Carel humiSteam UE001 User Manual
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- User manual (84 pages) ,
- Installation operation user manual (48 pages) ,
- Addendum manual (10 pages)
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Summary of Contents for Carel humiSteam UE001
- Page 1 humiSteam humidifiers User manual I n t e g r a t e d C o n t r o l S o l u t i o n s & E n e r g y S a v i n g s...
- Page 2 The technical specifi cations shown in the manual may be changed without prior warning. The liability of CAREL in relation to its products is specifi ed in the CAREL general contract conditions, available on the website www.carel.com and/or by specifi c agreements with customers;...
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Page 4: Table Of Contents
3.1 CAREL jet distributors (SDPOEM00**) ............12 3.2 CAREL linear distributors for air ducts (DP***DR0) ........ 12 11.1 humiSteam models and electrical specifi cations ........33 3.3 CAREL steam blowers (VSDU0A*, models UE001 to UE018 only) ..12 11.2 Technical specifi cations ....................34 3.4 Steam hoses ...................... -
Page 6: Introduction And Assembly
1. INTRODUCTION AND ASSEMBLY 1.1 humiSteam (UEY*) Important Important : during operation the metal casing heats up and the rear part resting against the wall may reach temperatures in Range of isothermal immersed electrode humidifi ers with backlit display excess of 60 °C (140 °F) . for the control and distribution of steam. -
Page 7: Removing The
Models UE001 to UE018 Models UE001 to UE018: bracket staffa Fig. 1.e turn oval-shaped label with the Carel logo, revealing the head of the earth screw below; Z Z’ remove the screw using a screwdriver; hold the cover by the sides and tilt;... -
Page 8: Fitting The
98C615P003 Fig. 1.g wall-mounting connectors urn the red oval-shaped plate with the CAREL logo, revealing the electronic board fastening hole below; slip the cover onto the frame (keeping it slightly oblique), until it rests on the rear edges, paying attention to the positioning holes on the side;... -
Page 9: Water Connections
2. connect the humidifi er to the water supply. On models UE001 to UE0018, use a hose with 3/4’’G fi ttings (see par. 11.2 “Technical specifi cations” , compatible CAREL hose: code FWH3415000). On models UE025 to UE065 connect the hose... -
Page 10: Supply Water
Fittings provided for the water connections: Models UE001 to UE018 Models UE025 to UE065 Key: supply water inlet drain water outlet bottom tank drain water outlet (models UE025 to UE065 only) Fig. 2.b 2.1 Supply water Hydraulic interfaces dimensions Only use mains water with: •... -
Page 11: Steam Distribution
(code 18C478A088). 3.3 CAREL steam blowers (VSDU0A*, models UE001 to UE018 only) 3.2 CAREL linear distributors for air ducts Steam distributors for humidifi ers with fl ow rates up to 18 kg/h (39.7 (DP***DR0) lb/h). -
Page 12: Steam Hoses
To drain the condensate, connect a drain hose with a drain trap and a drain trap (fi lled with water before starting operation) to avoid steam minimum slope of 5° to the bottom of the humidifi er (see Fig. 3.d). CAREL being released. -
Page 13: Electrical Connections
4. ELECTRICAL CONNECTIONS 4.1 Preparing the electric cableways Single-phase models Three-phase models Models UE001 to UE018 outside unit, bottom view inside unit, top view L1 L2 L3 Fig. 4.c (view inside unit, electrical compartment) Important Important : connect the yellow-green cable to the earth point (GND). - Page 14 2. Enable and control steam production using: CONTROL WITH CAREL MAIN PROBE AND REMOTE CONTACT • PROPORTIONAL EXTERNAL CONTROLLER (modulating action) connect inputs M2.4 and M2.5 to a remote contact (enable) • • jumper inputs M2.4 and M2.5 (enable) connect the main probe to terminals M2.1, M2.2 e M2.3 •...
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Page 15: Alarm Contact (M5.1 - M5.2)
Note: to fi ll the empty space left by the display terminal on the 1/8 unit-load (with this confi guration, a maximum of 256 devices can be humidifi er, use CAREL kit code HCTREW0000. connected) laid in separate conduits from the power cables. -
Page 16: Starting And User Interface
6. STARTING AND USER INTERFACE Before starting the humidifi er, check: Key: steam production in progress □ water connections: chap. 2. In the event of water leaks do not start the humidifi er before having resolved the problem; □ steam distribution: chap. 3 and electrical connections chap. 4 . cylinder fi lling in progress 6.1 Starting foam in the cylinder... -
Page 17: Disabling
(*) To modify the maximum steam output (P0) press: 6.10 Reset cylinder hour counters • ENTER (display: • • UP or DOWN to set the value percentage of production (from 20 to Access parameter ‘da’ (see chap. 7) • 100%) press UP and DOWN for 5 seconds •... -
Page 18: Configuration Parameters
“control” (A0=2) room probe maximum value rH, °C 0...100 probe off set control, for non-CAREL probes rH, °C -100...+100 Relay M14 activation delay for signalling presence of steam production request / activating external fan 0 to 300 Visible only if function activated (parameter b1, see par 11.6) -
Page 19: Alarms
(*) (if terminal not connected) 1008Hex calibration internal memory if the problem persists, contact humidifi cation 3 fast error the CAREL service center parameter stopped fl ashes software verifi cation errora 1004Hex parameter error in the if the problem persists, contact... - Page 20 code display and code var. meaning causes solution reset (press) alarm relay eff ect red LED symbol activation signal on board (*) (if terminal not connected) 2001Hex cylinder full excessive water with the machine off : signal only 8 slow level when unit 1.
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Page 21: Maintenance And Spare Part
9. MAINTENANCE AND SPARE PART 9.1 Spare parts for models UE001 to UE018 Key to Figs. 9a & 9.b: fi ll tank internal tubing kit fi ll solenoid valve kit cylinder manifold with drain pump plastic base plastic humidifi er top TAM (transformer for measuring the current) transformer contactor... - Page 22 Table of water circuit, electrical and electronic spare parts, UE001 to 018 spare part code position fi gure UE001 UE003 UE005 UE008 UE009 UE010 UE015 UE018 400 3ph 230 1ph 230 3ph Water circuit Fill tank + conductivity meter UEKVASC000 Fill solenoid valve kit KITVC10006 KITVC10011...
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Page 23: Spare Parts For Models Ue025 To Ue065
Key: 9.2 Spare parts for models UE025 to UE065 drain circuit fi ll solenoid valve kit internal tubing kit conductivity meter drain pump kit manifold drain pump hose cylinder TAM (transformer for measuring the current) contactor transformer pump control relay fuse carrier electronic controller power terminals... - Page 24 Table of water circuit, electrical and electronic spare parts, UE025 to UE065 description spare part code position fi gure UE025 UE035 UE045 UE065 230 V 400 V 230V 400V 400V 230 V Water circuit Drain pump hose UEKDH00000 Manifold UEKCOLL000 Drain pump kit KITPSE0000 Internal tubing kit...
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Page 25: Cleaning And Maintenance Of The Cylinder
9.3 Cleaning and maintenance of the cylinder 9.4 Mechanically draining the water in the cylinder Replacement Drain due to gravity without activating the humidifi er, recommended if: Important: he cylinder must be only be replaced by qualifi ed • humidifi er decommissioned; personnel, and with the humidifi er unplugged from the power •... -
Page 26: Cleaning And Maintenance Of The Other Components
9.6 Cleaning and maintenance of the other components • when cleaning plastic components do not use detergents or solvents; • scale can be removed using a solution of 20% acetic acid and then rinsing with water. • Maintenance checks on other components: □... -
Page 27: Wiring Diagrams
10. WIRING DIAGRAMS 10.1 Diagram of single-phase models UE001 to UE009 key: terminal block contactor F1-F2 primary fuses fuse protection drain pump secondary fuses transformer manual switch fi ll valve drain pump high level electrodes conductimeter external TAM Fig. 10.a (**) Important: for the TAM confi guration and connection see par. -
Page 28: Diagram Of Three-Phase Models Ue003 To Ue018
10.2 Diagram of three-phase models UE003 to UE018 key: terminal block contactor F1-F2 primary fuses fuse protection drain pump secondary fuses transformer manual switch fi ll valve drain pump high level electrodes conductimeter external TAM Fig. 10.b (**) Important: for the TAM confi guration and connection see par. 11.1 “UE BASIC”... -
Page 29: Diagram Of Three-Phase Models Ue025 To Ue065
10.3 Diagram of three-phase models UE025 to UE065 key: terminal block contactor F1-F2 primary fuses fuse protection drain pump secondary fuses transformer manual switch fi ll valve drain pump high level electrodes conductimeter external TAM Fig. 10.c (**) Important: for the TAM confi guration and connection see par. 11.1 “UE BASIC”... -
Page 30: General Features And Models
Important: the confi gurations and connections are already made be observed, by CAREL, and no changes are required. The following diagrams rated max instant steam production: the average steam production represent possible connection modes and may be useful in the event of may be aff ected by external factors, such as: ambient temperature, serious electrical malfunctions on the humidifi er. -
Page 31: Technical Specifi Cations
(2x1.6”) max. capacity 1/1.5 kg/h (lb/h) (2.2/3.3) (6.6) (11) (17.6) (19.8) (22) (33) (39.7) (55.1) (77.2) (99.2) (143.3) CAREL steam hoses code ID mm (“) 1312360AXX 22 (0.9”) √ √ 1312365AXX 30 (1.2”) √ √ √ √ √ √ 1312367AXX 40 (1.6”) -
Page 32: Models Of Concentrated Jet Steam Distributors
(4) = the humidifi er is fi tted with two outlets and can be connected to up to four distributors (using two “Y” kits) * = use CAREL “Y” kit code UEKY000000 (40 mm/1.6” inlet and 2 x 30 mm/1.2” outlets) ** = use CAREL “Y”... - Page 33 “UE BASIC” +03C0042EZ - rel. 1.3 - 10.05.2013...
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Page 34: Table Of Parameter B1
11.6 Table of parameter b1 Alarm relay Dilution drain Drain if new Total drain due to Display of “CL” & Alarm relay activated Periodical Enable management of steam request signal / oscillation with contactor request ≤ inactivity “CP” alarms if... total external fan control when “CY”... - Page 35 Status of alarm Drain if new Total drain due to Display Alarm relay activated Periodical total Enable management of steam request signal / relay during “CY” request ≤ inactivity of “CL” if... drain external fan control alarm 2/3 current & “CP” relay M14 request alarms...
- Page 36 Alarm relay Dilution drain Drain if new Total drain due to Display of “CL” & Alarm relay activated Periodical Enable management of steam request signal / oscillation with contactor request ≤ inactivity “CP” alarms if... total drai external fan control when “CY”...
- Page 37 Alarm relay Dilution drain Drain if new Total drain due to Display Alarm relay activated Periodical total drai Enable management of steam request signal / oscillation with contactor request ≤ inactivity of “CL” if... external fan control when “CY” 2/3 current &...
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Page 38: Controlling The Board Via Network
1, two units cannot have the same address. “A” analogue variables* (Modbus®: REGISTERS) CAREL - Modbus® param. d9: rated capacity in kg/h (see the table of parameters) param. d7: maximum production in kg/h (see the table of parameters) param. d3: instant steam fl ow-rate in kg/h; read-only. Format “#### = #### (100 = 100 kg/h)”. -
Page 39: Controlling Production Using Variables I62 And I63
“D” digital variables ( Modbus®: COILS) CAREL - Modbus® humidifi er disabled by remote ON/OFF (terminals M2.4 M2.5) read-only disabling control signal: D2=1 => CPY disabled; D2=0 => CPY enabled (similar to remote ON/OFF) humidifi er ready and awaiting request (read-only) -
Page 40: Advanced Functions
12. ADVANCED FUNCTIONS 12.1 Operating principle Immersed electrode humidifi ers manufacture steam by boiling the water contained inside the cylinder. The heat required to boil the water is produced by passing an electrical current through the cylinder. This is done by applying a voltage to the electrodes immersed in the water. Initially, when the cylinder is new or has just been cleaned, the current depends almost exclusively on the type of supply water: the more salts in the water, the higher the current, and the required steam production... -
Page 41: Automatic Insuffi Cient Supply Water Management
Drain due to excess foam 12.7 Auxiliary contact management (active With certain types of supply water, foam may form during the production fan request) of steam just above the water. This situation must be resolved, as it may The auxiliary contact can be used to: cause water to be released together with the steam.
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