Thermocet Trimline 2050 OH Operating And Installation Instructions

1080

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OPERATING AND INSTALLATION INSTRUCTIONS
1080
Trimline 2050 OH

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  • Page 1 Page 1 OPERATING AND INSTALLATION INSTRUCTIONS 1080 Trimline 2050 OH...
  • Page 2: Table Of Contents

    Page 2 TABLE OF CONTENTS General Page 3 Contents of the package Safety of the unit Page 4 Safety Remote control Page 5 General Manual transmitter Screen setup Time setup Setting the Timer Controls (remote control) Possible error messages Setting the flame size / Extinguishing the fire Switching the unit off 3.10 Inserting and replacing the batteries...
  • Page 3: General

    Gas fires must not be placed on or against flammable materials (curtains, etc.). Contents of the packaging 1 x Fully assembled unit: Trimline 2050 OH 1 x Remote control 2 x Restriction plate 1 x 9 V battery 4 x 1.5 V AA battery...
  • Page 4: Safety Of The Unit

    Page 4 SAFETY OF THE UNIT The unit is fully safeguarded by means of thermo-electric pilot light protection to prevent unforeseen dis- charge of gas from the main burner. Safety Do not place ceramic burner decoration material or logs against the pilot burner. Ensure the pilot light is able to burn freely over the main burner at all times.
  • Page 5: Remote Control Page 5 3.1 General

    REMOTE CONTROL Page 5 General The unit is operated using a radio-controlled remote control. This consists of a manual transmitter and a re- ceiver. The receiver is connected to the gas control block. The receiver and the gas control block are located in the operating box. If there is no change in flame height for a 6-houre period the transmission / communication turn down appli- cation wil turn down the pilot flame.
  • Page 6: Controls (Remote Control)

    Page 6 Controls (Remote Control) Igniting the fire Open the gas shut-off cock that has been installed in the gas pipe to the unit. Press the “O I” switch, on the gas control block, in the “I” position. Turn the operating button on the gas control block, into the ON position. Simultaneously press OFF (large) on the manual transmitter.
  • Page 7: Setting The Flame Size / Extinguishing The Fire

    Page 7 Setting the flame size / Extinguishing the fire After the burner is ignited, the flame size will automatically move into the maximum setting. Press (small) to reduce the flame size and turn off the burner. (Extinguishing the fire: “STAND BY”). (Pressing the key for a short time gradually reduces the flame). Press (large) to increase the flame.
  • Page 8: Manual Control

    Page 8 MANUAL OPERATION (in case of emergency, only if remote control is not working) The unit may be operated by hand if there is a defect in the remote control. To do so, the ignite (piezo)cable of the receiver must first be removed and carefully slid into the piezo connector on the gas control block. Small metal circle for manual operation of the ignition...
  • Page 9: Initial Start-Up

    Page 9 INITIAL START-UP The unit has a layer of heat-resistant varnish that resists very high temperatures. An unpleasant smell may develop in the first hours after starting the unit due to burning in of the varnish; however, this is not dangerous. To accelerate this process, allow the unit to burn at the highest setting for several hours and ventilate the area well.
  • Page 10: Installation Instructions

    Page 10 6. INSTALLATION INSTRUCTIONS Important The installation may only be performed by an authorised person General instructions The gas fireplace must be installed, connected and inspected as a closed unit by a qualified fitter, according to national, regional, and local standards and regulations. The flue tube system and the outlets in the outer wall or roof face must also meet the requirements outlined in the applicable standards and regulations.
  • Page 11: Concentric Flue System

    7. CONCENTRIC FLUE SYSTEM CC Page 11 The concentric flue system consists of a 100mm or 130mm Ø inner flue concentric with a 150 mm or 200 mm Ø outer flue. These flues have been set up concentrically; the combustion gases are exhausted through the internal flue while the fresh combustion air is supplied between the internal and external flues.
  • Page 12 Page 12 Page 12 Roof-pass trough Storm collar Lead roofing sheet Roof bracket Fire protection plate Bend CC Pipe Wall bracket Bend Floor support Fire protection plate CC Pipe Wall bracket CC Pipe Floor support Fire protection plate CC Pipe Wall bracket Clamping strips CC fitted pipe...
  • Page 13: Installation Instructions Regarding Existing Flues

    7.3 Installation instructions regarding existing flues. Page 13 Instructions The flue gas exhaust system falls within category C91 and must be built in accordance with national rules and regulations and the instructions of the manufacturer, as specified in the documentation and installation instructions. This means, among other things, that the chimney pass-through must not be smaller than 150 mm round / square, but no larger than 200 mm, and not ventilated by grilles etc.
  • Page 14 Page 14 9. Roof pass-through 8. Clamping strips 7. Chimney mounting plate (Renovation kit) 6. Flexible hose 316L 5. Slider (renovation kit) 4. Inner mounting plate (Renovation kit) 3. Clamping strips 2. CC Fitted pipe 1. Clamping strips...
  • Page 15: Instructions For The Mertik Maxitrol Gv60 And The Remote Control

    Page 15 Instructions for the Mertik Maxitrol GV60 and the Remote Control: Ensure that the fuel supplied to the unit is clean and free from particles and moisture. Before a gas supply pipe (new or existing) is connected to the main gas pipe at the gas meter and to the gas control block of the unit, clean and dry compressed air should been blown through it.
  • Page 16 Page 16 Do not extend the thermocouple supplied to the pilot set Extending the thermocouple beyond its limit will lead to a reduction in voltage. This may, in turn, lead to the magnetic coil not being activated. Do not extend the thermocouple supplied to the pilot set Extending the thermocouple beyond its limit will lead to a reduction in voltage.
  • Page 17: Mertik Maxitrol Troubleshooting Flow Chart

    Page 17 Mertik GV60 Troubleshooting Flow Chart ACTION Possible problem/cause Solution Option: wall switch START: Bent pin on switch, or cable not Straighten pin, replace wall switch press ON button > wall switch operating properly. or cable. works. Manual transmitter START: press Manual transmitter battery low.
  • Page 18 Page 18 ACTION Possible problem/cause Solution Ignition components not operating properly. Check connection between cable & IGN electrode. Check IGN electrode spark gap. Check IGN electrode for discharge to ground (break in ceramic). Check IGN cable for damage Increase distance between IGN cable and all metal parts.
  • Page 19 Page 19 ACTION Possible problem/cause Solution Resistance in thermo Check cables and connections in current circuit too high. thermo current circuit. Magnet unit drops Not enough heat on Check position of pilot to (audible click) thermocouple. thermocouple and intensity of pilot flame.
  • Page 20 Page 20...
  • Page 21: Maintenance Check-Up List

    Page 21 9.0 MAINTENANCE CHECK LIST Fitter details: Name Address Unit serial number Date of purchase Installation date Comments Service and maintenance log book: Service date Performed by Work activities performed...
  • Page 22: Maintenance Activities

    Page 22 10. Maintenance activities. . Please note: turn off the gas supply and power supply as much as possible during maintenance activities. Maintenance activities should be performed by a qualified fitter. Close the gas tap while maintenance activities are being performed. Inspect Work activities 1 General inspection...
  • Page 23: Installing The Unit

    Page 23 PLACING THE UNIT (first read “General instructions”) Please note: Before placing the unit, we recommend you first read Chapter 7 “Concentric flue system” on page 11. 11.1 Connection to the gas pipes (see page 25 for details) You can determine where the gas pipes will be placed, dependent on the layout. Ensure control equipment is not twisted during installation and there is no excessive tension.
  • Page 24: Fitting The Ceramic Log Inset

    Page 24 11.3 Fitting the ceramic log set (see page 35 to 38) Attention! Before placing the Ceramic log set. With use of gas category G25 20-25 mBar (I2L, I2ELL) mount the primary aeration bracket under the burner setting for a good fire image. method: Take the Decoration plate and burner out from the unit.
  • Page 25: Technical Details Gv60

    Page 25 12. TECHNICAL DETAILS GV60 Model : 1080 Gas block type : Mertik GV60 Ignition : Distance operation and Piezo ignition Gas connection : 3/8" (Internal) A=Gas intake B=Gas exhaust C=Thermocouple connection D=Pilot burner connection Unit category : C11-C31-C91 Pilot flame : SIT 3 flames Combustion gas discharge...
  • Page 26: Gas-Technical Specifications

    Page 26 12.1 Gas-technical specifications 1080 GAS TYPE G30/31 NL/NO/DK/DE/ES/PT/IE/GB/ COUNTRY NO/DK/ES/PT/DE/IE/ NL/DE BE/FR/LV/SI/EE/HU/LT/PL/ GB/BE/FR/IT/LV/SI/SK/ CY/MT/IT EE/ HU/LT CATEGORY I2H/I2E/I2E+ I2l/I2ELL I3B/P/I3+ PRIMARY AIR 3x Ø16 1x Ø8 1x Ø5 PRE-PRESSURE MBAR 20/25 30/37 BURNER PRESSURE MBAR 11.1 11.6/13.6 28.7/36.6 HIGH BURNER PRESSURE MBAR...
  • Page 27: Problems And Possible Solutions

    Page 27 PROBLEMS AND POSSIBLE SOLUTIONS Please first check if all guidelines were followed before attempting to solve any problems with the unit. Warning: Solving problems with your unit, whether gas related or electrical, must always be performed by a qualified technician.
  • Page 28: Table Of Concentric Pathways

    Pag.28 Table of concentric pathways Pathway Illustration X totaal in Y totaal in Restriction metres metres min* max* min* max* 1080 Indirect exterior wall outlet Roof pass-through without slope from 3 meter Roof pass-through with 45º slope** from 3 meter Roof pass-through with 90º...
  • Page 29 Pag.29 THC-CC Pipe Diameter 100-150 250/500/1000 199/448/946 130-200 250/500/1000 199/448/946 THC-CC Adjustable pipe Diameter 100-150 130-200 THC-CC Bend 15-30-45° Diameter 100-150 15/30/45 130-200 15/30/45 THC-CC Bend 90° Diameter 100-150 130-200 THC-CC Reducer diam. 100-130 THC-CC Clamping strips Diameter 100-150 145-160 130-200 195-210 THC-CC Wall bracket adjustable...
  • Page 30 Pag.30 THC-CC Ceiling support Diameter 100-150 130-200 THC-CC Roof support Diameter 100-150 130-200 THC-CC Bracket Diameter 100-150 130-200 THC-CC Centering plate Diameter 100-150 130-200 THC-CC Centering plate adjustable Diameter 100-150 130-200 THC-CC Roofing sheet sloping 0-10° Diameter 100-150 130-200 THC-CC Roofing sheet sloping 5-25° Diameter 100-150 130-200...
  • Page 31 Pag.31 THC-CC Roofing sheet sloping 20-45° (LEAD) Diameter 100-150 130-200 THC-CC Roofing sheet sloping 45-60° (LEAD) Diameter 100-150 130-200 THC-CC Storm collar Diameter 100-150 130-200 THC-CC Roof pass-through Diameter 100-150 THC-CC Wall pas-through Diameter 100-150 130-200 THC-CC Renovation Packet Diameter 100-150...
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  • Page 40 Pag.40 Thermocet International B.V. Laagerfseweg 31 3931 PC Woudenberg www.thermocet.nl...

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