Adjusting Fuel Injector Pressure; Reassembly Of Fuel Injectors - Yanmar 3TNV82A-B Service Manual

Fuel Injectors

Adjusting Fuel Injector Pressure

The fuel injectors open when pressure reaches a
predetermined pressure threshold. They close
when the pressure is reduced below that threshold.
The pressure threshold can be adjusted by adding
or removing shims (Figure 7-58, (3)).
0002093
1 – Fuel Return Passage
2 – Injector ID Location
3 – Injector Body
4 – Pressure Adjusting Shims
5 – Spring
6 – Spring Seat
7 – Valve Stop Spacer
8 – Nozzle Valve
9 – Nozzle Body
10 – Nozzle Case Nut
Figure 7-58
The injection pressure will change by
approximately 275 psi (1.9 MPa; 19 kgf/cm
every 0.1 mm (0.004 in.) in shim thickness.
TNV DI Service Manual
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
0002093
2 ) for
See the parts catalog for available shims.
CAUTION
Each pressure adjusting shim removed
or added changes the pressure
threshold by approximately 275 psi
(1.9 MPa, 19 kgf/cm
shims increases the threshold pressure.
Removing adjusting shims reduces the
pressure threshold.
1. Disassemble the fuel injector assembly. See
Disassembly and Inspection of Fuel Injectors
on page 7-39.
2. Remove or add adjusting shims as needed.
3. Reassemble the fuel injector assembly. See
Reassembly of Fuel Injectors on page 7-41.
4. Retest the fuel injector. See Testing of Fuel
Injectors on page 7-38. If the injector cannot be
adjusted to the appropriate pressure, discard
the fuel injector.

Reassembly of Fuel Injectors

1. Secure the injector in a soft-jawed vise with the
nozzle end up.
2. Reinstall the shims, nozzle spring, nozzle
spring seat, valve stop spacer, nozzle valve,
and nozzle body.
3. Reinstall the nozzle case nut. Tighten it to
specification. See Special Torque Chart on
page 7-11.
FUEL SYSTEM
2
). Adding adjusting
0000081en
7-41