Brookfield CAP 1000+ Operating Instructions Manual

Brookfield CAP 1000+ Operating Instructions Manual

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BROOKFIELD CAP 1000+ VIsCOmEtER
mODEL CAP 1000+

Operating Instructions

Manual No.
Boston • Chicago • London • Stuttgart • Guangzhou
with offices in :
BROOKFIELD ENGINEERING LABORATORIES, INC.
11 Commerce Boulevard, Middleboro, MA 02346 USA
T
508-946-6200
or
800-628-8139 (USA excluding MA)
EL
F
508-946-6262
I
AX
NTERNET
m02-312-B0315
SPECIALISTS IN THE
MEASUREMENT AND
CONTROL OF VISCOSITY
http://www.brookfieldengineering.com

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Summary of Contents for Brookfield CAP 1000+

  • Page 1: Operating Instructions

    BROOKFIELD CAP 1000+ VIsCOmEtER mODEL CAP 1000+ Operating Instructions Manual No. m02-312-B0315 SPECIALISTS IN THE MEASUREMENT AND CONTROL OF VISCOSITY Boston • Chicago • London • Stuttgart • Guangzhou with offices in : BROOKFIELD ENGINEERING LABORATORIES, INC. 11 Commerce Boulevard, Middleboro, MA 02346 USA...
  • Page 3: Table Of Contents

    APPENDIX B - Warranty Repair and Service ............28 APPENDIX B - Online Help and Additional Resources ........29 APPENDIX C - Packing Instructions to Return a Brookfield CAP Viscometer for Repair or Calibration ........... 30 APPENDIX D - Warranty Repair and Service ............31 This manual intended for use with CAP 1000+ series viscometers which have serial numbers beginning with a prefix of “CPN”.
  • Page 4 APPENDIX B - Warranty Repair and Service ..............28 APPENDIX C - Online Help and Additional Resources ..........29 APPENDIX D - Packing Instructions to Return a Brookfield CAP Viscometer for Repair or Calibration ................30 APPENDIX E - Warranty Repair and Service ..............31...
  • Page 5: Introduction

    Germany ......DE-7 6. Operating Instructions Manual ....M02-312 The following optional items may have been included: Part No. 7. Viscosity Standard Fluid for calibration See Table III-5 and III-6 in Section III. Brookfield Engineering Labs., Inc. Page 5 manual No. m02-312-B0315...
  • Page 6: Utilities

    Please check to be sure that you have received all components and that there is no damage. If you are missing any parts, please notify Brookfield or your local dealer immediately. Any shipping damage must be reported to the carrier. Save the packing container, if possible, for future use when returning the viscometer to Brookfield or an authorized dealer for service.
  • Page 7: Specifications

    Users within the European Union: Please contact your dealer or the local authorities in charge of waste management on how to dispose of this product properly. All Brookfield offices and our network of representatives and dealers can be found on our website: www.brookfieldengineering.com Users outside of the European Union: Please dispose of this product according to your local laws.
  • Page 8: Dimensional Details

    Dimensional Details Brookfield Engineering Labs., Inc. Page 8 manual No. m02-312-B3215...
  • Page 9: Installation

    4) Connect the power cord to the viscometer and to the power supply (source). 5) If using a printer, connect the printer cable to the printer port and printer. Note: Ensure that both the printer and the CAP 2000+ are off when connecting cables. Brookfield Engineering Labs., Inc. Page 9 manual No. m02-312-B0315...
  • Page 10: Safety Symbols And Precautions

    This key clears entered values for input selections. PRINt This key sends data to the parallel printer. This key starts spindle rotation. RUN tImE This key selects time entry mode (time of spindle rotation). Figure I-3 Brookfield Engineering Labs., Inc. Page 10 manual No. m02-312-B3215...
  • Page 11: Viscosity And Temperature Display

    (SI system). If the viscosity measurement is over range, “EEEE” will be displayed. Brookfield recommends a minimum torque reading of 10% when making viscosity measurements. If the torque value is between 0 and 10%, the display will flash to indicate an under range condition.
  • Page 12: Getting Started

    Turn the power ON using the switch located on the rear of the base console. The display will sequentially show BROOKFIELD, then the model of the viscometer and the version number. After about four seconds, the main screen will be displayed (Figure II-1).
  • Page 13 YES and see Section III. Cones supplied at the time of order are calibrated to the viscometer by Brookfield prior to shipment, but should still be verified with a calibration check prior to use for the first time. Cones purchased separately at a later time by the user must also be calibrated prior to making viscosity measurements.
  • Page 14: Ii.3 Speed Setting

    Brookfield recommends using the solvent trap at all times to enhance the temperature control of the sample material.
  • Page 15: Ii.5 Hold Time Settings

    To print a heading, press and hold the stOP/EsCAPE key and press the PRINt key. Then start the test by pressing the RUN key. Press the PRINt key whenever data is desired during the test. Brookfield Engineering Labs., Inc. Page 15...
  • Page 16: Ii.8 Run And Stop Keys

    The display will return to the default screen after five seconds. Note: The viscometer will be operating according to the selected parameters while the parameter display screen is shown. Speed 900 RPM Shear Rate 4500 1/s Run 15s Hold 10s Spindle 10 Figure II-5 Brookfield Engineering Labs., Inc. Page 16 manual No. m02-312-B3215...
  • Page 17: Iii.operation

    III.1 Full scale Range and Accuracy of measurement Full Scale Range (FSR) viscosity is the maximum viscosity that can be measured and occurs when the % torque is 100. Brookfield recommends that viscosity measurements be made between 10 and 100% torque.
  • Page 18: Iii.2 Accuracy Of Viscosity And Temperature

    % FSR from the measurement. • Consult the table below to determine the accuracy of your measurement. • Multiply the accuracy by the FSR viscosity if you need your accuracy stated in Poise. Brookfield Engineering Labs., Inc. Page 18 manual No. m02-312-B3215...
  • Page 19 50°C to ≤100°C. • In ambient conditions of 15°C to 30°C, temperature accuracy is +/- 1.0°C when the temperature set point on the viscometer is 101°C to 235°C. Brookfield Engineering Labs., Inc. Page 19 manual No. m02-312-B0315...
  • Page 20: Iii.3 Calibration Verification

    The cones/spindles that were shipped with the viscometer were calibrated to the viscometer by Brookfield prior to shipment. If your viscometer was returned to Brookfield or an authorized Brookfield Dealer, then any cones/spindles that were returned for service will have been calibrated to the viscometer prior to shipment.
  • Page 21 6. If the test fails, repeat again to make sure that every step was performed correctly. If the test fails again, perform a cone calibration according to the procedure in Section III.4. Brookfield Engineering Labs., Inc. Page 21 manual No. m02-312-B0315...
  • Page 22 1417 CAP-S-06 CAP5L 3542 CAP-S-06 CAP5H 3542 CAP-S-07 CAP6L 1328 1700 CAP-S-07 CAP6H 1328 1700 CAP-S-08 CAP7L 5313 CAP-S-08 CAP7H 5313 CAP-S-09 CAP8L 21250 CAP-S-09 CAP8H 21250 CAP-S-10 CAP9L CAP-S-10 CAP9H Brookfield Engineering Labs., Inc. Page 22 manual No. m02-312-B3215...
  • Page 23: Iii.4 Cone Calibration

    25°C for “L” Series CAP Viscometers and 60°C for “H” Series CAP Viscometers. 10. Allow at least 30 minutes for thermal equilibrium of the plate, calibration fluid and spindle, from instrument cold start. 11. Press the RUN key to start the calibration. Brookfield Engineering Labs., Inc. Page 23 manual No. m02-312-B0315...
  • Page 24: Iii.5 Repeatability

    However, more weight means more wear on the cone and plate. Additional weights should only be considered when definitely required and removed when not required. Contact Brookfield Engineering Laboratories or your Brookfield Dealer/Distributor/ Representative for details on the above information.
  • Page 25: Iii.6 Making Viscosity Measurements

    Notes: a. Lock the cone tightly into the adapter. b. When measuring volatile samples such as paints and coatings, and when using either a high temperature CAP 1000+H or CAP 2000+H, the solvent trap must be put in place over the cone to prevent the test sample from drying out during the rotation of the cone.
  • Page 26 It is recommended to remove the cone for cleaning. However, with care, the cone can be cleaned in place. Caution: HOT surface! Clean the viscometer plate (refer to Section I.8). Caution: HOT surface! Brookfield Engineering Labs., Inc. Page 26 manual No. m02-312-B3215...
  • Page 27: Appendix A - Variables In Viscosity Measurements

    If you set a Viscometer at a constant speed, recording P values over time, and find that the P values decrease with time, the material is thixotropic. The Brookfield publication “More Solutions to Sticky Problems” includes a more detailed discussion of rheological properties and non-Newtonian behavior.
  • Page 28: Appendix B - Warranty Repair And Service

    5. Length of time to rotate cone spindle before recording the viscosity reading 6. Sample volume sufficient to cover the face of the cone APPENDIX B - Warranty Repair and service Brookfield Engineering Labs., Inc. Page 28 manual No. m02-312-B3215...
  • Page 29: Appendix B - Online Help And Additional Resources

    Brookfield has its own YouTube channel. Videos posted to our website can be found here as well as other “home-made” videos made by our own technical sales group. Viscosityjournal.com Brookfield is involved with a satellite website that should be your first stop in viscosity research.
  • Page 30: Appendix C - Packing Instructions To Return A Brookfield Cap Viscometer For Repair Or Calibration

    APPENDIX C - Packing Instructions to Return a Brookfield CAP Viscometer for Repair or Calibration Brookfield Engineering Labs., Inc. Page 30 manual No. m02-312-B3215...
  • Page 31: Appendix D- Warranty Repair And Service

    If returning to Brookfield, please contact us for a return authorization number prior to shipping. For a copy of the Repair Return Form, go to the Brookfield website, www.brookfieldengineering.com...

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