Bauer MSXH Operating Manual

Submersible motor mixer

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OPERATING MANUAL

for

Submersible Motor Mixer

MSXH

Version: I - 2013

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Summary of Contents for Bauer MSXH

Page 1 OPERATING MANUAL Submersible Motor Mixer MSXH Version: I - 2013...
Page 2 If you need further information or if you are faced with any special problem for which this manual does not give sufficient details, please do not hesitate to contact BAUER company at Kowaldstraße 2, A-8570 Voitsberg for the information you need.
Page 3 In all warranty claims and correspondence relating to this machine it is essential to specify the complete serial number group including all letters. This applies to the machine itself and to any components involved. We cannot emphasise this point often enough. Operating Manual for BAUER Submersible Motor Mixer / Version l-2013...
Page 4: General Safety Instructions
Among other things, knowledge of first-aid procedures is also required. Operating Manual for BAUER Submersible Mixer/ Version I-2013...
Page 5: Intended Use
 The manufacturer’s operating and maintenance instructions do not regard local security provisions.  The BAUER submersible motor mixer may be used and operated only by persons who are familiar with the device and aware of the hazards involved.
Page 6 6.3.4 Settings ................................26 6.3.5 Start-up ................................26 6.3.6 Malfunctions ..............................27 6.3.7 Safety instructions ............................. 28 MAINTENANCE ............................37 TROUBLE-SHOOTING ..........................39 TECHNICAL DATA ............................40 10 CONFORMITY CERTIFICATE ........................52 Operating Manual for BAUER Submersible Mixer/ Version I-2013...
Page 7: General Instructions For Safety And Accident Prevention
7. Observe restrictions pertaining to axle load, total weight, and transport dimensions! 8. Inspect and mount all items required for transport such as lighting, warning signals and possible safety devices! Operating Manual for BAUER Submersible Motor Mixer / Version l-2013...
Page 8 6. When driving on the road with the machine lifted the control lever must be locked against lowering! Trailed machines 1. When a machine is coupled to the draw bar make sure that the coupling point provides sufficient flexibility! Operating Manual for BAUER Submersible Mixer/ Version I-2013...
Page 9 13. Place the disconnected drive shaft on the provided support! 14. When drive shaft has been removed put the guard on the PTO shaft! 15. If a defect occurs repair it immediately before starting to work with the machine! Operating Manual for BAUER Submersible Motor Mixer / Version l-2013...
Page 10 8. Never use electric-driven implements in damp locations or locations exposed to fire hazard unless the machines have been adequately protected against moisture and dust! 9. Covering electric motors may cause heat concentration with high temperatures which could destroy the operating equipment and cause fires! Operating Manual for BAUER Submersible Mixer/ Version I-2013...
Page 11 6. Always turn off power before working on the electric system (safety regulations according to ÖVE EN 50110-1). 7. Spare parts must meet manufacturer’s minimum technical specifications! This is the case for instance with original spare parts! Operating Manual for BAUER Submersible Motor Mixer / Version l-2013...
Page 12: General
The bearing of the THREE-PHASE SUBMERSIBLE MOTOR is life-lubricated. The submersible motor mixer MSXH is equipped with a leak detector which is only effective together with a relay mounted into the control box. (see chapter Accessories - Bauer Control Unit)
Page 13: Mounting Instructions
4.2 Mounting of cantilever arm and winch Put the cantilever arm onto the guide tube and mount the holder for the winch and the crank with the clamping lugs according to the drawing. stop plate Operating Manual for BAUER Submersible Motor Mixer / Version l-2013...
Page 14: Mounting Of Mixer
The bracket of the clip must always be put onto the end of the rope which is not under traction. max 8d max 8d max 8d Gwrong fit richtig richtig Gright fit correct correct max 8d min 6d min 6d Operating Manual for BAUER Submersible Mixer/ Version I-2013...
Page 15: Electrical Connection
(PTC thermistors) together with the tripping device. Upon request, Bauer supplies fully wired electrical control units ready for connection. Weatherproof installation of the electrical control is recommended (inside a building or under a weather-proof hood at the manure tank).
Page 16: Putting Into Operation
When the mixer has been set correctly and the leak detector has been activated, power supply will be turned off by the tripping device whenever the gear oil is polluted because of a defective seal. Operating Manual for BAUER Submersible Mixer/ Version I-2013...
Page 17: Manual Operation
Press green key: the Press red key: the motor starts up and motor stops. changes automatically from “star” to “delta” after about 3 seconds. The light of the green key is on. Operating Manual for BAUER Submersible Motor Mixer / Version l-2013...
Page 18: Malfunctions
6.2.1 Control Box Components Three contactors with timer for star-delta start-up. Control unit LOGO for manual and interval operation. Motor protection devices:  Motor protecting relay  Thermistor tripping relay for temperature monitoring Operating Manual for BAUER Submersible Mixer/ Version I-2013...
Page 19: Initial Operation Of Timer Logo
Date and time keep blinking until they are set. Mo 15:30 2006-02-16 Setting of time and date Press key ESC The display is showing the following > Stop Set Parameter Prg Name Operating Manual for BAUER Submersible Motor Mixer / Version l-2013...
Page 20 4.) Set the right time, repeat steps 2 and 3 5.) Set the correct date, repeat steps 2 and 3 6.) Confirm with key OK Press the key ESC for returning to the main window Date and time Operating Manual for BAUER Submersible Mixer/ Version I-2013...
Page 21 This is how to enter timing points: Press key ESC The display is showing the following >Stop Set Param Prg Name Confirm with key ▼ and choose „Set Param“ and confirm with key OK Operating Manual for BAUER Submersible Motor Mixer / Version l-2013...
Page 22 Confirm with the key ▼, choose „Set Param“ and confirm with the key OK The display is showing the following D =MTWTFSS On = 22:00 Off = 04:00 Press 4 times the key ▼ Operating Manual for BAUER Submersible Mixer/ Version I-2013...
Page 23 Set duration of pause with the keys ▼ or ▲ ( example: 00 s ) Confirm the entry with the key OK Press 2 times ESC for returning to the main menu Operating Manual for BAUER Submersible Motor Mixer / Version l-2013...
Page 24 The display is showing the following MI = OT = OT displays the consumed operating hours Do not change parameter MI and MN !! Press 2 times ESC for returning to the main menu Operating Manual for BAUER Submersible Mixer/ Version I-2013...
Page 25: Control Box Components
Interval operation  Siemens LOGO 230RC Running mode switch Reset key Safe distance at least 5 cm for components Alarm probes used in potentially explosive atmosphere Motor malfunction Leakage alarm probe Operating Manual for BAUER Submersible Motor Mixer / Version l-2013...
Page 26: Control Elements
Motor protecting relay: see drawing no.: 018 2565.4 automatic reset (see page 38) Interval operating: Programming by means of control unit LOGO see 6.2 6.3.5 Start-up Put main switch to position 1 Operating Manual for BAUER Submersible Mixer/ Version I-2013...
Page 27: Malfunctions
„ F3 ″. ATTENTION : When running in interval operation mode the timer may be in off mode (check programming).  Check motor function in manual operating mode Operating Manual for BAUER Submersible Motor Mixer / Version l-2013...
Page 28: Safety Instructions
(This operation comes up to a reset function of the tripping device). If the light continues lightening check the mixer for leaks. Adjust sensitivity 6.3.7 Safety instructions Always shut down the power supply before working on the starter. Operating Manual for BAUER Submersible Mixer/ Version I-2013...
Page 29 Operating Manual for BAUER Submersible Motor Mixer / Version l-2013...
Page 30 Operating Manual for BAUER Submersible Mixer/ Version I-2013...
Page 31 Operating Manual for BAUER Submersible Motor Mixer / Version l-2013...
Page 32 Operating Manual for BAUER Submersible Mixer/ Version I-2013...
Page 33 Operating Manual for BAUER Submersible Motor Mixer / Version l-2013...
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Page 35 Operating Manual for BAUER Submersible Motor Mixer / Version l-2013...
Page 36 Operating Manual for BAUER Submersible Mixer/ Version I-2013...
Page 37: Maintenance
Check rope winch, lifting hook and shackles as to wear or rupture and clean and lubricate at the same time. This should be done at least every six months. Operating Manual for BAUER Submersible Motor Mixer / Version l-2013...
Page 38 4. Fill in oil up to level checking screw 2 according to instructions. Put back level checking screw 2. Wrap thread of bolts and screws with teflon tape or muffle it with thread sealant CAUTION ! before screwing to ensure absolute leak tightness. Operating Manual for BAUER Submersible Mixer/ Version I-2013...
Page 39: Trouble-Shooting
Check voltage. L1-L2-L3 400V~ L1-N 230V~ Check feed cable fuses Mechanical causes Check smooth working of motor, gear and propeller Motor failure Inspection by BAUER after-sales service or by a licensed workshop Operating Manual for BAUER Submersible Motor Mixer / Version l-2013...
Page 40: Technical Data
50 A/C Minimum cross section of 5X10 feed cable mm² mm² mm² (depending on line length etc.) Gear Oil; conforming DIN 51517 Part3, ISO 12925-1 Type CKC, AGMA 9005-D94EP-5EP; ISO Viscosity Grade: 220 Operating Manual for BAUER Submersible Mixer/ Version I-2013...
Page 41 Wiring diagram 400 V 50 HZ star- delta start Operating Manual for BAUER Submersible Motor Mixer / Version l-2013...
Page 42 Wiring diagram 400 V 50 HZ with 460 V 60HZ running delta start Operating Manual for BAUER Submersible Mixer/ Version I-2013...
Page 43 Wiring diagram 480 V 60 HZ delta start Lifting and lowering device Operating Manual for BAUER Submersible Motor Mixer / Version l-2013...
Page 44 1154 1025 617 9916 Operating Manual for BAUER Submersible Mixer/ Version I-2013...
Page 45 617 1250 Operating Manual for BAUER Submersible Motor Mixer / Version l-2013...
Page 46 Operating Manual for BAUER Submersible Mixer/ Version I-2013...
Page 47 Operating Manual for BAUER Submersible Motor Mixer / Version l-2013...
Page 48 617 9920 Operating Manual for BAUER Submersible Mixer/ Version I-2013...
Page 49 Operating Manual for BAUER Submersible Motor Mixer / Version l-2013...
Page 50 Operating Manual for BAUER Submersible Mixer/ Version I-2013...
Page 51 Operating Manual for BAUER Submersible Motor Mixer / Version l-2013...
Page 52: Conformity Certificate
Submersible Motor Mixer with Ex-Protection corresponds analogously to the requirements of the Machinery Directive 2006/42/EC. In case of a modification of the machine not accorded with BAUER GmbH, this declaration will cease to be valid. The following standards as amended have been applied analogously: Safety of machines –...