Related Manuals for Thermocet Trimline Tunnel 100
Summary of Contents for Thermocet Trimline Tunnel 100
- Page 1 Page.1 OPERATING AND INSTALLATION INSTRUCTIONS 1035 / 1036 / 1037 / 1038 / 1039 Trimline Tunnel 100 (1035) Trimline 100 (1036) Trimline 120 (1037) Trimline Tunnel 120 (1038) Trimline 140 (1039)
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Page 2: Table Of Contents
TABLE OF CONTENTS Page.2 1 . General Page 3 2. Safety device Page 4 2.1 Safety 3. Remote control Page 5 3.1 General 3.2 Manual transmitter 3.3 Screen setup 3.4 Time setup 3.5 Setting the Timer 3.6 Operation (remote control) 3.7 Possible error messages 3.8 Setting the flame height / extinguishing the flame 3.9 Switching the unit off... -
Page 3: General
(curtains, etc.). Contents of the packaging 1 x Fully assembled unit: Trimline Tunnel 100 (1035) or Trimline 100 (1036) or Trimline 120 (1037) or Trimline Tunnel 120 (1038) or Trimline 140 (1039) 1 x Remote control 2 x Restriction plate 1 x 9V battery 4 x 1.5V AA batteries... -
Page 4: Safety Device
Page.4 2. SAFETY DEVICE The unit is fully safeguarded by means of thermo-electric pilot light protection to prevent unforeseen discharge of gas from the main burner. 2.1 Safety Do not place ceramic burner decoration material or logs against the pilot burner. Ensure the pilot light is able to burn freely over the main burner. -
Page 5: Remote Control
REMOTE CONTROL Page.5 General The unit is operated using a radio-controlled remote control. This consists of a manual transmitter and a re- ceiver. The receiver is connected to the gas control block. The receiver and the gas control block are located in the operating box. If there is no change in flame height for a 6-houre period the transmission / communication turn down appli- cation wil turn down the pilot flame. -
Page 6: Operation (Remote Control)
Page.6 Operation (Remote Control) Igniting the flame Open the gas shut-off cock that has been installed in the gas pipe to the unit. Press the “O I” switch on the gas control block to the “I” position. Turn the operating button on the gas control block into the ON position. Press the OFF (large) switches on the remote control at the same time. -
Page 7: Setting The Flame Height / Extinguishing The Flame
3.8 Setting the flame height / extinguishing the flame Page.7 After the burner is ignited, the flame size will adjust to its maximum height automatically. Press the button (small) on the image of the flame to reduce the height and to switch the burner off. (Extinguishing the flame: “STAND BY”). -
Page 8: Manual Control
Page.8 4.0 MANUAL CONTROL The unit may be operated by hand if there is a defect in the remote control. To do so, the ignite (piezo)cable of the receiver must first be removed and carefully slid into the piezo connector on the gas control block. Small metal circle for Manual ignition Main valve knob... -
Page 9: Initial Start-Up
Page.9 5. INITIAL START-UP The unit has a layer of heat-resistant varnish that resists very high temperatures. An unpleasant smell may de- velop in the first hours after starting the unit due to burning in of the varnish; however, this is not dangerous. To accelerate this process, allow the unit to burn at the highest setting for several hours and ventilate the area well. -
Page 10: Installation Instructions
Page.10 6. INSTALLATION INSTRUCTIONS Important The installation may only be performed by an authorised person 6.1 General instructions The gas fireplace must be installed, connected and inspected as a closed unit by a qualified fitter, according to national, regional, and local standards and regulations. The flue tube system and the outlets in the outer wall or roof face must also meet the requirements outlined in the applicable standards and regulations. -
Page 11: Concentric Flue System
7. CONCENTRIC FLUE SYSTEM CC Page.11 The concentric flue system consists of a 100mm or 130mm Ø inner flue concentric with a 150 mm or 200 mm Ø outer flue. These flues have been set up concentrically; the combustion gases are exhausted through the internal flue while the fresh combustion air is supplied between the internal and external flues. - Page 12 Page 12 Page.12 Roof-pass trough Storm collar Lead roofing sheet Roof bracket Fire protection plate Bend CC Pipe Wall bracket Bend Floor support Fire protection plate CC Pipe Wall bracket CC Pipe Floor support Fire protection plate CC Pipe Wall bracket Clamping strips CC fitted pipe...
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Page 13: Installation Instructions Regarding Existing Flues
7.3 Installation instructions regarding existing flues. Page.13 Instructions The flue gas exhaust system falls within category C91 and must be built in accordance with national rules and regulations and the instructions of the manufacturer, as specified in the documentation and installation instructions. This means, among other things, that the chimney pass-through must not be smaller than 150 mm round / square, but no larger than 200 mm, and not ventilated by grilles etc. - Page 14 Page.14 9. Roof pass-through 8. Clamping strips 7. Chimney mounting plate (Renovation kit) 6. Flexible hose 316L 5. Slider (renovation kit) 4. Inner mounting plate (Renovation kit) 3. Clamping strips 2. CC Fitted pipe 1. Clamping strips...
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Page 15: Instructions For The Mertik Maxitrol Gv60 And The Remote Control
Page.15 Instructions for the Mertik Maxitrol GV60 and the Remote Control: Ensure that the fuel supplied to the unit is clean and free from particles and moisture. Before a gas supply pipe (new or existing) is connected to the main gas pipe at the gas meter and to the gas control block of the unit, clean and dry compressed air should been blown through it. - Page 16 Page.16 Do not extend the thermocouple supplied to the pilot set Extending the thermocouple beyond its limit will lead to a reduction in voltage. This may, in turn, lead to the magnetic coil not being activated. Prevent leakage of the ignition spark to parts of the installation other than the ignition rod at the pilot. Ensure the ignition cable is not in contact with the shell or other metal parts.
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Page 17: Mertik Gv60 Troubleshooting Flow Chart
Page.17 Mertik GV60 Troubleshooting Flow Chart ACTION Possible problem/cause Solution Option: wall switch START: Bent pin on switch, or cable not Straighten pin, replace wall switch press ON button > wall switch operating properly. or cable. works. Manual transmitter START: press Manual transmitter battery low. - Page 18 Page.18 ACTION Possible problem/cause Solution Ignition components not operating properly. Check connection between cable & IGN electrode. Check IGN electrode spark gap. Check IGN electrode for discharge to ground (break in ceramic). Check IGN cable for damage Increase distance between IGN cable and all metal parts.
- Page 19 Page.19 ACTION Possible problem/cause Solution Resistance in thermo Check cables and connections in current circuit too high. thermo current circuit. Magnet unit drops Not enough heat on Check position of pilot to (audible click) thermocouple. thermocouple and intensity of pilot flame.
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Page 21: Maintenance Checklist
Page.21 9.0 MAINTENANCE CHECK LIST Fitter details: Name Address Unit serial number Date of purchase Installation date Comments Service and maintenance log book: Service date Performed by Work activities performed... -
Page 22: Maintenance Activities
Page.22 10. Maintenance activities. . Please note: turn off the gas supply and power supply as much as possible during maintenance activities. Maintenance activities should be performed by a qualified fitter. Close the gas tap while maintenance activities are being performed. Inspect Work activities 1 General inspection... -
Page 23: Placing The Unit
11. PLACING THE UNIT (first read “General instructions”) Page.23 Please note: Before placing the unit, we recommend you first read Chapter 7 “Concentric flue system” on page 11. 11.1 Unit components (see page 34, figures 6 and 7.) Unit Window Set screw Baffle plate Stainless steel front... -
Page 24: Fitting The Ceramic Log Inset
Page.24 Now determine the installation and assembly of the CC ducts and accessories. Please refer to Chapter 7 “Concentric flue system” on page 11 and the “Table of concentric pathways” on page 28. Install the Mertik control Box (12) in your chosen installation location. Please note: The distance between the control cabinet and the unit will be determined by the cable lengths from the control cabinet to the pilot burner and the gas block etc. -
Page 25: Technical Details Gv60
Page.25 12. TECHNICAL DETAILS GV60 Model : 1035-1036-1037-1038-1039 Gas block type : Mertik GV60 Ignition : Distance operation and Piezo ignition : 3/8" (Internal) A=Gas intake B=Gas exhaust Gas connection C=Thermocouple connection D=Pilot burner connection Unit category : C11-C31-C91 Pilot flame : SIT 3 flames Combustion gas discharge and Combustion air supply : Concentric: Ø130 / 200 mm... -
Page 26: Gas-Technical Specifications
Page.26 12.1 Gas-technical specifications UNIT 1035/1036 1037 / 1038 1039 GASTYPE G25/G20 G30/31 G25/G20 G30/31 G30/31 COUNTRY NL/NO/ES/PT/ ES/PT/IE/GB/ NL/NO/ES/PT/ ES/PT/IE/GB/ NO/ES/PT/DE/ NL/DE/BE ES/PT/IE/GB/ DE/IE/GB/BE/ BE/FR/LV/SI/ DE/IE/GB/BE BE/FR/LV/SI/ IE/GB/BE/FR/ BE/FR/LV/SI/ FR/IT/LV/SI/SK/ EE/HU/LT/PL/ FR/IT/LV/SI/ EE/HU/LT/PL/ IT/LV/SI/SK/ EE/HU/LT/PL/ EE/HU/LT CY/MT SK/EE/HU/LT CY/MT EE/HU/LT CY/MT CATEGORY... -
Page 27: Problems And Possible Solutions
Page.27 13. PROBLEMS AND POSSIBLE SOLUTIONS Please first check if all guidelines were followed before attempting to solve any problems with the unit. Warning: Solving problems with your unit, whether gas related or electrical, must always be performed by a qualified tech- nician. -
Page 28: Table Of Concentric Pathways
Page.28 Table of concentric pathways Pathway Illustration X total in metres Y total in metres Restriction plate Other details min* max* min* max* Indirect exterior wall outlet Roof pass-through without slope from 3 metres Roof pass-through with 45º from 3 metres slope** Roof pass-through with 90º... - Page 29 Page.29 THC-CC Pipe Diameter 100-150 250/500/1000 199/448/946 130-200 250/500/1000 199/448/946 THC-CC Adjustable pipe Diameter 100-150 130-200 THC-CC Bend 15-30-45° Diameter 100-150 15/30/45 130-200 15/30/45 THC-CC Bend 90° Diameter 100-150 130-200 THC-CC Reducer diam. 100-130 THC-CC Clamping strips Diameter 100-150 145-160 130-200 195-210 THC-CC Wall bracket adjustable...
- Page 30 Page.30 THC-CC Ceiling support Diameter 100-150 130-200 THC-CC Roof support Diameter 100-150 130-200 THC-CC Bracket Diameter 100-150 130-200 THC-CC Centering plate Diameter 100-150 130-200 THC-CC Centering plate adjustable Diameter 100-150 130-200 THC-CC Roofing sheet sloping 0-10° Diameter 100-150 130-200 THC-CC Roofing sheet sloping 5-25° Diameter 100-150 130-200...
- Page 31 Page.31 THC-CC Roofing sheet sloping 20-45° (LEAD) Diameter 100-150 130-200 THC-CC Roofing sheet sloping 45-60° (LEAD) Diameter 100-150 130-200 THC-CC Storm collar Diameter 100-150 130-200 THC-CC Roof pass-through Diameter 100-150 THC-CC Wall pas-through Diameter 100-150 130-200 THC-CC Renovation Packet Diameter 100-150...
- Page 32 Page.32 1035 1000 1036 1000...
- Page 33 1037 Page.33 1000 1039 1038 1000 1000...
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- Page 37 Page.37 1035 / 1036...
- Page 38 Page.38 1037 / 1038...
- Page 39 Page.39 1039...
- Page 40 Page.40 Pebles Basalt / Carara...
- Page 41 Page.41 Thermocet International B.V. Laagerfseweg 31 3931 PC Woudenberg www.thermocet.nl...
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