Carel UE001 User Manual
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Carel UE001 User Manual

Humisteam x-plus
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humiSteam x-plus
humidifi ers

User manual

I n t e g r a t e d C o n t r o l S o l u t i o n s & E n e r g y S a v i n g s

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  • Page 1: User Manual

    humiSteam x-plus humidifi ers User manual I n t e g r a t e d C o n t r o l S o l u t i o n s & E n e r g y S a v i n g s...
  • Page 3 The technical specifi cations shown in the manual may be changed without prior warning. The liability of CAREL in relation to its products is specifi ed in the CAREL general contract conditions, available on the website www.carel.com and/or by specifi...

  • Page 5: Table Of Contents

    2.2 Drain water ......................12 11. MAINTENANCE AND SPARE PARTS 3. STEAM DISTRIBUTION 11.1 Spare parts for models UE001 to UE018 ..........31 3.1 CAREL jet distributors (SDPOEM00**) ..........13 11.2 Spare parts for models UE025 to UE065 ..........33 3.2 CAREL linear distributors for air ducts (DP***DR0) .......13 11.3 Spare parts for models UE090 to UE130 ..........35...

  • Page 7: Introduction And Assembly

    Models available (identifi able from the code shown on the product): (lb) empty 70 (154.3) 74 (163.1) • UE001, UE003, UE005, UE008, UE009, UE010, UE015, UE018: steam installed* 130 (286.6) 170 (374.8) production capacity up to 18 kg/h (39.7 lb/h), water connections *: in operating conditions under the base of the humidifi...

  • Page 8: Removing The

    Models UE001 to UE018 Wall-mounting Models UE001 to UE130 bracket Fig. 1.i turn oval-shaped label with the Carel logo, revealing the head of the earth screw below; remove the screw using a screwdriver; Fig. 1.e hold the cover by the sides and tilt;...

  • Page 9: Components And Accessories

    CAREL logo until covering the 1.8 Components and accessories fastening holes. Once having opened the packaging and removed the front cover of the humidifi er, make sure the following are included: Models UE025 to UE130...

  • Page 10: Water Connections

    On models in models UE025 to UE130: connect a drain hose from the UE001 to UE0018, use a hose with 3/4’’G fi ttings (see par. bottom tank of the humidifi er (this can run into the drain “Technical specifi...
  • Page 11 (models UE025 to UE130 only) Fig. 2.b Hydraulic interfaces dimensions Interfaces dimensions drain/fi ll dimensions UE001 a UE018 mm (inc) 72.6 (28.6) D’ 125.4 (49.4) 52.6 (20.7) E’ 107.5 (42.3) Interfaces dimensions...

  • Page 12: Supply Water

    2.1 Supply water Only use mains water with: • pressure between 0.1 and 0.8 MPa (14.5 and 116 PSI), temperature between 1 and 40 °C (33.8 and104 °F) and an instant fl ow-rate no lower than the rated fl ow of the fi ll solenoid valve, the connection is G3/4M (see par.

  • Page 13: Steam Distribution

    DP085* to DP025*. For shorter lengths, used, remove the 22 mm (0.9”) steam inlet section. the support can be supplied as an option (code 18C478A088). 3.2 CAREL linear distributors for air ducts 3.3 CAREL steam blowers (VSDU0A*, models UE001 to UE018 only)

  • Page 14: Steam Hoses

    To drain the condensate, connect a drain hose with a drain trap and a o the condensate hose always follows a downwards path and features a minimum slope of 5° to the bottom of the humidifi er (see Fig. 3.d). CAREL drain trap (fi lled with water before starting operation) to avoid steam condensate drain hoses: code 312353APG being released.

  • Page 15: Electrical Connections

    M.7.1 M.7.2 power cable inlet; optional utility cable inlet (after drilling). probe cable inlet. On models UE001 to UE018, remove the plastic “tab” and use it to secure the cable (held in place by the screws provided). Fig. 4.d 4.2 Power cable connection...
  • Page 16 Fig. 4.f Fig. 4.i 2. Enable and control the steam production using: PROPORTIONAL EXTERNAL CONTROLLER CONTROL WITH CAREL MAIN PROBE AND LIMIT PROBE • jumper outputs M2.7 and M2.8 or connect to a remote contact • jumper outputs M2.7 and M2.8 or connect to a remote contact •...

  • Page 17: Alarm Contact (M6.1 - M6.3)

    When the humidifi er is used in the control modes with main probe or main probe plus limit probe, a contact (NO - normally open - voltage free) If non-CAREL probes are used, check: can be used to activate an external dehumidifi cation device.

  • Page 18: Remote Terminal, Gsm Modem And Supervisory Network

    0907858AXX) (see Fig. 5.a); • up to 200 metres: two CAREL TCONN6J000 boards, 6-wire telephone cables and an AWG20-22 shielded cable with 3 twisted pairs (for the connection of the two boards, Fig. 5.b). Note: to fi ll the empty space left by the display terminal on the humidifi...
  • Page 19 Stop production from serial port (BMS) You can stop the output from the serial port. In addition to the detention serial, there are also the following stops: -on/off Terminal -on/off By remote contact If even a single fi rm is active production stops. To stop the production serial follow these steps: - Parameter “Installer / Supervisor / Supervisor Connect / Enable ON / OFF from supervisor”...

  • Page 20: Command Cascade Of Other Units

    5. 4 Command cascade of other units Example: 3 Can I get steam production exceeds that of the master using one or more slave units connected to it. P0 = 100% UE Y- basic UE X-plus Current prod. = 70% - Master: UEX units equipped with analog output for controlling other units Slave 1...

  • Page 21: Starting And User Interface

    6. STARTING AND USER INTERFACE Before starting the humidifi er, check: (5) ENTER select and confi rm (like the “Enter” key on a computer keyboard) from the “SET” main menu o water connections: Fig. 2.a page 10. In the event of water leaks do not (6) DOWN circular navigation inside the menus, the screens, the start the humidifi...

  • Page 22: Set" Screen

    • Remote Off: isteam production interrupted through the opening of 6.7 “SET” screen the “Remote ON/OFF” contact; Used to set the main values for the humidifi er. • OFF by Keyb.: steam production by keyboard (see “SET” disabled To access, press ENTER from the “Main” screen, to move from one value mask);...

  • Page 23: Main Menu

    6.8 Main menu 1. Confi g.restore. Confi guration Maintenance Save confi guration Load confi guration To access press PRG from the main screen Normal Values Buttons: Restore default parameters • UP and DOWN: navigation inside the sub-menus, screens, and range humidifi...

  • Page 24: User Menu

    7. USER MENU From the main screen press: Individual ON time band • PRG to access the main menu, • ENTER to select and access the menu user. User menu screens: 1. Alarm thresholds Always ON 2. System clock 3. Enable scheduler 4.

  • Page 25: Installer Menu

    8. INSTALLER MENU From the main screen press: 8.3 Operating options • PRG to access the main menu, • DOWN to select the installer menu, Operating options (1/2) • ENTER, parameter range default • ENTER, % rH % rH Select data view on main mask •...

  • Page 26: Supervisor

    SMS format; • the SMS messages are subject to the charges and conditions of the SIM card network operator. CAREL declines all liability for the failure to send or receive SMS. “UEX-PLUS” +0300040EN - rel. 1.4 - 25.09.2015...

  • Page 27: Maintenance Menu

    9. MAINTENANCE MENU Important: the operations described in this menu must only be 9.3 Manual procedure carried out by qualifi ed personnel. Important: these operations must only be performed by qualifi ed From the main screen press: personnel, incorrect use may cause serious damage. •...

  • Page 28: Table Of Alarms

    In these conditions, pressing the alarm button once displays the type of the table below). Even if no longer active, the alarm status continues to alarm (and the code, in line with the CAREL humidifi er standard). be displayed until the “reset display” button is pressed.
  • Page 29 Main probe pre- high humidity in the check the operation of the probe and Automatic signal only. Warning: E> alarm room (high temp. the upper limit set by parameter High humidity active if the temperature probe is used) Main probe low low humidity in the check the operation of the probe and Automatic...

  • Page 30: Maintenance And Spare Parts

    11. MAINTENANCE AND SPARE PARTS 11.1 Spare parts for models UE001 to UE018 fi ll tank internal tubing kit fi ll solenoid valve kit cylinder manifold with drain pump plastic base plastic humidifi er top TAM (transformer for measuring the current)
  • Page 31 Table of water circuit, electrical and electronic spare parts, UE001 to 018 spare part code position fi g. UE001 UE003 UE005 UE008 UE009 UE010 UE015 UE018 400 3ph 230 1ph 230 3ph Water circuit Fill tank + conductivity meter UEKVASC100 11.a...

  • Page 32: Spare Parts For Models Ue025 To Ue065

    11.2 Spare parts for models UE025 to UE065 Key: drain circuit fi ll solenoid valve kit internal tubing kit conductivity meter drain pump kit manifold drain pump hose cylinder TAM (transformer for measuring the current) contactor transformer pump control relay fuse carrier electronic controller power terminals...
  • Page 33 Table of water circuit, electrical and electronic spare parts, UE025 to UE065 description spare part code position fi g. UE025 UE035 UE045 UE065 230 V 400 V 230 V 400 V 400 V 230 V Water circuit Drain pump hose UEKDH00000 Manifold UEKCOLL000...

  • Page 34: Spare Parts For Models Ue090 To Ue130

    11.3 Spare parts for models UE090 to UE130 Key: drain circuit fi ll solenoid valve kit internal tubing kit conductivity meter drain pump kit manifold drain pump hose cylinder TAM (transformer for measuring the current) contactor transformer pump control relay fuse carrier electronic controller power terminals...

  • Page 35: Cleaning And Maintenance Of The Cylinder

    Table of water circuit, electrical and electronic spare parts, UE090 to UE130 description spare part code position fi g. UE090 UE130 Water circuit Drain pump hose UEKDH00000 11.e Manifold UEKCOLL000 11.e Drain pump kit KITPSE0000 11.e Internal tubing kit UEKT100XXL 11.e Double check valve kit FWHDCV0000...

  • Page 36: Mechanically Draining The Water In The Cylinder

    CAREL is available for further support in case of doubts or in case more Important: In the event of water leaks, disconnect the power information is required supply from the humidifi...

  • Page 37: Cleaning And Maintenance Of The Other Components

    fi ll and drain cycles (from 2 to 4), after which, applying the safety procedure, check for any water leaks. Fuses in the auxiliary circuits Fuses UE001 to 018 UE 025 to 045 UE 025 to 065 UE 090 to 130 (230 V) (400 V) F1.

  • Page 38: Wiring Diagrams

    12. WIRING DIAGRAMS 12.1 Diagram of single-phase models UE001 to UE009 key: terminal block contactor F1-F2 primary fuses fuse protection drain pump secondary fuses transformer manual switch fi ll valve drain pump high level electrodes conductimeter external TAM (**) Attention: for TAM confi gurations and connections see par. 13.1...

  • Page 39: Diagram Of Three-Phase Models Ue003 To Ue018

    12.2 Diagram of three-phase models UE003 to UE018 key: terminal block contactor F1-F2 primary fuses fuse protection drain pump secondary fuses transformer manual switch fi ll valve drain pump high level electrodes conductimeter external TAM (**) Attention: for TAM confi gurations and connections see par. 13.1 “UEX-PLUS”...

  • Page 40: Diagram Of Three-Phase Models Ue025 To Ue065

    12.3 Diagram of three-phase models UE025 to UE065 key: terminal block contactor F1-F2 primary fuses fuse protection drain pump secondary fuses transformer manual switch fi ll valve drain pump high level electrodes conductimeter external TAM (**) Attention: for TAM confi gurations and connections see par. 13.1 “UEX-PLUS”...

  • Page 41: Diagram Of Three-Phase Models Ue090 To Ue130

    12.4 Diagram of three-phase models UE090 to UE130 key: terminal block contactor F1-F2 primary fuses fuse protection drain pump secondary fuses transformer manual switch FV1-FV2 fi ll valve DP1-DP2 drain pump LS1-LS2 high level electrodes conductimeter TAM1 external TAM TAM2 (**) Attention: for TAM confi...

  • Page 42: General Features And Models

    Important: the confi gurations and connections are already made by CAREL, and no changes are required. The following diagrams represent possible connection modes and may be useful in the event of serious electrical malfunctions on the humidifi er.

  • Page 43: Technical Specifi Cations

    13.2 Technical specifi cations technical specifi cations UEX models UE001* UE003* UE003** UE005* UE005** UE008** UE009* UE010** UE015** UE018** UE025** UE035** UE045** UE065** UE090** UE130** steam connection 230 V 22/30 (0.9/1.2) 30 (1.2) 1x40 (1x1.6) 2x40 (2x1.6) dia. mm (in) 400 V 22/30 (0.9/1.2)

  • Page 44: Models Of Concentrated Jet Steam Distributors

    ** = use CAREL “Y” kit code UEKY000000 (40 mm/1.6” inlet and 2 x 30 mm/1.2” outlets) *** = use one CAREL “Y” kit code UEKY40X400 (40 mm/1.6” inlet and 2 x 40 mm/1.6” outlets) and two CAREL “Y” kit code UEKY000000 (40 mm/1.6” inlet and 2 x 30 mm/1.2” outlets) 13.5 Models of linear distributors...
  • Page 45 Fig. 13.f “UEX-PLUS” +0300040EN - rel. 1.4 - 25.09.2015...

  • Page 46: Controlling The Board Via Network

    DO NOT CONFIGURE VA-RIABLES THAT ARE NOT SHOWN IN THE TABLE, OTHERWISE THE OPERATION OF THE HUMIDIFIER MAY BE AFFECTED. “A” read (R)/write analogue variables* (Modbus®: REGISTERS) CAREL - Modbus® room probe/external regulator: demand room probe/external regulator: minimum (calibration) room probe/external regulator: maximum (calibration) room probe/external regulator: off...
  • Page 47 0 = 0-1 v; 1 = 0-10 v; 2 = 2-10 v; 3 = 0-20 ma; 4 = 4-20 ma; 5 = ntc carel standard limit probe: type of signal: 0 = 0-1 V; 1 = 0-10 V: 2 = 2-10 V; 3 = 0-20 mA; 4 = 4-20 mA; 5 = NTC CAREL standard maintenance time-out periodical fl...

  • Page 48: Technical Appendix

    14. TECHNICAL APPENDIX 14.1 Operating principle Proportional control with limit probe (see Figs. 14.1 and 14.3) Immersed electrode humidifi ers manufacture steam by boiling the See “proportional control”, with the addition of a limit probe, generally water contained inside the cylinder. The heat required to boil the water installed in the air duct downstream of the humidifi...

  • Page 49: Operation With Two Cylinders (Only Ue090

    Independent control with temperature probe 14.5 Automatic draining See the paragraph on “Independent control with relative humidity probe”. The humidifi er automatically drains and replaces some of the water The unit of measure in this case is °C (°F). contained in the cylinder, to prevent an excessive concentration of salts following the evaporation process.

  • Page 50: Automatic Insuffi Cient Supply Water Management

    To set “cylinder exhaustion warning” (maximum operating hours): installer menu > options > cylinder lifetime warning (setting “0” disables the alarm). CAREL reserves the right to modify or change its products without prior notice. “UEX-PLUS” +0300040EN - rel. 1.4 - 25.09.2015...
  • Page 52 Agenzia / Agency: CAREL INDUSTRIES HQs Via dell’Industria, 11 - 35020 Brugine - Padova (Italy) Tel. (+39) 049.9716611 - Fax (+39) 049.9716600 e-mail: carel@carel.com - www.carel.com...

This manual is also suitable for:

Ue008Ue009Ue010Ue003Ue015Ue025 ... Show all

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