Inspect Output Shaft And Inner Race - Toyota HILUX 1993 Repair Manual

MANUAL TRANSMISSION –

3. INSPECT OUTPUT SHAFT AND INNER RACE

(a) Using vernier calipers, measure the output shaft
flange thickness.
Minimum thickness:
5.60 mm (0.2204 in.)
If the thickness exceeds the minimum, replace the
output shaft.
(b) Using vernier calipers, measure the inner race flange
thickness.
Minimum thickness:
4.78 mm (0.1882 in.)
If the thickness exceeds the minimum, replace the
inner race.
(c) Using a micrometer, measure the outer diameter of
the output shaft journal.
Minimum diameter:
2nd gear
42.975 mm (1.6919 in.)
3rd gear
31.969 mm (1.2586 in.)
If the outer diameter exceeds the minimum, replace
the output shaft.
(d) Using a micrometer, measure the outer diameter of
the inner race.
Minimum diameter:
42.975 mm (1.6919 in.)
If the outer diameter exceeds the minimum, replace
the inner race.
(e) Using a dial indicator, check the shaft runout.
Maximum runout:
0.06 mm (0.0024 in.)
If the runout exceeds the maximum, replace the
output shaft.
OUTPUT SHAFT
MT2–29