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ANALYTIC SYSTEMS
Power Conversion Solutions
INSTALLATION &
OPERATION MANUAL
BCA1050/1550
BATTERY CHARGERS
PWS1050/1550
POWER SUPPLIES
An ISO9001 Registered Company
Battery Chargers
•
Inverters
•
Power Supplies
•
Voltage Converters
101-8128 River Way, Delta B.C. V4G 1K5 Canada T. 604.946.9981 F. 604.946.9983 TF. 800.668.3884 (US/CANADA)
www.AnalyticSystems.com
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Summary of Contents for Analytic Systems BCA1550
- Page 1 ANALYTIC SYSTEMS Power Conversion Solutions INSTALLATION & OPERATION MANUAL BCA1050/1550 BATTERY CHARGERS PWS1050/1550 POWER SUPPLIES An ISO9001 Registered Company Battery Chargers • Inverters • Power Supplies • Voltage Converters 101-8128 River Way, Delta B.C. V4G 1K5 Canada T. 604.946.9981 F. 604.946.9983 TF. 800.668.3884 (US/CANADA)
- Page 2 Copyright (2005-2020) Analytic Systems Ware (1993) Ltd. Revised - May 11, 2020...
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Page 3: General Precautions
BCA/PWS/1050/1550 IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS — This manual contains important safety and operating instructions for the battery charger. GENERAL PRECAUTIONS 1. Do not expose the unit to rain or snow unless it is a sealed model. 2. Use of an attachment not recommended or sold by the manufacturer may result in a risk of fire, electric shock, or injury to persons. -
Page 4: Grounding And Ac Power Cord Connection Instructions
Improper connection can result in the risk of electric shock. MEDICAL EQUIPMENT NOTICE Analytic Systems does not recommend the use of their products in life support applications where failure or malfunction of this product can be reasonably expected to cause failure of the life support device or to significantly affect its safety or effectiveness. -
Page 5: Table Of Contents
• AC Input Connection • DC Output Connection • Battery Temperature Sensors • Equalize Cycle • Product Options • Troubleshooting • Specifications • Warranty ANALYTIC SYSTEMS Power Conversion Solutions Copyright Analytic Systems Ware (2020) Ltd. Revised - June 4, 2020... -
Page 6: Introduction
Introduction The 1050/1550 family of COTS AC-source battery chargers (BCA) and power supplies (PWS) are designed to supply a DC load or charge a battery at 12, 24, 32, 36, 48 or 72 (Rail) VDC. The 1050 family provides up to 1000 watts of precision power, while the 1550 family can supply up to 1550 watts. -
Page 7: Front Panel Configurations
Front Panel Configurations BCA1050/1550 Indicator LEDs Stage Select Switch Battery Temperature Sensor Power Switch Connection: 2x RJ45 ‘telephone jack’ AC Input Connection: 3 m / 9.8ft connector 3xAWG14 power cord with NEMA 5-15 or DC Output Connection: 2x Color- CEE 7/VII plug coded Phoenix VDFK6 terminal blocks Input Fuse Output Voltage Adjust... - Page 8 Front Panel Configurations BCA1050M/1550M Indicator LEDs Stage Select Switch Battery Temperature Sensor Power Switch Connection: Amphenol 4-hole Circu- AC Input Connection: Amphenol 3-pin lar MIL-Spec PT02A-8-4S Circular MIL-spec GTS02R16-10P con- DC Output Connection: Amphenol nector GTC02R22-22S-RDS 4-hole MIL-Spec Equalize Start button connector Output Voltage Adjust BCA1050MW/1550MW...
- Page 9 PWS1050/1550 Indicator LEDs AC Input Connection: 3 m / 9.8ft 3xAWG14 power cord with NEMA 5-15 or DC Output Connection: Color-coded CEE 7/VII plug Phoenix VDFK6 terminal blocks Power Switch Output Voltage Adjust Input Fuse PWS1050W/1550W AC Input Connection: 3 m / 9.8ft Indicator LEDs 3xAWG14 power cord with NEMA 5-15 or DC Output Connection: 4x color-cod-...
- Page 10 PWS1050M/1550M Indicator LEDs AC Input Connection: Amphenol 3-pin Circular MIL-spec GTS02R16-10P con- DC Output Connection: Amphenol nector GTC02R22-22S-RDS 4-hole MIL-Spec connector Power Switch Output Voltage Adjust PWS1050MW/1550MW Indicator LEDs AC Input Connection: Amphenol 3-pin Circular MIL-spec GTS02R16-10P con- DC Output Connection: Amphenol nector 4-hole Circular MIL-spec GTC02R22-22S- RDS connectors...
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Page 11: Battery Charger Operation
Battery Charger Operation (BCA) The BCA1050/BCA1550 series battery chargers are designed for simple and intuitive operation. Before operating, make sure this unit is properly installed and connected. See Installation for more information. TO CHARGE A BATTERY Select the type of charging profile using the Stage Select switch on the front panel. -
Page 12: Power Supply Operation
Power Supply Operation (PWS) The PWS1050/PWS1550 series power supplies are designed for simple and intuitve operation. Before operating the unit, it must be properly installed and connected. See Installation for more information. TO POWER A LOAD Move the Power Switch to ON. The alarm buzzer will sound and the LOW VOLTAGE OUTPUT LED will glow red briefly, then the POWER LED will glow green. -
Page 13: Operational Indicators
Operational Indicators This unit features seven indicator LEDs on its front panel to display the unit’s operating condition. The meanings of these LEDs are detailed below. For more information on the LEDs relating to alarm conditions, see Troubleshooting. BCA ONLY LEDS EQUALIZE [1] THE BATTERY TEMPERATURE SENSOR MUST BE INSTALLED TO USE THIS FUNCTION This LED glows red when the unit is performing an Equalize cycle. -
Page 14: Installation
Installation MOUNTING All 1050 and 1550 units weigh approximately 20lbs (9.1 kg) and can be safely mounted on either a horizontal or vertical surface. Mount the unit in a dry and well ventilated location at least 1 inch (2.54 cm) surrounding clearance. The W-series models are designed to meet IP66 rating, and is resistant to water spray from any direction. -
Page 15: Ac Input Connection
AC Input Connection The AC Input connection is intended for connection to the AC power source that is powering the battery charger or power supply. All 1050 and 1550 units feature Power Factor Correction technology on the input and can operate from any AC input voltage from 90-264 VAC. Some units may require wiring to this connection. -
Page 16: Dc Output Connection
DC Output Connection The DC Output Connection is intended for connection to the batteries being charged or DC load being powered by the battery charger or power supply, respectively. To ensure normal operation, the total average connected load should not exceed the unit’s output amps rating. Some units may require wiring to this connection. - Page 17 1050/1550 Base BCA and PWS units are equipped with two sets of Phoenix VDFK terminal block connec- tors to serve as a DC Output Connection. This polarity of this connection can be found on the front panel label and is also as follows: Connector Color Polarity Black...
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Page 18: Battery Temperature Sensors
BATTERY TEMPERATURE SENSOR CONNECTION This unit is equipped with an Amphenol MIL-Spec PT02A8-4S connector to connect to up to two Analytic Systems waterproof battery temperature sensors. This connection’s pinout can be found on the unit label. TO INSTALL THE SENSOR AT THE BATTERY: •... -
Page 19: Equalize Cycle
TO PERFORM AN EQUALIZE CYCLE: Connect and install the supplied Analytic Systems Battery Temperature Sensor. See Installation for more information. Push the Equalize Button on the front panel. On some units, this button is recessed to prevent accidental operation;... -
Page 20: Output Fuse Replacement
Output Fuse Replacement This unit features output reverse polarity connection protection. If a load or battery is connected to the output in reverse polarity, the output fuses will blow to protect the power supply or battery charger. The unit is inoperable until the fuses are replaced. See the specifications section for rating and make fuses. -
Page 21: Two-Stage Charging
Charging Profiles (BCA Only) This unit has both two-stage and three-stage charging capability. You can choose which type of charging is used during operation by using the Stage Select switch located on the FRONT panel. Below are explanations of the two charging profiles: TWO-STAGE CHARGING The battery is charged at constant Bulk... - Page 22 Digital Meter Option BCA and PWS units built with the V-Option (Digital Voltmeter Ammeter Display) features a bright and easy-to- read This option adds approximately 3.0 in / 5.1 cm to the unit’s chassis length with the handle fully upright (5.9 in / 15.0 cm total height) Portable Option BCA and PWS units built with...
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Page 23: Remote Control Accessory
This remote can only be used on Battery Chargers manufactured by Analytic Systems. The remote control panel and 9-pin D-connector are an optional feature for this product line. The remote control panel allows the unit to be operated remotely and duplicates all the diagnostic LED indicators with audible alarm. -
Page 24: Troubleshooting
Troubleshooting This unit is fitted with LED indicators and an alarm buzzer to display and diagnose any problems in operation. In the event of a malfunction, the unit will sound the buzzer to alert you prior to shutting itself down. You should immediately check which LEDs are glowing to determine the cause of the alarm. -
Page 25: Specifications
Input Specifications ALL 1050 UNITS Volts Actual 90-264 VAC in, 45-65 Hz Maximum Input Amps 13.1 A (@ 90 VAC in) Input Fuse (Circuit Breaker) 25 A Slow Blow Part # MDA25A Input Ripple and Noise <50 mV Peak to Peak Frequency 45 - 65 Hz Power Factor... -
Page 26: Output Specifications
Output Specifications BCA1050, BCA1050W, BCA1050M, BCA1050MW Volts Nominal (VDC) 72 (rail) Charging Amps (A) Float Voltage (VDC) 13.5 27.2 36.3 40.8 54.4 72.5 81.6 Absorption Voltage (VDC) 14.4 28.8 38.4 43.2 57.6 76.8 86.4 Absorption to Float Switch (Amps) Output Overvoltage Trip (VDC) 17.0 ±0.5 34.0 ±1.0 45.0 ±1.5 51.0 ±1.5 68.0 ±2.0 90.0 ±2.5 102.0 ±3.0 Output Overvoltage Type Crowbar (intentional secondary short circuit to force a reset of charger) - Page 27 BCA1550, BCA1550W, BCA1550M, BCA1550MW Volts Nominal (VDC) 72 (rail) Charging Amps (A) Float Voltage (VDC) 13.5 27.2 36.3 40.8 54.4 72.5 81.6 Absorption Voltage (VDC) 14.4 28.8 38.4 43.2 57.6 76.8 86.4 Absorption to Float Switch (Amps) 15 Output Overvoltage Trip (VDC) 17.0 ±0.5 34.0 ±1.0 45.0 ±1.5 51.0 ±1.5 68.0 ±2.0 90.0 ±2.5 102.0 ±3.0...
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Page 28: Environmental Specifications
Environmental Specifications BCA1050, BCA1550, PWS1050, PWS1550 Operating Temperature Range -25°C to +40°C @ maximum output. Derate Linearly 2.5% per °C from 40°C Storage Temperature Range -40°C to +100°C Humidity 0 - 95% Relative Humidity (non-condensing) with standard conformal coating Isolation... - Page 29 BCA1050MW, BCA1550MW, PWS1050MW, PWS1050MW, Operating Temperature Range -40°C to +55°C @ maximum output. Derate Linearly 2.5% per °C from 55°C Storage Temperature Range -40°C to +100°C Humidity 0 - 95% Relative Humidity (non-condensing) with standard conformal coating Isolation Input-Case, Input-Output and Output-Case: 1500 VDC Cooling Two external thermostatically-controlled fans Sealed to meet IP66 rating.
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Page 30: Mechanical Specifications
Mechanical Specifications BCA1050, BCA 1550, PWS1050, PWS1550 Length 16.8 in / 42.7 cm Width 8.2 in / 20.8 cm Height 3.8 in/ 9.7 cm Clearance 1.0 in / 2.5 cm all around Weight 20.0 lb / 9.9 kg (approximately) Extruded aluminum chassis and bottom cover, billet machined aluminum end Material &... - Page 31 BCA1050MW, BCA1550MW, PWS1050MW, PWS1550MW Length 16.8 in / 42.7 cm Width 8.2 in / 20.8 cm Height 3.8 in/ 9.7 cm Clearance 1.0 in / 2.5 cm all around Weight 20.0 lb / 9.9 kg (approximately) Extruded aluminum chassis and bottom cover, billet machined aluminum end Material &...
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Page 35: Limited Warranty
2 Years from date of manufacture for non-standard or OEM products 1 Year from date of manufacture for encapsulated products. 3. Analytic Systems will determine eligibility for warranty from the date of purchase shown on the warranty card when returned within 30 days, or... - Page 36 DESIGNED AND MANUFACTURED BY 800-668-3884 604-946-9983 Support@analyticsystems.com www.analyticsystems.com Battery Chargers • Inverters • Power Supplies • Voltage Converters 101-8128 River Way Delta, B.C. V4G 1K5 | Canada Register Products Online | www.analyticsystems.com/support/warranty-registration...
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