Summary of Contents for Tempest Tornado Marine G4
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Page 1: User Manual
User Manual Tornado G4 Tornado Marine G4 Revision 01.4 August 2017 © Tempest Lighting, Inc. Tornado G4 User Manual... -
Page 2: Table Of Contents
Table of Contents Table of Contents ......................................2 Approvals – North America ..................................4 Approvals – Europe ....................................5 Approvals – China ....................................6 Introduction ........................................ 7 IMPORTANT: Safety Advisories ................................7 Installation ........................................8 Dimensions, Rigging Points, and Maximum Luminaire Dimensions/Power ..................8 Airflow Clearance ..................................... - Page 3 Factory Settings – Basic Mode ................................25 Other Operating Modes ..................................26 Monitor Mode ....................................26 Control Mode....................................26 Service Mode ....................................26 DEC4 Control Parameters ..................................27 Control Interface ....................................28 User Interface LCD Display ................................29 Control Interface Operation ................................29 Control Menu ......................................
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Page 4: Approvals - North America
United States and Canada. This declaration is made by the manufacturer Tempest Lighting, Inc. 11845 Wicks Street, Sun Valley, CA 91352, USA This declaration is based on tests that were conducted on the submitted samples of the above mentioned products. -
Page 5: Approvals - Europe
+1 818 787 8984 f: +1 818 252 7101 e: info@tempest.biz www.tempest.biz Tempest Lighting, Inc. declares that t heir Tornado G4 Luminaire Enclosure Series 55.xxx.xx complies with the Essential Requirements of the following EU Directives: Low Voltage Directive 2006/95/EC Test Report G4.51.LVD... -
Page 6: Approvals - China
Approvals – China Tornado G4 User Manual... -
Page 7: Introduction
In the event of difficulty, please contact your Tempest reseller or Tempest direct: info@tempest.biz +1 818 787 8984 We will do everything we can to help you get the very best results from your Tempest enclosure. IMPORTANT: Safety Advisories ... -
Page 8: Installation
Installation Dimensions, Rigging Points, and Maximum Luminaire Dimensions/Power Rigging Points – Globe Up: Rigging Points – Globe Down/Horizontal: Base Width (G): It may be Use M12 stainless steel bolts (supplied with Use M12 stainless steel bolts and Spring necessary to remove base shipping pallet) to attach to structure Nuts (supplied with shipping pallet) to handles for some... - Page 9 Model # Description Weight Luminaire Height Diameter Mounting Mounting Lbs/kg Luminaire Luminaire Luminaire Max Watts Centers Centers Max Height Max Width Base Width 43”/1090 27”/690 28”/710 14.5”/370 600W 1925.xxM Tornado Marine 1925 11.95”/304 21”/533 52/24 16”/410 ...
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Page 10: Airflow Clearance
Airflow Clearance Observe the minimum clearances shown around your enclosure Snow Clearance In areas where snow is likely, make sure the base of the enclosure is at least 24” [60cm] above highest potential snow drift level. 60cm/24in Tornado G4 User Manual... -
Page 11: Mounting Hardware Options
IMPORTANT SAFETY NOTICE Installer must ensure that all mounting points are secure Safety cable Eyebolts and conform to local safety regulations. Tempest Lighting Inc. accepts no responsibility for damage or injury arising from inappropriate or unsafe installation. Attach hanging... -
Page 12: Drainage
Replacements are available from Tempest free of charge. A standard drill bit may crack the plexiglass globe. Tempest Lighting will not be responsible for such damage. Horizontal Enclosures – be sure to replace the globe with the drainage hole at the lowest point after relamping. -
Page 13: Wiring The Enclosure
All electrical work must be done in full compliance with all electrical and safety norms applicable to the installation site. Isolate all power feeds before opening the enclosure. Tempest Lighting, Inc., its employees and agents will not be held responsible for damage or injury caused by disregarding this notice. Electrical Standards Important: Enclosure model numbers including .US are for use in countries using US and Japanese style electrical systems:... -
Page 14: Wiring Access - Globe-Down And Horizontal Models
Wiring Access – Globe-down and Horizontal Models Locate the two Conduit entry holes on the enclosure rain guard: Conduit openings accept PG21 (International) and ¾” NPT (North America) conduit fittings. USE LIQUID-TIGHT CONDUIT FITTINGS OR CABLE GLANDS. Conduit Entry: Conduit Entry: SIGNAL AC POWER Use permanent or flexible, outdoor rated conduit to... -
Page 15: One Or Two Power Circuits
RS485 Comms, Ethernet (CUTAWAY VIEW) One or Two Power Circuits? Tempest enclosures may be wired on single or double circuit supplies. On a single feed, both enclosure and luminaire are permanently on. With a split (double) feed supply, you can switch off the luminaire when not in use, while the enclosure continues to protect it 24/7. -
Page 16: Single Feed Power Termination
Connect Luminaire feed to the terminals marked SPLIT SEE WIRING DIAGRAMS BELOW AC Supply Voltage Tempest Tornado enclosures require supply voltage in the nominal range 200-250VAC, 50/60Hz. North American installations – use a 208V supply (2 x 120V hots), and connect one hot to Line and one to Neutral terminals. -
Page 17: Wiring - North America/Japan 200-208Vac
Wiring – North America/Japan 200-208VAC Note: For clarity, internal wiring is not shown. Single Feed Split Feed Tornado G4 User Manual... -
Page 18: Wiring - International 220-250Vac
Wiring – International 220-250VAC Note: For clarity, internal wiring is not shown. Single Feed Split Feed Tornado G4 User Manual... -
Page 19: Remote Monitoring Connections
Remote Monitoring Connections Tempest G4 enclosures optionally support four types of remote monitoring: Direct via Ethernet, using Tempest TEMP protocol (see Appendix – TEMP Protocol) Requires 51.EN Ethernet board Grouped via RS485, using an Ethernet bridge and Tempest TEMP protocol (see Appendix – TEMP Protocol) Requires one 51.485 RS485 board per enclosure... -
Page 20: Direct Ethernet Monitoring Network
Direct Ethernet Monitoring Network See Appendix for TEMP protocol programming information. Tornado G4 User Manual... -
Page 21: Rs485 To Ethernet Temp Monitoring Network
RS485 to Ethernet TEMP Monitoring Network See Appendix for TEMP protocol programming information. Tornado G4 User Manual... -
Page 22: Dmx/Rdm Monitoring Network
DMX information from a show control system to each DEC4 controller. Set a DMX address for each controller in the range 1-510. See DEC4 section below for more information. Note: Tempest System Manager and web-based monitoring will be available early 2017 Tornado G4 User Manual... -
Page 23: Rs485 (Dmx/Rdm) Cable Terminations
Tempest recommends the JESE RDM-TRI interface to monitor enclosure status in any installation and control the enclosure power relay in smaller systems. More complex installations are very likely to include some... -
Page 24: Digital Enclosure Control
Digital Enclosure Control DEC4 – that’s Digital Enclosure Control, fourth Typical DEC4 Generation – is the brain of your Tempest enclosure. It will configuration, with maintain the internal environment in a comfortable Motherboard, fan temperature and humidity range, and prevent control board and condensation –... -
Page 25: Dec4 Main Functions
DEC4 Main Functions Sense current to luminaire (lamp on/off) DEC 3.3’s patented Goldilocks algorithm uses a combination Record lamp hours of sensors, heaters and fans to maintain a safe operating Monitor temperature and humidity inside temperature and a safe relative humidity level that will not Enclosure allow condensation to take place. -
Page 26: Other Operating Modes
Other Operating Modes As Basic mode, plus: Monitor Mode • RDM status reporting over RS485 • RDM configuration – settings may be changed remotely or at the enclosure control panel As Basic mode, plus: Control Mode Enclosure functions as a 1-channel DMX device, with remote control of the lamp relay DMX level >... -
Page 27: Dec4 Control Parameters
DEC4 Control Parameters Temperature and Humidity Ranges Cooling Fan(s) Trip Temp (55-70˚C, Default 60 ˚C) Upper Temp (35-50˚C, Default 40 ˚C) Relative Humidity Trend Temp (50-90%, (Dynamic) Default 80%) IdealTemp (Dynamic, based on Relative Humidity) High LowerTemp (0-10˚C, Default 0 ˚C) Heater(s) Notes: In moving light enclosures the temperature sensor is located in the exhaust airflow. -
Page 28: Control Interface
Control Interface LED Indicators Heater ON (Green) Heater is ON, to maintain lower temperature level or to prevent condensation ON (Green) Lamp is ON, or Temperature is HIGH and Fan is cooling enclosure. Short burst when lamp off indicates fan moving air to stabilize temp/humidity Lamp On ON (Green) -
Page 29: User Interface Lcd Display
User Interface LCD Display The display on the Control display provides additional status information, depending on the operating mode: Basic Mode & Monitor Mode DMX Mode & Service Mode Control Interface Operation The Control Interface is normally LOCKED. To UNLOCK, hold ESC and OK together for 5 seconds. ... -
Page 30: Control Menu
CONTROL Monitor, plus use of a single DMX slot to control Lamp relay TEMP Same as Basic, but supports remote monitoring over RS485 with Ethernet adapter and Tempest TEMP protocol SERVICE Monitor, plus use of three DMX slots to control Lamp, Heater and Fan Important: Please ensure that the DEC3.3 is NOT left in Service Mode. -
Page 31: Set Temp Units
DMX level 41-59 No change to relay status DMX level 60-80 Relay enabled (normally closed) DMX level 81-100 No change to relay status SET DMX RESPONSE DMX Response sets a delay time before DMX Control Mode settings are acted on. Setting a response delay of a few seconds would prevent unintended fixture relay state changes in the event of a short accidental change in DMX level. -
Page 32: Status Display
Status Display View current status information, using the arrow keys to scroll through: Humidity – relative humidity in % Air temperature, in degrees C or F PCB temperature (this will usually be significantly higher than air temperature) Voltage – line Voltage reaching the DEC Current being drawn by luminaire/light, in Amps Lamp Hours elapsed since last reset Firmware version... -
Page 33: Mounting The Luminaire
Mounting the Luminaire Luminaire Base Handles The distance between the fan/heater chimneys is limited. Dimension G: Tornado 1850-1975 14.5”/370mm Tornado 2000-2300 19.25/490mm Tornado 2400-2500 24.25”/615mm In some cases, it will be necessary to remove the handles from the luminaire base to fit it between the chimneys. Follow the luminaire manufacturer’s service instructions to remove the base handles before installing the luminaire. -
Page 34: Mounting Bars
Mounting Bars Tornado’s luminaire mounting system is extremely flexible. Its stainless steel construction resists corrosion in any environment and is very robust. The mounting bars may be configured in four different ways, depending on the luminaire size and chosen mounting method (see below). Luminaire Bars Luminaire Bars High, Wide... -
Page 35: Mounting The Luminaire
Mounting The Luminaire Moving lights from different manufacturers come with various different mounting options, all of which will install readily to Tornado’s luminaire mounts. To mount the luminaire, first remove the two mounting bars, by removing the 8mm nuts and carriage bolts. -
Page 36: Omega Clamps
Omega Clamps Most luminaires come with omega clamps of some kind, and this is the easiest mounting method. Simply bolt the omega clamp to the two luminaire mounting bars. Note: This will probably work best in one of the LOW positions (shown here), due to the height of the omega brackets. -
Page 37: Screws
Screws Many luminaire bases incorporate threaded holes for mounting screws. Simply screw into the luminaire base using the appropriate screws (not supplied). Check that the luminaire is centered and that the ends of the mounting bars are parallel. This is the most robust mounting method. Tip: In some cases, you may find suitable threaded holes by removing the rubber feet from the luminaire base. -
Page 38: Quarter-Turn Fasteners (Qtf)
Quarter-Turn Fasteners (QTF) Many luminaires with omega clamps do NOT have threaded mounting holes. In this case: Use a hammer to knock out the steel pin from the omega clamp quarter-turn fasteners. Remove the QTF from the omega clamp. Discard spacers like this If there is a spacer on the QTF, remove and discard it Re-assemble the QTF and replace the pin (tap home with a hammer) -
Page 39: Install Luminaire In The Tornado Base
Re-assemble the QTF. NOTE: Some QTFs may have spacers that are too wide (>12.7mm/.5in) to fit the Tornado mounting slots. Discard these spacers. Use the QTFs to secure the mounting bars to the luminaire base. Check that the luminaire is centered and that the ends of the mounting bars are parallel. -
Page 40: Vari-Lite Truss Adapters
Vari-Lite Truss Adapters Vari-Lite luminaires come with a pair of proprietary truss Vari-Lite Truss Adapter adapter brackets that snap onto ‘buttons’ on the base of Brackets the luminaire. Buttons Snap the adapter brackets onto the luminaire buttons, following the manufacturer’s instructions Bolt the luminaire mounting bars to the truss adapter brackets, using the M12 mounting... -
Page 41: Connect Luminaire Power
Connect Luminaire Power Connect the luminaire power cable into the PowerCon True outlet provided Connect luminaire control wiring, following manufacturer’s instructions Connect all cables and test luminaire IMPORTANT: YOU MUST CONNECT THE LUMINAIRE TO THE LUMINAIRE OUTLET. IF THE LUMINAIRE FEED BYPASSES THE DEC CONTROLLER, THE VENTILATION SYSTEM WILL NOT WORK AND THE LUMINAIRE WILL OVERHEAT. -
Page 42: Routine Maintenance
Routine Maintenance Check the following every six months: Clean Acrylic Globe Clean Tornado globe using an acrylic cleaner/polish, window cleaning fluid or detergent. Use a soft, lint free cloth. Check Filter Filter Part Numbers: In most cases the filter will be good for 1-2 years. If the 20.24.23 Tornado 1850-1975 Electrostatic Filter filter becomes clogged the temperature inside the... -
Page 43: Check Temperature/Humidity Sensor
DEC RH: 100% user interface. RH: #### If you see any of these messages, contact Tempest for a replacement sensor. For After Sales Support Contact your Tempest dealer or email info@tempest.biz... -
Page 44: Troubleshooting
If wiring is ok, fan may be faulty. Check the UI display for RH (relative humidity) message. If display reads RH 5%, RH 100%, or RH###, there is a sensor fault. Contact Tempest for a replacement sensor. Dirt/Debris inside enclosure Filter is either missing or damaged? - Page 45 DEC4 motherboard to maintain the integrity of the board’s conformal coating. None of the above? Contact info@tempest.biz Tornado G4 User Manual...
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Page 46: Warranty
Warranty INSPECTION/WARRANTY/RETURNS. A. Customer, at its sole expense, shall inspect all Goods promptly upon receipt and accept all Goods that conform to the specifications or catalog. All claims for any alleged defect in or failure of the Goods or Seller's performance to conform to the Contract, capable of discovery upon reasonable inspection, must be set forth in a written rejection notice detailing the alleged non-conformity, and be received by Seller within thirty (30) calendar days of Customer's receipt of the Goods. -
Page 47: Appendix - Temp Protocol
Appendix – TEMP Protocol AVAILABLE TO SPECIAL ORDER Tempest can optionally provide a firmware load that facilitates TEMP over RS485, suitable for interfacing to an Ethernet adapter. TEMP is a lightweight proprietary ASCII based protocol, intended for rapid integration into management systems.