Lincoln Electric Power Feed 10 Manuals

Manuals and User Guides for Lincoln Electric Power Feed 10. We have 4 Lincoln Electric Power Feed 10 manuals available for free PDF download: Service Manual, Operator's Manual

Lincoln Electric Power Feed 10 Service Manual (182 pages)

Lincoln Electric Welder User Manual

Brand: Lincoln Electric | Category: Welding System | Size: 3 MB

Master for All Sections

6
- Service Manual
  1
- Safety
  
  2
- Installation
  
  8
  - Technical Specifications - Power Feed 10 Wire Drive and Control Box
    8
  - Technical Specifications - Power Wave 455
    9
  - Safety Precautions
    10
  - Location and Mounting
    10
  - Stacking
    10
  - Environment
    10
  - Installation
    10
  - Lifting
    10
  - Feeder and Control Box Mounting
    10
  - Electrical Connections
    12
  - Grounding
    12
  - High Frequency Interference Protection
    12
  - Input Fuse and Supply Wire Considerations
    12
  - Input Voltage Reconnect Procedure
    12
  - Cable Connections
    13
  - Control Cable Connections
    13
  - Flexible Connection Possibilities
    13
  - Cable Connections
    14
  - Electrode and Work Leads - Electrode Positive Applications
    14
  - Wire Feeder Setup
    15
  - Electrode and Work Leads - Electrode Negative Applications
    15
  - Voltage Sensing at the Workpiece
    15
  - Wire Drive Gear Ratio (High or Low Speed
    15
  - Ratio Change Procedure
    16
  - DIP Switch Setup
    17
  - Dip Switch
    20
  - Gun and Cable Assemblies
    21
  - GMAW Shielding Gas
    21
  - Standard Panel Installation
    22
-Operation Section-

23
-Accessories Section-

33
- Accessories Section
  33
- Power Wave Options and Accessories
  33
- Wire Feeder Options and Accessories
  33
- Accessories
  
  34
  - General
    34
  - Power Wave Options and Accessories
    35
  - Wire Feeder Options and Accessories
    35
    
    Drive Roll and Guide Tube Kits
    35
    
    Factory Installed
    35
    
    Field Installed
    35
    
    Cable Receptacles
    36
    
    Input Cable Assemblies
    36
    
    Guns and Gun Adapters
    38
    
    Reel Adapters
    38
    
    Conduit Adapters
    39
    
    Chassis Options
    40
    
    Dual Procedure Switch Options
    40
    
    Gas and Water Kits
    40
    
    Description and Installation of Optional Control Box Panels
    41
    
    Controls Description
    47
    
    Maintenance Section
    49
    
    Periodic Maintenance
    49
    
    Routine Maintenance
    49
- Maintenance
  
  50
  - Safety Precautions
    50
  - Routine Maintenance
    50
  - Periodic Maintenance
    50
Theory of Operation

51
- Modular Inverter Based Welding System
  52
- System Diagram a
  52
- Theory of Operation
  52
- Theory of Operation Section
  52
- System Diagram B
  53
- Theory of Operation
  54
  - System Diagram C
    54
  - Power Source General Description
    55
  - Input Voltage and Precharge
    55
  - Switch Boards and Main Transformer
    56
  - Control Board
    57
  - Output Rectifier and Choke
    58
  - Thermal Protection
    59
  - Protective Circuits
    59
  - Over Current Protection
    59
  - Under/Over Voltage Protection
    59
  - Insulated Gate Bipolar Transistor (IGBT) Operation
    60
  - Pulse Width Modulation
    61
    
    Maximum Output
    61
    
    Minimum Output
    61
  - Control Box (User Interface
    62
  - Power Feed 10 Feed Head
    63
-Troubleshooting and Repair Section-

65
- Component Replacement Procedures
  65
- PC Board Troubleshooting Procedures
  65
- Test Procedures
  65
- Troubleshooting Guide
  65
- How to Use Troubleshooting Guide
  66
- Troubleshooting and Repair
  66
- Electric Shock
  67
- PC Board Troubleshooting Procedures
  67
- Troubleshooting and Repair
  68
- Troubleshooting Guide
  69
  - Power Wave
    69
    
    Troubleshooting
    73
    
    Possible Faults
    74
    
    Power Source Errors
    76
  - Power Feed
    77
  - EEPROM Error
    85
- Test Procedures
  87
  - Input Filter Capacitor Discharge Procedure
    87
  - Test Procedure
    88
  - Switch Board Test
    89
  - Output Rectifier Test
    93
  - Input Rectifier Test
    95
  - Troubleshooting and Repair
    97
  - Input Contactor Test
    99
  - Input Contactor
    100
  - Auxiliary Transformer No. 2 Test
    101
  - Auxiliary Transformer No. 1 Test
    103
  - Main Contactor
    104
  - Power Board Test
    107
- Troubleshooting and Repair
  109
  - Current Transducer Test
    111
    
    Current Transducer
    112
    
    Drive Motor Test
    115
    
    Tach Feedback Test
    117
    
    Voltage Sense PC Board Test
    119
    
    Dual Encoder PC Board Test
    121
    
    Control Cable Continuity Test
    123
  - Component Replacement Procedures
    125
    
    Gas Solenoid Removal and Replacement
    125
    
    Installation
    126
    
    Wire Feeder Control Board Removal and Replacement
    127
    
    Tach (Hall Effect) Assembly Removal and Replacement
    129
    
    Removal Procedure
    130
    
    Replacement Procedure
    130
    
    Gear Box and Drive Motor Removal and Replacement
    131
    
    Replacement Procedures
    133
    
    Troubleshooting and Repair
    133
    
    Switch Board and Filter Capacitor Removal and Replacement
    135
    
    Material Needed
    138
    
    Meter Accuracy Check
    138
    
    Control or Power Board Removal and Replacement
    139
    
    Installation Procedure
    141
    
    Auxiliary Transformer No. 1 Removal and Replacement Procedure
    143
    
    Main Input Contactor Removal and Replacement
    147
    
    Input Rectifier Removal and Replacement
    151
    
    Output Rectifier and Module Removal and Replacement
    153
    
    Power Source Error Interpretation Guide
    157
    
    Troubleshooting and Repair
    157
    
    Performance Troubleshooting Guide
    158
    
    Functional Troubleshooting Guide
    159
-Electrical Diagrams Section-

160

Lincoln Electric Power Feed 10 Service Manual (182 pages)

Brand: Lincoln Electric | Category: Welding System | Size: 4 MB

Master for All Sections

6
- Safety
  2
  - Table of Contents
    6
- Installation
  8
- Technical Specifications - Power Feed 10 Wire Drive and Control Box
  8
- Technical Specifications - Power Wave 455
  9
- Safety Precautions
  10
- Location and Mounting
  10
- Stacking
  10
- Environment
  10
- Lifting
  10
- Feeder and Control Box Mounting
  10
- Electrical Connections
  12
- Grounding
  12
- High Frequency Interference Protection
  12
- Input Fuse and Supply Wire Considerations
  12
- Input Voltage Reconnect Procedure
  12
- Flexible Connection Possibilities
  13
- Control Cable Connections
  13
- Cable Connections
  13
- Cable Connections
  14
- Electrode and Work Leads - Electrode Positive Applications
  14
- Wire Feeder Setup
  15
- Electrode and Work Leads - Electrode Negative Applications
  15
- Voltage Sensing at the Workpiece
  15
- Wire Drive Gear Ratio (High or Low Speed
  15
- DIP Switch Setup
  17
- GMAW Shielding Gas
  21
- Gun and Cable Assemblies
  21
- Standard Panel Installation
  22
Table of Contents

23
Table of Contents

33
- Accessories
  34
- General
  34
- Drive Roll and Guide Tube Kits
  35
- Factory Installed
  35
- Field Installed
  35
- Power Wave Options and Accessories
  35
- Wire Feeder Options and Accessories
  35
- Cable Receptacles
  36
- Input Cable Assemblies
  36
- Guns and Gun Adapters
  38
- Reel Adapters
  38
- Conduit Adapters
  39
- Chassis Options
  40
- Dual Procedure Switch Options
  40
- Gas and Water Kits
  40
- Description and Installation of Optional Control Box Panels
  41
- Maintenance
  50
- Periodic Maintenance
  50
- Routine Maintenance
  50
- Safety Precautions
  50
Table of Contents

51
- Modular Inverter Based Welding System
  52
- System Diagram a
  52
- Theory of Operation Section
  52
- System Diagram B
  53
- System Diagram C
  54
- Theory of Operation
  54
- Input Voltage and Precharge
  55
- Power Source General Description
  55
- Switch Boards and Main Transformer
  56
- Control Board
  57
- Output Rectifier and Choke
  58
- Over Current Protection
  59
- Protective Circuits
  59
- Thermal Protection
  59
- Under/Over Voltage Protection
  59
- Insulated Gate Bipolar Transistor (IGBT) Operation
  60
- Maximum Output
  61
- Minimum Output
  61
- Pulse Width Modulation
  61
- Control Box (User Interface
  62
- Power Feed 10 Feed Head
  63
-Troubleshooting Nd Rep Ir Section-

65
- How to Use Troubleshooting Guide
  66
- PC Board Troubleshooting Procedures
  68
- Troubleshooting Guide
  69
- Power Feed
  77
- Power Wave
  77
- Input Filter Capacitor Discharge Procedure
  87
- Test Procedures
  87
- Switch Board Test
  88
- Output Rectifier Test
  93
- Input Rectifier Test
  95
- Input Contactor Test
  97
- Auxiliary Transformer No. 2 Test
  101
- Auxiliary Transformer No. 1 Test
  103
- Power Board Test
  104
- Current Transducer Test
  112
- Drive Motor Test
  115
- Gear Box and Drive Motor Removal and Replacement
  116
- Component Replacement Procedures
  125
Table of Contents

160

Lincoln Electric Power Feed 10 Operator's Manual (68 pages)

Wire Drive & Control Box Boom Mount or Bench Model

Brand: Lincoln Electric | Category: Welding System | Size: 0 MB

California Proposition 65 Warnings
2
Electric and Magnetic Fields
2
Electric Shock Can Kill
3
Fumes and Gases
3
Table of Contents
7
Installation
9
Operation
23
- Safety Precautions
  23
- Product Description
  23
- Recommended Processes and Equipment
  23
- Duty Cycle
  23
- Control Box Operation
  23
- Controls Description
  26
- Operation with Previous Software Versions
  28
- Wire Drive Operation
  28
  - Cold Feed/Gas Purge Switch
    28
- Wire Drive - PC Board Adjustments
  29
- Wire Reel Loading
  29
- Feeding Electrode and Brake Adjustment
  31
- Drive Roll Pressure Setting
  31
- Procedure for Setting Angle of Feedplate
  31
- Gas Guard Regulator Setting
  31
- Making a Weld
  32
- Wire Reel Changing
  32
- Wire Feed Overload Protection
  32
- Component Status Lights
  33
  - Status Light States
    33
Accessories
35
- Drive Roll and Guide Tube Kits
  35
Maintenance
47
- Safety Precautions
  47
- Routine Maintenance
  47
- Avoiding Wire Feeding Problems
  47
- Periodic Maintenance
  47
- Procedure for Removing Feedplate from Wire Feeder
  47
  - Troubleshooting Guide
    48
  - Step 2. POSSIBLE CAUSE
    48
  - Troubleshooting
    49
  - Power Feed
    60

Lincoln Electric Power Feed 10 Operator's Manual (29 pages)

Brand: Lincoln Electric | Category: Wire Feeders | Size: 0 MB

Table of Contents
7
Installation
8
Technical Specifications
8
Safety Precautions
9
Electrode Routing
9
Electrode and Work Cable Connections
9
Negative Electrode Polarity
10
Shielding Gas Connection
10
Control Cable
10
Control Cable Connections
10
Control Cable Specifications
11
Wire Drive Gear Ratio (High or Low Speed
11
Selecting the Proper Gear Ratio
11
Changing the Wire Drive Ratio
12
Wire Feed Drive Roll Kits
13
Procedure to Install Drive Rolls and Wire Guides
13
Drive Roll Kit Installation (KP1505-[ ]),(KP1507
13
General Gun Connection Guidelines
13
Gun Receiver Bushings and Adapters
14
Conduit Adapters
14
Remote Sense Lead Specifications
14
Installation of Field Installed Options
14
Feeding Electrode and Brake Adjustment
15
Drive Roll Pressure Setting
15
Operation
16
Duty Cycle
16
General Description
16
Recommended Processes
16
Process Limitations
16
Recommended Equipment/Interface
16
Accessories
17
Optional Equipment
17
Drive Roll and Guide Tube Kits
17
Maintenance
18
Safety Precautions
18
Routine Maintenance
18
Drive Rolls and Guide Tubes
18
Avoiding Wire Feeding Problems
18
Periodic Maintenance
18
Troubleshooting
21
Diagrams
23

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Lincoln Electric Power Feed 10 Manuals

Lincoln Electric Power Feed 10 Service Manual (182 pages)

Table of Contents

Master for All Sections

Safety

Installation

-Operation Section-

-Accessories Section-

Accessories

Maintenance

Theory of Operation

-Troubleshooting and Repair Section-

-Electrical Diagrams Section-

Lincoln Electric Power Feed 10 Service Manual (182 pages)

Table of Contents

Master for All Sections

Table of Contents

Table of Contents

Table of Contents

-Troubleshooting Nd Rep Ir Section-

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Lincoln Electric Power Feed 10 Operator's Manual (68 pages)

Table of Contents

Lincoln Electric Power Feed 10 Operator's Manual (29 pages)

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