plastic horn antenna mit adapter flange und rinsing connection ø 75 mm (2.95") ø 98 mm (3.86") Fig. 65: VEGAPULS 69, adapter flange and air flushing ring Air flushing ring Reflux valve Adapter flange 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 98 VEGAPULS 69, plastic horn antenna with mounting strap 125 mm (4.92") 2,5 mm (0.10") ø 75 mm (2.95") ø 107 mm (4.21") 9 mm (0.35") ø 115 mm (4.53") 12 mm (0.47") Fig. 66: VEGAPULS 69, plastic antenna and mounting strap in 170 or 300 mm length 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 99 Fig. 67: VEGAPULS 69, metal-jacketed lens antenna. Flange thickness acc. to drawing, flange dimensions acc. to DIN/ASME/JIS. Version up to 130 °C (266 °F) Version up to 200 °C (392 °F) VEGAPULS 69, metal-jacketed lens antenna with rinsing connection 43 mm (1.69") 35 mm (1.38") 43 mm (1.69") 35 mm (1.38") Fig. 68: VEGAPULS 69, metal-jacketed lens antenna in flange version with rinsing connection Version up to 130 °C (266 °F) Version up to 200 °C (392 °F) Blind plug 90° angle joint Reflux valve 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 100 10 Supplement VEGAPULS 69, metal-jacketed lens antenna with swivelling holder Fig. 69: VEGAPULS 69, metal-jacketed lens antenna and swivelling holder Version up to 130 °C (266 °F) Version up to 200 °C (392 °F) 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 101 10 Supplement VEGAPULS 69, metal-jacketed lens antenna with swivelling holder and rinsing connection Fig. 70: VEGAPULS 69, metal-jacketed lens antenna with swivelling holder and rinsing connection Version up to 130 °C (266 °F) Version up to 200 °C (392 °F) Blind plug 90° angle joint Reflux valve 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...

  • Page 102: Industrial Property Rights

    Линии продукции фирмы ВЕГА защищаются по всему миру правами на интеллектуальную собственность. Дальнейшую информацию смотрите на сайте www.vega.com. VEGA系列产品在全球享有知识产权保护。 进一步信息请参见网站<www.vega.com。 10.10 Trademark All the brands as well as trade and company names used are property of their lawful proprietor/ originator. 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 103 Event memory 58 False signal suppression 49 Fault rectification 63 Functional principle 11 HART – Address 50 Linearization 50 Main menu 38 Measured value memory 58 Measurement loop name 38 Mounting – Flange 16 – Strap 15 925-0340 Rev A NCR-80 Modbus and Levelmaster Protocol...
  • Page 104 Subject to change without prior notice © VEGA Grieshaber KG, Schiltach/Germany 2016 Phone: 402-434-9102 BinMaster Fax: 402-434-9133 7201 N 98th St Lincoln , NE 68507 E-mail: info@binmaster.com www.binmaster.com 925-0340 Rev A...

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