Table of Contents
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Table of Contents
Principle of Operation ............................................................................................ 1
Installation and Start-Up ........................................................................................ 1
Air Supply .............................................................................................................. 1
Installation Guide ................................................................................................... 2
Air Inlet & Priming .................................................................................................. 3
Air Exhaust ............................................................................................................ 3
Between Uses ....................................................................................................... 3
Check Valve Servicing ........................................................................................... 3
Diaphragm Servicing ............................................................................................. 3
Air Valve Lubrication .............................................................................................. 3
: Externally Serviceable Air Distribution System ................................ 5
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Pilot Valve .............................................................................................................. 5
Pilot Valve Actuator ................................................................................................ 5
Service Instructions: Troubleshooting ................................................................... 6
Warranty ................................................................................................................ 6
Recommended Accessories .................................................................................. 6
Important Safety Information ................................................................................. 7
Recycling ............................................................................................................... 7
Grounding The Pump ............................................................................................ 8
Material Codes ...................................................................................................... 9
Declaration of Conformity .................................................................................... 10
Composite Repair Parts List ...........................................................................11-13
Composite Repair Drawing .................................................................................. 14
WARREN RUPP, INC. • A Unit of IDEX Corporation • P.O. Box 1568, Mansfield, Ohio 44901-1568 USA
Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com
hdb15dl6sm-Rev0208
I M2 c T5
II 2GD T5
Type 6
Type 6
©Copyright 2008 Warren Rupp, Inc. All rights reserved.
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Summary of Contents for Warren rupp HDB1
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Page 1: Table Of Contents
Declaration of Conformity ..................10 Composite Repair Parts List ................11-13 Composite Repair Drawing .................. 14 WARREN RUPP, INC. • A Unit of IDEX Corporation • P.O. Box 1568, Mansfield, Ohio 44901-1568 USA Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com hdb15dl6sm-Rev0208... -
Page 3: Service And Operating Manual
When the air line is solid piping, use a short length of flexible hose [not less than " (19mm) in diameter] between pump and piping to eliminate strain to pipes. WARREN RUPP, INC. A Unit of IDEX Corporation P.O. Box 1568 Mansfield, Ohio 44901-1568 USA (419) 524-8388 Fax (419) 522-7867 hdb15dl6sm-REV0208 Models HDB1½-A, HDB40-A Page 1... -
Page 4: Installation Guide
The air exhaust should be Warren Rupp piped to an area for safe disposition of the product being pumped, in the event Tranquilizer /Surge Supressor ® of a diaphragm failure. Filter/Regulator Air Dryer Surge Suppressor Models HDB1½-A, HDB40-A Page 2 hdb15dl6sm-REV0208... -
Page 5: Air Inlet & Priming
(no. 16) (hold shaft near middle in vise having soft jaws to protect finish). Install this sub assembly into pump and secure by placing the outer chamber (no. 22) on the end with the diaphragm. This will hold the hdb15dl6sm-REV0208 Models HDB1½-A, HDB40-A Page 3... - Page 6 Proper lubrication of the compressed air supply would entail the use of an air line lubricator (available from Warren Rupp) set to deliver one drop of 10 wt., non-detergent oil for every 20 SCFM of air the pump consumed at its point of operation.
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Page 7: Esads+Plus ® : Externally Serviceable Air Distribution System
(no. 41). If it cannot be removed in much the same manner as the plunger (no. 40), the bushing (no. 37) can be turned out through the inner chamber (no. 12) by removing the manifold assembly (no. 31) and the outer chamber (no. 22) to reach the bushing (no. 37). hdb15dl6sm-REV0208 Models HDB1½-A, HDB40-A Page 5... -
Page 8: Service Instructions: Troubleshooting
B. Diaphragm failure in one chamber. C. Air leak at suction manifold joint or elbow flange one side. D. Muffler clogged. For additional information, see the Warren Rupp Troubleshooting Guide. WARRANTY: This unit is guaranteed for a period of five years against defective material and workmanship. -
Page 9: Important Safety Information
EC Safety of Machinery, and Directive 94/9/EC, EN13463-1 II 2GD T5 Equipment for use in Potentially Explosive Environments. For reference to the directive certificates visit: www.warrenrupp.com. The Technical File No. AX1 is stored at KEMA, Notified Body 0344, under Document #203040000. hdb15dl6sm-REV0208 Models HDB1½-A, HDB40-A Page 7... -
Page 10: Grounding The Pump
Check the local electrical code for detailed grounding instruction and the type of equipment required, or in the absence of local codes, an industry or nationally recognized code having juristiction over specific installations. Models HDB1½-A, HDB40-A Page 8 hdb15dl6sm-REV0208... -
Page 11: Material Codes
Models HDB1½-A, HDB40-A Page 9... -
Page 12: Declaration Of Conformity
Declaration of Conformity Warren Rupp, Inc., 800 North Main Street, Mans eld, Ohio, certi es that Air-Operated Double Diaphragm Metallic Pumps Series: HDB, HDF, M Non-Metallic, S Non-Metallic, M Metallic, S Metallic, Containment Duty, Gas, UL, High Pressure, W, Submersible and Tranquilizers comply with the European Community Directive 98/37/EC, Safety of Machinery. -
Page 13: Composite Repair Parts List
Ball, Weighted 050.005.363. Ball, Check Valve 050.010.600. Ball, Check Valve 31-2 334.008.156. Flange, Threaded 334.008.010. Flange, Threaded 334.008.110. Flange, Threaded 334.008.112. Flange, Threaded 334.008.156E. Flange, Threaded (SB40 Only) BSP 334.008.110E. Flange, Threaded (SB40 Only) BSP hdb15dl6sm-REV0208 Models HDB1½-A, HDB40-A Page 11... - Page 14 5, 6, 8, 9) 286.026.604. Overlay Diaphragm 685.032.080. Rod, Connecting (Bottom Ported Only) Available in kit form. Order P/N 031.055.000., which also includes items 10, 11, 34, 40 and 47. Available as Air End Kit 476.100.000. Models HDB1½-A, HDB40-A Page 12 hdb15dl6sm-REV0208...
- Page 15 312.020.110. Elbow (Bottom Ported Only) 544.001.330. Nut, Flange (Bottom Ported Only) © 2006 Warren Rupp, Inc. All rights reserved. ® Warren Rupp and SANDPIPER are registered tradenames of Warren Rupp, Inc. Printed in U.S.A. hdb15dl6sm-REV0208 Models HDB1½-A, HDB40-A Page 13...
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Page 16: Composite Repair Drawing
B = These Items Available in Kit Form Only. © 2006 Warren Rupp, Inc. All rights reserved. Order Rubber Foot Kit P/N 475-101-000. ® Warren Rupp and SANDPIPER are registered tradenames of Warren Rupp, Inc. Printed in U.S.A. Models HDB1½-A, HDB40-A Page 14...
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