Aastra MX-ONE Installation Instructions Manual
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Aastra MX-ONE Installation Instructions Manual

Aastra MX-ONE Installation Instructions Manual

System, communication solution for mobile enterprises
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Installing MX-ONE
INSTALLATION INSTRUCTIONS

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  • Page 1 Installing MX-ONE INSTALLATION INSTRUCTIONS...
  • Page 2 Copyright © Copyright Aastra Technologies Limited, 2008. All rights reserved. Disclaimer No part of this document may be reproduced in any form without the written permission of the copyright owner. The contents of this document are subject to revision without notice due to continued progress in methodology, design and manufacturing.

  • Page 3: Table Of Contents

    Overview Battery String AC/DC Power Unit Power Calculations DC/AC Inverter Media Gateway Classic Fan Unit Media Gateway Servers MX-ONE Compact SM 2.10 Time Slots and Physical Positions in LBP22 2.11 Boards in Media Gateway Classic 2.12 Cables 2.13 Environmental Requirements...
  • Page 4 Installing MX-ONE Installing Media Gateway Classic Installing the Fan Unit 4.10 Installing Media Gateway 4.11 Installing Servers 4.12 Installing MX-ONE Compact SM 4.13 Installing a Cabinet Shelf 4.14 Labeling Cabling Cable Connectors Connector Positions Cable Labeling Connecting Internal Power Cables...
  • Page 5 Installing MX-ONE Installation Test Basic Installation Test Installation Test for MX-ONE Telephony System Mounting Side Plates, Doors, and Back Plate 10.1 Installing Panel 10.2 Installing the Side Plates 10.3 Installing the Cabinet Doors 10.4 Installing the Back Plate Concluding Routines...
  • Page 6 Installing MX-ONE 6/1531-ASP 113 01 Uen J2 2008-07-17...

  • Page 7: Introduction

    The MX-ONE ™ is a communication solution for mobile enterprises. MX-ONE integrates voice and data communication in fixed and mobile networks for public as well as private service. The MX-ONE can be integrated into an existing Local Area Network (LAN) infrastructure. The MX-ONE supports both IP telephony and functions found in classic circuit-switched PBXes (Private Branch Exchanges).
  • Page 8 All personnel involved in installation must read and understand the safety instructions prior to installation, see the description for SAFETY. 1.3.4 Site Planning The MX-ONE should be installed in a room prepared for the system. For information on site preparation, see the environmental spec for MX-ONE SITE PLANNING. 1.3.5...

  • Page 9: Overview

    This section describes the hardware components in the MX-ONE, their functions, and technical details as dimensions and weights. The hardware components in the MX-ONE are mounted in two types of 19-inch cabinets: the BYB 501 cabinet and the standard cabinet (locally sourced).
  • Page 10 Installing MX-ONE Figure 1 MX-ONE Cabinets 6/1531-ASP 113 01 Uen J2 2008-07-17...
  • Page 11 Overview Table 1 Size, Weight, and Voltage of MX-ONE Hardware Pos. Component Product Width, Weight Input Output Height Height Number height, and (kg) Voltage voltage depth (mm) BYB 501 600 x 1,800 x cabinet (including doors, side and back plates)

  • Page 12: Battery String

    Installing MX-ONE Table 1 Size, Weight, and Voltage of MX-ONE Hardware 463 x 44 x 100 – 240 Telephony KDU 137 V AC Server 454/5 MX-ONE KDU 137 463 x 44 x 100 – 240 V AC Availability 454/6 463 x 44 x 100 –...

  • Page 13: Ac/Dc Power Unit

    Overview Figure 2 Batteries (62 Ah) and Battery Shelf For technical data about the batteries, Table 1 on page 5 AC/DC Power Unit The AC/DC power unit converts the power input from the AC power supply network to DC output for the batteries and for the DC/DC converters in the subracks.

  • Page 14: Power Calculations

    Gateway and the servers. The inverter is optional and can be replaced with other types of power backup solutions. Aastra is not supplying this unit. Media Gateway Classic The Media Gateway Classic boards are installed in one or two subracks mounted in the cabinet, see Figure 4.
  • Page 15 Overview Figure 5 Media Gateway Classic The subracks consist of the following parts: Subrack A (upper subrack) Subrack B (lower subrack) Boards DC/DC unit (board) Board cover (when needed) Cable chute Finger plate Front air plate 6/1531-ASP 113 01 Uen J2 2008-07-17...

  • Page 16: Fan Unit

    Installing MX-ONE Rear air plate Upper air plate Lower air plate For technical data about the Media Gateway Classic, Table 1 on page 5 Fan Unit The fan unit provides forced cooling of the Media Gateway Classic boards in the subrack.

  • Page 17: Servers

    For technical data about the Media Gateway, Table 1 on page 5 Servers There are several types of servers used in the MX-ONE. The MX-ONE Server for general LIMs and the standard server, to be used for high performance LIMs. The standard server is often used for LIM 1.

  • Page 18: Mx-One Compact Sm

    MX-ONE Server For technical data about the servers, Table 1 on page 5 The MX-ONE Server consists of an Embedded Server Unit (ESU) built into a 1U high in the 19" building practice with internal cooling. Its mounting brackets can be turned to support either metric or 19-inch rack systems.

  • Page 19: Time Slots And Physical Positions In Lbp22

    Overview Figure 10 MX-ONE Compact SM For technical data about the MX-ONE Compact SM, see Table 1 on page 5 2.10 Time Slots and Physical Positions in LBP22 Figure 11 Time Slots in LBP22 The LBP22 contains a total of 2 x 256 time slots, which is the maximum number of time slots that two DSU boards can handle.

  • Page 20: Boards In Media Gateway Classic

    Installing MX-ONE 2.11 Boards in Media Gateway Classic For boards used in the exchange, Table 2 on page 14 and Table 3 on page 15 Table 2 Boards with Front Board Product Building Time Remarks number height Slots ALU2/11 ROF 137...
  • Page 21 Overview Board Product Building Time Remarks number height Slots TLU76/13 ROF 137 20mm/8M CAS, E1 5338/13 TLU76/14 ROF 137 20mm/8M SS7, E1 5338/14 TLU77/11 ROF 137 20mm/8M ISDN, T1 5387/11 TLU77/12 ROF 137 20mm/8M DPNSS, T1 5387/12 TLU77/13 ROF 137 20mm/8M CAS, DS1, T1 5387/13...
  • Page 22 Installing MX-ONE Board Product Building Time Remarks number height Slots TLU75 ROF 137 Analog trunk both-way 5336/6 TLU81 ROF 137 Analog trunk line 5417/1 TLU82 ROF 137 Analog TLU (loop start) 5418/1 TLU82 ROF 137 Analog TLU (ground start) 5418/2...

  • Page 23: Cables

    Overview 2.12 Cables Table 4 Cables in MX-ONE Type of cable Product Number Description Extension or Trunk TSR 491 0306/20M ALU2 – Main Distribution Frame (MDF) TMU – MDF (for Music-on-Hold) TSR 910 1054/16M ELU31, ELU33, ELU34, TLU80, TLU83 – MDF...

  • Page 24: Environmental Requirements

    Battery – AC/DC, UK TSR 491 413/1100 Fan – DC/DC – Alarm Note: Consider the needed cabling for network or server redundancy. For more information, see the description for MX-ONE TELEPHONY SYSTEM, chapter REDUNDANCY. 2.13 Environmental Requirements The exchange room must meet the following requirements: •...
  • Page 25 Overview The PBX operators room should be of standard office design, but the floor as in the exchange room should be covered by an antistatic carpet. 6/1531-ASP 113 01 Uen J2 2008-07-17...
  • Page 26 Installing MX-ONE 6/1531-ASP 113 01 Uen J2 2008-07-17...

  • Page 27: Installation Preparation

    Installation Preparation The site is prepared mostly during the site planning stage, as described in the environmental spec for MX-ONE SITE PLANNING. Should these preparations not be complete, perform the following steps before starting the installation: 1. Mark where to position the equipment and where to mount wall supports (if required).

  • Page 28: Esd Wrist Strap In Conjunction With Service

    Installing MX-ONE Tool Product Number Dimensions Used for ESD Wrist Strap LYB 250 01/141 Included in BYB 501 Cabinet Frame ESD Wrist Strap LYB 250 01/14 Used in cabinets with connection point cable lug SNG 804 23 Warning! Drilling machines, soldering irons and so on, must be of double-insulated type...

  • Page 29: Delivery Documents

    • Delivery documents (shipping specification) • ALEX library for the MX-ONE • Test checklist (supplied by the Aastra partner) • Acceptance form (supplied by the Aastra partner) • Server hardware documentation delivered from the server manufacturer 6/1531-ASP 113 01 Uen J2 2008-07-17...

  • Page 30: Unpacking

    Installing MX-ONE Unpacking To keep a tidy work environment it is recommended to unpack one piece of hardware at a time. Start unpacking the equipment in the following order: 1. Inspect the cases for any external damage. 2. Open the cases and the protecting plastic wrapping, and remove all packing material.

  • Page 31: Hardware Installation

    Hardware Installation Hardware Installation This section describes a full installation of hardware components in the BYB 501 cabinet. The recommended installation order is from the bottom of the cabinet to the top. Depending on the configuration, some pieces of hardware can be pre-installed. Therefore, some installation steps may be irrelevant.

  • Page 32: Mounting Cabinets

    Installing MX-ONE Figure 14 Workflow for the MX-ONE Installation Mounting Cabinets This section describes mounting of the cabinets. The instructions focus on the BYB 501 cabinets. For installation of the standard server cabinet, see the manufacturer instructions. 6/1531-ASP 113 01 Uen J2 2008-07-17...
  • Page 33 Make sure all preparations for placement of cabinets at the site, including floor marking, were done during the site planning stage, see the environmental spec for MX-ONE SITE PLANNING. For examples of cabinet layouts at the MX-ONE site, see the environmental spec for MX-ONE SITE PLANNING. 4.2.3...
  • Page 34 If not use the rack and the tip protection or the earthquake bracing frame as a template. 2. Position the cabinet in line with other cabinets and the site walls, see the environmental spec for MX-ONE SITE PLANNING. 4.2.5 Leveling the Cabinet...
  • Page 35 Hardware Installation 1. Level the cabinet by adjusting the feet (A) using the 24-mm U-ring wrench, Page 28 2. Verify that the cabinet is leveled horizontally and vertically, using a water level. 3. Tighten the locking nuts (B) on all feet using the 24-mm U-ring wrench, Page 28 4.
  • Page 36 Installing MX-ONE Figure 16 Installing the Tip Protection Note: The following procedure must be performed for the feet at the front and for the feet at the back: 1. Insert three spacers (B) in the holes in the yoke (A), Page 30 2.
  • Page 37 Hardware Installation 4.2.6.1 Installing the Tip Protection on a Concrete Floor Figure 17 Installing the Expander Screw Note: The following procedure must be performed for the feet at the front and for the feet at the back: • Insert two expander screws (C) through the yoke (A) and into the concrete, Page 31 •...
  • Page 38 Installing MX-ONE 4.2.6.2 Installing the Tip Protection on a Raised Floor Figure 18 Installing the Tip Protection on a Raised Floor Note: The following procedure must be performed for the feet at the front and for the feet at the back: 1.
  • Page 39 Hardware Installation 4.2.7 Installing the Cabinet with Earthquake Bracing Table 8 Earthquake Set, Concrete Floor 17/BYB 501/1 (2 x SXK 118 0168/1) Earthquake Set, Concrete Floor Pos. Title/Function Product Number Quantity FIXING IRON SXA 123 0380/1 SXA 123 0381/1 COASTER SXA 123 0382/1 EXPANDER SCREW M 12/25 NSV 907 02...
  • Page 40 Installing MX-ONE • Install the two fixing irons (A) between the feet of the cabinet with the bar (B), two screws (H), and two washers (G), Figure 19 on page 33 . • Align the holes in the fixing irons over the anchoring holes in the floor.
  • Page 41 Hardware Installation Figure 21 Securing the Earthquake Bracing Note: The following procedure must be performed for the feet at the front and for the feet at the back: • Place two expander screws (D) with insulation bushing (E) and washer (F) through the fixing irons and into the concrete floor, Page 34 •...
  • Page 42 Installing MX-ONE 4.2.8.1 Fastening Cabinets Back-to-Back Table 9 Mounting Set, Back-to-Back 24/BYB 501/2 Mounting Set, Back-to-Back, d=800 Pos. Title/Function Product Number Quantity SCREW 03/SBA 121 060/0160 GUIDE PIN2 SXA 123 0327/2 Figure 22 Fastening the Cabinets Back-to-Back 1. Position the two cabinets back-to-back, Page 36 2.

  • Page 43: Earthing The Cabinets

    4. Verify that the torque of all mounting screws is set to 5 Nm /- 0.5 Nm. Earthing the Cabinets MX-ONE must be multi-point grounded. Use the following material sets to ground the BYB 501 cabinets: 6/1531-ASP 113 01 Uen J2 2008-07-17...
  • Page 44 Installing MX-ONE Table 11 Grounding Material, Basic NTM 503 46/122 Earthing Material, Basic Pos. Title/Function Product Number Quantity Earth bar SNV 103 04 Earth clip 105 4546/1 CABLE 50 mm , isolated TFL 104 510/08 25 M Table 12 Earthing Material, Extra NTM 503 46/123 Earthing Material, Extra Pos.
  • Page 45 CONTACT WASHER SCL 100 165/84 CONNECTOR NED 901 13/1 For an overview of grounding for the MX-ONE, Page 38 and Page 39 Figure 25 Grounding of BYB 501 Cabinet Continue the grounding procedure by connecting adjacent cabinets with an earthing bar.
  • Page 46 Installing MX-ONE 4.3.1 Mounting Earthing Bar Table 14 Material Set for Earthing Bar 15/BYB 501 Material set for earthing Pos. Title/Function Product Number Quantity EARTHING BAR SXA 210 033/1 BAR NUT (not used in future cabinet) SXA 123 0687/2 SCREW M8X16 (not used in future...

  • Page 47: Installing Supporting Captive Nuts

    Hardware Installation Figure 26 Mounting the Earth Bar 1. Slide the four bar nuts (A) into the slot at the top and bottom of each cabinet, Page 41 . 2. Install the two earthing bars (B) with screws (C) using a wrench, Page 41 . 3.

  • Page 48: Installing Batteries

    Installing MX-ONE Note: Check that the mounting bars for the captive nuts are positioned at least 100 mm behind the door. Figure 27 Mounting the Captive Nuts in the Rack Installing Batteries This section describes the installation of 31-Ah and 62-Ah batteries. Make sure to leave room in the cabinet for the bigger batteries (62 Ah) even when installing smaller batteries.
  • Page 49 Hardware Installation NTM 144 266 Material set for battery shelf in 19-inch cabinet or frame Product Pos. Title/Function Number Quantity Captive nuts M6 SBM 173 060/03 Screws M6X16 78/SBA 121 060/0160 Figure 28 Installing the Battery Shelf 1. Mount four captive nuts (A) ( Section 4.4 on page 41 ) in the cabinet according to the number positions shown, Page 43 2.
  • Page 50 Installing MX-ONE Table 16 Material Set for 48 V 31-Ah BKB 201 003/1 Material set for 48 V 31-Ah battery Pos. Title/Function Product Number Quantity Battery set BKC 508 03/1 Mounting set for battery NTM 144 265 Table 17 Material Set for 48 V 62-Ah Battery BKB 201 003/2 Material set for 48 V 62-Ah battery Pos.
  • Page 51 Hardware Installation Figure 29 Battery Block Spacer Figure 30 Installing the Batteries Warning! Before working on any equipment, be aware of the hazards involved with the electrical circuitry and be familiar with the standard practices for preventing accidents. 6/1531-ASP 113 01 Uen J2 2008-07-17...
  • Page 52 Installing MX-ONE To mount the batteries in the battery shelf, perform the following steps: 1. Mount the spacers (K) between the battery blocks (A), Page 45 . 2. Place the safety strap through the slots in the battery shelf, Page 47 .

  • Page 53: Installing Ac/Dc Unit

    Hardware Installation Figure 31 Battery String Safety Strap Figure 32 Parallel Connection of Batteries Warning Label Installing AC/DC Unit This section describes the installation of the AC/DC power unit in the cabinet. 6/1531-ASP 113 01 Uen J2 2008-07-17...
  • Page 54 Installing MX-ONE Warning! Before working on any equipment, be aware of the hazards involved with the electrical circuits and be familiar with the standard practices for preventing accidents. 4.6.1 Installing the AC/DC Unit Shelves 115-230 V Figure 33 Installing AC/DC Unit Shelves 115-230 V First, install shelves for the AC/DC unit.
  • Page 55 Hardware Installation Figure 34 Installing AC/DC Unit 115-230 V 1. If not already done, mount four captive nuts (A) (see Section 4.4 on page 41 ) according to the number positions shown, see Figure 37. 2. Slide the AC/DC unit between the shelves until it reaches a fixed position, see Figure 37.
  • Page 56 Installing MX-ONE Figure 35 Energy Hazard Warning Label When adding a rectifier module (BML 351 056) always start from the left most position in the subrack. Flip down the handle and pull out the dummy. Place the module into the correct mounting position and slide carefully the module until it contacts the interface connection at the rear of the shelf see Figure 39.
  • Page 57 Hardware Installation Table 19 Mounting Set for AC/DC Unit NTM 144 268 Mounting set for AC/DC unit Pos. Title/Function Product Number Quantity Shelf for AC/DC SXA 112 2340/1 Shelf for AC/DC SXA 112 2340/2 SCREW M 6X16 78/SBA 121 060/0160 CAPTIVE NUT M6 SBM 173 060/03 Figure 37...
  • Page 58 Installing MX-ONE 2. Mount four captive nuts in the cabinet to secure the AC/DC unit, Page 52 . It will be difficult to mount these if the shelves have been installed. 3. Use the screws (C) supplied with the mounting set to fasten the shelves (B) to the captive nuts in the cabinet, Page 51.
  • Page 59 Hardware Installation 4. Connection to the mains supply and protective earthing (D) in the building should be carried out by a service person. The manufacturers instructions manual must be followed. 5. Fasten the warning label, energy hazard (SVB 131 75) below the circuit breakers on the front of the AC/DC unit, Page 53 and Page 80 Figure 39 Energy Hazard Warning Label...

  • Page 60: Installing The Dc/Ac Inverter

    Installing the DC/AC Inverter This section describes the installation of a DC/AC inverter in the cabinet. Note that Aastra does not supply this unit. Therefore, the illustration below refers to an optional model that can be placed in the BYB 501 cabinet.
  • Page 61 Hardware Installation Figure 41 Installing the DC/AC Inverter 1. Mount four captive nuts (A) ( Section 4.4 on page 41 ) according to the number positions shown, Page 55 . 2. Use four screws (C) to fasten the DC/AC inverter to the captive nuts in the cabinet, Page 55 .

  • Page 62: Installing Media Gateway Classic

    Installing MX-ONE Note: Make sure to leave a gap of at least 50 mm between the inverter and the underlying and overlying units, to allow proper ventilation. Installing Media Gateway Classic This section describes the installation of the subracks containing the Media Gateway Classic boards in the cabinet.
  • Page 63 Hardware Installation Table 22 Mounting Set for Subrack B NTM 144 263 Mounting set for subrack B Pos. Title/Function Product Number Quantity Air plate, front (used in subrack A SXA 112 2331/1 if the two subracks are mounted in one cabinet) Air plate, rear (used in subrack A SXA 112 2332/1 if the two subracks are mounted in...
  • Page 64 Installing MX-ONE Figure 42 Mounting the Lower Air Plate Place subrack B in an upside-down position on a steady surface. Insert the edge of the lower air plate (E) in the slot at the rear side of the subrack, Page 58 .
  • Page 65 Hardware Installation 4.8.2 Installing Subrack B Figure 43 Installing Subrack B The lower air plate is only mounted in subrack B (lower subrack), Section 4.8.1 on page 57 . In subrack A (upper subrack), front and rear air plates are installed instead.
  • Page 66 Installing MX-ONE Parts from this mounting set are used at a later installation stage, leave the remaining parts at hand. 4.8.3 Mounting the Front Air Plate in Subrack A To prepare subrack A for installation in the cabinet, first mount front and rear...
  • Page 67 Hardware Installation 4.8.4 Mounting Rear Air Plate in Subrack A Figure 45 Mounting Rear Air Plate in Subrack A Turn subrack A back to an upright position. Loosen, but do not remove the screws (1, 3, 5, and 7) on the back panel of the subrack, so they stick out a few millimeters, Page 61 Note that only these four screws should be loosened.
  • Page 68 Installing MX-ONE Figure 46 Installing Subrack A Mount four captive nuts (A) ( Section 4.4 on page 41 ) according to the number positions shown, Page 62 Use the screws (C) to fasten the subrack A to the captive nuts in the cabinet.
  • Page 69 Hardware Installation 4.8.6 Installing the Board Cover Table 23 Material Set, Cover for Boards without Fronts SXK 106 2046/1 Material Set, Cover for boards without fronts Pos. Title/Function Product Number Quantity COVER SXA 112 2334/1 BAR (factory mounted) SXA 112 2338/1 RIVET (factory mounted) SAM 512 032/0067 SPRING (factory mounted)

  • Page 70: Installing The Fan Unit

    Installing MX-ONE Figure 47 Installing the Board Cover Note: The board cover must be installed to fulfill the EMC requirement. Fasten the finger plate (B) using four screws (D), Page 64 . Fasten the board cover (A) above the finger plate using four screws (D) on the top part, and the two screws (C) on the bottom part, Page 64 .
  • Page 71 Hardware Installation The jumper on the control board inside the fan unit must be moved to the position for single feed if only one subrack is installed Figure 48 on page 65 Note: The factory setting is for dual feed. dual single M0000457B...
  • Page 72 Installing MX-ONE Figure 49 Installing Slides 6/1531-ASP 113 01 Uen J2 2008-07-17...
  • Page 73 Hardware Installation Figure 50 Installing the Fan Unit • Mount four captive nuts (A) ( Section 4.4 on page 41 ) according to the number positions shown, Page 66 and Page 67 . • Insert the two slides (D) with springs (E), Page 66 and fasten them with the two screws (F).
  • Page 74 Installing MX-ONE To install the upper air plate, perform the following steps: Figure 51 Installing Upper Air Plate • Mount four captive nuts (A) ( Section 4.4 on page 41 ) according to the number positions shown, Page 68 .

  • Page 75: Installing Media Gateway

    Hardware Installation Figure 52 A Two LIM-Rack When installing a two-LIM-equipped exchange cabinet (2 x subrack A+B) without internal power and batteries, two fan units with upper air plates (D) are mounted in the cabinet Page 69 . 4.10 Installing Media Gateway This section describes the installation of a Media Gateway in the cabinet.
  • Page 76 Installing MX-ONE Table 25 Mounting Set for Media Gateway NTM 144 264 Mounting set Pos Title/Function Product Number Quantity SCREW M 6X16 78/SBA 121 060/0160 CAPTIVE NUT M6 SBM 173 060/03 To install the Media Gateway in the cabinet, perform the following steps:...

  • Page 77: Installing Servers

    The different servers, the MX-ONE Telephony Server, the MX-ONE Availability, the MX-ONE Provisioning, and the MX-ONE Messaging server, can each be hosted either on the MX-ONE Server or on the Standard Server. Note that Manager Provisioning requires 512 MB of memory. If it is to reside on the same server as the Telephony Server this server must have memory of at least 1 GB.
  • Page 78 Mount four captive nuts (A) ( Section 4.4 on page 41 ) according to the number positions shown, Page 72 . • Fasten the MX-ONE Server to the four captive nuts in the cabinet, using the four screws (C), Page 72 . •...
  • Page 79 Hardware Installation Pos. Title/Function Product Number USB Interface Adapter KDU 137 395 Patch Cables RJ45 - RJ45 (included in KDU 137 390 and KDU 137 346) Servers and ESU boards are connected to the keyboard and monitor by using the USB interface adapter, Figure 55 on page 74 Note: A Keyboard-Video-Mouse (KVM) switch expansion (KDU 137 346) must be used if more than eight servers are to be connected to the keyboard and monitor.

  • Page 80: Installing Mx-One Compact Sm

    Installing MX-ONE Figure 55 Connecting Keyboard and Monitor 4.12 Installing MX-ONE Compact SM This section describes the installation of MX-ONE Compact SMs in the BYB 501 cabinet. 6/1531-ASP 113 01 Uen J2 2008-07-17...
  • Page 81 Hardware Installation 4.12.1 Install HW Unit Use the following mounting set to install the MX-ONE Compact SM in the cabinet: Table 28 Mounting Set for MX-ONE Compact SM NTM 144 264 Mounting set Pos. Title/Function Product Number Quantity SCREW M 6X16...

  • Page 82: Installing A Cabinet Shelf

    Installing MX-ONE • Fasten the Compact SM to the four captive nuts in the cabinet, using the four screws (C), Page 75 . • If necessary, and if there is space available, install additional Compact SMs directly above the first one in the next available cabinet position. No gap is needed between the units.

  • Page 83: Labeling

    Hardware Installation Figure 57 Installing Cabinet Shelf • Mount two captive nuts (A) ( Section 4.4 on page 41 ) at the chosen position for the shelf. • Fasten the two slides (G) to the two captive nuts in the cabinet using the two screws (C) and then loosen the screws.
  • Page 84 SVH 277 02/1 - /5, see Table 30. The cabinet must be labeled with the number of LIMs that is installed in the cabinet. It is recommended to label the following items: • Cabinet • MX-ONE Compact SM • Media Gateway • Subrack •...
  • Page 85 Hardware Installation Figure 58 Labeling of BYB 501 4.14.2 Circuit Breakers For labeling of circuit breakers Page 92 . 4.14.3 Circuit Breakers for the Batteries For labeling of circuit breakers for the batteries Page 92 . 4.14.4 Cables For labelling of cables Section 5.3.3 Labeling of Cables on page 86 . 4.14.5 Warning Label, Energy Hazard The warning label, energy hazard (SVB 131 75) is for indoor use on aluminium,...
  • Page 86 Installing MX-ONE Figure 59 Warning Label SVB 131 75 4.14.6 Warning Label, Parallel Connection of Batteries The warning label, parallel connection of batteries (SVB 131 70) is for indoor use on aluminium, steel, or rigid plastic surface. It is made of self adhesive plastic material and not removable.

  • Page 87: Cabling

    Cabling Cabling Cabling involves both internal and external connections onsite. External cabling is the routing of cables for grounding, to power equipment and other external devices. Internal cabling is the routing of cables within a cabinet or between cabinets. Use the fastener straps provided in material set 25/BYB 501/1 to fasten the cables to the rack, cable chutes, and so on Page 93 .
  • Page 88 Installing MX-ONE Red/Green Connector No: 2 Connector No: 1 M0000507B Figure 61 Example of connector types and numbering from bottom to top The four types of cable connectors mentioned in Section 5.1 Cable Connectors on page 81 are seen here.
  • Page 89 Cabling Figure 62 Cable Connectors The following boards have cable connectors: • ALU2/11 • DC/DC • ELU26/12, ELU31/3, ELU33, ELU34/1, and ELU34/2 • • FTU2/11 • IPLU • LSU-E • SPU4/11 • TLU76/11, TLU76/12, TLU76/13 and TLU76/14 • TLU77/11, TLU77/12, TLU77/13 •...
  • Page 90 Installing MX-ONE 5.2.2 Boards without Cover The contact units in boards without cover are divided into upper and lower connector positions marked A (upper) and B (lower). Each connector position is divided into 1/4-sections, Page 84 . Figure 63 Board Positions in Boards without Cover...

  • Page 91: Cable Labeling

    Cabling Figure 64 Side view, Connectors The following board has this type of connectors: • TLU75 • TLU81 • TLU82 Cable Labeling 5.3.1 Product Labeling 5.3.1.1 Previous Type of Labeling Each cable has a product number as follows: Figure 65 a = Cable type b = Cable length in mm 5.3.1.2...
  • Page 92 Installing MX-ONE b = Cable length in m 5.3.2 Label Sets Every LIM has a label set with labels that are used to mark the cables in the LIMs. See Page 86 Table 31 Product Number Product Number LIM Number...
  • Page 93 Cabling Figure 67 Labeling Cables For a few examples for cable labeling, see Page 88. 6/1531-ASP 113 01 Uen J2 2008-07-17...
  • Page 94 Installing MX-ONE Figure 68 Cable Label Examples 5.3.4 Labelling of Internal Cables The internal cables connected to fixed positions in the exchange are already labelled at delivery. The label indicates the position of the cable’s own connector as well as that of the other end.

  • Page 95: Connecting Internal Power Cables

    Cabling Figure 69 Labeling of cables for boards with cover For a board without a front the letter A or B indicates if the connector is to be placed to the upper or lower front connector. Connecting Internal Power Cables For instructions on how to connect mains cable to the AC/DC unit, refer to manufacturer instructions supplied with the unit.
  • Page 96 Installing MX-ONE Before battery conductors are connected, disconnected, or installed. Remove the conductor to the negative pole (A) or remove an interconnection bridge (B), Page 90 Figure 70 Example of Removing the Negative Battery Conductor (A) and an Interconnecting Bridge (B)
  • Page 97 Cabling Figure 71 Connecting the Batteries in a 115-230 V System 6/1531-ASP 113 01 Uen J2 2008-07-17...
  • Page 98 Installing MX-ONE Figure 72 Connecting the Batteries in a 230 V System General battery connection: Connect the cable lug (L) of the grey cable supplied with the batteries mounting set (BKB 201 003/1) to the red plus pole (D) of the rightmost battery block, see Page 91 or Page 92.
  • Page 99 Cabling Fasten the screw (B) to secure the cable lug and press down the cover (I) on the black minus pole (D). Connect the black negative (-48V) DC supply cable (M) to the appropriate negative DC distribution circuit breaker (Y) by inserting the stripped end in the opening of the circuit breaker and tightening the screw.
  • Page 100 Installing MX-ONE Figure 73 Service Loop for the Cables The service loops enable the unit to be fully or partly pulled out of the rack for service while maintaining its operation. When connecting cables in the AC/DC unit, always fasten nearby cables to each others using fastener straps included in the 25/BYB 501/1, see Page 95 and see Page 95.
  • Page 101 Cabling Figure 74 Fastener Straps Figure 75 Fastener Straps Note: Do not cut the cables. The shortest length of the cables from the AC/DC unit to the DC/DC board must be 5 meters. Connect the output to the DC/DC boards in the Media Gateway Classic using cable TSR 903 021/5000 or /12M, as follows:.
  • Page 102 Installing MX-ONE Figure 76 AC/DC Cabling to the Subracks in 115-230V Systems 6/1531-ASP 113 01 Uen J2 2008-07-17...
  • Page 103 Cabling Figure 77 AC/DC Cabling to the Subracks in 230V Systems • Connect one cable TSR 903 021/5000 to fuse F1/OUT1, see Figure 76 on page 96 or see Figure 77 on page 97. Connect the negative (-48V) DC supply cable (D) to the appropriate negative DC distribution circuit breaker (Y) by inserting the stripped end in the opening of the circuit breaker and tightening the screw.
  • Page 104 Installing MX-ONE • Connect the other end of cable TSR 903 021/5000 from fuse F2 to the DC/DC board (H) in subrack B. • Use fuse F3 in the AC/DC unit to connect the AC/DC unit to the DC/AC inverter (if used).

  • Page 105: Connecting Cables

    Cabling Figure 78 Cabling to the Fan Unit Connecting Cables Some cables are pre-connected at delivery, depending on equipment configuration ordered. Use the figure and the table below to connect cables, or to verify that the cables are correctly connected. For cable connections to board positions, see Figure 79 on page 101 .
  • Page 106 Installing MX-ONE Warning! Always verify that the cable markings correspond before connecting cables. For a list of external cables, including source and destination for every cable, see Page 102 . For a list of internal cables, including source and destination for every cable, see Page 102 .
  • Page 107 Cabling Figure 79 Cable Connections Configure Example 6/1531-ASP 113 01 Uen J2 2008-07-17...
  • Page 108 Installing MX-ONE Table 33 External Cables Cable Name From Position Remark TSR 482 0211/2400 Corporate LAN TSR 482 0211/2400 IPLU Corporate LAN TSR 482 SPU4 0211/20000 1 or 2 TSR 491 0306/20M ALU2 TSR 491 0306/20M TSR 910 1054/16M ELU31/3...

  • Page 109: Connectors And Leds On Board Fronts

    Cabling Cable Name From Position Position TSR 490 0116/5000, AC/DC DC/DC TSR 490 0116/12M (UK) TSR 903 0113/1 Battery AC/DC (UK) TFL 281 325/4000 Battery Battery TSR 491 406/120 LSU-E 1, 2 3, 4 TSR 491 406/1050 LSU-E TSR 482 0206/1600 LSU-E Connectors and LEDs on Board Fronts This section describes the connectors and LEDs on the ALU2, DC/DC, ELU31,...
  • Page 110 Installing MX-ONE Figure 80 TLU77, TMU, TLU76, ELU33, ELU34, and IPLU Board Fronts 6/1531-ASP 113 01 Uen J2 2008-07-17...
  • Page 111 Cabling Figure 81 ESU Front Connectors and LEDs 6/1531-ASP 113 01 Uen J2 2008-07-17...
  • Page 112 Installing MX-ONE Figure 82 DC/DC Front Connectors and LEDs 6/1531-ASP 113 01 Uen J2 2008-07-17...
  • Page 113 Cabling Figure 83 ALU2, ELU31, SPU4, TLU79, TLU80 and TLU83 Fronts Figure 84 TLU75 and TLU82 Front Connectors 6/1531-ASP 113 01 Uen J2 2008-07-17...
  • Page 114 Installing MX-ONE Figure 85 TLU77 Front Connectors and LEDs 6/1531-ASP 113 01 Uen J2 2008-07-17...

  • Page 115: Dummy Fronts

    Cabling Figure 86 TLU81 Front Connectors Dummy Fronts This section describes the dummy fronts in 19" cabinets. Dummy fronts are installed at all empty positions in the 19" magazines. New boards can be installed at these positions. Remove the dummy front at the position were the new board is to be installed and insert the new board.

  • Page 116: Extension Cable Structure

    Dummy Fronts Extension Cable Structure The twisted pair cable used in the MX-ONE is delivered with 32 pairs. The cable is structured with 8 pairs in a bundle, and each bundle is kept together with a bundle thread, Page 111 .
  • Page 117 Cabling Figure 88 Cable Structure The cables connected to the extension and trunk boards are connected on the other end to external telephone lines through the Main Distribution Frames (MDF). The following tables specify the color coding of the 32 pair cable used for ELU33, ELU34, and other boards, and the connection cable used for TLU76 , TLU77.
  • Page 118 Installing MX-ONE 5.8.1 ELU33, ELU34, ELU31/3, TLU80 Table 36 Color Coding in 32 Pair Cable for ELU33, ELU34, ELU31/3 and TLU80/11 Pair Core Color Bundle Connector Pair Core Color Bundle Connector White White Blue Blue White White Orange Orange White...
  • Page 119 Cabling Table 36 Color Coding in 32 Pair Cable for ELU33, ELU34, ELU31/3 and TLU80/11 Pair Core Color Bundle Connector Pair Core Color Bundle Connector Yellow Yellow Green Green Yellow Yellow Brown Brown 5.8.2 TLU83 The TLU83 board uses the same type of 32 pair cable but it is organized differently.
  • Page 120 Installing MX-ONE Table 37 Color Coding in 32 Pair Cable for TLU83 (TSR 910 1054/16M or 32M) Pair/ Pair/ Core Color Bundle Connector TL Ind Core Color Bundle Connector 11/ 0 Black 31/ NC Black Blue Blue 12/ 1 Black...
  • Page 121 Cabling Pair Core Color Connector Description White Rx (link A line A) Orange Rx (link A line B) White Green White Brown 5.8.4 ELU26, TLU79 Table 39 Color Coding in Cable for ELU26 and TLU79 (TSR 491 414) Pair Core Color Connector White...
  • Page 122 Installing MX-ONE 6/1531-ASP 113 01 Uen J2 2008-07-17...

  • Page 123: Connection Of External Cables

    Connection of External Cables Connection of External Cables General Cabling to the MDF uses prefabricated cables. Twisted, shielded, pair-cables are to be used for cabling between the PBX and MDF or PBX and PBX (LIM - LIM). For more information about cables see Page 17, see Section 5.8 Extension Cable Structure on page 110, and for extensions see the subsections in this section.

  • Page 124: Analog Extensions

    Installing MX-ONE TLU76 260 m if using a 120 ohm twisted pair cable without repeater TLU77 260 m if using a 120 ohm twisted pair cable without repeater TLU79 See Page 125. TLU80 7000 m if using a twisted pair cable with wire diameter 0.4 mm.

  • Page 125: Digital Extensions

    Connection of External Cables Digital Extensions As an example, digital system telephones may have the type designations DBC 2XX connected to ELU33. Only one system telephone per line can be connected, no parallel telephone or extra bell. Note: The line must not have any irrelevant open cable ends connected in parallel.
  • Page 126 Installing MX-ONE 6.4.2 ISDN Extensions with ELU26 The ISDN-terminals are connected to the ELU26 board in the PBX through the MDF. Figure 92 Example with an ISDN-terminal, 4-wire connection 6.4.3 Door Signal A door signal (call in progress) can be connected to the system telephone.

  • Page 127: Cordless Extensions

    Connection of External Cables Figure 93 Example of Door Signal with System Telephone DBC 225 Wall terminal box RNV 114 or NEF 181 Buffer amplifier Door signal lamp Power supply unit If using system telephones DBC 22X, an optional unit can be connected with outlets for door signal and extra bell.

  • Page 128: Analog External Lines

    Installing MX-ONE Figure 94 ELU31/3 - MDF - RFP Analog External Lines Analog external lines are connected to analog TLU boards,TLU75, TLU82, TLU81, TLU83/1 or TLU83/2. 6.6.1 TLU75 or TLU82 Figure 95 TLU75 or TLU82 - MDF (8 pairs) 6/1531-ASP 113 01 Uen J2 2008-07-17...
  • Page 129 Connection of External Cables 6.6.2 TLU81 Figure 96 TLU81 - MDF 6.6.3 TLU83 Figure 97 TLU83 - MDF 6/1531-ASP 113 01 Uen J2 2008-07-17...

  • Page 130: Digital External Lines

    Installing MX-ONE Digital External Lines 6.7.1 TLU77 Figure 98 TLU77, 120ohm pair cable 6.7.2 ISDN 6.7.2.1 ISDN with TLU76/11, -12, -13, -14, - 30B+D Table 40 Color Coding in Cable for TLU76 (TSR 482 0211/2400 or 20M) Pair Core Color...

  • Page 131: Through-Connection On Power Failure Or Processor Malfunction

    Connection of External Cables 6.7.2.2 Digital external lines with TLU79 and an NT1-box, Network Terminal-box Figure 100 2-wire ISDN with TLU79 and an NT1-box (8 pairs) Note: Make sure that each individual’s receive (Rx) and transmit (Tx) are properly connected between the TLU79 board and the NT1-box. Necessary corrections between the individuals can preferably be performed in the MDF.

  • Page 132: Call Metering

    Installing MX-ONE How to carry out the cross-connection, see Page 126 . These extensions must not be equipped with digital system telephones. If the public exchange is not capable of receiving DTMF-signals, then the extension must be equipped with a rotary dial telephone or a telephone for 10 pps (pulse generator).

  • Page 133: Private Trunk Lines (Tie Lines)

    Connection of External Cables Figure 103 Daughter Boards on TLU75 6.9.2 Call Metering TLU83/2 The TLU83/2 is needed as this board contains the call metering hardware. The metering frequency, of 12 kHz or 16 kHz, is set when the board is activated. 6.10 Private Trunk Lines (tie lines) The tie lines can be analog, digital or H.323.
  • Page 134 Installing MX-ONE 6/1531-ASP 113 01 Uen J2 2008-07-17...

  • Page 135: Alarms

    Alarms Alarms Alarms can be connected to an ALU2 board. The ALU2 board can receive up to eight different alarm signals and send out up to seven control signals. If more in or out signals are required, the number of ALU2 boards can be increased. Alarm indications are normally transferred to the PBX operator consoles when using ALU2.

  • Page 136: Labelling Of Alarm Displays

    Installing MX-ONE Labelling of Alarm Displays Each alarm display is to be labelled, see Page 130. Labels are contained in NTM 144 237, Alarm equipment. See on how to mount the labels. Figure 105 Alarm Display Figure 106 Label Mounting...

  • Page 137: Service Signals To Pbx Operator Console

    Alarms Service Signals to PBX Operator Console The exchange is equipped with a signalling channel which interconnects the exchange room to the PBX operator console. The signal lights the Service indication. A toggle switch (with adjacent lamp display) in the exchange room is used for operating this function. The toggle switch and the lamp display shall be installed in a conspicuous position at the entrance door.

  • Page 138: Fan Unit Alarm

    Installing MX-ONE Fan Unit Alarm Connect the fan alarm using cable TSR 482 0211/20M to the MDF, see Page 132. and connect the ALU2 board to the MDF according to the cabling list for the site. For an example of connection to the ALU2 board, see Page 132.

  • Page 139: Ac/Dc Unit Alarms

    Alarms The red LED is normally dark. The LED is lit for A- and B- alarm conditions. The LED is dark for alarm condition: the (absolute) supply voltage is below 15 V. Table 41 Fan Unit Alarms Fan alarm_A is active when one or -48V is too low (towards 0 V) or more of the conditions is/are: the temperature is above 65...
  • Page 140 Installing MX-ONE Figure 109 Alarm ports on the 115-230 V CHEROKEE POWER System The ports where the connections are made can be seen in Figure 110 on page 135. 6/1531-ASP 113 01 Uen J2 2008-07-17...
  • Page 141 Alarms Figure 110 Ports 115-230 V CHEROKEE POWER System The left side of Figure 110 on page 135 just shows how the alarm contacts, on the right, are numbered. There are two sets of relay contacts, X8 and X9. Each column, like 1, 2, 3, shows the contact positions of one relay.
  • Page 142 Installing MX-ONE Figure 111 MDF Alarms for AC/DC Unit 115-230V CHEROKEE POWER System The Cherokee alarm conditions are seen in Table 42 on page 136. Table 42 Alarms from AC/DC Unit 115-230V CHEROKEE POWER System Block 1 alarms Urgent Alarm...
  • Page 143 Alarms Block 4 alarms Not Activated Alarm Relay 4 Not activated and no need to connect to MDF. For example, to detect urgent alarms relay 1 is used. It is located on the fourth column from the left of the X8 (or X9) control ports. The contacts are marked 10, 11, and 12, where 10 is the common port and, in normal operation, 11 the normally closed port, and 12 the normally open port, see Figure 111 on page 136.
  • Page 144 Installing MX-ONE Table 43 Alarms from AC/DC Unit 230V POWER ONE System Block 1 alarms (J9) Low system voltage High system voltage Load or battery disconnected Distribution fuse failure Battery fuse failure Battery fuse disconnected Urgent module failure Partial load disconnected...

  • Page 145: Software Installation And Configuration

    Software Installation and Configuration Software Installation and Configuration For software installation and configuration of MX-ONE Telephony System, see the installation instructions for INSTALLING AND CONFIGURING MX-ONE TELEPHONY SYSTEM. For software installation and configuration of MX-ONE Messaging, see the installation instructions for Fax Mailand Voice Mail.
  • Page 146 Installing MX-ONE 6/1531-ASP 113 01 Uen J2 2008-07-17...

  • Page 147: Installation Test

    Make sure all cable connector screws are firmly tightened. Installation Test for MX-ONE Telephony System To check functionality for the MX-ONE Telephony System proceed as follows: Make a call from an IP telephone to another IP telephone. Make a call from an IP telephone to an analog telephone.
  • Page 148 Installing MX-ONE 6/1531-ASP 113 01 Uen J2 2008-07-17...

  • Page 149: Mounting Side Plates, Doors, And Back Plate

    Mounting Side Plates, Doors, and Back Plate Mounting Side Plates, Doors, and Back Plate Use the material sets described in the tables to install side plates, doors, and back plate for the BYB 501 cabinet. Start installation of cabinet side plates, doors, and back plates with installation of panel, Section 10.1 Installing Panel on page 143 .

  • Page 150: Installing The Side Plates

    Installing MX-ONE Figure 113 Installing the Panel • Install the lower panel (B) to the cabinet using two screws (E), Page 144 . • Install the upper panel (A) to the cabinet using two screws (E), Page 144 . The doors from this mounting set are used at a later installation stage, leave the remaining parts at hand.
  • Page 151 Mounting Side Plates, Doors, and Back Plate Figure 114 Installing the Side Plates The following procedure is done on one single cabinet or on the first and last cabinet in a row. Install three screws (I) and three spacers (H) to support the side plate at the top, the middle, and the bottom on each side of the cabinet or the row, Page 145 , view 1.
  • Page 152 Installing MX-ONE 10.2.1 Installing the Side Plates in Back-to-Back Cabinets Table 46 Side Plate, Extra, Back-to-Back 22/BYB 501 180 Side plate, extra, back to back Pos. Title/Function Product Number Quantity SIDE PLATE SXK 118 0442/2 EARTHING CABLE SXK 118 0439/2...

  • Page 153: Installing The Cabinet Doors

    Mounting Side Plates, Doors, and Back Plate 10.3 Installing the Cabinet Doors Table 47 Door Set With Lock 10/BYB 501 180/1 Door set with lock Pos. Title/Function Product Number Quantity PANEL (upper) SXK 118 0185/1 PANEL (lower) SXK 118 0446/1 DOOR (right) SXK 118 0445/1 DOOR (left)

  • Page 154: Installing The Back Plate

    Installing MX-ONE Tighten the screw (T) in the upper position, Page 147 . Install the door (C) in the same way. Connect the earthing cables (S) from the doors to the cable lugs (Y) at the top and bottom, Page 147 .
  • Page 155 Mounting Side Plates, Doors, and Back Plate Connect the two earthing cables (L) from the back plate to the cable lugs in the upper front of the cabinet, Page 148 . 6/1531-ASP 113 01 Uen J2 2008-07-17...
  • Page 156 Installing MX-ONE 6/1531-ASP 113 01 Uen J2 2008-07-17...

  • Page 157: Concluding Routines

    Concluding Routines Concluding Routines Before leaving the installation site, complete the following steps: • Clean up the site and remove objects like wrapping paper and cable pieces. • Dispose of waste material according to local regulations. • Print one copy of the safety document, and place it visible on site, see the description for SAFETY.

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