Wacker Neuson BS 60-2i Operator's Manual

Wacker Neuson BS 60-2i Operator's Manual

Rammers
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OPERATOR'S MANUAL
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0175280en
1008
Rammer
BS 60-2i
BS 70-2i
001

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Summary of Contents for Wacker Neuson BS 60-2i

  • Page 1 0175280en 1008 Rammer BS 60-2i BS 70-2i OPERATOR’S MANUAL...
  • Page 3: Table Of Contents

    BS 60/BS 70-2i Table of Contents Foreword Emission Control System Information Safety Information Operating Safety ................14 Operator Safety while using Internal Combustion Engines ....15 Service Safety ..................16 Label Locations .................. 17 Safety and Operating Labels .............. 18 Operation Application ..................
  • Page 4 Table of Contents BS 60/BS 70-2i Technical Data Rammer ....................37 Vibration Measurements ..............38 Dimensions ..................39 wc_bo0175280en_001TOC.fm...
  • Page 5: Foreword

    0009428 Rev 126, 200 and higher This manual provides information and procedures to safely operate and maintain this Wacker Neuson model. For your own safety and protection from injury, carefully read, understand and observe the safety instructions described in this manual.
  • Page 6 Foreword Any type of reproduction or distribution not authorized by Wacker Neuson Corporation represents an infringement of valid copyrights and will be prosecuted. We expressly reserve the right to make technical modifications, even without due notice, which aim at improving our machines or their safety standards. CALIFORNIA Proposition 65 Warning: Engine exhaust, some of its constituents, and certain vehicle...
  • Page 7: Emission Control System Information

    Carbon monoxide does not react in the same way, but it is toxic. Wacker Neuson utilizes lean carburetor settings and other systems to reduce the emissions of carbon monoxide, oxides of nitrogen, and hydrocarbons.
  • Page 8 Emission Control System Information Replacement Parts The emission control systems on your Wacker Neuson engine were designed, built, and certified to conform with EPA and California emissions regulations. We recommend the use of genuine Wacker Neuson parts whenever you have maintenance done. These original- design replacement parts are manufactured to the same standards as the original parts, so you can be confident of their performance.
  • Page 9 YOUR WARRANTY RIGHTS AND OBLIGATIONS All States Wacker Neuson must warrant the emission control system on your engine for the period of time listed below provided there has been no abuse, neglect or improper maintenance of your engine. Where a warrantable condition exists, Wacker Neuson will repair your engine at no cost to you including diagnosis, parts and labor.
  • Page 10 Warranty repairs will be made without charge for diagnosis, parts or labor. All defective parts replaced under this warranty become property of Wacker Neuson. A list of warranted parts is located on the next page. Normal maintenance items, such as spark plugs and filters, that are on the warranted parts list are warranted up to the required replacement interval only.
  • Page 11 Emission Control System Information TO OBTAIN WARRANTY SERVICE: You must take your Wacker Neuson product along with proof of original purchase date, at your expense, to any Wacker Neuson authorized dealer during their normal business hours. Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used.
  • Page 12 Emission Control System Information SYSTEMS COVERED PARTS BY THIS WARRANTY DESCRIPTIONS FUEL METERING CARBURETOR ASSEMBLY EXHAUST SYSTEM MUFFLER AIR INDUCTION AIR FILTER HOUSING AIR FILTER ELEMENT* IGNITION FLYWHEEL MAGNETO IGNITION MODULE SPARK PLUG CAP SPARK PLUG* MISCELLANEOUS TUBING, FITTINGS, SEALS, GASKETS PARTS AND CLAMPS ASSOCIATED WITH THESE LISTED ITEMS...
  • Page 13: Safety Information

    BS 60/BS 70-2i Safety Information Safety Information This manual contains DANGER, WARNING, CAUTION, NOTICE and NOTE callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
  • Page 14: Operating Safety

    These areas get hot and may cause burns. 3.1.4 NEVER use accessories or attachments that are not recommended by Wacker Neuson. Damage to equipment and injury to the user may result. 3.1.5 NEVER leave the machine running unattended.
  • Page 15: Operator Safety While Using Internal Combustion Engines

    BS 60/BS 70-2i Safety Information 3.1.18 ALWAYS guide the rammer in such a way that the operator is not squeezed between the rammer and solid objects. Special care is required when working on uneven ground or when compacting coarse material. Make sure to stand firmly when operating the machine under such conditions.
  • Page 16: Service Safety

    3.3.11 ALWAYS clean debris from engine cooling fins. 3.3.12 ALWAYS replace worn or damaged components with spare parts designed and recommended by Wacker Neuson Corporation. 3.3.13 ALWAYS disconnect the spark plug on machines equipped with gasoline engines, before servicing, to avoid accidental start-up.
  • Page 17: Label Locations

    BS 60/BS 70-2i Safety Information Label Locations wc_gr005330 wc_si000276gb.fm...
  • Page 18: Safety And Operating Labels

    Safety Information BS 60/BS 70-2i Safety and Operating Labels Wacker Neuson machines use international pictorial labels where needed. These labels are described below: Ref. Label Meaning This molded-in label contains important safety and operating information. If it becomes illegible, the cover must be replaced. Refer to the Parts Book for ordering information.
  • Page 19 BS 60/BS 70-2i Safety Information Ref. Label Meaning Pull the rewind starter. Open the choke. Place the throttle control lever in the “stop” position. Throttle control lever: 0 = Stop Turtle = Start or Idle Rabbit = Full or Fast DANGER! Engines emit carbon monoxide;...
  • Page 20 Safety Information BS 60/BS 70-2i Ref. Label Meaning DANGER! No sparks, flames or burning objects near machine. Shut off the engine before refueling. CAUTION! Use only clean, filtered gasoline fuel. WARNING! To prevent hearing loss, wear hearing protection when operating the machine. WARNING! Hot surface! Replace guard! WARNING!
  • Page 21 BS 60/BS 70-2i Safety Information Ref. Label Meaning For optimal control, performance, and minimal hand/arm vibration, grasp handle as shown. Refer to Section Proper Operation for further details. Guaranteed sound power level in dB(A). The air intake system is equipped with a filter indicator, which indicates when a filter change is required.
  • Page 22 Safety Information BS 60/BS 70-2i Ref. Label Meaning This engine is certified to operate on regular unleaded gasoline and two cycle oil located in separate tanks. Gasoline Engine oil tank. This machine may be covered by one or more patents. wc_si000276gb.fm...
  • Page 23: Operation

    BS 60/BS 70-2i Operation Operation Application Rammers are designed to compact loose soils and gravel to prevent settling and to provide a firm, solid base for the placement of footings, concrete slabs, foundations, and other structures. Recommended Fuel The engine requires regular grade unleaded gasoline and Wacker Neuson two-cycle oil or equivalent.
  • Page 24: To Start

    Note: The engine is equipped with a low oil level shutoff switch. If the engine stops running after 15-30 seconds, check the oil level in the oil tank and add Wacker Neuson two-cycle oil or equivalent as necessary. 4.4.6 Gradually open the choke (b2). Allow engine to warm until it will idle with the choke fully open.
  • Page 25: To Stop

    BS 60/BS 70-2i Operation wc_gr005331 To Stop See Graphic: wc_gr005331 4.5.1 Place throttle in the idle position (c2). 4.5.2 Shut off the engine by moving the throttle through the detent to the off position (c1). The engine will stop and the fuel valve will close. Note: If the throttle control wire should break, shut off the rammer manually by using the engine STOP button (d).
  • Page 26: Proper Operation

    Note: The engine is equipped with a low oil level shutoff switch. If the engine stops running after 15-30 seconds, check the oil level in the oil tank and add Wacker Neuson two-cycle oil or equivalent as necessary. The engine is also equipped with an idle shut-off feature. If the engine is operated at idle speeds for over 17-1/2 minutes, it will automatically shut off.
  • Page 27: Proper Compaction

    BS 60/BS 70-2i Operation Proper Compaction See Graphic: wc_gr000045 4.7.1 Run rammer at the full throttle position (a4) for maximum performance. 4.7.2 Guide rammer with its handle. Allow machine to pull itself forward. DO NOT try to over-power the machine. 4.7.3 For best compaction, the shoe must hit the ground flat (b), not on its toe or heel.
  • Page 28: Maintenance

    Maintenance BS 60/BS 70-2i Maintenance Periodic Maintenance Schedule After Every Every Every Daily first week month 3 months Every before or 25 or 100 or 300 Year starting hours hours hours hours Check fuel level. Check engine oil level. Check air filter indicator. Replace as needed.
  • Page 29: Air Filter

    BS 60/BS 70-2i Maintenance Air Filter See Graphic: wc_gr001168 NEVER use gasoline or other types of low flash point solvents for cleaning the air filter. A fire or explosion could result. WARNING NOTICE: NEVER run engine without main paper filter element (b). Severe engine damage will occur.
  • Page 30: Lubrication

    Maintenance BS 60/BS 70-2i Lubrication See Graphic: wc_gr005333 Ramming system Check oil level: 5.3.1 Tilt the machine backwards approximately 15° until the engine is level by placing a wedge under the shoe. 5.3.2 Check the oil level through oil sightglass (d). Proper ramming system lubrication is indicated when approximately 1/2–3/4 of the sightglass is full.
  • Page 31 BS 60/BS 70-2i Maintenance wc_gr005333 wc_tx000924gb.fm...
  • Page 32: Fuel Lines

    Maintenance BS 60/BS 70-2i Fuel Lines See Graphic: wc_gr005334 ALWAYS follow the instructions when disconnecting the fuel lines. Failure to do so may result in fuel leaking from the fuel system. CAUTION To disconnect the fuel lines: 5.4.1 Shut off the engine by moving the throttle through the detent to the off position (a).
  • Page 33: Shoe Hardware

    BS 60/BS 70-2i Maintenance Shoe Hardware See Graphic: wc_gr005384 On new machines, or after replacing shoe, check and tighten shoe hardware after the first 5 hours of operation. Inspect hardware every week thereafter. Torque hardware as specified. Cast Iron Shoe Plastic Shoe wc_gr005384 Torque...
  • Page 34: Carburetor

    Maintenance BS 60/BS 70-2i Carburetor See Graphic: wc_gr004670 Refer to Technical Data for correct idle and operating rpm. For best accuracy, use a tachometer when making carburetor adjustments. 5.6.1 Start engine and allow it to warm up to operating temperature. 5.6.2 Set engine idle speed with engine running at idle and choke (a) fully open.
  • Page 35: Storage

    BS 60/BS 70-2i Maintenance Storage 5.7.1 Drain the fuel from the tank. 5.7.2 Start the engine and run it until remaining fuel is used. 5.7.3 Remove the spark plug. Pour approximately 30 ml (1 oz.) of clean SAE 10W30 engine oil into the cylinder through the spark plug opening. 5.7.4 Pull the starter rope slowly to distribute oil in the engine.
  • Page 36: Troubleshooting

    Maintenance BS 60/BS 70-2i Troubleshooting Problem / Symptom Reason / Remedy Engine does not start, or • No fuel in tank. stalls. • Low oil level in tank. • Spark plug fouled. • Fuel valve closed. Engine does not accelerate, is •...
  • Page 37: Rammer

    Three stage with cyclonic precleaner type Engine lubrication oil grade With standard two-cycle oil use 50:1 ratio. With Wacker Neuson two-cycle or other oil meeting the NMMA TC-W3 specification, a ratio from 50:1 to 100:1 can be used. Fuel tank capacity 3.0 (3.2) l (qts.)
  • Page 38: Vibration Measurements

    Products are tested for hand/arm vibration (HAV) level in accordance with ISO 5349, EN1033, and EN500-4 where applicable. • HAV BS 60-2i = 7.6 m/s • HAV BS 70-2i = 6.8 m/s Refer to Section Proper Operation for further details.
  • Page 39: Dimensions

    BS 60/BS 70-2i Technical Data Dimensions mm (in.) (26.5) (13.5) (38.0) wc_gr005336 Machine Item Number mm (in.) mm (in.) BS 60-2i 0009339 280 (11.02) 336 (13.25) 0009393 280 (11.02) 342 (13.45) 0009419 280 (11.02) 336 (13.25) 0009420 280 (11.02) 342 (13.45) 0620613 280 (11.02)
  • Page 41: Ec Declaration Of Conformity

    EC DECLARATION OF CONFORMITY CE-KONFORMITÄTSERKLÄRUNG DECLARACIÓN DE CONFORMIDAD DE LA CE DÉCLARATION DE CONFORMITÉ C.E. WACKER NEUSON CORPORATION, N92 W15000 ANTHONY AVENUE, MENOMONEE FALLS, WISCONSIN USA WACKER CONSTRUCTION EQUIPMENT AG AUTHORIZED REPRESENTATIVE IN THE EUROPEAN UNION BEVOLLMÄCHTIGTER VERTRETER FÜR DIE EUROPÄISCHE GEMEINSCHAFT Preußenstraße 41...
  • Page 42 Fax: +49 - (0)89-3 54 02-3 90 Wacker Neuson Corporation · P.O. Box 9007 · Menomonee Falls, WI 53052-9007 · Tel. : (262) 255-0500 · Fax: (262) 255-0550 · Tel. : (800) 770-0957 Wacker Asia Pacific Operations · Skyline Tower, Suite 2303, 23/F · 39 Wang Kwong Road, Kowloon Bay, Hong Kong · Tel. +852 2406 60 32 · Fax: +852 2406 60 21...

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Bs 70-2i

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