Page 1 IMPORTANT File in your maintenance records Modular Patient System (MPS) 3000 Bed MAINTENANCE MANUAL For Parts or Technical Assistance 1–800–327–0770...
Page 2: Table Of Contents
Table of Contents ` CHAPTER ONE – INTRODUCTION 1.1 Bed Specifications ............1.2 Safety .
Page 3 Table of Contents CHAPTER THREE – TROUBLESHOOTING 3.1 Mechanical Troubleshooting " Brakes engage at one end and release at the other when pedal is activated ...."...
Page 4 Table of Contents ` CHAPTER FOUR – MAINTENANCE PROCEDURES – BASE 4.1 Base Cover Removal " Upper Lift Unit Cover .............."...
Page 5 Table of Contents ` CHAPTER FIVE – MAINTENANCE PROCEDURES – LITTER (CONTINUED) 5.6 CPR " CPR Release Cable Adjustment/Replacement ......... . "...
Page 6 Table of Contents ` APPENDIX A – ASSEMBLY DRAWINGS AND PARTS LISTS (CONTINUED) A.2 Litter Drawings (Continued) " Litter Assembly, DMS Option ............"...
Page 7 ........197, 198 ` APPENDIX B – CIRCUIT BOARD LOCATIONS, BED WIRING DIAGRAMS All board schematics are available, upon request, through Stryker Customer Service. B.1 Circuit Board Locations, Individual Board Drawings "...
Page 8: Chapter One - Introduction
Chapter One – Introduction DIRECTOR OF MAINTENANCE AND ENGINEERING Thank you for your recent purchase of Stryker equipment. We believe that Stryker products are the best designed, best manufactured, and best supported products on the market and we want you to share this belief.
Page 9: Bed Specifications
Chapter One – Introduction This manual is designed to assist you with the maintenance of the Modular Patient System (MPS) 3000 Bed. Read it thoroughly before using the equipment. Keep the manual for future reference. 1.1 BED SPECIFICATIONS Maximum Weight Capacity...
Page 10: S 1.2 Safety
2 and 3 of the following procedure. Do not place unprotected circuit boards on the floor. All circuit boards to be returned to Stryker Medical should be shipped in the static shielding bags the new boards were shipped in.
Page 11: Warranty
Stryker Patient Care Division, a division of Stryker Corporation, warrants to the original purchaser that the MPS 3000 Bed should be free from defects in material and workmanship for a period of two (2) years after date of delivery. Stryker’s obligation under this warranty is expressly limited to supplying replacement parts for, or replacing, at its option, any product which is, in the sole discretion of Stryker, found to be defective.
Page 12: S 1.3 Warranty
Claim will be limited in amount to the actual replacement cost. In the event that this information is not received by Stryker within the fifteen (15) day period following the delivery of the merchandise, or the damage was not noted on the delivery receipt at the time of receipt, the customer will be responsible for pay- ment of the original invoice in full.
Page 13: Recommended Parts Kits
Power Coil Cord Kit p/n 3000–200–743 Power Cord Kit p/n 3000–300–737 Lift Motor Kit p/n 3000–200–727 Fowler Motor Kit (includes clutch) p/n 3000–300–703 Gatch Motor Kit p/n 3000–300–711 Load Cell Kit (optional equipment) p/n 3000–307–701 Weigh CPU (optional equipment) p/n 3000–307–959 Caster Assembly p/n 3000–200–30 and 3000–200–16 (steer)
Page 14: Replacement Parts Kits
20. Sensor Coil Cord Kit – p/n 3000–200–741 21. Power Coil Cord Kit – p/n 3000–200–743 22. Lift Capacitor Kit – p/n 3000–200–745 23. Lower Lift Cover Kit (Head or Foot) – p/n 3000–200–747 24. Manual Override Shaft Kit – p/n 3000–200–751 LITTER KITS 25.
Page 15: S 1.5 Replacement Parts Kits
57. Siderail TV/Radio Module Kit (Inside/Right) – p/n 3000–404–723 58. Siderail TV/Radio Module Kit (Inside/Left) – p/n 3000–404–725 59. Siderail Dynamic Mattress System Module Kit (Inside/Right) – p/n 3000–402–727 60. Siderail Dynamic Mattress System Module Kit (Inside/Left) – p/n 3000–402–729 61.
Page 16: Cleaning
CAUTION Do not steam clean or hose off the MPS 3000 Bed. Do not immerse any part of the bed. Some of the internal parts of the bed are electric and may be damaged by exposure to water.
Page 17: Preventative Maintenance
Chapter One – Introduction 1.7 PREVENTATIVE MAINTENANCE BIANNUAL CHECKLIST All fasteners secure (reference all assembly prints) All casters lock with brake pedal engaged ”Brake Not Set” LED (on foot board) blinks when brakes are not engaged Locking steer caster engages and disengages properly Siderails move, latch and stow properly CPR release working properly Foot prop intact and working properly...
Page 18: Chapter Two - Mps Operations
Chapter Two – MPS Operations 2.1 SET–UP PROCEDURES It is important that the MPS 3000 Bed is working properly before it is put into service. The following list will help assure that each part of the bed is tested. Plug the bed into a properly grounded, hospital grade wall receptacle and assure the ”Power” LED light at the foot end of the bed comes on.
Page 19: Bed Illustration
Chapter Two – MPS Operations 2.2 BED ILLUSTRATION HEAD END CPR Release Handle PATIENT’S PATIENT’S LEFT RIGHT Siderail Release Handle Footboard Control Panel Steer Pedal Chart Rack (Optional Equip.) Motion Interrupt I.V. and Brake Pedal Fracture Frame Mount Foley Bag Hook FOOT END (Isolated) Foley Bag Hooks...
Page 20: S 2.3 Base Operation Guide
Chapter Two – MPS Operations 2.3 BASE OPERATION GUIDE BRAKE PEDAL OPERATION WARNING Before putting a patient on the bed, be sure the brakes are fully engaged. Failure to set the brakes may allow the bed to move, causing patient injury. To activate the brakes, push down once on the pedal identified by the label at right (located at both sides of the bed).
Page 21: S 2.4 Litter Operation Guide
Chapter Two – MPS Operations 2.4 LITTER OPERATION GUIDE CPR EMERGENCY RELEASE USAGE When quick access to the patient is needed, and the Fowler is raised, squeeze one of the two red release handles (see illustration, page 19) and the Fowler can be lowered to a flat position. NOTE The handle can be released at any time to stop lowering the Fowler.
Page 22: Poles
Chapter Two – MPS Operations 2.4 LITTER OPERATION GUIDE (CONTINUED) I.V. POLES To use the Permanently Attached I.V. pole (optional equipment): 1. Lift and pivot the pole from the storage position and push down until it is locked into receptacle (D). 2.
Page 23: Night Light Usage (Optional Equipment)
Chapter Two – MPS Operations 2.4 LITTER OPERATION GUIDE (CONTINUED) NIGHT LIGHT USAGE (Optional Equipment) The bed may be equipped with an optional night light (A) that will illuminate the floor area around the bed. The light has three set– tings: LOW–OFF–HIGH.
Page 24: Chart Rack Usage (Optional Equipment)
Chapter Two – MPS Operations 2.5 FOOT BOARD/HEAD BOARD OPERATION GUIDE CHART RACK USAGE (Optional Equipment) If the bed is equipped with the optional chart rack, it is located on the foot board. To use, pull handle rod (A) downward. To store, push the handle back to its storage position until it locks in place.
Page 25: Foot Board Control Panel Guide
Chapter Two – MPS Operations 2.5 FOOT BOARD/HEAD BOARD OPERATION GUIDE (CONTINUED) FOOT BOARD CONTROL PANEL GUIDE 1. Push to turn on siderail control panel lights. Push again to turn off (see page 28). 2. Push to lock out all bed motions. Push again to unlock (see page 35). 3.
Page 26 Chapter Two – MPS Operations 2.5 FOOT BOARD/HEAD BOARD OPERATION GUIDE (CONTINUED) FOOT BOARD CONTROL PANEL GUIDE (Continued) 1. Push to turn the Dynamic Mattress system on or off (see page 35). 2. Push to activate automatic or manual modes (see page 35). "...
Page 27: Led Display Panel Guide
Chapter Two – MPS Operations 2.5 FOOT BOARD/HEAD BOARD OPERATION GUIDE (CONTINUED) LED DISPLAY PANEL GUIDE The LED Display Panel is located at the foot end of the bed, under the Control Panel. POWER BED MOTION LOCKED BRAKE NOT SET BED EXIT ON AIR LOSS ”POWER”...
Page 28: S 2.6 Siderail Operation Guide
Chapter Two – MPS Operations 2.6 SIDERAIL OPERATION GUIDE POSITIONING SIDERAILS NOTE The siderails can be locked at two heights (intermediate & full). The siderails can be tucked away under the bed when not in use. To remove the rail from the tucked position, grasp at the top of the rail and pull outward.
Page 29: Inside Siderail Function Guide
Chapter Two – MPS Operations 2.6 SIDERAIL OPERATION GUIDE (CONTINUED) INSIDE SIDERAIL FUNCTION GUIDE (Patient’s Right Rail) 1. Push to raise Knee Gatch. 2. Push to raise Fowler. 3. Push to lower Knee Gatch. 4. Push to lower Fowler. (Patient’s Left Rail) 1.
Page 30: Outside Siderail Function Guide
Chapter Two – MPS Operations 2.6 SIDERAIL OPERATION GUIDE (CONTINUED) OUTSIDE SIDERAIL FUNCTION GUIDE (Patient’s Right Rail) 1. Push to raise Fowler. 2. Push to raise Knee Gatch. 3. Push to lower Fowler. 4. Push to lower Knee Gatch. " This panel is optional equipment. (Patient’s Left Rail) 1.
Page 31: Weigh System Usage
Chapter Two – MPS Operations 2.7 WEIGH SYSTEM OPERATION GUIDE WEIGH SYSTEM USAGE OPERATING THE SCALE BEFORE PUTTING A NEW PATIENT IN BED Prepare bed for patient stay (linens, pillows, etc.). Press and release ”SCALE ON”. The scale monitor will read: ”WEIGHING”...
Page 32: Weigh System Usage
Chapter Two – MPS Operations 2.7 WEIGH SYSTEM OPERATION (CONTINUED) WEIGH SYSTEM USAGE (CONTINUED) CONVERTING THE PATIENT’S WEIGHT To convert the patient’s weight from pounds to kilograms, press and release ”SCALE ON” to activate the weigh system. After the scale monitor reads ”XXX.X LB”, press and release the ”LBS/KGS” but- ton.
Page 33: Weigh System Control Panel Guide
Chapter Two – MPS Operations 2.7 WEIGH SYSTEM OPERATION (CONTINUED) WEIGH SYSTEM CONTROL PANEL GUIDE SYMBOL ACTION DISPLAY To prepare bed for new patient: SCALE Press and release ”SCALE ON” ”WEIGHING...” to activate the scale system, begin ”XXX.X LB” a new function and to display patient weight.
Page 34: Weigh System Control Panel Guide
Chapter Two – MPS Operations 2.7 WEIGH SYSTEM OPERATION (CONTINUED) WEIGH SYSTEM CONTROL PANEL GUIDE (CONTINUED) SYMBOL ACTION DISPLAY To change the numerical value of displayed weight: Press and hold to scroll to ”HOLD TO DEC. WT.” desired weight. ”XXX.X LB” Press and hold to scroll to ”HOLD TO INC.
Page 35: S 2.8 System Operation Guide
Chapter Two – MPS Operations 2.8 SYSTEM OPERATION GUIDE ”BED EXIT” SYSTEM USAGE (Optional Equipment) 1. Before putting a new patient on the bed: prepare bed for patient stay by adding linens and equipment to the bed. Press and hold ”DISARM” key for 5 seconds – ”ARMED” light will begin to flash. Release ”DIS- ARM”...
Page 36: Chapter Three - Troubleshooting
Chapter Three – Troubleshooting 3.1 MECHANICAL TROUBLESHOOTING GUIDE PROBLEM/SYMPTOM SOLUTION(S) Brakes engage at one end and release at the oth- A. Brakes out of ”time”: slowly push down on er when pedal is activated. brake pedal until a spring release noise is heard. Immediately release pedal then push pedal back down entirely to set brakes.
Page 37 Visually and mechanically check for motion interrupt pan alignment and movement. Observe whether the pan has been damaged. Any significant alteration in the shape of the pan may affect switch actuation. If the pan’s shape is altered enough to affect the motion interrupt switches, replace the pan (p/n 3000–300–50) (see page 95).
Page 38 P2, pin 7 may be used for digital ground reference. switches are defective, replace board. B. Check foot board IFC (p/n 3000–500–955) for +5 VDC at connector P2, pin 6 (see page 202 for board location). If voltage is not present, check for +8 VDC at connector P3, pin 5.
Page 39 (sheets, blankets, etc.) are not actuat- ing them. Replace as necessary (see page 96). D. Check fuse F1 on litter CPU board (p/n 3000– 300–941) (see page 199 for board location). If fuse is O.K., check for +8 VDC at connector P9, pin 5.
Page 40 (continued) cate mechanical problems. Replace motor and/or mechanical lift mechanism, if necessary. Check power and sensor coil cords (p/n 3000–200–804 & 3000–200–807 head sensor coil cord & 3000– 200–805 foot sensor coil cord). If either sensor cord is defective, lift lock light on foot board will flash.
Page 41 If output 110 VAC is not present while input is present, check fuse F1. Replace board and/or fuse, if necessary. B. Check for 110 VAC to Gatch motor (p/n 3000– 300–410) when any Gatch up/down switch is pressed. If voltage is present and motor will not operate, see step E.
Page 42: S 3.5 Knee Gatch Does Not Raise/Lower Electrically
(CONTINUED) PROBLEM/SYMPTOM SOLUTION(S) Knee Gatch does not raise electrically. E. Check knee up/down motor (p/n 3000–300– Knee Gatch does not lower electrically 419) for operation. If motor is not operating, check (continued). for 110 VAC supply to motor. If 110 VAC is pres- ent and motor does not turn, replace motor (see page 101).
Page 43 +5 VDC potential at switches and verify switches are functioning properly. Points on keyboard to check for +5 VDC: Foot board keyboard (p/n 3000–501–947) – pin 1 of connector P1. Left inner siderail keyboard (p/n 3000–400–917) pin 10 of connector P1 (use pin 7 as a ref. point).
Page 44 Replace, if necessary (see pages 103 & 104). F. Check for +5 VDC at pendant port cable (p/n 3000–915–839), pin 11. If voltage is not present, check pin 11 of connector P5 on the headwall IFC board. Replace headwall IFC board and/or cables, if necessary (see pages 199 &...
Page 45: Siderail Lockout Controls Will Not Activate/Deactivate
SW5 Up/Down Lockout. If switches are not O.K. and/or LED’s 3–5 are not illuminating when acti- vated, replace keyboard. B. Check footboard IFC p/n 3000–500–955 for +5 VDC at connector P2, pin 6. (Pin 7 may be used for digital ground ref.). If voltage is not present, check fuse F1.
Page 46 Only inner siderail module boards contain control lights (backlight). Nurse Call module boards (p/n 3000–403–921 and 3000–403–905 inside, right and left siderail) have control lights which stay lit as long as power is applied to the bed. These lights are not subject to voluntary control.
Page 47 SOLUTION(S) Siderail control lights do not activate/deactivate D. If problem still exists, check litter CPU board (continued). (p/n 3000–300–941) backlight ground potential with digital ground. Backlight ground: connector P10/P11, pin 9 Digital ground: connector P9, pin 7 (see page 199 for board location).
Page 48: Bed Motion Lock Does Not Prevent Bed Motion
7 are O.K. If switch or LED’s are not O.K., replace keyboard. B. Check foot board IFC (p/n 3000–500–955) for +5 VDC at connector P2, pin 6. Pin 7 may be used for digital ground reference (see page 202 for board location).
Page 49 If nurse call does not activate when any nurse call switch is pressed, and speakers in siderail appear not to work, check 9 VDC battery. Replace battery (p/n 3000–303–851), if necessary. If battery is O.K. and nurse call only operates when power is applied to bed, replace headwall IFC board (p/n 3000–300–303).
Page 50 With power removed from the bed, verify nurse can communicate through speakers in siderails. If nurse can- not communicate, through speakers in siderail, check 9 VDC battery. Replace battery, if necessary (p/n 3000–303–851). If battery is O.K. and nurse call only operates when power is applied to the bed, replace headwall IFC board (p/n 3000–303–933).
Page 51 Nurse Answer light (red LED) does not light when C. If both red siderail LED’s do not light, check nurse responds to nurse call (continued). litter CPU board (p/n 3000–300–941) for +5 VDC at connectors: 1.) P10, right siderail, pin 10 (pin 5, +8 VDC, pin 7, digital ground) 2.) P11, left siderail, pin 10 (pin 5, +8 VDC, pin 7,...
Page 52 A. If problem exists in only one siderail, check for not change when switch is pressed. +5 VDC at the following locations: 1.) Left TV board (p/n 3000–404–919), connector J1, pin 1. 2.) Right TV board (p/n 3000–404–907), connector J1, pin 1. Using a voltmeter, verify TV switch is O.K.
Page 53 A. Check if problem exists in only one siderail. depressed. Check for +5 VDC at the following locations: (see page 200 & 201 for board locations) 1.) Left TV keyboard (p/n 3000–404–923), connec- tor J1, pin 1. 2.) Right TV keyboard (p/n 3000–404–907), con- nector J1, pin 1.
Page 54: Speaker Volume Not Adequate
Volume control does not work when switches are D. If volume is still uncontrollable, check litter CPU depressed. (continued) board (p/n 3000–300–941) for voltages at the fol- Note: step D not necessary if volume test in step lowing connectors, use pin 7 as digital ground: C is acceptable.
Page 55 Room/Read lights do not turn on/off when A. Check for +5 VDC at the following locations: switches are pressed. 1.) Left siderail light keyboard (p/n 3000–406– 925), connector J1, pin 1. 2.) Right siderail light keyboard (p/n 3000–406– 909), connector J1, pin 1.
Page 56 PROBLEM/SYMPTOM SOLUTION(S) Bed Exit does not activate and lights do not illumi- A. Check Bed Exit keyboard (p/n 3000–508–945) nate. for +5 VDC at connector P1, pin 10 (see page 202 for board location). Use pin 6 as a ref. point. If voltage is present, verify switches and LED’s are...
Page 57: Bed Exit Arms Then Disarms Itself
C. Check beeper (buzzer) located in headwall in- terface box. If +12 VDC is present at beeper (con- nector P6, pin 1), replace beeper (p/n 3000–508– 933). Use connector P1, pin 9 as a reference point for relay ground (headwall IFC p/n 3000–...
Page 58: Weigh System Display Will Not Turn On
PROBLEM/SYMPTOM SOLUTION(S) Weigh system display will not turn on. A. Check scale power supply board (p/n 3000– 307–953) at connector JP1 for +12 VDC at pin1 using pin 2 as a reference point (see page 199 for board location). If voltage is present, check for 110 VAC into connector J1/J2 and fuse F3.
Page 59 O.K., replace scale keyboard then weigh CPU board (see page 115 for weigh CPU replacement). B. Check scale IFC (p/n 3000–507–957) and serial IFC board (p/n 3000–300–965). If cables and con- nections are O.K., replace scale IFC then serial IFC board (see page 199 &...
Page 60 24 VDC is not present at DMS Port, replace DMS port cable (p/n 3000–302–819). B. Verify 24 VDC output of DMS power supply board (p/n 3000–302–939) at connector J3, pin 2 using pin 1 as a reference point (see page 199 for board location). Check DMS power supply board fuses F1 and F2.
Page 61 J1, pin 1 for both modules (see pages 200 & 201 for board locations). If voltage is present and problem still exists, replace board(s) as necessary (right DMS module board p/n 3000–402– 903, left DMS module board p/n 3000–402–919). Cannot switch from Auto to Manual and/or Manual A.
Page 62 B. If voltage is not present, check foot board IFC (p/n 3000–500–955) for +5 VDC at connector P1, pin 3 (see page 202 for board location). If voltage is not present, check for +8 VDC at connector P3, pin 5.
Page 63 BRAKE NOT SET light does not flash when A. If all Brake Not Set indicators do not flash, use brakes are not set (siderail and foot board indica- a voltmeter to check brake switch (p/n 3000–300– tors). 58). Replace switch, if necessary.
Page 64 IFC (see page 202 for board location). D. If +8 VDC is not present, check litter CPU board (p/n 3000–300–941) as outlined in step C on page 63. Replace, if necessary (see page 115).
Page 65: S 3.19 Night Light Does Not Light
1 neutral, pin 2 hot 4.) scale power supply (p/n 3000–307–953) – J1, pin 1 neutral, pin 2 hot 5.) litter CPU board (p/n 3000–300–941) – J3, pin 1 neutral, pin 2 hot 6.) litter CPU board (p/n 3000–300–941) – P1, pin 1 neutral, pin 2 hot 7.) power junction board (p/n 3000–300–961) –...
Page 66 C. If 110 VAC is not present at litter CPU board at connector P1, check power junction board (p/n 3000–300–961) at connector P1, pin 1 for 110 VAC (see page 199 for board location). If voltage is not present, check fuse F2. Replace fuse, if necessary.
Page 67 Chapter Four – Maintenance Procedures – Base 4.1 BASE COVER REMOVAL UPPER LIFT COVER REMOVAL (UPPER LIFT COVER KIT P/N 3000–200–739) Required Tools: #2 Phillips Screwdriver Bungee Cord (or equivalent) Removal Procedure: (This procedure will take approximately 5 minutes) 1. Unplug the power cord from the wall socket. Using a Phillips screwdriver, remove the 3 screws holding the upper lift cover (A) to the base (as shown in the illustration).
Page 68: Lowering Bellows
Chapter Four – Maintenance Procedures – Base 4.1 BASE COVER REMOVAL (CONTINUED) LOWERING BELLOWS Required Tools: 5/16” Nut Driver #2 Phillips Screwdriver HEAD END Procedure: (This procedure will take approximately 5 minutes) 1. Unplug the power cord from the wall socket. Remove litter access panel #3 (A) (see page 94). 2.
Page 69: S 4.2 Brake System
Chapter Four – Maintenance Procedures – Base 4.2 BRAKE SYSTEM BRAKE RING (PAN) ASSEMBLY REMOVAL Required Tools: Hydraulic Floor Jack 3/4” Socket Wrench 3/8” Socket Wrench #2 Phillips Screwdriver Bungee Cord (or equivalent) 5/16” Socket Wrench Standard Screwdriver 9/16” Socket Wrench Needle–Nose Vise Grip Pliers (2) 10mm Open End Wrenches 7/16”...
Page 70: Brake Ring (Pan) Assembly Removal
Chapter Four – Maintenance Procedures – Base 4.2 BRAKE SYSTEM (CONTINUED) BRAKE RING (PAN) ASSEMBLY REMOVAL (CONTINUED) FOOT END 6. Remove the casters from the caster horns by pulling the axle bolt out of the caster horn. 7. Using a 7/16” socket, remove the three screws (A) holding the brake pan on the bottom side of the base. 8.
Page 71: Brake Pedal Replacement
Procedure: (This procedure will take approximately 60 minutes) NOTE Refer to drawing number 3000–200–350, Foot End Brake Assembly (pages 139 & 140) for part identification. 1. Unplug the power cord from the wall socket. 2. Remove the brake ring (pan) assembly (see page 69 & 70).
Page 72: Brake Sensor Replacement
Chapter Four – Maintenance Procedures – Base 4.2 BRAKE SYSTEM (CONTINUED) BRAKE SENSOR REPLACEMENT (BRAKE SENSOR SWITCH KIT P/N 3000–200–735) Required Tools: 5/16” Socket Wrench Side Cutters 5/16” Open End Wrench HEAD END Procedure: (This procedure will take approximately 25 minutes) 1.
Page 73: S 4.3 Steer Wheel Cable Replacement/Adjustment
Chapter Four – Maintenance Procedures – Base 4.3 STEER WHEEL CABLE REPLACEMENT AND ADJUSTMENT (STEER CABLE KIT P/N 3000–200–701) Required Tools: 5/16” Socket Wrench 5/16” Nut Driver Needle–Nose Vise Grip Pliers Standard Screwdriver (2) 10mm Open End Wrenches FOOT END...
Page 74 Chapter Four – Maintenance Procedures – Base 4.3 STEER WHEEL CABLE REPLACEMENT AND ADJUSTMENT (CON- TINUED) 5. Using a 1/4” nut driver and needle–nose vise grip pliers, loosen the bolt head in the cable retainer (D) and slide the retainer off the cable. Pull the cable out of the bed. NOTE If the cable sheathing is not damaged, pull the cable from the head end of the bed and remove it from the sheathing, leaving the sheathing on the bed.
Page 75 Chapter Four – Maintenance Procedures – Base 4.3 STEER WHEEL CABLE REPLACEMENT AND ADJUSTMENT (CON- TINUED) 3/16” Adjustment Procedure: (This procedure will take approximately 20 minutes) If the steer wheel engages when the steer pedal is in the neutral or off position, slide the cable retainer (item (D), page 74) toward the cable support bracket and tighten the retainer back down on the cable.
Page 76: Caster Replacement
Chapter Four – Maintenance Procedures – Base 4.4 CASTER REPLACEMENT Required Tools: Floor Jack 1/2” Socket w/extension #2 Phillips Screwdriver Bungee Cord (or equivalent) Wooden Brace FOOT END – BOTTOM VIEW Replacement Procedure: (This procedure will take approximately 10 minutes) 1.
Page 77 Chapter Four – Maintenance Procedures – Base 4.5 LIFT MOTOR AND CAPACITOR REMOVAL AND REPLACEMENT (LIFT MOTOR KIT P/N 3000–200–727, LIFT CAPACITOR KIT P/N 3000–200–745) Required Tools: 3/16” Hex Allen Socket 5/16” Socket Wrench Phillips Screwdriver 7/16” Open End Wrench...
Page 78 Notes...
Page 79: Lift Unit
Chapter Four – Maintenance Procedures – Base 4.6 LIFT UNIT LIFT MOTOR ISOLATION PLATE REPLACEMENT (LIFT MOTOR ISOLATION PLATE KIT P/N 3000–200–723) Required Tools: #2 Phillips Screwdriver 1/4” Nut Driver 3/8” Open End Wrench 3/8” Socket Wrench 3/16” Punch Hammer Needle–Nose Pliers...
Page 80 Chapter Four – Maintenance Procedures – Base 4.6 LIFT UNIT (CONTINUED LIFT MOTOR ISOLATION PLATE REPLACEMENT (CONTINUED) 6. Remove the motor coupler (D) and bushings (E) through the access holes. 7. Using a 3/16” punch and hammer, remove the top roll pin on the manual drive hex shaft coupling and set the shaft and coupler assembly aside.
Page 81: Lift Housing Removal And Replacement
Chapter Four – Maintenance Procedures – Base 4.6 LIFT UNIT (CONTINUED) LIFT HOUSING REMOVAL AND REPLACEMENT Required Tools: Standard Screwdriver Phillips Screwdriver Bungee Cord (or equivalent) 5/16” Socket Wrench 9/16” Socket Wrench Needle–Nose Vise Grip Pliers 3/8” Open End Wrench Small Standard Screwdriver 5/16”...
Page 82: Lift Housing Removal And Replacement
Chapter Four – Maintenance Procedures – Base 4.6 LIFT UNIT (CONTINUED) LIFT HOUSING REMOVAL AND REPLACEMENT (CONTINUED) FOOT END – BOTTOM VIEW 8. Lift the litter top up and support it about 6” above the lift screws with sawhorses or the equivalent. 9.
Page 83: Lift Gear Replacement
Chapter Four – Maintenance Procedures – Base 4.6 LIFT UNIT (CONTINUED) LIFT GEAR REPLACEMENT (IDLER GEAR KIT P/N 3000–200–707, MANUAL IDLER GEAR KIT P/N 3000–200–709. MOTOR PINION GEAR KIT P/N 3000–200–711) OUTER AND INNER LIFT DRIVE SCREW REPLACEMENT (OUTER SCREW KIT P/N 3000–200–713, INNER SCREW KIT P/N 3000–200–715)
Page 84: Lift Drive Inner Screw And Upper Nut Replacement
Chapter Four – Maintenance Procedures – Base 4.6 LIFT UNIT (CONTINUED) LIFT DRIVE INNER SCREW AND UPPER NUT REPLACEMENT NOTE The inner screw can be removed with or without the lift housing cap attached. 8. For Inner Lift Drive Screw (L) replacement, using large snap ring pliers, remove snap ring (G) holding the inner screw to the lift housing.
Page 85 Chapter Four – Maintenance Procedures – Base 4.6 LIFT UNIT (CONTINUED) LIFT GEAR REPLACEMENT ILLUSTRATION OUTER AND INNER LIFT DRIVE SCREW REPLACEMENT ILLUSTRATION LIFT DRIVE LOWER AND UPPER NUT REPLACEMENT ILLUSTRATION ILLUSTRATION #1 ILLUSTRATION #2...
Page 86 Chapter Four – Maintenance Procedures – Base 4.6 LIFT UNIT (CONTINUED) TIMING OF INNER AND OUTER LIFT SCREWS ILLUSTRATION OUTER LIFT INNER SCREW HOUSING SCREW COVER...
Page 87: Lift Motor Coupler Replacement
Chapter Four – Maintenance Procedures – Base 4.6 LIFT UNIT (CONTINUED) LIFT MOTOR COUPLER REPLACEMENT (LIFT MOTOR COUPLER KIT P/N 3000–200–705) Required Tools: Phillips Screwdriver Bungee Cord (or equivalent) 5/16” Socket Wrench 5/16” Nut Driver 1/2” Socket w/extension FOOT END – BOTTOM VIEW Procedure: (This procedure will take approximately 30 minutes) 1.
Page 88 Chapter Four – Maintenance Procedures – Base 4.6 LIFT UNIT (CONTINUED) LIFT MOTOR COUPLER REPLACEMENT (CONTINUED) 4. Using a 5/16” nut driver, remove the two screws (C) holding the metal access panel (D) to the lift housing. 5. The motor coupler (E) can now be removed from the lift housing through the access hole. NOTE The replacement motor coupler will come with new rubber bushings.
Page 89: Lift Potentiometer Adjustment/Replacement
Chapter Four – Maintenance Procedures – Base 4.6 LIFT UNIT (CONTINUED) LIFT POTENTIOMETER REPLACEMENT AND ADJUSTMENT (LIFT POT KIT (HEAD) P/N 3000–200–729, LIFT POT KIT (FOOT) P/N 3000–200–731) Required Tools: Small Standard Screwdriver Phillips Screwdriver Bungee Cord (or equivalent) 5/16” Socket Wrench 3/8”...
Page 90 Chapter Four – Maintenance Procedures – Base 4.6 LIFT UNIT (CONTINUED) LIFT POTENTIOMETER REPLACEMENT AND ADJUSTMENT (CONTINUED) 8. Lift up and out on the pot housing assembly to remove it from the lift housing. NOTE The replacement pot will come attached to the pot housing along with the plastic gear. 9.
Page 91: Power And Sensor Coil Cord Replacement
Chapter Four – Maintenance Procedures – Base 4.6 LIFT UNIT (CONTINUED) POWER AND SENSOR COIL CORD REPLACEMENT (POWER COIL CORD KIT P/N 3000–200–743, SENSOR COIL CORD KIT P/N 3000–200–741) Required Tools: Standard Screwdriver Side Cutters Bungee Cord (or equivalent) 5/16” Nut Driver Phillips Screwdriver 5/16”...
Page 92 Chapter Four – Maintenance Procedures – Base 4.6 LIFT UNIT (CONTINUED) POWER AND SENSOR COIL CORD REPLACEMENT ILLUSTRATION VIEW FROM CENTER OF BED...
Page 93: Chapter Five - Maintenance Procedures - Litter
Chapter Five – Maintenance Procedures – Litter 5.1 REMOVAL OF LITTER ACCESS PANELS (FOOT END LITTER COVER #1 KIT P/N 3000–300–729, LITTER ELECTRICAL COVER #2 KIT P/N 3000–300–721, HEAD END LITTER COVER #3 KIT P/N 3000–300–727, FOWLER MOTOR COVER #4 KIT P/N 3000–300–725, LITTER MID COVER #5 KIT P/N 3000–300–723)
Page 94: S 5.1 Removal Of Litter Access Panels
Chapter Five – Maintenance Procedures – Litter 5.1 REMOVAL OF LITTER ACCESS PANELS (CONTINUED) 6. For easier access, be sure the Fowler has been moved up to approximately 30_. Using a Phillips screwdriv- er, remove the two screws holding panel #3 to the litter. Lift panel #3 up and out to remove it from under- neath panel #5 and off the litter.
Page 95: Removal Of Motion Interrupt Panel
Chapter Five – Maintenance Procedures – Litter 5.2 REMOVAL OF MOTION INTERRUPT PANEL Required Tools: 5/16” Nut Driver FOOT END Removal Procedure: (This procedure will take approximately 10 minutes) 1. Unplug the power cord from the wall receptacle. 2. Using a 5/16” nut driver, remove the 2 screws (A) holding the interrupt panel (B) to the litter at the foot end of the bed (as shown in the illustration).
Page 96: Motion Interrupt Switch Replacement
Chapter Five – Maintenance Procedures – Litter 5.3 MOTION INTERRUPT SWITCH REPLACEMENT Required Tools: 5/16” Nut Driver 1/4” Nut Driver Standard Screwdriver Procedure: (This procedure will take approximately 30 minutes) 1. Unplug the power cord from the wall receptacle. 2. Remove the motion interrupt panel (see page 95). 3.
Page 97: S 5.4 Knee Section
Chapter Five – Maintenance Procedures – Litter 5.4 KNEE SECTION LIMIT SETTING – KNEE MOTOR Required Tools: 5/16” Nut Driver FOOT END Procedure: (This procedure will take approximately 30 minutes) WARNING The knee motor is not grounded and may present electrical hazard. Use caution when working around mo- tors.
Page 98: Cam And Cam Guide Replacement (Head And Knee Motor)
Chapter Five – Maintenance Procedures – Litter 5.4 KNEE SECTION (CONTINUED) CAM AND CAM GUIDE REPLACEMENT – HEAD AND KNEE MOTOR (FOWLER/GATCH CAM AND CAM GUIDE KIT P/N 3000–300–709) Required Tools: 5/16” Nut Driver 7/16” Nut Driver Standard Screwdriver 7/16” Open End Wrench...
Page 99 Chapter Five – Maintenance Procedures – Litter 5.4 KNEE SECTION (CONTINUED) DRIVE SCREW AND NUT REPLACEMENT – KNEE MOTOR (GATCH DRIVE SCREW KIT P/N 3000–300–715) Required Tools: 5/16” Nut Driver 1/4” Nut Driver Standard Screwdriver Hex Allen Wrench Side Cutters 7/16”...
Page 100 Chapter Five – Maintenance Procedures – Litter 5.4 KNEE SECTION (CONTINUED) DRIVE SCREW AND NUT REPLACEMENT – KNEE MOTOR (CONTINUED) TOP VIEW 6. Place the carriage assembly on a work bench in the position shown in the illustration above. Remove the motor if it hasn’t already been done (see page 101).
Page 101 Chapter Five – Maintenance Procedures – Litter 5.4 KNEE SECTION (CONTINUED) KNEE MOTOR REMOVAL AND REPLACEMENT (GATCH MOTOR KIT P/N 3000–300–711) Required Tools: 5/16” Nut Driver 1/4” Nut Driver Standard Screwdriver 3/32” Hex Allen Wrench Side Cutters Procedure: (This procedure will take approximately 30 minutes) 1.
Page 102 Chapter Five – Maintenance Procedures – Litter 5.5 HEAD SECTION LIMIT SETTING – HEAD MOTOR Required Tools: Standard Screwdriver 5/16” Nut Driver 7/16” Open End Wrench 7/16” Socket VIEW FROM UNDER LITTER HEAD END AT PATIENT’S RIGHT VIEW FROM UNDER LITTER AT PATIENT’S LEFT HEAD END Procedure: (This procedure will take approximately 30 minutes)
Page 103: Head Motor Removal And Replacement
Chapter Five – Maintenance Procedures – Litter 5.5 HEAD SECTION (CONTINUED) HEAD MOTOR REMOVAL AND REPLACEMENT (FOWLER MOTOR KIT P/N 3000–300–703) Required Tools: Side Cutters 5/16” Nut Driver 7/16” Socket Wrench Procedure: (This procedure will take approximately 45 minutes) WARNING The head motor is not grounded and may present electrical hazard.
Page 104: Head Motor Removal And Replacement
Chapter Five – Maintenance Procedures – Litter 5.5 HEAD SECTION (CONTINUED) HEAD MOTOR REMOVAL AND REPLACEMENT (CONTINUED) 7. Unplug the head motor cable (B) from the power junction board. WARNING Support the head section with a wooden brace (2x4 or equivalent) before continuing or personal injury could result.
Page 105 Chapter Five – Maintenance Procedures – Litter 5.5 HEAD SECTION (CONTINUED) HEAD MOTOR DRIVE ISOLATOR AND CPR DECOUPLER REMOVAL AND REPLACEMENT (FOWLER ISOLATOR/DECOUPLER KIT P/N 3000–300–705) Required Tools: 5/16” Nut Driver 1/4” Nut Driver Large Vise Clamp (or equivalent) 7/16” Socket Wrench Procedure: (This procedure will take approximately 45 minutes) 1.
Page 106 Notes...
Page 107 Chapter Five – Maintenance Procedures – Litter 5.5 HEAD SECTION (CONTINUED) DRIVE SCREW AND BALL NUT REPLACEMENT – HEAD MOTOR (FOWLER BALL SCREW KIT P/N 3000–300–707) Required Tools: 1/4” Nut Driver 5/16” Nut Driver 7/16” Socket Wrench Needle–Nose Pliers 7/16” Open End Wrench (2) Procedure: (This procedure will take approximately 90 minutes) 1.
Page 108 Chapter Five – Maintenance Procedures – Litter 5.5 HEAD SECTION (CONTINUED) DRIVE SCREW AND BALL NUT REPLACEMENT – HEAD MOTOR (CONTINUED) 7. Slide the cam and retention wire as far toward the foot end of the bed as possible to allow proper clearance for removal of the drive screw.
Page 109: Cpr
5. Using two 10 mm open–end wrenches, remove the two nuts (D) (one not shown) and remove the cable from the handle. 6. Reverse steps 1–5 to install the new cable. Refer to the procedure above for cable adjustment. CPR HANDLE REPLACEMENT (CPR HANDLE KIT P/N 3000–300–719) Required Tools: Needle–Nose Pliers #3 Phillips Screwdriver (2) 10 mm Open–End Wrenches...
Page 110: Cpr Illustrations
Chapter Five – Maintenance Procedures – Litter 5.6 CPR (CONTINUED) Area 1...
Page 111 Chapter Five – Maintenance Procedures – Litter 5.6 CPR (CONTINUED) VIEW 1 VIEW 2 TOP VIEW...
Page 112: S 5.7 Weigh System Diagnostics And Repairs (Optional Equipment)
Chapter Five – Maintenance Procedures – Litter 5.7 WEIGH SYSTEM DIAGNOSTICS AND REPAIRS (OPTIONAL EQUIPMENT) WEIGH SYSTEM DIAGNOSTIC PROCEDURE (This procedure will take approximately 10 minutes) Diagnostic Mode Functions: 1. Calibrate Scale: This may be required in the field if the scale CPU is replaced. 2.
Page 113: Weigh Diagnostic Procedure
Chapter Five – Maintenance Procedures – Litter 5.7 WEIGH SYSTEM DIAGNOSTICS AND REPAIRS (OPTIONAL EQUIPMENT) (CONTINUED) WEIGH SYSTEM DIAGNOSTIC PROCEDURE (CONTINUED) Displaying Individual Load Cell Outputs: A defective load cell can be detected by entering diagnostics and displaying individual load cell outputs. 1.
Page 114: Load Cell Replacement
Chapter Five – Maintenance Procedures – Litter 5.7 WEIGH SYSTEM DIAGNOSTICS AND REPAIRS (OPTIONAL EQUIPMENT) (CONTINUED) LOAD CELL REPLACEMENT (LOAD CELL KIT P/N 3000–307–701) Required Tools: Standard Screwdriver 5/16” Nut Driver 1/4” Hex Allen Wrench Side Cutters FOOT END Procedure: (This procedure will take approximately 1 hour) 1.
Page 115: Weigh Cpu Board Replacement
Chapter Five – Maintenance Procedures – Litter 5.7 WEIGH SYSTEM DIAGNOSTICS AND REPAIRS (OPTIONAL EQUIPMENT) (CONTINUED) WEIGH CPU BOARD REPLACEMENT Required Tools: 1/4” Nut Driver Phillips Screwdriver Needle–Nose Pliers Procedure: (This procedure will take approximately 15 minutes) 1. Unplug the power cord from the wall receptacle. 2.
Page 116: Power Cord Replacement
Chapter Five – Maintenance Procedures – Litter 5.9 POWER CORD REPLACEMENT (POWER CORD KIT P/N 3000–300–737) Required Tools: Heyco Pliers 1/4” Nut Driver Side Cutters 5/16” Nut Driver Procedure: (This procedure will take approximately 15 minutes) 1. See page for proper routing of the power cord.
Page 117: Chapter Six - Maintenance Procedures - Siderails
Chapter Six – Maintenance Procedures – Siderails 6.1 HEAD AND FOOT END SIDERAIL HEAD AND FOOT SIDERAIL COVER REMOVAL Required Tools: #1 or #2 Phillips Screwdriver Removal Procedure: (this procedure will take approximately 10 minutes) 1. Unplug the bed power cord from the wall socket. 2.
Page 118 Chapter Six – Maintenance Procedures – Siderails 6.1 HEAD AND FOOT END SIDERAIL (CONTINUED) HEAD AND FOOT MOLDED SIDERAIL REPLACEMENT Required Tools: #1 or #2 Phillips Screwdriver 5/16” Nut Driver 3/8” Open End Wrench Procedure: (This procedure will take approximately 30 minutes) 1.
Page 119: Siderail Latch Positioning Mechanism Replacement
Chapter Six – Maintenance Procedures – Siderails 6.1 HEAD AND FOOT END SIDERAIL (CONTINUED) SIDERAIL LATCH POSITIONING MECHANISM REPLACEMENT Required Tools: #1 or #2 Phillips Screwdriver Offset Snap Ring Pliers 9/16” Socket Wrench 5/16” Hex Allen Wrench Procedure: (this procedure will take approximately 1 hour) 1.
Page 120 Chapter Six – Maintenance Procedures – Siderails 6.1 HEAD AND FOOT END SIDERAIL (CONTINUED) SIDERAIL LATCH POSITIONING MECHANISM REPLACEMENT (CONTINUED) 9. Carefully remove the torsion spring (F) from the latch arm. NOTE Notice the proper tension position of the spring so it will be reinstalled properly. 10.
Page 121: Siderail Cable Replacement
Chapter Six – Maintenance Procedures – Siderails 6.1 HEAD AND FOOT END SIDERAIL (CONTINUED) HEAD END SIDERAIL CABLE REPLACEMENT Required Tools: #1 or #2 Phillips Screwdriver Side Cutters Procedure: (This procedure will take approximately 25 minutes) 1. Run the head section fully up. 2.
Page 122: Siderail Cable Replacement
Chapter Six – Maintenance Procedures – Siderails 6.1 HEAD AND FOOT END SIDERAIL (CONTINUED) HEAD END SIDERAIL CABLE REPLACEMENT (CONTINUED) 8. Unplug the cable assembly (E) underneath the head section. 9. Reverse the above steps to install the new cable. CAUTION Be sure to position the cables on both sides of the pivot arm, as shown in the illustration on page 121, before reattaching the pivot arm cover.
Page 123: Siderail Assembly Removal
Chapter Six – Maintenance Procedures – Siderails 6.1 HEAD AND FOOT END SIDERAIL (CONTINUED) SIDERAIL ASSEMBLY REMOVAL (RIGHT FOOT END SIDERAIL KIT P/N 3000–400–701, LEFT FOOT END SIDERAIL KIT P/N 3000–400–703, RIGHT HEAD END SIDERAIL KIT P/N 3000–400–705, LEFT HEAD END SIDE- RAIL KIT P/N 3000–400–707)
Page 124: Siderail Assembly Removal
Chapter Six – Maintenance Procedures – Siderails 6.1 HEAD AND FOOT END SIDERAIL (CONTINUED) SIDERAIL ASSEMBLY REMOVAL (CONTINUED) 5. Using a Phillips screwdriver, remove the two screws (B) or (C) holding the siderail assembly on the head or foot section. 6.
Page 125: Siderail Module Replacement
Chapter Six – Maintenance Procedures – Siderails 6.1 HEAD AND FOOT END SIDERAIL (CONTINUED) HEAD END SIDERAIL MODULE REPLACEMENT (SEE PAGE 15 FOR LIST OF SIDERAIL MODULE KITS) Required Tools: #1 or #2 Phillips Screwdriver Procedure: (This procedure will take approximately 15 minutes) 1.
Page 126: Chapter Seven - Maintenance Procedures - Foot Board
Chapter Seven – Maintenance Procedures – Foot Board 7.1 FOOT BOARD FOOT BOARD HINGE REMOVAL Required Tools: #1 Phillips Screwdriver Procedure: (This procedure will take approximately 10 minutes) 1. Using a Phillips screwdriver, remove the screws (A) holding the door and hinge assembly to the foot board. 2.
Page 127: Foot Board Interface Board Replacement
Chapter Seven – Maintenance Procedures – Foot Board 7.1 FOOT BOARD (CONTINUED) FOOT BOARD INTERFACE BOARD REPLACEMENT Required Tools: Small Phillips Screwdriver BOTTOM VIEW OF FOOT BOARD Procedure: (This procedure will take approximately 15 minutes) 1. Unplug the bed power cord from the wall socket. 2.
Page 128: Foot Board Interface Plug Replacement
Chapter Seven – Maintenance Procedures – Foot Board 7.1 FOOT BOARD (CONTINUED) FOOT BOARD INTERFACE PLUG REPLACEMENT Required Tools: #1 or #2 Phillips Screwdriver BOTTOM VIEW OF FOOT BOARD Procedure: (This procedure will take approximately 15 minutes) 1. Unplug the bed power cord from the wall socket. 2.
Page 129: Appendix A - Assembly Drawings And Parts Lists
Appendix A – Assembly Drawings and Parts Lists A.1 BASE DRAWINGS BASE ASSEMBLY P/N 3000–200–000...
Page 130: Base Assembly
Appendix A – Assembly Drawings and Parts Lists A.1 BASE DRAWINGS (CONTINUED) BASE ASSEMBLY P/N 3000–200–000 (CONTINUED) HEAD END FOOT END...
Page 131 Appendix A – Assembly Drawings and Parts Lists A.1 BASE DRAWINGS (CONTINUED) BASE ASSEMBLY P/N 3000–200–000 (CONTINUED)
Page 132 Appendix A – Assembly Drawings and Parts Lists A.1 BASE DRAWINGS (CONTINUED) BASE ASSEMBLY P/N 3000–200–000 (CONTINUED) FOOT HEAD FOOT HEAD FOOT HEAD...
Page 133 Appendix A – Assembly Drawings and Parts Lists A.1 BASE DRAWINGS (CONTINUED) BASE ASSEMBLY P/N 3000–200–000 (CONTINUED) GROUND WIRE HEAD AND FOOT END...
Page 134 Appendix A – Assembly Drawings and Parts Lists A.1 BASE DRAWINGS (CONTINUED) BASE ASSEMBLY P/N 3000–200–000 (CONTINUED) Item Part No. Part Name Qty. Item Part No. Part Name Qty. 3000–200–100 Base Weldment *3000–200–805 Sensor Coil Cable (page 137) Lift Assembly, Head 3000–200–601 Brake Pedal Label...
Page 135 Appendix A – Assembly Drawings and Parts Lists A.1 BASE DRAWINGS (CONTINUED) LIFT ASSEMBLY (COMMON) P/N 3000–200–275 NOTE: This section fits to the right of the section above.
Page 136: Lift Assembly, Common
Appendix A – Assembly Drawings and Parts Lists A.1 BASE DRAWINGS (CONTINUED) LIFT ASSEMBLY (COMMON) P/N 3000–200–275* (CONTINUED) Item Part No. Part Name Qty. 3000–200–201 Upper Lift Housing 3000–200–202 Lower Lift Housing *3000–200–251 Outer Screw 3000–200–204 Upper Housing Sleeve 3000–200–205 Upper Stage Nut *3000–200–249...
Page 137 Appendix A – Assembly Drawings and Parts Lists A.1 BASE DRAWINGS (CONTINUED) LIFT ASSEMBLY P/N 3000–200–200 (HEAD), 3000–200–250 (FOOT) HEAD FOOT Item Part No. Part Name Qty. Item Part No. Part Name Qty. (page 135, 136) Lift Ass’y, Common (page 135, 136) Lift Ass’y, Common 3000–200–216...
Page 138 Appendix A – Assembly Drawings and Parts Lists A.1 BASE DRAWINGS (CONTINUED) HEAD END BRAKE ASSEMBLY P/N 3000–200–300 DETAIL A Item Part No. Part Name Qty. Item Part No. Part Name Qty. (page 139, 140) Foot End Brake Assembly 1 3000–200–348 Wide Washer...
Page 139 Appendix A – Assembly Drawings and Parts Lists A.1 BASE DRAWINGS (CONTINUED) FOOT END BRAKE ASSEMBLY P/N 3000–200–350...
Page 140 Appendix A – Assembly Drawings and Parts Lists A.1 BASE DRAWINGS (CONTINUED) FOOT END BRAKE ASSEMBLY P/N 3000–200–350 (CONTINUED) Item Part No. Part Name Qty. 3000–200–307 Brake Pan 3000–200–320 Brake Cam Shaft Bushing 29–13 Circular ”Push–On” 3000–200–319 Brake Cam Shaft Bushing 3000–200–317...
Page 141: Litter Drawings Litter Assembly, Mechanical
Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS LITTER ASSEMBLY, MECHANICAL P/N 3000–300–399...
Page 142: Litter Assembly, Mechanical
Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) LITTER ASSEMBLY, MECHANICAL P/N 3000–300–399 (CONTINUED) FASTENS...
Page 143 Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) LITTER ASSEMBLY, MECHANICAL P/N 3000–300–399 (CONTINUED)
Page 144 Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) LITTER ASSEMBLY, MECHANICAL P/N 3000–300–399 (CONTINUED) Item Part No. Part Name Qty. 3000–300–199 Subframe Assembly 13–18 Ext. Tooth Lock Washer 3–124 Hex Washer Hd. Screw 3000–300–2 Plastic Clip Nut 3000–300–293...
Page 145 Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) LITTER ASSEMBLY, ELECTRICAL P/N 3000–300–899...
Page 146 Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) LITTER ASSEMBLY, ELECTRICAL P/N 3000–300–899 (CONTINUED) Coil Cord Ground p/n 3000–200–805 HEAD END Power Cord Ground p/n 3000–300–820 DETAIL B Translation Cable Ground p/n 3000–300–375 Translation See Detail B...
Page 147 Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) LITTER COVER ASSEMBLY P/N 3000–300–25...
Page 148: Litter Assembly, Electrical
Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) LITTER COVER ASSEMBLY P/N 3000–300–25 (CONTINUED) Item Part No. Part Name Qty. (page 145, 146) Litter Assembly, Electrical 3000–300–349 3000–300–137 Foley Bag Hook 25–55 Steel Pop Rivet *3000–300–52 Electrical Cover Assembly 7–40...
Page 149 Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) LITTER ASSEMBLY P/N 3000–300–000...
Page 150: Litter Cover Assembly
Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) LITTER ASSEMBLY P/N 3000–300–000 (CONTINUED) Item Part No. Part Name Qty. (page 147, 148) Litter Cover Assembly 3000–300–2 Plastic Clip Nut 3000–300–350 Head End Bumper Strip 23–80 Truss Hd. Screw 3000–300–92...
Page 151 Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) LITTER ASSEMBLY P/N 3000–300–000 (CONTINUED)
Page 152: Litter Assembly, Removable I.v. Pole Option
Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) LITTER ASSEMBLY, REMOVABLE I.V. POLE OPTION P/N 3000–338–010 Item Part No. Part Name Qty. 6–74 Flange Nut 13–18 Ext. Tooth Lock Washer 3000–300–87 Mounting Bracket 3–124 Hex Washer Hd. Screw 958–1–224...
Page 153: Litter Assembly, Scale And/Or Bed Exit Option
Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) LITTER ASSEMBLY, SCALE AND/OR BED EXIT OPTION P/N 3000–307–000 Note Orientation of Notch on p/n 3000–300–845 Connector SEE DETAIL A Load Cell Cable Ground Sensor Coil Cord Ground...
Page 154 Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) LITTER ASS’Y, SCALE AND/OR BED EXIT OPTION P/N 3000–307–000 (CONTINUED) Item Part No. Part Name Qty. (page 164) Foot Lift Header Ass’y, Option 3000–300–601 Foley Bag Label 3000–307–953 Scale Power Supply Ass’y...
Page 155: Litter Assembly, Dms Option
Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) LITTER ASSEMBLY, DMS OPTION P/N 3000–302–000 Item Part No. Part Name Qty. 2020–250–527 Warning Label 3000–302–939 DMS Power Supply Ass’y 9–31 Nylon Screw 3000–302–13 DMS Port Mtg. Bracket 3000–302–819...
Page 156 Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) INTEGRATED DYNAMIC MATTRESS ASSEMBLY P/N 3000–900–300 Item Part No. Part Name Qty. 2500–354–000 Mattress Cover, Nylon 2500–354–100 Mattress Cover, Pink 2500–354–200 Mattress Cover, Lectrolite 2500–900–23 Strain Relief 2500–900–28 Hole Plug 2500–202–21...
Page 157: Hybrid Dynamic Mattress Litter Assembly
Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) HYBRID DYNAMIC MATTRESS LITTER ASSEMBLY P/N 3000–332–000 Item Part No. Part Name Qty. 3000–250–527 Warning Label 3000–302–939 DMS Power Supply Ass’y 9–31 Nylon Flat Hd, Screw 3000–302–13 DMS Port Mtg. Bracket 3000–302–819...
Page 158: Hybrid Dynamic Mattress Assembly
Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) HYBRID DYNAMIC MATTRESS ASSEMBLY P/N 3000–901–300 Item Part No. Part Name Qty. 2500–354–000 Mattress Cover, Nylon 2500–354–100 Mattress Cover, Pink 2500–354–200 Mattress Cover, Lectrolite 2500–900–23 Strain Relief 2500–300–000 Pendant 2500–202–21...
Page 159: Litter Assembly, 90_ Power Cord Option
Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) LITTER ASSEMBLY, 90_ POWER CORD OPTION P/N 3000–334–10 Item Part No. Part Name Qty. (See Table Below) 90_ Power Cord 30–45 Strain Relief Option Name Option Part Number Power Cord Part Number 90_ Power Cord –...
Page 160: Litter Assembly, Night Light Option
Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) LITTER ASSEMBLY, NIGHT LIGHT OPTION P/N 3000–310–000 Item Part No. Part Name Qty. 3000–300–115 Standoff 3–124 Hex Washer Hd. Screw 3000–306–5 Night Light Mtg. Bracket 3000–310–824 Night Light Lamp Cable 3000–300–617...
Page 161: Litter Assembly, Headwall Ifc/Nurse Call/Bed Exit
Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) LITTER ASSEMBLY, HEADWALL IFC/NURSE CALL/BED EXIT P/N 3000–303–000 Item Part No. Part Name Qty. Item Part No. Part Name Qty. 3000–303–935 Headwall IFC 3000–508–869 B/E Beeper 23–25 Hex Washer Hd. Screw 3000–303–871 Battery...
Page 162 Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) LITTER ASSEMBLY, 110V OUTLET OPTION P/N 3000–320–000 Item Part No. Part Name Qty. 7–3 Truss Hd. Screw 3000–300–616 Outlet Below Caution Label 30–36 Split Grommet 3000–320–849 110V Outlet 3000–320–1...
Page 163: Litter Assembly, Pendant Port
Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) LITTER ASSEMBLY, PENDANT PORT P/N 3000–314–400 Item Part No. Part Name Qty. 7–46 Phillips Truss Hd. Screw 3000–915–839 Pendant Port Cable Ass’y 3000–302–13 DMS Port Mtg. Bracket 52–276 Heyco Clamp (not shown) 59–711...
Page 164: Litter Assembly, Coil Cord Option
Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) LITTER ASSEMBLY, COIL CORD OPTION P/N 3000–323–10 Item Part No. Part Name Qty. 3000–323–850 Coiled Power Cord 30–45 Strain Relief 157.2...
Page 165: Litter Assembly, Bed Exit Option
Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) LITTER ASSEMBLY, BED EXIT OPTION P/N 3000–308–000 Load Cell Cable Ground Sensor Coil Cord Ground DETAIL A See Detail A Item Part No. Part Name Qty. Item Part No.
Page 166: Litter Accessory Adapter Frame Option Assembly
Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) LITTER ACCESSORY ADAPTER FRAME OPTION ASSEMBLY P/N 3000–333–000 157.4...
Page 167 Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) LITTER ACCESSORY ADAPTER FRAME OPTION ASSEMBLY P/N 3000–333–000 Item Part No. Part Name Qty. 3000–300–2 Plastic Clip Nut 3–208 Hex Hd. Cap Screw 11–301 Flat Washer 3000–333–5 Frame 11–361...
Page 168: Litter Roller Option Assembly
Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) LITTER ROLLER OPTION ASSEMBLY P/N 3000–335–000 Item Part No. Part Name Qty. (page 157.7) Roller Assembly 3–132 Hex Hd. Screw 3000–335–25 Roller Mounting Plate 157.6...
Page 169: Litter Roller Assembly
Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) LITTER ROLLER ASSEMBLY P/N 3000–335–5 Item Part No. Part Name Qty. 3000–335–11 Roller Bumper 3000–335–12 Roller Shaft 3000–335–20 Roller Bracket Assembly 52–727 Grooveless Retainer Ring 157.7...
Page 170: Litter Telephone Option Assembly
Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) LITTER TELEPHONE OPTION ASSEMBLY P/N 3000–305–000 Item Part No. Part Name Qty. 52–725 Telephone Handset (page 157.9) Phone Base Assembly 157.8...
Page 171: Phone Base Assembly
Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) PHONE BASE ASSEMBLY P/N 3000–305–5 Item Part No. Part Name Qty. 52–724 Telephone Base 44–29 Black Foam Tape 3000–305–1 Phone Bracket 23–107 Flat Hd. Mach. Screw 3000–305–11 Telephone Mounting Label 3000–305–12...
Page 172: Fowler Limit Switch Assembly
Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) FOWLER LIMIT SWITCH ASSEMBLY P/N 3000–300–35 Item Part No. Part Name Qty. 3000–300–40 Limit Switch Assembly 23–82 Hex Washer Hd. Screw 3000–300–37 Link Wire 157.10...
Page 173 Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) GATCH DRIVE ASSEMBLY P/N 3000–300–400 DETAIL A...
Page 174: Gatch Drive Assembly
Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) GATCH DRIVE ASSEMBLY P/N 3000–300–400 (CONTINUED) Item Part No. Part Name Qty. 3–207 Hex Hd. Cap Screw 52–720 Nylon Flat Washer 3000–300–417 Gatch Motor Bracket *3000–300–410 Gatch Motor Ass’y 21–139...
Page 175 Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) FOWLER DRIVE ASSEMBLY P/N 3000–300–450 SECTION A–A SECTION B–B...
Page 176 Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) FOWLER DRIVE ASSEMBLY P/N 3000–300–450 (CONTINUED) Item Part No. Part Name Qty. 3000–300–451 CPR Spring Cup 3000–300–470 CPR Spring Seat 3000–300–452 CPR Brake Disc 3000–200–224 Idler Gear Thrust Washer 3000–200–225...
Page 177: Limit Switch Assembly
Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) LIMIT SWITCH ASSEMBLY P/N 3000–300–40 Item Part No. Part Name Qty. *3000–300–44 Cam Guide 16–69 Twin Fastener 3000–300–41 Micro Switch 2–3 Round Hd. Screw 3000–300–36 Gatch/Fowler Cam * See page 14 for replacement kit part number.
Page 178: Foot Lift Header Assembly
Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) FOOT LIFT HEADER ASSEMBLY, STANDARD P/N 3000–300–550 Item Part No. Part Name Qty. 3000–300–575 Foot Lift Header 3000–300–510 ”Imitation” Load Cell 3000–300–515 Mounting Bracket Ass’y 3000–300–511 Load Cell Mtg. Bracket 4–214...
Page 179: Foot Lift Header Assembly, Option
Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) FOOT LIFT HEADER ASSEMBLY, OPTION (SCALE OR BED EXIT) P/N 3000–300–580 Item Part No. Part Name Qty. 3000–300–575 Foot Lift Header *3000–307–10 Load Cell 3000–300–515 Mounting Bracket Ass’y 3000–300–511...
Page 180: Head Lift Header Assembly
Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) HEAD LIFT HEADER ASSEMBLY, STANDARD P/N 3000–300–500 Item Part No. Part Name Qty. 3000–300–525 Head Lift Header 3000–300–510 ”Imitation” Load Cell 3000–300–515 Mounting Bracket Ass’y 3000–300–511 Load Cell Mtg. Bracket 4–214...
Page 181: Head Lift Header Assembly, Option
Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) HEAD LIFT HEADER ASSEMBLY, OPTION P/N 3000–300–590 Item Part No. Part Name Qty. 3000–300–525 Head Lift Header *3000–307–10 Load Cell 3000–300–515 Mounting Bracket Ass’y 3000–300–511 Load Cell Mtg. Bracket 4–214...
Page 182: Cpr Release Assembly
Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) CPR RELEASE ASSEMBLY P/N 3000–300–650 p/n 52–705 (Ref.) p/n 3000–300–499 (Ref.) Item Part No. Part Name Qty. 7–42 Phillips Truss Hd. Screw (page 167.1) CPR Handle Assembly 3000–300–665 CPR Cable Assembly 3–124...
Page 183 Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) CPR HANDLE ASSEMBLY P/N 3000–300–651 Item Part No. Part Name Qty. 3000–300–652 CPR Bracket Assembly 3000–300–653 CPR Sleeve 3000–300–654 CPR Handle Pulley 3000–300–655 CPR Handle Washer 3000–300–656 CPR Trigger Washer 3000–300–657...
Page 184 Notes 167.2...
Page 185: Translation Cable Assembly
Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) TRANSLATION CABLE ASSEMBLY P/N 3000–300–375* Item Part No. Part Name Qty. 3000–300–27 Cable Track 3000–300–852 Junction Board Insulation 3000–300–814 Translation Cable 3000–300–851 Cable Insulation 3000–300–29 Junction Bracket 7900–1–291 Foam Tape 3000–300–961...
Page 186: Litter Foot/Prop Assembly
Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) LITTER FOOT/PROP ASSEMBLY, P/N 3000–300–150 Item Part No. Part Name Qty. 3000–300–175 Litter Assembly, Foot 16–71 Stover Top Lock Nut 11–303 Flat Washer 3000–300–1 Litter Pivot Bushing 3000–300–160 Foot Prop Assembly 5–19...
Page 187: Removable I.v. Pole Assembly
Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) REMOVABLE I.V. POLE ASSEMBLY P/N 3000–300–80 Item Part No. Part Name Qty. 3000–300–81 Outer Tube 3000–300–89 I.V. Label 24–50 Fluted Knob 52–17 Spacer 7–40 Phillips Truss Hd. Screw 1010–59–16...
Page 188: Permanent I.v. Pole Assembly
Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) PERMANENT I.V. POLE ASSEMBLY P/N 3000–311–26 Item Part No. Part Name Qty. 1010–59–24 Base Tube Assembly 1010–59–30 Extension Tube Assembly 1001–59–47 Lock Ring 1001–59–46 Lock Actuator 1010–59–16 I.V. Hook 3000–311–19...
Page 189: Permanent I.v. Pole Mounting Assembly, Head End
Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) PERMANENT I.V. POLE MOUNTING ASSEMBLY, HEAD END P/N 3000–311–10 Item Part No. Part Name Qty. (page 171) I.V. Assembly 3000–311–11 I.V. Receptacle Assembly 3000–311–16 I.V. Rest Assembly 1015–24–35 Retaining Pin 21–140...
Page 190: Permanent I.v. Pole Mounting Assembly, Foot End
Appendix A – Assembly Drawings and Parts Lists A.2 LITTER DRAWINGS (CONTINUED) PERMANENT I.V. POLE MOUNTING ASSEMBLY, FOOT END P/N 3000–312–10 Item Part No. Part Name Qty. (page 171) I.V. Assembly 3000–312–11 I.V. Receptacle Ass’y, Ft. 3000–312–35 I.V. Cradle Assembly 1015–24–35...
Page 191 DETAIL A...
Page 192 Appendix A – Assembly Drawings and Parts Lists A.3 SIDERAIL DRAWINGS (CONTINUED) LEFT HEAD END SIDERAIL ASSEMBLY P/N 3000–400–100* (CONTINUED) Item Part No. Part Name Qty. Item Part No. Part Name Qty. 3000–400–101 Option Panel 52–722 Thread Cutting Nut 3000–400–102 Outer Panel 28–127...
Page 193 BR BS DETAIL A...
Page 194 Appendix A – Assembly Drawings and Parts Lists A.3 SIDERAIL DRAWINGS (CONTINUED) RIGHT HEAD END SIDERAIL ASSEMBLY P/N 3000–400–200* (CONTINUED) Item Part No. Part Name Qty. Item Part No. Part Name Qty. 3000–400–201 Option Panel 52–722 Thread Cutting Nut 3000–400–202 Outer Panel 28–127...
Page 195 DETAIL A Spring Washer Orientation AT AP...
Page 196 Appendix A – Assembly Drawings and Parts Lists A.3 SIDERAIL DRAWINGS (CONTINUED) LEFT FOOT END SIDERAIL ASSEMBLY P/N 3000–400–300* (CONTINUED) Item Part No. Part Name Qty. 3000–400–526 Inner Panel 3000–400–527 Outer Panel 3000–400–581 Lock Plate, Left 3000–400–19 Foot End Timing Link 3000–400–563...
Page 197 Appendix A – Assembly Drawings and Parts Lists A.3 SIDERAIL DRAWINGS (CONTINUED) RIGHT FOOT END SIDERAIL ASS’Y P/N 3000–400–400*...
Page 198 Appendix A – Assembly Drawings and Parts Lists A.3 SIDERAIL DRAWINGS (CONTINUED) RIGHT FOOT END SIDERAIL ASSEMBLY P/N 3000–400–400* (CONTINUED) Item Part No. Part Name Qty. 3000–400–526 Inner Panel 3000–400–527 Outer Panel 3000–400–580 Lock Plate, Right 3000–400–19 Foot End Timing Link 3000–400–562...
Page 199 Appendix A – Assembly Drawings and Parts Lists A.3 SIDERAIL DRAWINGS (CONTINUED) SIDERAIL MOTION MODULE ASS’Y P/N 3000–409–13* (RIGHT) & 3000–409–12* (LEFT) EXISTING OUTER PANEL 3000–400–202 (RT.) & 3000–400–102 (LT.) (RIGHT SIDE IS SHOWN) EXISTING RT. INSIDE G/F KEYBOARD ASS’Y OUTSIDE G/F KEYBOARD ASS’Y...
Page 200 Appendix A – Assembly Drawings and Parts Lists A.3 SIDERAIL DRAWINGS (CONTINUED) SIDERAIL LIGHTS MODULE ASS’Y P/N 3000–406–11* (RIGHT) & 3000–406–10* (LEFT) EXISTING OPTION PANEL 3000–400–201 (RT.) & 3000–400–101 (LT.) (RIGHT SIDE IS SHOWN) EXISTING MODULE SCREW P/N 23–88 EXISTING INSIDE G/F KEYBOARD ASS’Y...
Page 201 Appendix A – Assembly Drawings and Parts Lists A.3 SIDERAIL DRAWINGS (CONTINUED) SIDERAIL NURSE CALL MODULE ASS’Y P/N 3000–403–11* (RT.) & 3000–403–10* (LT.)
Page 202 Appendix A – Assembly Drawings and Parts Lists A.3 SIDERAIL DRAWINGS (CONTINUED) SIDERAIL NURSE CALL MODULE ASS’Y P/N 3000–403–11* (RT.) & 3000–403–10* (LT.) EXISTING INSIDE G/F INSIDE NURSE CALL OUTSIDE NURSE CALL KEYBOARD ASS’Y KEYBOARD ASS’Y KEYBOARD ASS’Y 3000–400–941 (RT.) 3000–403–954 (RT.)
Page 203 Appendix A – Assembly Drawings and Parts Lists A.3 SIDERAIL DRAWINGS (CONTINUED) SIDERAIL TV/RADIO MODULE ASS’Y P/N 3000–404–11* (RIGHT) & 3000–404–10* (LEFT) EXISTING TV KEYBOARD ASS’Y INSIDE G/F KEYBOARD ASS’Y 3000–404–962 (RT.) 3000–400–941 (RT.) 3000–400–946 (LT.) 3000–404–964 (LT.) (RIGHT SIDE IS SHOWN) S/R TV CABLE 3000–404–882...
Page 204 Appendix A – Assembly Drawings and Parts Lists A.3 SIDERAIL DRAWINGS (CONTINUED) SIDERAIL DMS MODULE ASS’Y P/N 3000–402–11* (RIGHT) & 3000–402–10* (LEFT) EXISTING OPTION PANEL 3000–400–201 (RT.) & 3000–400–101 (LT.) (RIGHT SIDE IS SHOWN) EXISTING MODULE SCREW P/N 23–88 EXISTING INSIDE G/F KEYBOARD ASS’Y...
Page 205 Appendix A – Assembly Drawings and Parts Lists A.4 HEAD BOARD AND FOOT BOARD DRAWINGS HEAD BOARD ASSEMBLY P/N 3000–600–000 OPTIONAL LAMINATE Item Part No. Part Name Qty. 3000–600–10 Clamshell Assembly *3000–500–7 ”C” Bumper * See page 15 for replacement kit part number.
Page 206: Head Board Assembly
Appendix A – Assembly Drawings and Parts Lists A.4 HEAD BOARD AND FOOT BOARD DRAWINGS (CONTINUED) CPR BOARD ASSEMBLY P/N 3000–526–10 HEAD BOARD ASSEMBLY Item Part No. Part Name Qty. 3000–526–1 CPR Board 3000–526–3 CPR Board Label 3000–526–2 CPR Head Board Clip 23–88...
Page 207: Foot Board Assembly
Appendix A – Assembly Drawings and Parts Lists A.4 HEAD BOARD AND FOOT BOARD DRAWINGS (CONTINUED) FOOT BOARD ASSEMBLY P/N 3000–500–000 Optional Laminate...
Page 208: Foot Board Assembly
Appendix A – Assembly Drawings and Parts Lists A.4 HEAD BOARD AND FOOT BOARD DRAWINGS (CONTINUED) FOOT BOARD ASSEMBLY P/N 3000–500–000 (CONTINUED) Item Part No. Part Name Qty. 3000–500–10 Clam Shell Assembly *3000–500–7 ”C” Bumper 3000–500–8 Chart Rack Cover 3000–500–6 Bumper Strip 50–39...
Page 209 Appendix A – Assembly Drawings and Parts Lists A.4 HEAD BOARD AND FOOT BOARD DRAWINGS (CONTINUED) CHART RACK ASSEMBLY P/N 3000–525–000 Existing pan hd. screws part number 23–99 Existing foot board assembly Item Part No. Part Name Qty. 3000–525–2 Chart Rod 3000–525–1...
Page 210 Appendix A – Assembly Drawings and Parts Lists A.4 HEAD BOARD AND FOOT BOARD DRAWINGS (CONTINUED) TAPE SWITCH BED EXIT MODULE ASSEMBLY P/N 3000–536–010 Item Part No. Part Name Qty. 3000–508–1 Bed Exit Module 3000–536–972 Exit Keyboard Assembly 3000–500–836 Ft. Bd. Option Keyboard Cable 1 3000–536–2...
Page 211 Appendix A – Assembly Drawings and Parts Lists A.4 HEAD BOARD AND FOOT BOARD DRAWINGS (CONTINUED) FOOT BOARD STANDARD MODULE ASSEMBLY P/N 3000–500–28* Item Part No. Part Name Qty. 3000–500–2 Ft. Bd. Standard Module 3000–500–943 Ft. Bd. Keyboard Ass’y 3000–500–834 Ft.
Page 212: Foot Board Gatch/Fowler Module Assembly
Appendix A – Assembly Drawings and Parts Lists A.4 HEAD BOARD AND FOOT BOARD DRAWINGS (CONTINUED) FOOT BOARD GATCH/FOWLER MODULE ASSEMBLY P/N 3000–501–10* Item Part No. Part Name Qty. 3000–501–1 Ft. Bd. Gatch/Fowler Module 3000–501–947 Ft. Bd. G/F Keyboard Ass’y 3000–500–836...
Page 213: Foot Board Dms Module Assembly
Appendix A – Assembly Drawings and Parts Lists A.4 HEAD BOARD AND FOOT BOARD DRAWINGS (CONTINUED) FOOT BOARD DMS MODULE ASSEMBLY P/N 3000–502–10* Item Part No. Part Name Qty. 3000–508–1 DMS Module Panel 3000–502–951 Ft. Bd. DMS Keybd. Ass’y 3000–500–836 Ft.
Page 214: Foot Board Scale Module Assembly
Appendix A – Assembly Drawings and Parts Lists A.4 HEAD BOARD AND FOOT BOARD DRAWINGS (CONTINUED) FOOT BOARD SCALE MODULE ASSEMBLY P/N 3000–507–10* Item Part No. Part Name Qty. Item Part No. Part Name Qty. 3000–507–1 Foot Board Scale Module 3000–500–835 Ft.
Page 215: Foot Board Bed Exit Module Assembly
Appendix A – Assembly Drawings and Parts Lists A.4 HEAD BOARD AND FOOT BOARD DRAWINGS (CONTINUED) FOOT BOARD BED EXIT MODULE ASSEMBLY P/N 3000–508–10* Item Part No. Part Name Qty. 3000–508–1 Bed Exit Module 3000–508–945 Exit Keyboard Ass’y 3000–500–836 Ft. Bd. Option Keybd. Cable 3000–508–2...
Page 216: S A.5 Overall Bed Assembly Drawing
Appendix A – Assembly Drawings and Parts Lists A.5 OVERALL BED ASSEMBLY DRAWING Item Part No. Part Name Qty. (page 129–134) Base Assembly (page 170) I.V. Pole Assembly (page 149–151) Litter Assembly 4–245 Flanged But. Hd. Cap Screw...
Page 217: Overall Bed Assembly Drawing
Left Head Siderail Ass’y 7–42 Truss Hd. Screw (page 178, 179) Left Foot Siderail Ass’y (page 190, 191) Foot Board Assembly (page 180, 181) Right Foot Siderail Ass’y (page 176, 177) Right Head Siderail Ass’y 3000–300–625 Date–Of–Manufacture Label 3000–300–641 Footboard Ground Label...
Page 218: Appendix B - Circuit Board Locations, Bed Wiring Diagrams
Appendix B – Circuit Board Locations, Bed Wiring Diagrams B.1 BOARD LOCATION DIAGRAMS Foot Board page 202 FOOT END MOTION INTERRUPT SWITCH (1 OF 4) DMS POWER 3000–300–58 SUPPLY 3000–302–939 NIGHT LIGHT SCALE POWER 3000–310–937 SUPPLY 3000–307–953 SERIAL IFC 3000–300–965 LITTER CPU 3000–300–941...
Page 219: Board Location Diagrams
Appendix B – Circuit Board Locations, Bed Wiring Diagrams B.1 BOARD LOCATION DIAGRAMS (CONTINUED) LEFT HEAD END SIDERAIL CIRCUIT BOARD LOCATIONS LEFT OUTSIDE NURSE CALL KEYBOARD 3000–403–927 LEFT UP/DOWN KEYBOARD 3000–400–929 LEFT OUTSIDE GATCH/FOWLER KEYBOARD 3000–409–931 LEFT INSIDE GATCH/FOWLER LEFT INSIDE...
Page 220 Appendix B – Circuit Board Locations, Bed Wiring Diagrams B.1 BOARD LOCATION DIAGRAMS (CONTINUED) RIGHT HEAD END SIDERAIL CIRCUIT BOARD LOCATIONS RIGHT OUTSIDE NURSE CALL KEYBOARD 3000–403–91 1 RIGHT UP/DOWN KEYBOARD 3000–400–915 RIGHT OUTSIDE GATCH/FOWLER KEYBOARD 3000–409–913 RIGHT INSIDE RIGHT INSIDE...
Page 221 Appendix B – Circuit Board Locations, Bed Wiring Diagrams B.1 BOARD LOCATION DIAGRAMS (CONTINUED) FOOT BOARD CIRCUIT BOARD LOCATIONS SCALE/MENU SCALE KEYBOARD 3000–507–949 3000–507–957 BED EXIT SYSTEM KEYBOARD 3000–508–945 KEYBOARD 3000–502–951 GATCH/FOWLER KEYBOARD 3000–501–947 FOOTBOARD FOOTBOARD KEYBOARD 3000–500–955 3000–500–943...
Page 222 Appendix B – Circuit Board Locations, Bed Wiring Diagrams B.1 BOARD DRAWINGS LITTER CPU PCB ASSEMBLY P/N 3000–300–941 POWER JUNCTION PCB ASSEMBLY P/N 3000–300–961 SCALE CPU PCB ASSEMBLY P/N 3000–307–959 SEE PAGE 199 FOR BOARD LOCATIONS.
Page 223 Appendix B – Circuit Board Locations, Bed Wiring Diagrams B.1 BOARD DRAWINGS (CONTINUED) SCALE POWER SUPPLY PCB ASSEMBLY P/N 3000–307–953 SERIAL IFC PCB ASSEMBLY P/N 3000–300–965 HEADWALL IFC PCB ASSEMBLY P/N 3000–303–933 SEE PAGE 199 FOR BOARD LOCATIONS.
Page 224 Appendix B – Circuit Board Locations, Bed Wiring Diagrams B.1 BOARD DRAWINGS (CONTINUED) DMS POWER SUPPLY PCB ASSEMBLY P/N 3000–302–939 NIGHT LIGHT PCB ASSEMBLY P/N 3000–310–937 LEFT U/D KEYBOARD PCB ASSEMBLY RIGHT U/D KEYBOARD PCB ASSEMBLY P/N 3000–400–929 P/N 3000–400–915...
Page 225 Appendix B – Circuit Board Locations, Bed Wiring Diagrams B.1 BOARD DRAWINGS (CONTINUED) LEFT INSIDE NURSE CALL PCB ASSEMBLY RIGHT INSIDE NURSE CALL PCB ASSEMBLY P/N 3000–403–921 P/N 3000–403–905 LEFT OUTSIDE NURSE CALL PCB ASSEMBLY RIGHT OUTSIDE NURSE CALL PCB ASSEMBLY P/N 3000–403–927...
Page 226 Appendix B – Circuit Board Locations, Bed Wiring Diagrams B.1 BOARD DRAWINGS (CONTINUED) LEFT INSIDE GATCH/FOWLER PCB ASS’Y RIGHT INSIDE GATCH/FOWLER PCB ASS’Y P/N 3000–400–917 P/N 3000–400–901 LEFT DMS KEYBOARD PCB ASSEMBLY RIGHT DMS KEYBOARD PCB ASSEMBLY P/N 3000–402–919 P/N 3000–402–903...
Page 227 Appendix B – Circuit Board Locations, Bed Wiring Diagrams B.1 BOARD DRAWINGS (CONTINUED) FOOT BOARD IFC PCB ASSEMBLY P/N 3000–500–955 SCALE IFC PBC ASSEMBLY P/N 3000–507–957 FOOT BOARD KEYBOARD PCB ASSEMBLY P/N 3000–500–943 SEE PAGE 202 FOR BOARD LOCATIONS.
Page 228 Appendix B – Circuit Board Locations, Bed Wiring Diagrams B.1 BOARD DRAWINGS (CONTINUED) SCALE DISPLAY WITH CABLE PCB ASSEMBLY P/N 3000–507–837 FOOT BOARD GATCH/FOWLER PCB ASSEMBLY SCALE KEYBOARD PCB ASSEMBLY P/N 3000–501–947 P/N 3000–507–949 BED EXIT KEYBOARD PCB ASSEMBLY FOOTBOARD DMS PCB ASSEMBLY P/N 3000–508–945...
Page 229 Appendix B – Circuit Board Locations, Bed Wiring Diagrams B.2 WIRING DIAGRAMS BED WIRING DIAGRAMS LIMIT SWITCH CABLE 3000–300–810 FOOT END LOAD CELL CABLE 3000–307–825 MOTION STOP CABLE 3000–300–813 NOTE Change in cable shading or pattern designates a different cable part number.
Page 230 Appendix B – Circuit Board Locations, Bed Wiring Diagrams B.2 WIRING DIAGRAMS (CONTINUED) BED WIRING DIAGRAMS (CONTINUED) PENDANT PORT CABLE 3000–915–839 STANDARD POWER CORD 3000–300–808 (See page 14 for replacement kit p/n) HEAD END HEADWALL IFC CABLE 3000–303–820 DMS PORT CABLE 3000–302–819...
Page 231 Appendix B – Circuit Board Locations, Bed Wiring Diagrams B.2 WIRING DIAGRAMS (CONTINUED) BED WIRING DIAGRAMS (CONTINUED) GATCH MOTOR W/CAPACITOR 3000–300–410 20” AC CABLE 3000–310–823 FOOT END 13” AC CABLE 3000–302–818 13” AC CABLE SERIAL DC CABLE 3000–302–818 3000–307–828 SERIAL IFC CABLE SCALE CPU CABLE 3000–300–840...
Page 232 Appendix B – Circuit Board Locations, Bed Wiring Diagrams B.2 WIRING DIAGRAMS (CONTINUED) BED WIRING DIAGRAMS (CONTINUED) FOWLER MOTOR 3000–300–472 HEAD END BEEPER CABLE 3000–508–869 LEFT OR RIGHT SCALE GROUND WIRE LITTER SIDERAIL CABLE 3000–307–814 (W/SPEAKER WIRE) 3000–300–811 NOTE Change in cable shading or pattern designates a different cable part number.
Page 233 Appendix B – Circuit Board Locations, Bed Wiring Diagrams B.2 WIRING DIAGRAMS (CONTINUED) BED WIRING DIAGRAMS (CONTINUED) SENSOR COIL CORD NIGHT LIGHT LAMP CABLE 3000–200–805 3000–310–824 AUX AC CABLE 3000–320–842 FOOT END LITTER OPTION DRAWER CABLE 3000–300–845 POWER COIL CORD 3000–200–804...
Page 234 Appendix B – Circuit Board Locations, Bed Wiring Diagrams B.2 WIRING DIAGRAMS (CONTINUED) BED WIRING DIAGRAMS (CONTINUED) POWER RIBBON CABLE POWER COIL CORD 3000–300–814 3000–200–804 FOOT LIFT CABLE TO RIGHT SIDERAIL – SEE PAGE 217. 3000–300–809 LEFT SIDERAIL – SEE PAGE 216.
Page 235 Appendix B – Circuit Board Locations, Bed Wiring Diagrams B.2 WIRING DIAGRAMS (CONTINUED) LEFT SIDERAIL WIRING DIAGRAMS LONG FFC CABLE 3000–400–801 SHORT FFC CABLE 3000–400–802 UP/DOWN FFC CABLE 3000–400–803 SPEAKER CABLE 3000–403–831 LONG FFC CABLE 3000–400–801 SIDERAIL CABLE 3000–400–829...
Page 236 Appendix B – Circuit Board Locations, Bed Wiring Diagrams B.2 WIRING DIAGRAMS (CONTINUED) RIGHT SIDERAIL WIRING DIAGRAMS LONG FFC CABLE 3000–400–801 SHORT FFC CABLE 3000–400–802 UP/DOWN FFC CABLE 3000–400–803 LONG FFC CABLE SPEAKER CABLE 3000–400–801 3000–403–831 SIDERAIL CABLE 3000–400–829...
Page 237 KEYBOARD CABLE OPTION CABLE 3000–500–834 3000–500–836 FOOT BOARD OPTION CABLE 3000–500–836 SCALE DISPLAY CABLE W/LCD 3000–500–837 FOOT BOARD OPTION DRAWER CABLE 3000–500–835 IF BED HAS NEITHER SCALE OR BED EXIT OPTIONS, THE CABLE IS P/N 3000–500–833, FOOT BOARD DRAWER CABLE...
Page 238: Bed Wiring Block Diagram - Fully Loaded Bed
Appendix B – Circuit Board Locations, Bed Wiring Diagrams B.2 WIRING DIAGRAMS (CONTINUED) BED WIRING BLOCK DIAGRAM – FULLY LOADED BED The following four pages contain the bed wiring block diagram. For a representation of the entire bed, remove the pages from the book and match up A to A, B to B, etc.
Page 239 Appendix B – Circuit Board Locations, Bed Wiring Diagrams B.2 WIRING DIAGRAMS (CONTINUED) BED WIRING BLOCK DIAGRAM – FULLY LOADED BED...
Page 240 Appendix B – Circuit Board Locations, Bed Wiring Diagrams B.2 WIRING DIAGRAMS (CONTINUED) BED WIRING BLOCK DIAGRAM – FULLY LOADED BED (CONTINUED)
Page 241 Appendix B – Circuit Board Locations, Bed Wiring Diagrams This page intentionally left blank.
Page 242 Appendix B – Circuit Board Locations, Bed Wiring Diagrams B.2 WIRING DIAGRAMS (CONTINUED) BED WIRING BLOCK DIAGRAM – FULLY LOADED BED (CONTINUED)
Page 243 Appendix B – Circuit Board Locations, Bed Wiring Diagrams This page intentionally left blank.
Page 244 Appendix B – Circuit Board Locations, Bed Wiring Diagrams B.2 WIRING DIAGRAMS (CONTINUED) BED WIRING BLOCK DIAGRAM – FULLY LOADED BED (CONTINUED)
Page 245: Voltage Charts
3000–302–819 (tied in parallel) (tied in parallel) DMS Power Supply +24 VDC J3, pin 2 J3, pin 1 p/n 3000– 302–939 DMS Power Supply 110 VAC J1, pin 2 J1, pin 1 p/n 3000– 302–939 DMS Power Supply 110 VAC...
Page 246 Point of Measurement Reference Point (+Meter Lead) (– Meter Lead) Litter CPU +8 VDC P12, pin 1 P12, pin 4 p/n 3000–300–941 Litter CPU +5 VDC P13, pin 7 Digital Ground (negative p/n 3000–300–941 lead of C18) Litter CPU +12 VDC...
Page 247 Point of Measurement Reference Point (+Meter Lead) (– Meter Lead) Foot Board IFC +8 VDC P3, pin 5 P3, pin 7 p/n 3000–500–955 Foot Board IFC +5 VDC P1, pin 3 P1, pin 6 p/n 3000–500–955 Scale/Menu IFC +12 VDC...
Page 248 Point of Measurement Reference Point (+Meter Lead) (– Meter Lead) Inside Gatch/Fowler +8 VDC P1, pin 5 P1, pin 7 p/n 3000–400–917 +5 VDC P1, pin 10 P1, pin 7 p/n 3000–400–901 Outside Gatch/Fowler +5 VDC J1, pin 1 Digital Ground (Inside p/n 3000–409–931...
Page 249 420 Alcott Street, Kalamazoo, MI 49001 DH 3/94 3000–000–020 REV B...

Stryker 3000 Maintenance Manual

Chapter One - Introduction

Bed Specifications

Safety

Warranty

Recommended Parts Kits

Replacement Parts Kits

Cleaning

Preventative Maintenance

Chapter Two - Mps Operations

Set-Up Procedures

Bed Illustration

S 2.3 Base Operation Guide

S 2.4 Litter Operation Guide

S 2.6 Siderail Operation Guide

S 2.8 System Operation Guide

Chapter Three - Troubleshooting

Mechanical Troubleshooting

S 3.5 Knee Gatch Does Not Raise/Lower Electrically

Siderail Lockout Controls will Not Activate/Deactivate

Bed Motion Lock Does Not Prevent Bed Motion

Speaker Volume Not Adequate

Bed Exit Arms then Disarms Itself

Weigh System Display will Not Turn on

Weigh System Not Weighing Accurately

Chapter Five - Maintenance Procedures - Litter

Chapter Five - Maintenance Procedures - Litter (Continued)

Chapter Six - Maintenance Procedures - Siderails

Chapter Seven - Maintenance Procedures - Foot Board

Appendix A - Assembly Drawings and Parts Lists

Appendix A - Assembly Drawings and Parts Lists (Continued)

Appendix A - Assembly Drawings and Parts Lists (Continued)

Appendix B - Circuit Board Locations, Bed Wiring Diagrams

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Questions and answers

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Summary of Contents for Stryker 3000