Analytic Systems BCA1505 SERIES Installation & Operation Manual

Analytic Systems BCA1505 SERIES Installation & Operation Manual

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INSTALLATION &
OPERATION MANUAL
BCA1505 SERIES BATTERY CHARGER

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Summary of Contents for Analytic Systems BCA1505 SERIES

  • Page 1 INSTALLATION & OPERATION MANUAL BCA1505 SERIES BATTERY CHARGER...
  • Page 2: Important & Safety Instructions

    IMPORTANT & SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS — This manual contains important safety and operating instructions for the battery charger. BATTERY CHARGER PRECAUTIONS 1. Do not expose the battery charger to rain or snow unless it is a sealed model. 2.
  • Page 3: Grounding And Ac Power Cord Connection Instructions

    Medical Equipment Notice Analytic Systems does not recommend the use of their products in life support applications where failure or malfunction of this product can be reasonably expected to cause failure of the life support device or to significantly affect its safety or effectiveness.
  • Page 4 • Table of Contents • Description/Overview of product • Main Parts • Operation instructions • Mounting Instructions • Connection instructions • Configuration instructions • Options • Faults • Specifications, • Warranty Copyright (2005-2016) Analytic Systems Ware (1993) Ltd. Revised - August 8, 2016...
  • Page 5: Main Parts

    Introduction The BCA1505 battery charger provides up to 1500 watts to charge a one or two bank battery system (single bank only for 12 volts) from a 110 or 220 VAC source. The batteries must share a common ground. The recently updated single board design incorporates state of the art switch- mode technology for unmatched efficiency and ultra-quiet operation.
  • Page 6: Rear Panel

    Rear Panel 1. Thermostatically controlled cooling fans x 2 2. Battery Temperature Sensor Connection x 2 3. Dry Contact Output Fail Relay Connection 4. Remote Control Connection Top of Chassis (not shown) 1. Carrying Handle (Optional) 2. Digital Voltage Current Display (Optional, not shown). Adds three inches to chassis length...
  • Page 7: Operation

    Operation Prior to turning on the unit, you must decide on which charging profile, 2 or 3 stage charging, to use. To help you decide, please see the following section entitled 2 or 3 Stage Charging. To change the profile, simply pull up on the toggle switch and place it in the correct position. To turn the unit on, simply press the Power push button.
  • Page 8 A two-stage charger is preferred for “loaded” batteries and a three-stage for idle or unloaded batteries during recharging. All of Analytic Systems’ chargers include adjustable output voltage for charging standard or deep cycle lead-acid, VLRA or gel type batteries.
  • Page 9 Equalize The purpose of the Equalize Mode is to deliberately overcharge the battery at a low rate of current to ensure that all cells are fully charged and to reduce the chance of sulfation of the battery. During the Equalize cycle, the cells, which are fully charged, will produce Hydrogen gas, and the cells, which are undercharged, will be brought up to full charge.
  • Page 10: Remote Control Option

    Remote Control Option IMPORTANT: This remote is to be used only on Battery Chargers manufactured by Analytic Systems. A remote control panel may be connected to the battery charger using a 9-pin D-connector, which attaches to the side of the battery charger. The remote control panel and D connector are part of the remote control option.
  • Page 11: Installation

    Installation Mounting Mount the unit and allow at least 1 inch of clearance around the heat sink fins for adequate cooling. 3.76 0.25 Input Connection 12.00 This unit is equipped with a NEMA 5-15 plug with 2.5 m AWG14 cable (approx. length) for 2.39 16.80 North American markets, or a CEE 7/7 2.5 m...
  • Page 12: Troubleshooting

    Troubleshooting This unit provides LED indicators and a buzzer to help diagnose any problems. The unit should sound the buzzer to alert you prior to shutting itself down. You should immediately check the indicators to determine the cause of the shutdown. CHARGING Indicates that the battery charger is charging the batteries: If the LED is not on, the batteries may be fully charged and the charger is...
  • Page 13: Specifications

    Specifications Input Voltages Input Volts Nominal 110 and 220 VAC (auto switching) Input Volts Actual 90 - 140 and 180 - 260 VAC Input Amps 16 maximum (at 90 VAC in) Input Fuse 25 A Slow Blow Part # MDA25A Input Frequency 45 - 405 Hz Noise on Input...
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  • Page 15: Limited Warranty

    2 Years from date of manufacture for non-standard or OEM products 1 Year from date of manufacture for encapsulated products. 3. Analytic Systems will determine eligibility for warranty from the date of purchase shown on the warranty card when returned within 30 days, or...
  • Page 16 DESIGNED AND MANUFACTURED BY 800-668-3884 604-946-9983 sales@analyticsystems.com www.AnalyticSystems.com Battery Chargers • Inverters • Power Supplies • Voltage Converters 8128 River Way Delta, BC V4G 1K5 | Canada...

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