Lincoln Electric POWER FEED 25M Operator's Manual page 65

®
POWER FEED 25M & 25M ALUMINUM
PROBLEMS
(SYMPTOMS)
Fault Code
Err 006
Err 100
Err 53 Voltage sense loss.
Err 81 Motor overload, long term.
Err 82 Motor overload, short term.
Err 95 Spool gun or pull gun motor
overload.
Err 263 No usable weld modes.
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized
Field Service Facility for technical troubleshooting assistance before you proceed.
Observe all Safety Guidelines detailed throughout this manual
POSSIBLE
CAUSE
Linc-Net System Error Codes
Description
1. The wire feeder has not received a
recognition command from the power
source.
1. The power source has issued a shutdown
command.
ArcLink System Error Codes
1. The wire drive motor has overheated.
1. The wire drive motor current draw has
exceeded limits, usually because the
motor is in a locked rotor state.
1. The drive motor in the spool gun or push-
pull gun is drawing too much current.
1. The power source does not have any
welding programs loaded.
E-2
Possible Adjustments
1. Verify the power source is operating
properly. (Status light steady green.)
2. Check control cable for loose or broken
leads.
3. See power source Instruction Manual.
1. Verify the power source is operating
properly (Status light steady green.)
2. Check control cable for loose or broken
leads.
3. See power source Instruction Manual.
1. Check that the electrode slides easily
through the gun and cable.
2. Remove tight bends from the gun and
cable.
3. Check that the spindle brake is not too
tight.
4. Verify a high quality electrode is being
used.
5. Wait for the error to reset and the motor
to cool. (approximately 1 minute).
1. Check that motor can turn freely when
idle arm is open.
2. Verify that the gears are free of debris
and dirt.
1. Check that the wire moves freely through
the gun when the gun is straight.
2. Verify the correct size contact tip is
installed in the gun.
1. See the power source Instruction Manual
for load welding programs.
CAUTION
TROUBLE SHOOTING
RECOMMENDED
COURSE OF ACTION