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Spirit XE526SE Service Manual

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Service Manual
Elliptical XE526SE

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Summary of Contents for Spirit XE526SE

  • Page 1 Service Manual Elliptical XE526SE...
  • Page 2 Elliptical XE526SE Service Manual Plastic Parts Round Disk Right Handle Bar Cover (Front/Rear) Round Disk Cover Console Pedal (R) Side Case (R) Left Handle Bar Cover (Front/Rear) Console Mast Cover Pedal Arm Cover (L) Rear Stabilizer Cover (A) Connecting Arm Cover B (R)
  • Page 3 Skeleton Cross Bar Bushing Housing Connecting Arm (R) Console Mast Swing Arm (R) Main Frame Rear Rail Assembly Flywheel Pedal Arm (L) Pedal Arm (R) Drive Pulley Connecting Arm (L) Slide Wheel...
  • Page 4 Table of Contents： I. Replacing Parts 1. The Console 2. Swing Arms and Connecting Arms 3. Pedal Arms 4. Side Cases 5. The Cross Bar 6. The Belt 7. The Idler Wheel Assembly 8. The Flywheel 9. The Drive Pulley 10.

  • Page 5: The Console

    Model XE526SE Work Replacing Parts The Part 1. The Console Rev. Procedures： 1. Use Phillips head screw driver to release four M5 x 10 mm Phillips head screws which secure the console, then disconnect the computer cable, handle wire (red and...

  • Page 6: Swing Arms And Connecting Arms

    Model XE526SE Work Replacing Parts The Part 2. Swing Arms and Connecting Arms Rev. Procedures： 1. Use Phillips head screw driver to release 3.5x12 self tapping screws, which secure handle bar covers and M5x15mm, 3.5x12 self tapping screws which secure connecting arm covers, as shown in figures 1 &...
  • Page 7 Model XE526SE Work Replacing Parts The Part 2. Swing Arms and Connecting Arms Rev. Procedures： 4. Use 12mm wrench to release 5/16" x 15m/m hex head screw and 5/16" x 20 x1.5T flat washer, which secure the connecting arm, then release...

  • Page 8: Pedal Arms

    Model XE526SE Work Replacing Parts The Part 3. Pedal Arms Rev. Procedures： 1. Follow procedure 2 to take apart the connecting arm. 2. Use M8 wrench and 14mm wrench to release 3/8” x 2-1/4” Socket Head Cap Bolt, two 3/8"×19×1.5T flat washers and 3/8”...

  • Page 9: Side Cases

    Model XE526SE Work Replacing Parts The Part 4. Side Cases Rev. Procedures： 1. Follow procedures 2 & 3 to take apart the connecting arm and pedal arm, respectively. 2. Slap backward the console mast cover so that it separate from side covers, as shown in figure 1.
  • Page 10 Model XE526SE Work Replacing Parts The Part 4. Side Cases Rev. Procedures： 5. To resume, first connect DC cables. 6. Install left side case on the main frame, with 5/16" x 23 x 1.5T flat washer between the side case and the main...

  • Page 11: The Cross Bar

    Model XE526SE Work Replacing Parts The Part 5. The Cross Bar Rev. Procedures： 1. Follow procedures 2, 3 & 4 to take apart the connecting arm, pedal arm and side cases. 2. Tip off the round disk cover, as shown in figure 1.
  • Page 12 Model XE526SE Work Replacing Parts The Part 5. The Cross Bar Rev. Procedures： 5. To resume, first install the drive pulley onto the cross bar and return it on the crank axle, insert 7x7x25L Woodruff Key and tighten M8x40 Socket Head Cap Bolt with M8x6.3T nuts until 500...

  • Page 13: The Belt

    Model XE526SE Work Replacing Parts The Part 6. The Belt Rev. Procedures： 1. Follow procedures 2, 3, 4 & 5 to take apart the connecting arm, pedal arm, side cases and cross bar, respectively. 2. Use 13mm wrench to loosen M8 x 9T...

  • Page 14: The Idler Wheel Assembly

    Model XE526SE Work Replacing Parts The Part 7.The Idler Wheel Assembly Rev. Procedures： 1. Follow procedures 2, 3, 4, 5 & 6 to take apart the connecting arm, pedal arm, side cases, the cross bar and the belt. 2. Use 13mm wrench to loosen M8 x 9T nut with 5/16"...

  • Page 15: The Flywheel

    Model XE526SE Work Replacing Parts The Part 8. The Flywheel Rev. Procedures： 1. Follow procedures 2, 3, 4, 5, 6 & 7 to take apart the connecting arm, pedal arm, side cases, the cross bar and the belt together with the idler wheel assembly.

  • Page 16: The Drive Pulley

    Model XE526SE Work Replacing Parts The Part 8. The Flywheel Rev. Procedures： 4. To return the flywheel, locate the belt on the flywheel notches and install the flywheel on the mainframe. 5. Tighten both 3/8" -UNF26 x 9T nuts. 6. Return the steel cable on the flywheel and install the idler wheel assembly, as shown in figure 5.
  • Page 17 Model XE526SE Work Replacing Parts The parts 9. The Drive Pulley Rev. Procedures： 1. Follow procedures 2, 3, 4, 5 and 6 to take apart the connecting arm, pedal arm, side cases and cross bar together with the belt. 2. Use C-ring pliers to release twoψ25...

  • Page 18: The Bushing Housing

    Model XE526SE Work Replacing Parts The Parts 10. The Bushing Housing Rev. Procedures： 1. Follow procedures 2 & 3 to take apart the connecting arm and the pedal arm. 2. Use 12mm wrench to release 5/16" x 15m/m hex head screw and 5/16" x 35 x 1.5T flat washer and take apart the...

  • Page 19: Slide Wheels

    Model XE526SE Work Replacing Parts The Part 11. Slide Wheels Rev. Procedures： 1. Use Phillips head screw driver to take the slide wheel cover apart, as shown in figure 1. 2. Use C-ring pliers to release ψ17 C-ring and take apart the slide wheel, as shown in figure 2.

  • Page 20: The Console

    Model XE526SE Work Troubleshooting The Part 1. The Console Rev. Procedures： 1. If the console does not come on, check with following procedure. 2. Check and make sure that power adaptor is plug in and the other end is insert to the unit, as shown in figure 1.
  • Page 21 Model XE526SE Work Troubleshooting The Part 2. Side Cases and the Round Disk Rev. Procedures： 1. Rubbing noises are the most case which occurs at this portion. It is caused either by the round disk off center or the swing of the round disk, as shown in figure 1 &...

  • Page 22: The Flywheel

    Model XE526SE Work Troubleshooting The part 3. The Flywheel Rev. Procedures： 1. The problem with the flywheel is rare. Most of the case is the noise cause by improper adjustment of the steel cable or improper installation. Follow the section of replacing flywheel and the belt for adjustment, as shown in figure 1.

  • Page 23: The Drive Belt

    Model XE526SE Work Troubleshooting The part The Drive Belt Rev. Procedures： 1. If the belt falls off, take apart the right side case and loosen the idler wheel and resume the belt. Turn the drive pulley slowly and check the displacement and the alignment of the belt, drive pulley and the flywheel.

  • Page 24: Swing Arms

    Model XE526SE Work Troubleshooting The Part 5. Swing Arms Rev. Procedures： 1. There are 0.05mm~0.07 mm tolerances with the parts for the concern of easy assembly by the user and it is normal with slight play. Noises might be caused due to these tolerances after certain time of usage.

  • Page 25: The Bushing Housing

    Model XE526SE Work Troubleshooting The Part The Bushing Housing Rev. Procedures： 1. The problem with this portion is rare. Occasionally, there is noise after very long duration of usage. When this occurs, apply some heavy viscosity lubricant on ψ25 x 111.5 L clank axle which is on the cross bar, as shown in figure 1.
  • Page 26 Model XE526SE Work Troubleshooting The Part 7. Pedal Arms, Connecting Arms and Rev. Slide Wheels Procedures： 1. Since elliptical machine is full of moving parts with joints, parts are related to each other and proper lubrication is important. Lubricating with heavy viscosity lubricant while maintenance can eliminate potential problems, as shown in figures 1 &...

  • Page 27: Pedal Arms, Connecting Arms And Slide Wheels

    Model XE526SE Work Troubleshooting The Part 7. Pedal Arms, Connecting Arms and Slide Rev. Wheels Procedures： 3. Swing arms must connect freely to connecting arms, the true circle of slide wheels without slippage 4. For maintenance, start from slide wheels...

  • Page 28: Noises

    Q＆A Model XE526SE Work Problem 1. Noises Rev. Procedures： 1. Noises are general problem for elliptical and difficult to troubleshoot, from rubbing between side cases and round disk, bushing housing and the cross bar, the belt and the drive pulley, idler wheel,...

  • Page 29: Slippage

    Q＆A Model XE526SE Work Problem Slippage Rev. Procedures： 1. There are four situations which cause slippage. 2. M12 x P1.75 rod end (fish-eye) bearing: M12 nut on top must be tighten enough to the connecting arm and perpendicular to the rod end bearing, as shown in figure 1.

  • Page 30: Plays

    Q＆A Model XE526SE Work Problem Plays Rev. Procedures： 1. Major cause of the play is loose screw and hence tightening all screws is the first step to fix the problem of play. Wearing at the joint and improper installation lead to loose screws.

  • Page 31: Smoothness

    Q＆A Model XE526SE Work Problem Smoothness Rev. Procedures： 1. If there are clicks felt, make sure all screws are tight enough. 2. The un-smoothness might be caused by foreign material sticky on the rail or on the slide wheel. Wipe with alcohol then apply lubricant on the rail, as shown in figure 1.

  • Page 32: Other Problems

    Q＆A Model XE526SE Work Problem Other Problems Rev. Procedure： 1. Although this manual can not cover all of elliptical problems, it describes most of it. Whatever the problem occurs, fixing the problem is back up by Dyaco technical service. Although this manual can not cover all of elliptical problems, it describes most of it.

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