Intamsys FUNMAT HT User Manual

Intamsys FUNMAT HT User Manual

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FUNMAT HT 3D PRINTER
User manual
High Performance Functional Material 3D Printer
www.intamsys.com
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  • Page 1 FUNMAT HT 3D PRINTER User manual High Performance Functional Material 3D Printer www.intamsys.com...
  • Page 3 Cura, the user remains responsible to qualify and validate the application of the printed object for its intended use. INTAMSYS 3D Printers are open filament machines meaning you can use any third party filaments but to get the best results it is recommended to use INTAMSYS certified filaments as those are custom made for INTAMSYS 3D Printers.
  • Page 4: Table Of Contents

    CONTENTS SAFETY AND COMPLIANCE Safety Messages Hazards INTRODUCTION TO INTAMSYS About Intamsys Contact Details About FUNMAT HT Printer Specifications GETTING STARTED Accessory Checklist Unpacking Printer Setting Up Printer FIRST RUN LCD Display Overview First Steps REGULAR OPERATION Leveling The Build-plate...
  • Page 5: Safety And Compliance

    SAFETY AND COMPLIANCE It is very important to work safely with your FUNMAT HT 3D Printer. This chapter details about safety, certifications, and hazards. Please read all information carefully to prevent possible accidents and injuries.
  • Page 6 Electrical Safety FUNMAT HT operates on 24 volts and is therefore outside the scope of the low voltage directive. The power supply meets all CE mark regulations and is protected against short-circuit, overload, over voltage, and over temperature.
  • Page 7 Caution: In case of emergency disconnect the machine from the wall socket. Caution: The machine melts plastic during printing. Plastic odors are emitted during this operation. Make sure to set up the machine in a well-ventilated area. Please visit our website www.intamsys.com to know more about support. www.intamsys.com...
  • Page 8: Introduction To Intamsys

    INTRODUCTION TO INTAMSYS INTAMSYS is an industrial 3D Printer manufacturer renowned for it’s “world’s most affordable PEEK 3D Printer” FUNMAT HT. It has offices in Shanghai, Dongguan, Nanjing with resellers present across the world.
  • Page 9 ABOUT INTAMSYS INTAMSYS Technology Co. Ltd. was founded in 2012 by a group of technology elites with great experience in world-class high-precision electromechanical equipment companies both at home and abroad. The company works on 3D Printer research, development, manufacture, sale and services and is committed to become the leading 3D Printing enterprise in the world.
  • Page 10 ABOUT FUNMAT HT Printer Overview Display Screen Rotate Button SD Card Slot Filament And Tool Box Door Lock Figure 2.1 Power Switch Power Socket Figure 2.2 www.intamsys.com...
  • Page 11 ABOUT FUNMAT HT Cool Fan Nozzle Extruder Fan Figure 2.3 Filament Tube Push Button--Control The Drive Gear Heating Bed Glass plate Glass fixer Figure 2.4 Figure 2.5 www.intamsys.com...
  • Page 12 PRINTER SPECIFICATIONS PRODUCTS FUNMAT HT Printing Technology Extruder Single Extruder Diameter Swappable 0.2, 0.4, 0.6 and 0.8 mm nozzles Layer Resolution 50-200μ/0.05-0.2mm Position Accuracy XY:0.025mm, Z:0.0025mm Print Speed 30-200mm/s Filament Diameter 1.75mm Build Platform Glass Supported Filament PLA,PLA+,ABS, PC,Nylon,Carbon Fiber,Flex,Woodfill,...
  • Page 13: Getting Started

    GETTING STARTED In this chapter, you will find information on accessories, components of 3D Printers and setting up the machine.
  • Page 14 ACCESSORY CHECKLIST The accessory tray includes everything you need to use your FUNMAT HT 3D Printer including Polymaker filament and blue tape to get you started. Below is the list of accessories included with the machine. Installation Manual SD Card...
  • Page 15 SETTING UP THE PRINTER Step 3: Open the front door Figure 3.3 Step 4: Remove the accessories tray Figure 3.4 Step 5: Setting Up The Printer Figure 3.5 www.intamsys.com...
  • Page 16 Unscrew the outside two locks as shown in the picture. Figure 3.6 After the four lock blocks removed, please install the motor on top of the extruder and you can use the printer. Figure 3.7 www.intamsys.com...
  • Page 17 Open the door on right side and put the filament spool inside. Figure 3.9 Take the filament from the spool holder and guide it into the printer as showin the picture below. Make sure it is inserted the exact way as depicted in the picture. Figure 3.10 www.intamsys.com...
  • Page 18 Figure 3.12 Then flip the power switch to the ON (I) position. The printer will begin to boot. The touch-screen will turn on and the INTAMSYS logo followed by start-up code will be displayed for a brief period. Figure 3.13...
  • Page 19: First Run

    FIRST RUN After installing the accessories, you have to set up the printer for the first use. In this chapter, you find detailed steps about the first run.
  • Page 20 Once you choose the file, this screen appears. In this screen, you can find the temperature of the nozzle, the build plate, the chamber, the material type being used, the total time and the print progress. Figure 4.3 www.intamsys.com...
  • Page 21 Follow the Instructions as shown on the LCD screen to level the build plate. Figure 4.5 6.AXIS MOVEMENT In this section, you can perform axis movement activities like homing the axis, moving axis and build plate in X, Y & Z direction, modify retraction settings. Figure 4.6 www.intamsys.com...
  • Page 22 In this section, you can modify nozzle temperature, build plateTemperature, chamber temperature, change language and other modify Some other parameters. Figure 4.7 8.HELP In this section, you can find brief reading material on various icons in the LCD screen and their functionality. Figure 4.8 www.intamsys.com...
  • Page 23 Where ever required, we have put the explanation on the left. Choose your preferred language from the list of Step 1: available languages. If you wish to change language later, you can always change it by going to Settings -> Language. Figure 4.9 Figure 4.10 Figure 4.11 www.intamsys.com...
  • Page 24 In this step, we shall level the build plate. Please refer to Quick-Start guide when leveling the build plate. The objective of this exercise is to make sure build plate is flat and is at an exact distance from the nozzle. Figure 4.13 Figure 4.14 www.intamsys.com...
  • Page 25 & feel a little bit of friction when moving the calibration card between the nozzle and the build plate. Step 4: Now repeat the same step for the left screw and the right screw present below the build plate. Figure 4.16 Figure 4.17 www.intamsys.com...
  • Page 26 Make sure you select the exact material you have chosen to Insert. The nozzle gets heated as per the material and if you choose the wrong material, nozzle gets heated to a different temperature than what is required for the material. Figure 4.21 www.intamsys.com...
  • Page 27 You may have to exert a bit of force initially but later the extruder shall pull the filament more inside. Please refer to quick start guide on how to insert the filament into the nozzle. Figure 4.24 www.intamsys.com...
  • Page 28 FIRST STEPS Step 8: Once you insert the filament, please wait for some time till you see the material being extruded from- hot end to build plate. There is a timer for the same. Figure 4.25 Figure 4.26 Figure 4.27 www.intamsys.com...
  • Page 29: Regular Operation

    REGULAR OPERATION After completion of the first run, it is time to start printing with your FUNMAT HT 3D Printer. This chapter provides information about regular day to day usage of the printer.
  • Page 30: Leveling Build Plate

    Nozzle and build plate should be such that we can put a calibration card (shipped along with the machine) between these two. We should be able to insert the calibration card and feel a little bit of friction while doing so. www.intamsys.com...
  • Page 31 Figure 5.4 Figure 5.5 Step 4: Now that the build plate leveling is complete, we shall look at inserting the filament into the nozzle. Please refer to quick-start guide while inserting the filament. Figure 5.6 www.intamsys.com...
  • Page 32: Loading Filament

    Figure 5.7 Step 2: Pass material through the limit switch into material guide tube to reach the nozzle. Figure 5.8 Step 3: Click on the Material icon and choose the material you wish to load. Figure 5.9 www.intamsys.com...
  • Page 33  temperature, turn the knob clockwise to move the material downward until the material is extruded smoothly from the nozzle. Figure 5.11 Figure 5.12 Caution: The nozzle temperature is very high when the material is being extruded. So, please don’t touch the nozzle. www.intamsys.com...
  • Page 34 Paste some glue on the build plate and wait for the machine to heat up to the required temperature. Figure 5.13 Step 3: Input your SD card, click “PRINT” button and select the file you wish to print. Figure 5.14 www.intamsys.com...
  • Page 35 Settings tab. Figure 5.15 Step 4: When you click the settings tab during the printing process, the following screen will be displayed where you can change Temperature, Print Speed, Fan Speed, Material Flow, Retraction. Figure 5.16 www.intamsys.com...
  • Page 36 When loading new material, insert the material directly between the feed gears and grooves and squeeze a small amount of material from the nozzle by hand. Figure 5.19 Step 4: Then you could continue printing by pressing the “Continue” button. www.intamsys.com...
  • Page 37 Then load new material, select “Material -> Load Filament”. If you wish to change the filament, you first select Change Filament option and then go for load filament. Please check the Load Filament to learn more about loading the filament. www.intamsys.com...
  • Page 38 Figure 5.23 Step 5: Turn the knob clockwise to move the material downward until the material is extruded smoothly from the nozzle. Figure 5.24 www.intamsys.com...
  • Page 39 This section is used to put X, Y, Z&E in the home position. Figure 5.26 This section is to move X, Y, Z manually. You can press the buttons to move the nozzle, build plate to the desired location manually. Figure 5.27 www.intamsys.com...
  • Page 40 Figure 5.28 Extruder This section is used to move the filament up or down. Figure 5.29 Motors Off Motors Off to power off the stepper motors. Figure 5.30 www.intamsys.com...
  • Page 41 We can modify the actual temperature to reach the desired temperature. We can long press the (+) or (up arrow) to / (-) or (down arrow) to modify the temperature. Figure 5.33 www.intamsys.com...
  • Page 42 We can long press the (+) or (up arrow) to / (-) or (down arrow) to modify the temperature. Figure 5.34 Language To modify the language. Figure 5.35 Other Parameters To change few other, not so important parameters. Figure 5.36 www.intamsys.com...
  • Page 43 OTHER FUNCTIONS INTRODUCTION HELP SECTION This section is to provide some information on the HELP. Figure 5.37 www.intamsys.com...
  • Page 44 280 Celsius degrees. Figure 5.39 Step 2: Power off the machine and let the nozzle cool down to the room temperature. Be caution with the HOT NOZZLE! Step 3: Use the screwdriver to take out the screws. Figure 5.40 www.intamsys.com...
  • Page 45 The cutting plier and the tweezer in the package will be helpful in this step. Moreover, if you have special requirements on the surface quality or the appearance of the printed objects, you can use a metal file or sand paper to smooth it. www.intamsys.com...
  • Page 46: Maintenance

    MAINTENANCE It is extremely important that FUNMAT HT is always maintained properly. In this chapter, you will find various steps for the same.
  • Page 47 Place the SD Card in the FUNMAT HT. Go to System -> Maintenance -> Update firmware. The FUNMAT HT will detect it if there is a firmware file on the SD Card. Select the file to start the firmware update.
  • Page 48 Figure 6.2 Step 2: Get the clips off and take your glass plate out. Figure 6.3 Step 3: Remove the glass plate from the build plate by sliding it to the front and taking it out. Figure 6.4 www.intamsys.com...
  • Page 49 If necessary, you can also use some soap to clean it. Figure 6.5 Step 5: Place the glass plate back onto the build plate and close the build plate clamps at the front side to secure it. Figure 6.6 www.intamsys.com...
  • Page 50 Figure 6.7 Cleaning Nozzle While using the FUNMAT HT 3D printer it can happen that the nozzle of the print core gets dirty by material that sticks to the nozzle. This material doesn’t damage the printer but it is recommended to keep the nozzle clean, in order to achieve the best print results.
  • Page 51 X & Y axis. Z Axis: In general, we suggest you lubricate Z axis after 100-300 hours printing time and we suggest you use PTFE-based grease onto the Z axis thread rod. Figure 6.10 www.intamsys.com...
  • Page 52 Keep your filament in a sealed bag if you do not use it. Exposing filament to the air will lead to filament absorbing moisture and swelling. When printing, keep filament in an air-tight box. The loose filament will lead to tangled, broken or jamming of the filament. Figure 6.11 www.intamsys.com...
  • Page 53 TROUBLESHOOTING In this chapter, you will find various frequently occurring problems with 3D Prints and their solutions.
  • Page 54: Troubleshooting

    This option is available in CURA software. Leaning Leaning print is generally caused by friction causing the print head to move the shorter distance than expected. Make sure the moving parts of the printer don’t rub against the main body of the printer. Figure 7.2 www.intamsys.com...
  • Page 55 The other solution is to print more layers for top and bottom parts esp. when layer height is very thin. Figure 7.4 www.intamsys.com...
  • Page 56 Another solution can be reducing the temperature. But when reducing the temperature, make sure the printer is printing slowly to prevent under extrusion. Figure 7.6 www.intamsys.com...
  • Page 57 Tangled filament is the most obvious issue. Make sure the filament can unspool unhindered. Feeder Pressure The amount of pressure feeder puts on filament is adjustable. This pressure has to be adjusted to the optimal level to prevent filament grinding. www.intamsys.com...
  • Page 58 0.40 mm nozzle, layer height shouldn’t be higher than 0.32 mm. One other reason for the layer separation and splitting is print temperature being too low. Warm plastic always bond together much better than cold plastic. So, increase the nozzle temperature. Figure 7.10 www.intamsys.com...
  • Page 59 Figure 7.11 If the nozzle is too close, it will obstruct the filament from coming out of the nozzle. In such case, you should repeat the bed leveling. www.intamsys.com...
  • Page 60: Software Overview

    SOFTWARE OVERVIEW This section details about the INTAMSUITE slicing engine developed in-house by INTAMSYS based on open source slicing software, CURA.
  • Page 61 Step 1: You can find the software from the SD card in the carton. It is also available on our website. Website: www.INTAMSYS.com Follow the instruction to accomplish the installation. Step 2: Double click the software in the SD card we provided.
  • Page 62 DOWNLOAD AND INSTALL SOFTWARE Step 4: Choose all the components you wish to install with INTAMSUITE and click “INSTALL”. Figure 8.3 Step 5: Wait for a moment to let the program install the software. Figure 8.4 Step 6: Click ‘Next’. Figure 8.5 www.intamsys.com...
  • Page 63 DOWNLOAD AND INSTALL SOFTWARE Step 7: Click ‘Finish’. Figure 8.6 Installation is complete, and click ‘Next’. Step 8: Figure 8.7 INTAMSuite is ready to use! Step 9: Figure 8.8 www.intamsys.com...
  • Page 64 If it is the first time for you to use INTAMSUITE, the configuration wizard will ask for your preferred language. Choose your preferred language, and click ‘Next’. Figure 8.9 Step 2: Please select the correct model of your printer and click ‘Finish’. Figure 8.10 www.intamsys.com...
  • Page 65 USING SOFTWARE Step 3: You are ready to use the I-Suite with the correct machine type now! Click ‘Finish’. Figure 8.11 www.intamsys.com...
  • Page 66 OVERVIEW OF VARIOUS SCREENS File Screen In this screen you can perform regular operations like OPEN file, Save G-Code, P. Figure 8.12 Edit Screen Figure 8.13 View Screen Figure 8.14 www.intamsys.com...
  • Page 67 OVERVIEW OF VARIOUS SCREENS Settings Screen Figure 8.15 Help Screen Figure 8.16 Load Section Figure 8.17 www.intamsys.com...
  • Page 68 Normal, high, Ulti will provide higher and higher quality but slower and slower printing speed. Furthermore, you can choose the specific type of material you want to print, the Figure 8.20 nozzle size, support type and platform adhesion type as well. www.intamsys.com...
  • Page 69 If you are a professional 3d printer user, there are more setting options in the expert settings. You can go to expert settings by clicking the “open expert Figure 8.21 settings” option in the Expert menu. Step 4: Save to GCode. Figure 8.22 www.intamsys.com...
  • Page 70: Glossary

    GLOSSARY In this section, you can find glossary on various regularly used 3D Printing related terms.
  • Page 71: Www.intamsys.com

    ABS Glue is made by adding a bit of acetone to the ABS filament. This is used to stick the 3D Print to the build plate All Metal Hot End A nozzle design that can go upto very high temperature of 400 degrees C www.intamsys.com...
  • Page 72 Computer Aided Design / Computer Aided Machining Catia Popular 3D Modeling software CLIP Continuous Liquid Interface Production CNC Machining CNC Machining is a process used in the manufacturing sector that involves the use of computers to control machine tools. www.intamsys.com...
  • Page 73 Is kind of plastic wires used in FDM 3D Printing FabLab It is a small-scale workshop for digital fabrication Flowrate It is the volume of fluid which passes per unit time Fixture Used to hold a workpiece during either a machining operation or some other industrial process. www.intamsys.com...
  • Page 74 Is a process of printing tissues through a jetting process similar to 2D Printing where a combination of hydrogel and cells are jetted into a scaffold as per predetermined model Isotropic An object having a physical property which has the same value when measured in different directions. www.intamsys.com...
  • Page 75 ABS and PLA. Heated Build Heated build chamber also improves the printing quality by maintaining the Chamber constant temperature in the chamber thereby avoiding cracks HIPS High Impact Polystyrene is a type of 3D Printing filament www.intamsys.com...
  • Page 76 A kind of 3D Printing file format Overhang A part of something that extends or hangs over something else. Supports are used to print overhangs OpenSCAD Software for creating solid 3D CAD objects Organovo Calls itself a regenerative medicine company www.intamsys.com...
  • Page 77 3D Printing using sandstone or plaster as the input material. This is popular for printing creation of miniatures. PP: Polypropylene Polypropylene (PP), also known as polypropene, is a thermoplastic polymer used in a wide variety of applications including packaging and labeling www.intamsys.com...
  • Page 78 Shells Shell represents an outer wall of a 3D Print Sculptris Well known 3D modeling software used for sculpting SDL: Selective Selective Deposition Lamination is a 3D printing process using paper. Deposition Lamination Sketchup Well known 3D modeling software www.intamsys.com...
  • Page 79 Titanium 3D Printing 3D Printing using Titanium powder Triple Jetting Is a Stratasys process where 3D Printers also jet a gel-like support material specially formulated to uphold overhangs and complex geometries during the printing process. www.intamsys.com...
  • Page 80 X-Axis of a 3D Printer Young's Modulus Young's Modulus is stress/strain. It is measure of stiffness of a solid material Yield Stress at which material starts deforming plastically Y-Axis Y-Axis of a 3D Printer Z-Axis Z-Axis of a 3D Printer www.intamsys.com...
  • Page 81 www.intamsys.com...

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