Hitachi Koki DV 13SS F403 Service Manual
  1. Manuals
  2. Brands
  3. Hitachi Koki Manuals
  4. Drill
  5. DV 13SS F403
  6. Service manual

Hitachi Koki DV 13SS F403 Service Manual

13/16 mm
Hide thumbs
Table of Contents

Advertisement

Quick Links

PRODUCT NAMES
Hitachi 13 mm Impact Drill
DV 13SS, DV 13VSS
Models
Hitachi 16 mm Impact Drill
DV 16SS, DV 16VSS
Models
CONTENTS
REPAIR GUIDE ---------------------------------------------------------------------------------------------------------------- 1
1. Precautions on disassembly and reassembly ----------------------------------------------------------- 1
STANDARD REPAIR TIME (UNIT) SCHEDULES -------------------------------------------------------------------13
LIST Nos.
DV 13SS: F403
DV 13VSS: F404
DV 16SS: F405
DV 16VSS: F406
Mar. 2009
DV16SS/DV16VSS
International Sales Division
D
Page

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the DV 13SS F403 and is the answer not in the manual?

Questions and answers

Related Manuals for Hitachi Koki DV 13SS F403

Summary of Contents for Hitachi Koki DV 13SS F403

  • Page 1 LIST Nos. DV 13SS: F403 DV 13VSS: F404 DV 16SS: F405 DV 16VSS: F406 Mar. 2009 PRODUCT NAMES Hitachi 13 mm Impact Drill DV 13SS, DV 13VSS Models Hitachi 16 mm Impact Drill DV 16SS, DV 16VSS Models CONTENTS Page REPAIR GUIDE ---------------------------------------------------------------------------------------------------------------- 1 1.

  • Page 2: Repair Guide

    REPAIR GUIDE 1. Precautions on Disassembly and Reassembly The [Bold] numbers in the descriptions below correspond to item numbers in the Parts List and exploded view assembly diagram for the Models DV 13SS and DV 16SS, and the <Bold> numbers to those in the Parts List and exploded view assembly diagram for Models DV 13VSS and DV 16VSS.
  • Page 3 4. Removal of the armature ass'y from the inner cover As illustrated in Fig. 3, support the Inner Cover [21] <21> with a tubular jig, and then push down on the top of the pinion of the Armature [26] <26>. Fig.
  • Page 4 6. Removal of the drill chuck [For DV 13SS, DV 16SS] The Drill Chuck 13VLRC-D [3] is secured to the Spindle [6] with 1/2"-20 UNF (right hand) and Flat Hd. Screw (A) (Left Hand) M6 x 25 [1]. At first, open the chuck jaw as far as possible and loosen Flat Hd. Screw (A) (Left Hand) M6 x 25 [1] by turning it clockwise.
  • Page 5 (c) (For keyed chuck only) Secure the drill chuck with a disassembly tool: Ring (J-78) to the drill chuck, which in proper sequence should be secured with a vise. Then fit a disassembly tool: Wrench Ass'y (J-140) to the spindle, and turn it counterclockwise to loosen the drill chuck.
  • Page 6 8. Removal of the ratchet Insert the tip of a flat-blade screwdriver between the Ratchet [17] <17> and Change Lever [22] <22>, and then pry out the Change Lever [22] <22> to remove it. (Fig. 8) Remove the Tapping Screw (w/SP Washer) D4 X 20 [16] <16>...

  • Page 7: Tightening Torque

    2. Lubrication (1) Apply ATTOLUB MS No. 2 Grease (Code No. 309922) to the following parts: • Teeth of the Armature [25] <25> and the Gear [13] <13> (with a brush) • On the Spindle [6] <6> Ground portion for fitting the Ball Bearing 6002VVCMPS2L [9] <9>, splined portion and hole on the rear side •...

  • Page 8: Wiring Diagrams

    6. Wiring Diagrams [For DV 13SS, DV 16SS] (1) For products with noise suppressor Choke Coil Connector Stator Black or Brown Gray White Blue Cord Ass’y Noise Suppressor Brown Black White or Blue Stator Choke Coil Connector Switch (2) For products without noise suppressor Stator Connector Black or Brown...

  • Page 9: Internal Wire Arrangement And Wiring Work

    7. Internal Wire Arrangement and Wiring Work A. Internal wire arrangement [For DV 13SS, DV 16SS] Put the carbon terminal between (a) and (b). Insert the Earth Terminal [46] between the Stator [29] and Housing [34]. (1) For products with noise suppressor (2) For products without noise suppressor Thread the lead wire under the Neutral wire of capacitor...
  • Page 10 [For DV 13VSS, DV 16VSS] Put the carbon terminal between (a) and (b). Insert the Earth Terminal <46> between the Stator <29> and Housing <34>. (1) For products with noise suppressor (2) For products without noise suppressor Thread the lead wire under the Neutral wire of capacitor Thread the lead wire under the Brush Holder [36].
  • Page 11 B. Switch Connection [For DV 13SS, DV 16SS] View from B Lead wire of capacitor for Lead wire of capacitor for noise suppression noise suppression (for destination customer only) (for destination ustomer only) Stator: Gray Stator: Red Apply silicon grease to prevent the entry of dust. (Shinetsu Silicon KE-45W or Three Bond 1215) View from A Stator: Red...
  • Page 12 [For DV 13VSS, DV 16VSS] (1) Wiring of reversing switch Stator: White Choke Coil or Lead Wire: Brown Stator: Black Choke Coil or Lead Wire: Blue (2) Wiring of speed control switch Cord: White or Blue Cord: Black or Brown Stator: Gray Stator: Red Noise Suppressor...

  • Page 13: Insulation Tests

    8. Insulation Tests Upon completing reassembly after repair, measure the insulation resistance and conduct a dielectric strength test. Insulation resistance: 7 M Ω or more using a 500 VAC megohm tester Dielectric strength: AC 4,000 VAC/minute, with no abnormalities 220 V to 240 V (110 V for UK products) AC 2,500 VAC/minute, with no abnormalities 110 V to 127 V (except UK products) 9.

  • Page 14: Standard Repair Time (Unit) Schedules

    STANDARD REPAIR TIME (UNIT) SCHEDULES Variable MODEL 60 min Fixed Work Flow DV 13SS DV 13VSS DV 16SS DV 16VSS Switch Handle Cover Cord Housing Cord Armor Stator General Assembly Armature Inner Cover Ratchet Ball Bearing (608DD) Change Lever Ball Bearing (608VV) Spindle Dust Seal...
  • Page 15 LIST NO. F403 IMPACT DRILL 2009 5 29 Model DV 13SS (E1) DV13SS TU01669 Rev.1...
  • Page 16 PARTS DV 13SS ITEM CODE NO. DESCRIPTION REMARKS USED 995-344 FLAT HD. SCREW (A) (LEFT HAND) M6 X 25 987-576 CHUCK WRENCH FOR 13VLB-D, 13VLR-D DRILL CHUCK 13VLRC-D INCLUD.2 SUPPLIED WITH ITEM NO.601 948-001 RETAINING RING FOR D32 HOLE 971-654 DUST SEAL 331-522 SPINDLE...
  • Page 17 DV 13SS ITEM CODE NO. DESCRIPTION REMARKS USED 500-409Z CORD (CORD ARMOR D10.1) 500-247Z CORD (CORD ARMOR D10.1) FOR FIN, DEN, NOR, SWE 500-436Z CORD (CORD ARMOR D10.1) FOR GBR(230V), HKG, SIN 500-461Z CORD (CORD ARMOR D10.1) FOR GBR (110V) 500-447Z CORD (CORD ARMOR D10.1) FOR URU, CHI 500-240Z CORD...

  • Page 18: Optional Accessories

    OPTIONAL ACCESSORIES DV 13SS ITEM ITEM CODE NO. CODE NO. DESCRIPTION REMARKS USED USED 321-814 DRILL CHUCK 13VLRB-D INCLUD. 1, 602 930-515 CHUCK WRENCH 10G 303-709 DEPTH GAUGE 303-659 SIDE HANDLE - 4 - Printed in Japan 05 - 09 *ALTERNATIVE PARTS (090529N)
  • Page 19 LIST NO. F404 IMPACT DRILL 2009 5 29 Model DV 13VSS (E1) DV13VSS TU01668 Rev.1...
  • Page 20 PARTS DV 13VSS ITEM CODE NO. DESCRIPTION REMARKS USED 995-344 FLAT HD. SCREW (A) (LEFT HAND) M6 X 25 987-576 CHUCK WRENCH FOR 13VLB-D, 13VLR-D DRILL CHUCK 13VLRC-D INCLUD. 2 SUPPLIED WITH ITEM NO.601 322-625 DRILL CHUCK 13VLRJ-N (W/O CHUCK WRENCH) 948-001 RETAINING RING FOR D32 HOLE 971-654...
  • Page 21 DV 13VSS ITEM DESCRIPTION REMARKS CODE NO. USED 330-718 INTERNAL WIRE (BLUE) FOR USA, CAN, VEN, TPE, SYR, INA, HKG, KUW, IND, THA, SIN 938-051 CORD ARMOR D10.1 500-409Z CORD (CORD ARMOR D10.1) 500-247Z CORD (CORD ARMOR D10.1) FOR FIN, DEN, SWE, NOR,HKG, SIN 500-436Z CORD (CORD ARMOR D10.1) FOR GBR (230V), KUW...

  • Page 22: Standard Accessories

    STANDARD ACCESSORIES DV 13VSS ITEM CODE NO. DESCRIPTION REMARKS USED 303-659 SIDE HANDLE 303-709 DEPTH GAUGE 321-635 CASE OPTIONAL ACCESSORIES ITEM DESCRIPTION REMARKS CODE NO. USED 321-814 DRILL CHUCK 13VLRB-D INCLUD. 1, 602 930-515 CHUCK WRENCH 10G - 4 - Printed in Japan 05 - 09 *ALTERNATIVE PARTS (090529N)
  • Page 23 LIST NO. F405 IMPACT DRILL 2009 5 29 Model DV 16SS (E1) DV16SS TU01667 Rev.1...
  • Page 24 PARTS DV 16SS ITEM CODE NO. DESCRIPTION REMARKS USED 995-344 FLAT HD. SCREW (A) (LEFT HAND) M6 X 25 987-576 CHUCK WRENCH FOR 13VLB-D, 13VLR-D DRILL CHUCK 13VLRC-D INCLUD. 2 SUPPLIED WITH ITEM NO. 601 948-001 RETAINING RING FOR D32 HOLE 971-654 DUST SEAL 331-522...
  • Page 25 DV 16SS ITEM DESCRIPTION REMARKS CODE NO. USED 500-247Z CORD (CORD ARMOR D10.1) FOR FIN, DEN, NOR, SWE 500-436Z CORD (CORD ARMOR D10.1) FOR GBR (230V), HKG, SIN 500-461Z CORD (CORD ARMOR D10.1) FOR GBR (110V) 500-447Z CORD (CORD ARMOR D10.1) FOR URU,CHI 500-240Z CORD (CORD ARMOR D10.1) FOR USA, CAN, MEX 500-201Z CORD...
  • Page 26 STANDARD ACCESSORIES DV 16SS ITEM CODE NO. DESCRIPTION REMARKS USED 303-659 SIDE HANDLE 303-709 DEPTH GAUGE OPTIONAL ACCESSORIES ITEM DESCRIPTION REMARKS CODE NO. USED 321-814 DRILL CHUCK 13VLRB-D INCLUD. 1,602 930-515 CHUCK WRENCH 10G - 4 - Printed in Japan 05 - 09 *ALTERNATIVE PARTS (090529N)
  • Page 27 LIST NO. F406 IMPACT DRILL 2009 5 29 Model DV 16VSS (E1) DV16VSS Rev.1 TU01666...
  • Page 28 PARTS DV 16VSS ITEM CODE NO. DESCRIPTION REMARKS USED 995-344 FLAT HD. SCREW (A) (LEFT HAND) M6 X 25 987-576 CHUCK WRENCH FOR 13VLB-D,13VLR-D DRILL CHUCK 13VLRC-D INCLUD. 2 SUPPLIED WITH ITEM NO. 601 322-625 DRILL CHUCK 13VLRJ-N (W/O CHUCK WRENCH) 948-001 RETAINING RING FOR D32 HOLE 971-654...
  • Page 29 DV 16VSS ITEM DESCRIPTION REMARKS CODE NO. USED 330-718 INTERNAL WIRE (BLUE) FOR USA, CAN, VEN, TPE, SYR, INA, HKG, KUW, IND, THA, SIN 938-051 CORD ARMOR D10.1 500-409Z CORD (CORD ARMOR D10.1) 500-247Z CORD (CORD ARMOR D10.1) FOR FIN, DEN, SWE, NOR 500-436Z CORD (CORD ARMOR D10.1) FOR GBR (230V), KUW, HKG, SIN...
  • Page 30 STANDARD ACCESSORIES DV 16VSS ITEM CODE NO. DESCRIPTION REMARKS USED 303-659 SIDE HANDLE 303-709 DEPTH GAUGE 321-635 CASE OPTIONAL ACCESSORIES ITEM DESCRIPTION REMARKS CODE NO. USED 321-814 DRILL CHUCK 13VLRB-D INCLUD. 1,602 930-515 CHUCK WRENCH 10G - 4 - Printed in Japan 05 - 09 *ALTERNATIVE PARTS (090529N)

This manual is also suitable for:

Dv 16ss f405Dv 16vss f406Dv 13vss f404

Table of Contents