Introduction INTRODUCTION This manual is designed to assist you with the maintenance of the Secure 3000 Bed. Read it thoroughly be- fore beginning any maintenance on the equipment. SPECIFICATIONS Maximum Weight Capacity 500 pounds (227 kilograms) Overall Bed Length/Width 93” / 42–1/2”...
WARNING The Secure 3000 Bed is not intended for use with patients less than two years of age. Powered bed mechanisms can cause serious injury. Operate bed only when all persons are clear of the mechanisms.
Stryker, found to be defective. Stryker warrants to the original purchaser that the frame and welds on its beds will be free from structural defects for as long as the original purchaser owns the bed. If requested by Stryker, products or parts for which a warranty claim is made shall be returned prepaid to Stryker’s factory.
Claim will be limited in amount to the actual replacement cost. In the event that this information is not received by Stryker within the fifteen (15) day period following the delivery of the merchandise, or the damage was not noted on the delivery receipt at the time of receipt, the customer will be responsible for pay- ment of the original invoice in full.
CAUTION Do not steam clean or hose off the Secure 3000. Do not immerse any part of the bed. Some of the internal parts of the bed are electric and may be damaged by exposure to water.
Preventative Maintenance REMOVAL OF IODINE COMPOUNDS This solution may be used to remove iodine stains from mattress cover and foam surfaces. 1. Use a solution of 1–2 tablespoons Sodium Thiosulfate in a pint of warm water to clean the stained area. Clean as soon as possible after staining occurs.
Set–Up Procedures SET–UP PROCEDURES It is important that the Secure 3000 Bed is working properly before it is put into service. The following list will help ensure that each part of the bed is tested. Plug the bed into a properly grounded, hospital grade wall receptacle and ensure the ”Power” LED light at the foot end of the bed comes on.
Bed Illustration CPR Release Handle HEAD END PATIENT’S LEFT PATIENT’S RIGHT DMS Port Connector (Under Seat Section) Footboard Control Panel Siderail Release Handle Steer Pedal Chart Rack (Optional Equip.) Motion Interrupt Brake Pedal I.V. and Fracture Frame Mount FOOT END Night Foley Bag Hook Light...
Base Operation Guide BRAKE PEDAL OPERATION WARNING Before putting a patient on the bed, be sure the brakes are fully engaged. To activate the brakes, push down once on the pedal identified by the label at right (located at the midpoint of the bed on both sides).
Litter Operation Guide CPR EMERGENCY RELEASE USAGE When quick access to the patient is needed, and the Fowler is raised, squeeze one of the two red release handles (see illustration, page 12) and the Fowler can be guided down to a flat position. NOTE The handle can be released at any time to stop the Fowler from lowering.
Litter Operation Guide I.V. POLES To use the Permanently Attached I.V. pole (optional equipment): 1. Lift and pivot the pole from the storage position and push down until it is locked into receptacle (A). 2. To raise the height of the pole, turn the lock actuator (B) counter– clockwise and pull up on the telescoping portion (C) of the pole to raise it to the desired height.
Litter Operation Guide NIGHT LIGHT USAGE (Optional Equipment) The bed may be equipped with an optional night light (A) that will illuminate the floor area around the bed. The light has three set- tings: LOW–OFF–HIGH FOOT END PATIENT RESTRAINT STRAP LOCATIONS The bed is equipped with 12 separate locations for installing patient restraint straps.
Head Board/Foot Board Operation Guide CHART RACK USAGE (Optional Equipment) If the bed is equipped with the optional chart rack, it is located on the foot board. To use, pull handle rod (A) downward. To store, push the handle back to its storage position until it locks in place.
Siderail Operation Guide POSITIONING SIDERAILS NOTE The siderails can be locked at two heights (intermediate & full). The siderails can be tucked away under the bed when not in use. To remove the rail from the tucked position, grasp the top of the rail and pull outward. To engage the head end siderail, grasp the rail and swing it upward toward the head end of the bed until it rests in the ”intermediate”...
Siderail Operation Guide OUTSIDE SIDERAIL FUNCTION GUIDE (Patient’s Right Rail) 1. Push to raise Fowler. 2. Push to lower Fowler. 3. Push to raise Knee Gatch. 4. Push to lower Knee Gatch. " This panel is optional equipment. (Patient’s Left Rail) 1.
Siderail Operation Guide OUTSIDE SIDERAIL FUNCTION GUIDE (CONTINUED) Push to activate auto or manual mode of the Dynamic Mattress System. LED will light to indicate selected mode and/or possible air leak. " This panel is optional equipment. DYNAMIC MATTRESS SYSTEM USAGE (OPTIONAL EQUIPMENT) 1.
Foot Board Operation Guide FOOT BOARD CONTROL PANEL GUIDE 1. Push repeatedly for low, medium and high settings for siderail control lights. Pushing a fourth and fifth time will turn off the siderail control lights and the red nurse call light respectively (see page 18). CAUTION The intent of the red nurse call light on the siderails is to ensure the patient has immediate understanding of which button to push to contact the nurse station.
Foot Board Operation Guide FOOT BOARD CONTROL PANEL GUIDE (CONTINUED) 1. Push to raise Fowler. 2. Push to raise Knee Gatch. 3. Push to lower Fowler. 4. Push to lower Knee Gatch. " This panel is optional equipment. LED DISPLAY PANEL GUIDE The LED Display Panel is located at the foot end of the bed, under the Control Panel.
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Foot Board Operation Guide CENTER OF GRAVITY BED EXIT (OPTIONAL EQUIPMENT) 1. Push to activate Bed Exit function. 2. Push to deactivate Bed Exit function. NOTE If the scale system is in use, it will switch to ”off” when Bed Exit is armed. Bed Exit will be temporarily disarmed when the scale system is activated and will re–arm when the scale system shuts off.
Foot Board Operation Guide WEIGH SYSTEM CONTROL PANEL GUIDE 1. LCD – displays patient weight. 2. Push to zero bed. 3. Push when changing equipment on the bed. 4. Push to change weight from pounds to kilograms or back. 5. Push to turn weight system on. 6.
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Foot Board Operation Guide WEIGH SYSTEM CONTROL PANEL GUIDE (CONTINUED) SYMBOL ACTION DISPLAY To add or remove equipment during patient stay without affecting registered patient weight: Press and release ”SCALE ON” ”WEIGHING...” ”XXX.X LB” Press ”HOLD TO START” ”RELEASE TO START” Release ”DO NOT TOUCH BED”...
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Weigh System Usage OPERATING THE SCALE BEFORE PUTTING A NEW PATIENT IN BED Prepare bed for patient stay (linens, pillows, etc.). Press and hold ”SCALE ON”. Release the button after the display reads ”LET GO FOR SCALE”. (This will turn off the Trend. angle display and activate the scale). The scale monitor will read: ”LET GO FOR SCALE”...
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Weigh System Usage CONVERTING THE PATIENT’S WEIGHT To convert the patient’s weight from pounds to kilograms, press and release ”SCALE ON” to activate the weigh system. After the scale monitor reads ”XXX.X LB”, press and release the ”LBS/KGS” but- ton. The scale monitor will read: ”WEIGHT NOW KGS”...
2 and 3 of the following procedure. Do not place unprotected circuit boards on the floor. All circuit boards to be returned to Stryker Medical should be shipped in the static shielding bags the new boards were shipped in.
Troubleshooting The Secure 3000 has only two main printed circuit boards in the litter (a CPU and a power PCB), two switch boards in each siderail, and one interface switch board at the foot board. Because of this design, isolating a “board failure”...
Troubleshooting Guide SIDERAILS Each siderail contains an outside and and inside switch board. Power to the siderails is provided by the CPU board. Determine if the problem exists only in one siderail or in both siderails. A.) If the problem is isolated to one siderail, switch the siderail connectors on the CPU. If the problem is trans- ferred to the other siderail, and the “bad”...
Troubleshooting Guide FOWLER AND KNEE LIFT The heights of the Fowler and Knee are adjusted by separate motors located directly under the Fowler and the Knee. The motors are coupled to a worm gear that moves the Fowler or Knee up or down. When the Fowler or Knee button on either the foot board or siderail is pressed, the signal passes through the CPU and into the power board, activating a relay on the power board, and energizing the Fowler or Knee motor from the power board.
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37 pin connector for the interface cable between the bed and the wall system. The signal is a momentary switch closure and does not contain voltage. Stryker is responsible for the successful interface between the bed and the existing system. Stryker is not responsible for the nurse call system installation or modifications to the current system.
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Bed Component and Wiring Diagram Item Part No. Part Name 3000–300–820 Power Cord Assembly 3001–303–900 Head Wall IFC Board 3000–303–871 Battery (Nurse Call Backup) 3001–307–53 Load Cell Load Cell Connectors 3001–300–910 Power Board 3001–300–703 Head Motor 3000–300–453 Capacitor 3001–307–910 CPU Board (Scale and Bed Exit) 3001–300–900 CPU Board (Non–Scale) 3000–300–58...
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Bed Component and Wiring Diagram Item Part No. Part Name 3001–300–804 Power PCB/CPU Control Cable 3001–307–812 Head End Load Cell Cable 3000–300–820 Power Cord (Comes w/Motor) Fowler Motor and Capacitor Cabling 3001–300–805 Litter Pot Cable (Foot End Bed Lift Pot & Head & Foot End Motion Interrupt Switches) 3001–300–824 Litter Signal Coil Cord (Fowler &...
Bed Circuit Boards CPU BOARD PCB – P/N 3001–307–910 NOTE 12 VDC is unregulated so 12V readings will actually be 16 to 18 VDC. CONNECTOR CABLE VOLTAGE POSITIVE NEGATIVE DESCRIPTION LOCATION LOCATION LEAD LEAD HDR 10 5 VDC Pin 12 HDR 12 Foot Board Pin 6...
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Bed Circuit Boards CPU BOARD PCB – P/N 3001–307–910 (CONTINUED) CONNECTOR CABLE VOLTAGE POSITIVE NEGATIVE DESCRIPTION LOCATION LOCATION LEAD LEAD HDR 25 –5 VDC Pin 8 HDR 16 Head End Load Pin 1 Cells HDR 25 5 VDC Pin 7 HDR 16 Head End Load Pin 1...
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Bed Circuit Boards CPU BOARD PCB – P/N 3001–307–910 (CONTINUED) CONNECTOR CABLE VOLTAGE POSITIVE NEGATIVE DESCRIPTION LOCATION LOCATION LEAD LEAD HDR 14 3.3 VDC Pin 12 Pin 1 Left Siderail HDR 14 10 VDC Pin 6 Pin 1 Left Siderail HDR 14 5 VDC Pin 5...
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Bed Circuit Boards CPU BOARD PCB – P/N 3001–307–910 (CONTINUED) CONNECTOR CABLE VOLTAGE POSITIVE NEGATIVE DESCRIPTION LOCATION LOCATION LEAD LEAD HDR 16 5 VDC (w/switch) Pin 20 Pin 1 Power Board 0 VDC (w/o (Foot End Bed Up) switch) HDR 16 5 VDC (w/switch) Pin 19 Pin 1...
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Bed Circuit Boards HEADWALL INTERFACE PCB – P/N 3001–303–900 CONNECTOR CABLE VOLTAGE POSITIVE NEGATIVE DESCRIPTION LOCATION LOCATION LEAD LEAD HDR 1 16–18 VDC (w/o Pin 1 Pin 3 Nurse Call switch) Minimal Volt Drop (w/ switch) HDR 1 16–18 VDC (w/o Pin 2 Pin 3 Nurse Call...
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Bed Circuit Boards 37–PIN CONNECTOR Pin 1 Option 2 Common Pin 2 Read Light Pin 3 Room Light Pin 4 Speaker High Pin 5 Pot Wiper Pin 6 Radio Common Pin 7 Nurse Call Interlock Pin 8 Audio Transfer – Pin 9 Audio Transfer + Pin 10...
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Bed Circuit Boards HEAD WALL INTERFACE W/STRYKER PORT PCB – P/N 3001–314–900 CONNECTOR CABLE VOLTAGE POSITIVE NEGATIVE DESCRIPTION LOCATION LOCATION LEAD LEAD HDR 1 16–18 VDC (w/o Pin 1 Pin 3 Nurse Call switch) Minimal Volt Drop (w/ switch) HDR 1 16–18 VDC (w/o...
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Bed Circuit Boards POWER BOARD PCB – P/N 3001–300–910 CONNECTOR CABLE VOLTAGE POSITIVE NEGATIVE DESCRIPTION LOCATION LOCATION LEAD LEAD HDR 3 0 VDC (w/o switch) 5 Pin 22 Pin 1 Head End Bed Up VDC (w/ switch) HDR 3 0 VDC (w/o switch) 5 Pin 21 Pin 1 Head End Bed Down...
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Bed Circuit Boards POWER BOARD PCB – P/N 3001–300–910 (CONTINUED) CONNECTOR CABLE VOLTAGE POSITIVE NEGATIVE DESCRIPTION LOCATION LOCATION LEAD LEAD HDR 4 0 VAC (w/o switch) Pin 2 Pin 3 Head End Bed Motor 110 VAC (w/ switch) Down HDR 7 0 VAC (w/o switch) Pin 1 Pin 3...
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Bed Circuit Boards DMS POWER SUPPLY PCB CONNECTOR VOLTAGE POSITIVE NEGATIVE DESCRIPTION LOCATION LEAD LEAD 110 VAC Main Power 110 VAC Main Power 24 VDC To DMS Port Fuse 1 .3A 3AG Slo Blo Fuse 2 .3A 3AG Slo Blo...
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Bed Circuit Boards SERIAL INTERFACE PCB – P/N 3000–300–965 CONNECTOR CABLE VOLTAGE POSITIVE NEGATIVE DESCRIPTION LOCATION LOCATION LEAD LEAD No cable location 9 VDC Pin 1 Pin 2 DMS Port No cable location 9 VDC Pin 3 Pin 2 DMS Port No cable location 9 VDC Pin 4...
Maintenance Procedures – Base BRAKE PEDAL REPLACEMENT Required Tools: 5/16” Hex Allen Wrench Torque Wrench Loctite 242 Hammer Punch #2 Phillips Screwdriver Procedure: 1. Unplug the bed power cord from the wall socket. 2. Using a #2 Phillips screwdriver, remove the three screws holding both the head end and the foot end up- per lift covers.
Maintenance Procedures – Base BRAKE SENSOR REPLACEMENT Required Tools: 5/16” Socket Wrench Side Cutters 5/16” Open End Wrench HEAD END Procedure: 1. Unplug the power cord from the wall socket. Using a 5/16” socket, remove the six bolts holding the lower lift cover to the base.
Maintenance Procedures – Base STEER WHEEL CABLE REPLACEMENT AND ADJUSTMENT Required Tools: 5/16” Socket Wrench (2) 5/16” Nut Drivers Needle–Nose Vise Grip Pliers Standard Screwdriver (2) 10 mm Open End Wrenches 3/8” Socket Wrench (2) 3/16” Hex Socket Drivers FOOT END HEAD END 1.
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Maintenance Procedures – Base STEER WHEEL CABLE REPLACEMENT AND ADJUSTMENT (CONTINUED) 6. Using two 3/16” hex socket drivers, loosen the bolt in the cable retainer (E) and slide the retainer off the cable. Pull the cable out of the bed. NOTE If the cable sheathing is not damaged, pull the cable from the head end of the bed and remove it from the sheathing, leaving the sheathing on the bed.
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Maintenance Procedures – Base STEER WHEEL CABLE REPLACEMENT AND ADJUSTMENT (CONTINUED) 3/16” Adjustment Procedure: If the steer wheel engages when the steer pedal is in the neutral or off position, slide the cable retainer toward the cable support bracket and tighten the retainer back down on the cable. If the steer wheel does not hold properly when the pedal is in the steer position, slide the retainer away from the cable support bracket and tighten the retainer back down on the cable.
Maintenance Procedures – Base CASTER REPLACEMENT Required Tools: Floor Jack 1/2” Socket w/extension #2 Phillips Screwdriver Bungee Cord (or equivalent) Wooden Brace FOOT END BOTTOM VIEW Replacement Procedure: 1. Unplug the power cord from the wall socket. 2. Using a #2 Phillips screwdriver, remove the three screws holding the upper lift cover to the base. 3.
Maintenance Procedures – Base LIFT MOTOR AND CAPACITOR REMOVAL AND REPLACEMENT Required Tools: 3/16” Hex Allen Socket 5/16” Socket Wrench #2 Phillips Screwdriver 7/16” Open End Wrench Side Cutters Bungee Cord (or equivalent) FOOT END Procedure: 1. Unplug the power cord from the wall socket. Using a 5/16” socket wrench, remove the six bolts holding the lower lift cover to the base and remove the cover.
Maintenance Procedures – Base LIFT MOTOR ISOLATION PLATE REPLACEMENT (CONTINUED) 6. Remove the motor coupler (D) and bushings (E) through the access holes. 7. Using a 3/16” punch and hammer, remove the top roll pin on the manual drive hex shaft coupling and set the shaft and coupler assembly aside.
Maintenance Procedures – Base LIFT HOUSING REMOVAL AND REPLACEMENT Required Tools: Standard Screwdriver Phillips Screwdriver Bungee Cord (or equivalent) 5/16” Socket Wrench 9/16” Socket Wrench Needle–Nose Vise Grip Pliers 3/8” Open End Wrench Small Standard Screwdriver 5/16” Open End Wrench Side Cutters 5/16”...
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Maintenance Procedures – Base LIFT HOUSING REMOVAL AND REPLACEMENT (CONTINUED) FOOT END – BOTTOM VIEW 9. Lift the litter top up and support it about 6” above the lift screws with sawhorses or the equivalent. 10. Under the base, using a 9/16” socket, remove the four nuts (B) holding the lift housing to the base. 11.
Maintenance Procedures – Base LIFT MOTOR COUPLER REPLACEMENT Required Tools: #2 Phillips Screwdriver Bungee Cord (or equivalent) 5/16” Socket Wrench 5/16” Nut Driver 1/2” Socket (w/extension) FOOT END – BOTTOM VIEW Procedure: 1. Unplug the bed power cord from the wall socket. 2.
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Maintenance Procedures – Base LIFT MOTOR COUPLER REPLACEMENT (CONTINUED) 5. Using a 5/16” nut driver, remove the two screws (C) holding the metal access panel (D) to the lift housing. 6. The motor coupler (E) can now be removed from the lift housing through the access hole. 7.
Maintenance Procedures – Base LIFT POTENTIOMETER REPLACEMENT AND ADJUSTMENT Required Tools: Small Standard Screwdriver #2 Phillips Screwdriver Bungee Cord (or equivalent) 5/16” Socket Wrench 3/8” Open End Wrench Side Cutters Procedure: 1. Unplug the bed power cord from the wall socket. 2.
Maintenance Procedures – Base LIFT POTENTIOMETER REPLACEMENT AND ADJUSTMENT (CONTINUED) 8. Lift up and out on the pot housing assembly to remove it from the lift housing. 9. Before installing the new pot on the bed, turn it clockwise until it stops. Turn it back counterclockwise two full (360_) revolutions.
Maintenance Procedures – Base POWER AND SENSOR COIL CORD REPLACEMENT Required Tools: #2 Phillips Screwdriver Side Cutters Bungee Cord (or equivalent) 5/16” Nut Driver 5/16” Socket Wrench Procedure: 1. Unplug the bed power cord from the wall socket. 2. Using a 5/16” socket wrench, remove the six bolts holding the lower lift cover to the base and remove the cover.
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Maintenance Procedures – Base POWER AND SENSOR COIL CORD REPLACEMENT ILLUSTRATION VIEW FROM CENTER OF BED...
Maintenance Procedures – Litter MOTION INTERRUPT SWITCH REPLACEMENT Required Tools: #2 Phillips Screwdriver 5/16” Nut Driver 3/8” Socket Wrench T27 Torx NOTE Because of fastener changes, it will be necessary to use either a 3/8” socket wrench or a T27 Torx to remove the bolts holding the ground straps to the motion interrupt pan and a Phillips screwdriver or a T27 Torx to remove the bolts securing the litter access panels.
Maintenance Procedures – Litter LIMIT SETTING – KNEE MOTOR Required Tools: 5/16” Nut Driver 3/8” Socket Wrench or T27 Torx NOTE Because of fastener changes, it will be necessary to use either a 3/8” socket wrench or a T27 Torx to remove the bolts holding the ground straps to the motion interrupt pan.
Maintenance Procedures – Litter CAM AND CAM GUIDE REPLACEMENT – HEAD AND KNEE MOTOR Required Tools: 5/16” Nut Driver 7/16” Nut Driver #2 Phillips Screwdriver 7/16” Open End Wrench 3/8” Socket Wrench or T27 Torx NOTE Because of fastener changes, it will be necessary to use either a 3/8” socket wrench or a T27 Torx to remove the bolts holding the ground straps to the motion interrupt pan and a Phillips screwdriver or a T27 Torx to remove the bolts securing the litter access panels.
Maintenance Procedures – Litter CAM AND CAM GUIDE REPLACEMENT – HEAD AND KNEE MOTOR (CONTINUED) 5. If the head motor cam and cam guide are being replaced, use a 5/16” nut driver to remove the screw (A) holding the cam retention wire to the ball nut assembly. If the knee motor cam and cam guide are being replaced, use a 7/16”...
Maintenance Procedures – Litter DRIVE SCREW AND NUT REPLACEMENT – KNEE MOTOR Required Tools: 5/16” Nut Driver 1/4” Nut Driver Hammer Hex Allen Wrench Side Cutters 7/16” Open End Wrench 7/16” Socket Wrench 1/8” Punch 6” Extension...
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Maintenance Procedures – Litter DRIVE SCREW AND NUT REPLACEMENT – KNEE MOTOR (CONTINUED) Procedure: 1. Remove the knee motor (see page 76). 2. Unhook hitch pin (K) from the knee section. 3. Using a 7/16” socket and 7/16” open end wrench, remove the nut, bolt and washer (F) holding the drive screw nut and the cam wire link to the main link (G).
Maintenance Procedures – Litter LIMIT SETTING – HEAD MOTOR Required Tools: #2 Phillips Screwdriver 5/16” Nut Driver 7/16” Open End Wrench 7/16” Socket 3/8” Socket Wrench or T27 Torx NOTE Because of fastener changes, it will be necessary to use either a 3/8” socket wrench or a T27 Torx to remove the bolts holding the ground straps to the motion interrupt pan and a Phillips screwdriver or a T27 Torx to remove the bolts securing the litter access panels.
Maintenance Procedures – Litter HEAD MOTOR REMOVAL AND REPLACEMENT Required Tools: Side Cutters 5/16” Nut Driver 7/16” Socket Wrench 3/8” Socket Wrench #2 Phillips Screwdriver T27 Torx NOTE Because of fastener changes, it will be necessary to use either a Phillips screwdriver or a T27 Torx to remove the bolts securing the litter access panel.
Maintenance Procedures – Litter HEAD MOTOR REMOVAL AND REPLACEMENT 6. Unplug the head motor cable (B) from the bed and capacitor. WARNING Support the head section with a wooden brace (2 x 4 or equivalent) before continuing or personal injury could result.
Maintenance Procedures – Litter HEAD MOTOR DRIVE ISOLATOR AND CPR DECOUPLER REMOVAL AND REPLACEMENT Required Tools: 5/16” Nut Driver #2 Phillips Screwdriver 3/8” Socket Wrench 7/16” Socket Wrench Wire Cutter Procedure: 1. Refer to page 78 for ”Head Motor Removal and Replacement” to access the isolator, springs and decoup- ler.
Maintenance Procedures – Litter DRIVE SCREW AND BALL NUT REPLACEMENT – HEAD MOTOR Required Tools: 1/4” Nut Driver 5/16” Nut Driver 7/16” Socket Wrench Needle–Nose Pliers 7/16” Open End Wrench (2) 3/8” Socket Wrench or T27 Torx NOTE Because of fastener changes, it will be necessary to use either a 3/8” socket wrench or a T27 Torx to remove the bolts holding the ground straps to the motion interrupt pan.
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Maintenance Procedures – Litter DRIVE SCREW AND BALL NUT REPLACEMENT – HEAD MOTOR (CONTINUED) 7. Remove the clevis pin and slide the wing and tapered roller bearing off the drive screw. 8. Using a 5/16” nut driver underneath the litter, remove the screw holding the cam retention wire (B) to the ball nut assembly.
Maintenance Procedures – Litter CPR CABLE ADJUSTMENT/REPLACEMENT Required Tools: Needle–Nose Pliers (2) 10 mm Open–End Wrenches NOTE The CPR emergency release allows quick access to the patient when the head section is raised. When han- dle (A) is squeezed, the attached cable (B) pulls the CPR bracket (C) which pulls the motor coupler out of the drive screw and causes the head section to drop.
Maintenance Procedures – Litter WEIGH SYSTEM DIAGNOSTIC PROCEDURE Diagnostic Mode Functions: 1. Calibrate Scale: This may be required in the field if the scale CPU is replaced. 2. Init. to Defaults: This may be required in the field when replacing the scale CPU board. 3.
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Maintenance Procedures – Litter Displaying Individual Load Cell Outputs: A defective load cell can be detected by entering diagnostics and displaying individual load cell outputs. 1. Enter the diagnostic mode. The scale monitor will display CALIBRATE when the diagnostic mode is ac- tive.
Maintenance Procedures – Litter LOAD CELL REPLACEMENT Required Tools: #2 Phillips Screwdriver or T27 Torx 5/16” Nut Driver Side Cutters 1/4” Hex Allen Wrench HEAD END Procedure: 1. Unplug the bed power cord from the wall socket. 2. Using a #2 Phillips screwdriver or a T27 Torx, remove the four screws securing the litter access cover at the end of the bed needing service and remove the cover.
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Maintenance Procedures – Litter LOAD CELL REPLACEMENT (CONTINUED) 3. Using a 5/16” nut driver, remove the bolt holding the load cell cable connector cover and remove the cover. 4. Support the corner of the litter where the load cell is being removed. 5.
Maintenance Procedures – Litter POWER BOARD REPLACEMENT Required Tools: 1/4” Nut Driver #2 Phillips Screwdriver or T27 Torx Needle–Nose Pliers NOTE Because of fastener changes, it will be necessary to use either a Phillips screwdriver or a T27 Torx to remove the bolts securing the litter access panel.
Maintenance Procedures – Litter MAIN CPU BOARD “BURN–IN” PROCEDURE When the main CPU board has been changed, the lift potentiometers must be programmed into the CPU. Lift Potentiometer Programming 1. Unplug the power cord from the wall receptacle. 2. At the foot board push and hold down the Siderail Lights button, Fowler Lock Out button, and Bed Up/ Down button.
Maintenance Procedures – Litter POWER CORD REPLACEMENT Required Tools: Heyco Pliers #2 Phillips Screwdriver or T27 Torx Side Cutters 5/16” Nut Driver 1/4” Nut Driver NOTE Because of fastener changes, it will be necessary to use either a Phillips screwdriver or a T27 Torx to remove the bolts securing the litter access panel.
Maintenance Procedures – Siderail HEAD AND FOOT SIDERAIL COVER REMOVAL Required Tools: #2 Phillips Screwdriver Removal Procedure: 1. Unplug the power cord from the wall receptacle. 2. Using a #2 Phillips screwdriver, remove the 8 phillips screws (A) holding the covers (B) to the siderail. CAUTION There are two cables connecting the outside cover to the head end siderail.
Maintenance Procedures – Siderail HEAD AND FOOT MOLDED SIDERAIL REPLACEMENT Required Tools: #2 Phillips Screwdriver 5/16” Nut Driver Procedure: 1. Unplug the bed power cord from the wall socket. 2. Remove the siderail cover (see page 93). 3. Using a 5/16” nut driver, remove the four screws (A) holding the molded rail (C) to the siderail support assembly (B).
Maintenance Procedures – Siderail HEAD END SIDERAIL CABLE REPLACEMENT Required Tools: #2 Phillips Screwdriver or T27 Torx Side Cutters NOTE Because of fastener changes, it will be necessary to use either a Phillips screwdriver or a T27 Torx to remove the bolts securing the litter access cover.
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Maintenance Procedures – Siderail HEAD END SIDERAIL CABLE REPLACEMENT (CONTINUED) 6. Using a Phillips screwdriver, remove the two screws (E) holding the rear siderail pivot arm cover to the pivot arm. Remove the cover to expose the siderail cables. 7. Using side cutters, clip the cable ties (A) holding the cables together. 8.
Maintenance Procedures – Siderail SIDERAIL ASSEMBLY REMOVAL Required Tools: #2 Phillips Screwdriver T27 Torx NOTE Because of fastener changes, it will be necessary to use either a Phillips screwdriver or a T27 Torx to remove the bolts securing the litter access cover. Removal Procedure: 1.
Maintenance Procedures – Foot Board FOOT BOARD HINGE REMOVAL Required Tools: #2 Phillips Screwdriver Procedure: 1. Using a #2 Phillips screwdriver, remove the screws (A) holding the door and hinge assembly to the foot board. 2. If replacing the hinge only, use a Phillips screwdriver to remove the screws holding the hinge to the door. 3.
Maintenance Procedures – Foot Board FOOT BOARD INTERFACE PLUG REPLACEMENT Required Tools: #2 Phillips Screwdriver BOTTOM VIEW OF FOOT BOARD Procedure: 1. Unplug the bed power cord from the wall socket. 2. Remove the foot board from the bed to access the bottom of the board. 3.
Base Assembly Assembly part number 3001–200–3 (reference only) FOOT END HEAD END...
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Base Assembly Assembly part number 3001–200–000 Brake Link Assembly Installation of Roll Pin (Typical Both Ends) into Brake Shaft Crank (Typical Four Places)
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Base Assembly Assembly part number 3001–200–000 HEAD END...
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Base Assembly Assembly part number 3001–200–000 HEAD END FOOT END HEAD END/FOOT END...
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Base Assembly Assembly part number 3001–200–000 HEAD END/FOOT END (Typical Both Ends) HEAD END/FOOT END (Typical Both Ends) HEAD END/FOOT END (Typical Both Ends) HEAD END/FOOT END (Typical Both Ends)
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Base Assembly Assembly part number 3001–200–000 HEAD END FOOT END...
Brake Bar Return Spring 3001–200–8 Bellows Bracket 3000–200–318 Guide Pin 3000–200–603 Steer Pedal Label AM 3000–200–324 Brake Bar Bumper 3000–200–602 Stryker Logo Label AN 16–35 Nylock Nut 988–2–708 Caution Label 3000–200–323 Brake Bar 3000–200–601 Brake Pedal Label AQ 3000–300–321 Brake Ring 3000–200–11...
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Assembly part number 3000–200–275 (reference only)
Isolation Plate Assembly Assembly part number 3001–300–212 Item Part No. Part Name Qty. 3000–200–212 Isolation Plate 3000–200–228 Motor Mtg. Plate Grommet...
Litter Assembly 3001–300–1 Litter Assembly – Common Components Item Part No. Part Name Qty. Item Part No. Part Name Qty. (page 134–140) Electrical Litter Ass’y 3001–300–99 Fowler Bushing 3000–300–349 11–303 Flat Washer 3000–300–350 Head End Bumper 16–16 Fiber Lock Nut 23–80 27–7 Cotter Pin...
Litter Assembly, Electrical 3001–300–898 Electrical Litter Assembly – Standard Components Item Part No. Part Name Qty. Item Part No. Part Name Qty. (page 121–125) Litter Ass’y, Mechanical 30–27 Strain Relief (page 100–106) Base Assembly 30–48 Strain Relief 4–245 Flanged But. Hd. Screw 3000–300–820 Standard Power Cord 3001–300–910...
Litter Assembly, DMS Option Assembly part numbers 3001–302–20 & 3001–302–120 Foot End Head End 3001–302–20 Integrated DMS Assembly 3001–302–120 Hybrid DMS Assembly Item Part No. Part Name Qty. Item Part No. Part Name Qty. 3000–300–965 Serial IFC Ass’y 3000–300–115 Standoff 3000–300–115 Standoff 52–287...
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Litter Assembly, Night Light Option Assembly part number 3001–310–110 Item Part No. Part Name Qty. 3000–310–827 Night Light Socket 59–798 Night Light Lamp 3000–310–826 Night Light Dome 3000–310–828 Night Light Switch 3001–310–801 Night Light Cable 3000–300–113 8” Cable Tie 3000–300–617 Night Light Label *The combination of one each of items A, B, and C is assembly part number 3001–310–830.
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Litter Ass’y, HWI w/Communication and Ports Option Assembly part numbers 3001–314–20, 3001–314–10, 3001–314–110 & 3001–314–120...
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Litter Ass’y, HWI w/Communication and Ports Option...
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Litter Ass’y, HWI w/Communication and Ports Option 3001–314–20 HWI w/2 Stryker Ports 3001–314–120 HWI w/1 Stryker & 1 Custom Port Item Part No. Part Name Qty. Item Part No. Part Name Qty. 3001–340–41 Enclosure, HWI w/Cust. Port 1 3001–340–41 Enclosure, HWI w/Cust. Port 1 59–727...
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Litter Ass’y, HWI Communication Capability Option...
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Litter Ass’y, HWI Communication Capability Option 3001–303–50 Nurse Call & Comm. Assembly 3001–303–120 Communication Assembly Item Part No. Part Name Qty. Item Part No. Part Name Qty. 3001–303–821 Headwall Interface Cable 3001–303–821 Headwall Interface Cable 1 59–727 Jack Screw 59–727 Jack Screw 3001–303–11 HWI PCB Bracket...
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Litter Ass’y, HWI Nurse Call Option Assembly part number 3001–303–110 Item Part No. Part Name Qty. 59–727 Jack Screw 3001–303–16 Enclosure, HWI Nurse Call Only 1 3000–303–113 8” Cable Tie 3001–303–803 Cable, HWI Nurse Call Only 7–53 Truss Hd. Screw 13–10 External Tooth Lock Washer 3001–303–12...
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Assembly part numbers 3001–400–100 (Left) & 3001–400–200 (Right)
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Carrier/Arm Assembly Glide Rod Bracket Assembly...
Head End Siderail Assembly Left Head End Siderail Wire Routing...
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Head End Siderail Assembly Right Head End Siderail Wire Routing...
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Head End Siderail Assembly 3001–400–100 Left Standard Components 3001–400–200 Right Standard Components Item Part No. Part Name Qty. Item Part No. Part Name Qty. 3001–400–120 Timing Link Weldment, Lt. 3001–400–220 Timing Link Weldment, Rt. 11–304 Shim Washer 11–304 Shim Washer 3001–400–127 Arm Weldment, Left, Foot 3001–400–227 Arm Weldment, Right, Hd.
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Head End Siderail Assembly Inner PCB Switch/Cap Placement 3001–999–1 Standard Siderail Item Part No. Part Name Qty. 3001–400–620 Standard Label, Inner, Left 3001–400–610 Standard Label, Inner, Right 3001–400–953 Switch Cap 3001–400–522 Filler Cap 3001–400–517 Speaker Seal 3001–400–535 Blank Module 3001–400–630 Standard Label, Outer, Left Outer PCB Switch/Cap Placement 3001–400–640...
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Head End Siderail Assembly Inner PCB Switch/Cap Placement 3001–999–4 Std. Siderail w/Nurse Call, TV/Radio, & Lights Item Part No. Part Name Qty. 3001–400–623 NC, TV, Lights Label, Inner, Left Outer PCB Switch/Cap Placement 3001–400–613 NC, TV, Lights Label, Inner, Right 3001–400–953 Switch Cap 3001–400–522...
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Head End Siderail Assembly Inner PCB Switch/Cap Placement 3001–999–7 Std. Siderail w/NC, TV/Radio, Lights, & G/F Item Part No. Part Name Qty. 3001–400–623 NC, TV, Lights Label, Inner, Left 3001–400–613 NC, TV, Lights Label, Inner, Right 3001–400–953 Switch Cap Outer PCB Switch/Cap Placement 3001–400–522 Filler Cap 3001–403–831...
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Head End Siderail Assembly 3001–999–10 Standard Siderail w/NC, TV/Radio, & G/F Inner PCB Switch/Cap Placement Item Part No. Part Name Qty. 3001–400–622 NC, TV Label, Inner, Left 3001–400–612 NC, TV Label, Inner, Right 3001–400–953 Switch Cap 3001–400–522 Filler Cap 3001–403–831 Speaker with Cable 3001–400–535 Blank Module...
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Head End Siderail Assembly 3001–999–13 Std. Siderail w/NC, Lights, DMS & G/F Item Part No. Part Name Qty. 3000–300–114 Cable Tie 3001–400–625 NC, Lights Label Inner, Left 3001–400–615 NC, Lights Label, Inner, Right 3001–402–1 DMS Label, Left 3001–402–2 DMS Label, Right 3001–400–953 Switch Cap 3001–400–522...
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Head End Siderail Assembly 3001–999–16 Std. Siderail w/Nurse Call, DMS, & G/F Item Part No. Part Name Qty. 3000–300–114 Cable Tie 3001–400–621 Nurse Call Label, Inner, Left 3001–400–611 Nurse Call Label, Inner, Right 3001–402–1 DMS Label, Left 3001–402–2 DMS Label, Right 3001–400–953 Switch Cap 3001–400–522...
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Head End Siderail Assembly 3001–999–19 Standard Siderail with TV/Radio & Lights Item Part No. Part Name Qty. 3001–400–622 TV/Lights Label, Inner, Left 3001–400–612 TV/Lights Label, Inner, Right 3001–400–953 Switch Cap 3001–400–522 Filler Cap 3001–403–831 Speaker With Cable 3001–400–535 Blank Module 3001–400–630 Standard Label, Outer, Left 3001–400–640...
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Head End Siderail Assembly 3001–999–22 Standard Siderail with G/F, TV/Radio, & Lights Item Part No. Part Name Qty. 3001–400–624 TV, Lights Label, Inner, Left 3001–400–614 TV, Lights Label, Inner, Right 3001–400–953 Switch Cap 3001–400–522 Filler Cap 3001–403–831 Speaker with Cable 3001–400–535 Blank Module 3001–400–636...
Head End Siderail Assembly 3001–999–25 Standard Siderail with TV/Radio & G/F Item Part No. Part Name Qty. 3001–400–626 TV Label, Inner, Left 3001–400–616 TV Label, Inner, Right 3001–400–953 Switch Cap 3001–400–522 Filler Cap 3001–403–831 Speaker with Cable 3001–400–535 Blank Module 3001–400–636 G/F Label, Outer, Left 3001–400–646...
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Head End Siderail Assembly 3001–999–28 Standard Siderail w/Lights and G/F Item Part No. Part Name Qty. 3001–400–627 Lights Label, Inner, Left 3001–400–617 Lights Label, Inner, Right 3001–400–953 Switch Cap 3001–400–522 Filler Cap 3001–400–517 Speaker Seal 3001–400–535 Blank Module 3001–400–636 G/F Label, Outer, Left 3001–400–646 G/F Label, Outer, Right 3001–999–29 Standard Siderail with Lights...
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Head End Siderail Assembly 3001–999–31 Standard Siderail with DMS & G/F Item Part No. Part Name Qty. 3000–300–114 Cable Tie 3001–400–620 Standard Label, Inner, Left 3001–400–610 Standard Label, Inner, Right 3001–402–1 DMS Label, Left 3001–402–2 DMS Label, Right 3001–400–953 Switch Cap 3001–400–522 Filler Cap 3001–400–517...
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Carrier/Arm Assembly Glide Rod Bracket Assembly...
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Foot End Siderail Assembly 3001–400–300 Left Common Components 3001–400–400 Right Common Components Item Part No. Part Name Qty. Item Part No. Part Name Qty. 3001–400–320 Timing Link Weldment, Lt. 3001–400–420 Timing Link Weldment, Rt. 11–304 Shim Washer 11–304 Shim Washer 3001–400–307 Foot Arm Wldmt., Lt., Head 1 3001–400–407 Foot Arm Wldmt., Rt., Head 1...
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Siderail Release Lever Assembly, Right Assembly part number 3001–400–25 Item Part No. Part Name Qty. 4–278 Button Hd. Screw 3001–400–550 Release Lever 3001–400–514 Release Lever Pad 3001–400–505 Pad Label 16–2 Nylock Nut 177.1...
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Siderail Release Lever Assembly, Left Assembly part number 3001–400–15 Item Part No. Part Name Qty. 4–278 Button Hd. Screw 3001–400–550 Release Lever 3001–400–514 Release Lever Pad 3001–400–505 Pad Label 16–2 Nylock Nut 177.2...
SCALE AND BED EXIT OPTIONS NO SCALE OR BED EXIT OPTIONS...
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GATCH/FOWLER OPTION NO GATCH/FOWLER OPTION...
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Foot Board Assembly 3001–500–000 Standard Components Item Part No. Part Name Qty. Item Part No. Part Name Qty. 3001–500–10 Clam Shell Assembly 3001–500–28 Std. Control Module Ass’y 3000–500–7 “C” Bumper 3001–500–1 Lid Assembly 3000–500–6 Bumper Strip 3000–500–25 Lid Label 50–39 Pan Hd.
Permanently Mounted I.V. Pole Assembly Item Part No. Part Name Qty. 1010–59–24 Base Tube Assembly 1010–59–30 Extension Tube Assembly 1210–110–46 Back–Up Ring 1210–110–47 Lock Ring 1210–110–49 Actuator 14–20 Nylon Flat Washer 1010–59–16 I.V. Hook 52–17 Nylon Spacer 3000–311–19 End Spacer 4–8 Socket Hd.
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Permanent I.V. Pole Mounting Ass’y, Head End Assembly part number 3000–311–10 Item Part No. Part Name Qty. (page 186) I.V. Pole Assembly 3000–311–11 I.V. Receptacle Assembly 3000–311–16 I.V. Rest Assembly 1015–24–35 Retaining Pin 21–140 Set Screw 3000–311–5 Spec. Label 3000–311–15 Receptacle Label 3000–311–6 Cradle Label...
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Permanent I.V. Pole Mounting Ass’y, Foot End Assembly part number 3000–312–10 Item Part No. Part Name Qty. (page 186) I.V. Pole Assembly 3000–312–11 I.V. Receptacle Assembly 3000–312–35 I.V. Cradle Assembly 1015–24–35 Retaining Pin 21–140 Set Screw 3000–311–5 Spec. Label 3000–312–7 Receptacle Label 3000–312–6 I.V.
Bed Assembly 3001–000–101 Bed Assembly – Standard Components Item Part No. Part Name Qty. (page 112–120) Litter Assembly (page 157–174) Head, Left Siderail Ass’y (page 157–174) Head, Right Siderail Ass’y (page 175–177) Foot, Left Siderail Ass’y (page 175–177) Foot, Right Siderail Ass’y 3000–600–000 Head Board Assembly (page 178–182)
Bed Assembly Bed Assembly – Standard Length Bed Bed Assembly – 8” Shorter Bed Item Part No. Part Name Qty. Item Part No. Part Name Qty. (page 112–120) Litter Assembly (page 112–120) Litter Assembly (page 157–174) Head, Left Siderail Ass’y (page 157–174) Head, Left Siderail Ass’y 1 (page 157–174) Head, Right Siderail Ass’y 1 (page 157–174) Head, Right Siderail Ass’y 1...
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Bed Assembly Detail A Typical Ground Configuration of Head and Foot End Siderails...
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Bed Assembly Head End – Right Detail B Head End – Left See Detail B...
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