SPECIALISTS IN THE MEASUREMENT AND CONTROL OF VISCOSITY Boston • Chicago • London • Stuttgart • Guangzhou with offices in : BROOKFIELD ENGINEERING LABORATORIES, INC. 11 Commerce Boulevard, M iddleboro, M A 02346 USA 508-946-6200 800-628-8139 (USA e xcluding MA) 508-946-6262 http://www .brookfieldengineering.com...
IV. DVLOADER SOFTWARE ........................39 IV.1 B.E.V.I.S. Overview ..................................39 IV.2 Description of B.E.V.I.S. Commands ............................40 IV.3 Creating a B.E.V.I.S. Program ..............................41 IV.4 Downloading a B.E.V.I.S. Program ............................43 IV.5 Example Programs ..................................44 V. AUTOMATED DATA GATHERING & ANALYSIS ................46 V.1 WINGATHER32....................................46 V.2 RHEOCALC32 ....................................48 Brookfield Engineering Labs., Inc. Page Manual No. M/03-65-D040...
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- The Brookfield Guardleg ..........................73 Appendix G - S peed Sets ................................75 Appendix H - C ommunications ...............................76 Appendix I - Model S Laboratory Stand ..........................79 Appendix J - DVE-50A Probe Clip ............................81 Appendix K - Fault Diagnosis and Troubleshooting ......................82 Appendix L - Instrument Dimensions ..........................86 Appendix M - Warranty Repair and Service .........................87 Brookfield Engineering Labs., Inc. Page 3 Manual No. M/03-65-D040...
Pro Viscometer measures fluid viscosity at given shear rates. Viscosity is a measure of a fluid’s resistance to flow. You will find a detailed description of the science of viscosity in the Brookfield publication “More Solutions to Sticky Problems” a copy of which was included with your DV-II...
Please check to be sure that you have received all components, and that there is no damage. If you are missing any parts, please notify Brookfield Engineering or your local Brookfield agent immediately. Any shipping damage must be reported to the carrier.
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COMPONENT DIAGRAM DV-II Pro Viscometer Model S Laboratory Stand Spindle Set Shipping Guard Leg LV Spindle Set shown above Cone/Plate Option Temperature Probe Option Wrench Temperature Probe Clip Cone Spindle Sample Cup Temperature Probe Brookfield Engineering Labs., Inc. Page 6 Manual No. M/03-65-D040...
Centronics Compatible Parallel Port for use with an attached printer. Viscosity Accuracy: ±1.0% of full scale range The use of accessory items will have an effect on the measurement accuracy. See Appendix B. Viscosity Repeatability: ±0.2% Brookfield Engineering Labs., Inc. Page Manual No. M/03-65-D040...
If you ordered the ball bearing suspension system with your new instrument please note the following: 1) The ball bearing suspension in your Brookfield instrument is noted on the serial tag on the back of the head by the letter “B” after the mode.
If this instrument is used in a manner not specified by the manufacturer, the protection provided by the instrument may be impaired. This instrument is not intended for use in a potentially hazardous environment. Brookfield Engineering Labs., Inc. Page 9 Manual No. M/03-65-D040...
ENTER/AUTO RANGE AUTO RANGE Used to execute the currently flashing option. ENTER: Presents the maximum (100% torque) viscosity attainable using the AUTO RANGE: selected spindle at the current viscometer spindle speed. Brookfield Engineering Labs., Inc. Page 0 Manual No. M/03-65-D040...
Spindles are made of stainless steel. Clean with a non- abrasive cloth and solvent appropriate for sample mate- rial. Note: When cleaning, take care not to apply excessive force - it may bend the spindles. Brookfield Engineering Labs., Inc. Page Manual No. M/03-65-D040...
After removing the spindle and pressing any key, the DV-II Pro begins its Autozero. The screen will flash “Autozeroing.” After approximately 15 seconds, the display shows the screen in Figure II-4: REPLACE SPINDLE PRESS ANY KEY Figure II-4 Brookfield Engineering Labs., Inc. Page Manual No. M/03-65-D040...
LVDV-II+Pro Viscometers are provided with a set of four spindles and a narrow guardleg; RVDV-II+Pro Viscometers come with a set of six spindles and a wider guardleg; HADV- II+Pro and HBDV-II+Pro Viscometers come with a set of six spindles and no guardleg. (See Appendix F for more information on the guardleg.)
SPINDLE Note: The number 99 spindle is for use with special spindles when using Brookfield’s RHEOCALC32 computer program. Refer to the RHEOCALC32 operator manual for further information on using “99” spindles. The DV-II+Pro may also be programmed at Brookfield Engineering for “special” user spindles.
Viscosity (displayed in units of cP or mPa•s), Shear Stress and Shear Rate are displayed on the left side of the top line. You may “step” through the three display options by pressing the SELECT DISPLAY key. For example, the DV-II Pro is currently displaying Viscosity in Figure II-9: Brookfield Engineering Labs., Inc. Page 5 Manual No. M/03-65-D040...
Pressing the key at any time will cause the current viscosity display to change and show that maximum viscosity. The screen area displaying % (torque) will now display a flashing “%100.0” to indicate this special condition. This maximum viscosity and flashing Brookfield Engineering Labs., Inc. Page 6 Manual No. M/03-65-D040...
(Viscosity), SS (Shear Stress) and SR (Shear Rate) as shown in Figure II-14: cP 12.4 20.1C 10 RPM Figure II-14 Negative % (Torque) will be displayed as shown in Figure II-15: cP ---- 20.1C 10 RPM -2.2 Figure II-15 Brookfield Engineering Labs., Inc. Page Manual No. M/03-65-D040...
F. Accuracy of temperature measurement for the DV-II+Pro is shown in Table 1. Table 1 Temperature Accuracies for DV-II+Pro Viscometer Temperature Range Temperature Accuracy -100°C to +149°C ±1.0°C +150°C to +300°C ±2.0°C Brookfield Engineering Labs., Inc. Page Manual No. M/03-65-D040...
M = Torque T = Temperature Z = Time Figure II-19 When printing via the parallel port, please note that if a printer is not attached to the viscometer, the following screen appears: PRINTER ERROR CHECK CONNECTION Figure II-20 Brookfield Engineering Labs., Inc. Page 9 Manual No. M/03-65-D040...
II.0 Making Viscosity Measurements The following general procedure is used for making viscosity measurements. Brookfield recommends the use of a 600 ml Low Form Griffin beaker (Brookfield Part No. BKR-600ml) when using LV/RV/HA/HB spindles. 1. Mount the guardleg on the DV-II+Pro Viscometer (LV and RV series) and insert into the container.
Pressing any other key (except the key) will bring the user PRINT ENTER/AUTORANGE back to the default (normal) viscometer display with the motor OFF. Refer to the Time Modes in Section III.3. Brookfield Engineering Labs., Inc. Page Manual No. M/03-65-D040...
Set the Printing Time PC PROG (ON/OFF): Enables/Disables Communication of Serial (RS232) Port DOWNLOAD A PROGRAM: Link to PC to Receive a B.E.V.I.S. Program (B.E.V.I.S. = Brookfield Engineering Viscometer Instruction Set) RUN A PROGRAM: Execute a B.E.V.I.S. Program *Not available when motor is ON Pressing places you into the Options menu at the last option selected.
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SET PRINT TIME SET PRINT TIME DPC PROG OFF DPC PROG ON § DPC PROG OFF DPC PROG ON DOWNLOAD A PROG DOWNLOAD A PROG DOWNLOAD A PROG RUN A PROG Figure III-1 Brookfield Engineering Labs., Inc. Page 3 Manual No. M/03-65-D040...
Setup sub-menu (Figure III-3). As in ENTER/AUTORANGE the main Options menu, you can scroll up or down through the various Setup options. In order to access all options, the motor must be turned off. Brookfield Engineering Labs., Inc. Page 4 Manual No. M/03-65-D040...
The DV-II+Pro viscometer can display temperature in either degrees Centigrade or degrees Fahrenheit. On entry (assuming the viscometer is currently displaying °F) you will be presented with: D°F(FAHRENHEIT) è DCGS UNITS ê Figure III-4 Brookfield Engineering Labs., Inc. Page 5 Manual No. M/03-65-D040...
This selection must be done with the motor off. Scrolling in the Setup options menu to the speed set selection option yields the following screen display: DCGS UNITS è DSEQUENTIAL ê Figure III-8 Brookfield Engineering Labs., Inc. Page 6 Manual No. M/03-65-D040...
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Figure III-9 The speeds available in each of the above options are listed in Appendix G. The DV-II+Pro is initially set up with the Sequential Speed Set at Brookfield prior to shipment. III..3. LV/RV Speeds In the case of Sequential or Interleave, a press of the...
2. When data averaging is other than zero (0) or one (1), a flashing A will be displayed to the left of the % Torque sign as shown below. CP 123.4 20.1C 10 RPM 19.7 Figure III-12 You must press the key to select the flashing option. ENTER/AUTORANGE Brookfield Engineering Labs., Inc. Page Manual No. M/03-65-D040...
Using the UP and DOWN ARROW keys, the user enters a value for the minutes portion of the time ramp. This value can be as high as 59 minutes. When satisfied, the user presses the OPTIONS/TAB key again to enter the seconds setting display: Brookfield Engineering Labs., Inc. Page 9 Manual No. M/03-65-D040...
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Figure III-14 where you will have to begin all over again. We will assume that the user pressed the key. You will now be presented ENTER/AUTORANGE with the following screen for the duration of the timed run: Brookfield Engineering Labs., Inc. Page 30 Manual No. M/03-65-D040...
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In addition, the key can be pressed during the actual measurement to obtain PRINT PRINT instantaneous data. Pressing any other key will exit this mode and return the viscometer to normal operation. Brookfield Engineering Labs., Inc. Page 3 Manual No. M/03-65-D040...
Any other key press will be ignored except the key which will cancel the MOTOR ON/OFF/ESCAPE process and take the user back to the screen of Figure III-22 where you will have to begin all over again. Brookfield Engineering Labs., Inc. Page 3 Manual No. M/03-65-D040...
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1. For the Timed Stop method, the DV-II+Pro viscometers will retain the last value for the time interval so that it will become the default the next time the user elects to use this method. Brookfield Engineering Labs., Inc. Page 33 Manual No. M/03-65-D040...
00 èê SET SEC’S: Figure III-30 Using the keys, enter a value for the seconds portion of the print interval. DOWN ARROW This value can be between zero (0) and fifty-nine (59 )seconds. Brookfield Engineering Labs., Inc. Page 34 Manual No. M/03-65-D040...
This option causes the serial port of the DV-II+Pro viscometer to go into a high speed output mode (approximately 3 print lines per second) for use with Brookfield WINGATHER® software program. When ON, you may enter the Options menu but will not be allowed to make any option selections until the PC PROG is turned OFF.
At the end of the download, Figure III-35 is displayed: DOWNLOAD DONE TO EXIT PRESS A KEY Figure III-35 If a PC is not attached, Figure III-36 will be displayed: Brookfield Engineering Labs., Inc. Page 36 Manual No. M/03-65-D040...
Figure III-38 and the program will start running. On program start, the screen could be any of the screens possible when running a B.E.V.I.S. program. A typical screen might be: Brookfield Engineering Labs., Inc. Page 3 Manual No. M/03-65-D040...
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63.7 Figure III-43 The DVLOADER Software is used to create, save, print, and down load programs to the DV- II+Pro Viscometer. The next section explains how to use the DVLOADER software. Brookfield Engineering Labs., Inc. Page 3 Manual No. M/03-65-D040...
Programmable DV-II+Pro Viscometer. IV. B.E.V.I.S. Overview DVLOADER utilizes B.E.V.I.S. (Brookfield Engineering Viscometer Instruction Set), a scripting language that allows for the creation of programs to control the Programmable DV- II+Pro Viscometer. Programs are created on a PC, then loaded into the viscometer using the DVLoader software.
(serial or parallel; as selected in the DV-II+Pro menus). By using various combinations of the above commands, programs are created that automatically control the viscometer and collect data (via an attached printer) from the Programmable DV-II+Pro Viscometer. Brookfield Engineering Labs., Inc. Page 40 Manual No. M/03-65-D040...
The icons to the left of the command descriptions indicate the type of command: A command to wait for a condition. A command to set a program parameter. A command to send information to an attached printer. Figure IV-1 Brookfield Engineering Labs., Inc. Page 4 Manual No. M/03-65-D040...
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Click the Print button to print the B.E.V.I.S. program displayed in the grid. Click the Insert button to insert the B.E.V.I.S. command selected in the Commands box into the selected row in the program grid. Brookfield Engineering Labs., Inc. Page 4 Manual No. M/03-65-D040...
DV-II+Pro. When the down load is complete, the DV-II+Pro displays DOWNLOAD DONE TO EXIT PRESS A KEY. At this point the program in the DV-II+Pro can be printed and/or run from the viscometer. Brookfield Engineering Labs., Inc. Page 43 Manual No. M/03-65-D040...
25 RPM Set print interval 00:30 begin printing data at 30 second intervals Wait for time interval 06:00 wait at this step for 6 minutes, effectively printing 12 data lines Brookfield Engineering Labs., Inc. Page 44 Manual No. M/03-65-D040...
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Print data point now print one data point Set viscometer speed run at 50 RPM Wait for time interval 00:10 wait for 10 seconds Print data point now print one data point Brookfield Engineering Labs., Inc. Page 45 Manual No. M/03-65-D040...
V. AUTOMATED DATA GATHERING & ANALYSIS There are two choices of applications software that can be purchased from Brookfield or an authorized dealer for this purpose: 1. WINGATHER32 is a data gathering program which collects data output from the DV-II+Pro and provides the capability to perform graphical analysis and data file management.
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Auto range feature which shows in screen display the complete viscosity range which can be measured at any shear rate for a specific spindle geometry The following figures show the principal screens associated with Rheocalc32 Figure V-5: Dashboard Screen Figure V-6: Test Program Setup Screen Brookfield Engineering Labs., Inc. Page 4 Manual No. M/03-65-D040...
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Figure V-7: Run Data Screen Figure V-8: Analysis Screen Brookfield Engineering Labs., Inc. Page 49 Manual No. M/03-65-D040...
Setting feature. This feature enables the user to easily find the 0.0005 inch gap setting that was es- tablished at Brookfield prior to shipment. The following information explains how to set the Electronic Gap and verify calibration of the DV- II+Pro Viscometer.
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Note: Left Hand Threads. 5. Attach the cup, taking care not to hit the cone with the cup (Figure A4). Do Not hit the CONE with the CUP! Figure A4 Brookfield Engineering Labs., Inc. Page 5 Manual No. M/03-65-D040...
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2. Remove the spindle from the viscometer when cleaning. 3. Re-establish the hit point every time the spindle is attached/detached. Brookfield Engineering Labs., Inc. Page 5 Manual No. M/03-65-D040...
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1. Determine the appropriate sample volume. Refer to Table A1 to determine the correct sample volume required for the spindle to be utilized. 2. Select a Brookfield Viscosity Standard fluid that will give viscosity readings between 10% and 100% of full scale range. Refer to Appendix B for viscosity ranges of cone spindles; ranges listed apply to CPE cones.
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VISCOSITIES OF DISTILLED WATER AND A 5 CPS STANDARD @ 5°C TESTED WITH CONE SPINDLES #40 AND #4. Distilled water and a 5 CPS Brookfield Viscosity Standard Fluid rated 4.7 cP and at 25°C were tested using a Brookfield LVDV-II+Pro C/P Viscometer with Cone Spindles CPE-40 and CPE-41.
Å N represents speed in RPM. For example, spindle SC4-14 operated at 5 rpm has a shear rate of 0.40 x 5 = 2.0 sec Range and spindle constant information for spindles 82 and 83 are listed on Brookfield Techni- cal Sheet T95-954. Consult Brookfield or your Brookfield dealer for information on spindles 81 and 37.
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3. 5xHB is the highest torque range available 4. Not for use with DV-E Viscometers M = 1 million K - 1 thousand Pa = Pascal cP = Centipoise mPa•s = Millipascal•seconds Brookfield Engineering Labs., Inc. Page 5 Manual No. M/03-65-D040...
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Effect on accuracy when using accessory devices The Brookfield viscometer has a stated accuracy of +/- 1% of the range in use. This stated accuracy applies when the viscometer is used in accordance with the operating instructions detailed in the instrument instruction manual and the calibration test fluid is used in accordance with the instructions provided by the fluid supplier (including the critical parameters of temperature control and stated fluid accuracy).
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Brookfield viscometer. Sample temperature in all test circumstances is very important, and will also add an additional expanded tolerance depending on the temperature control system and the calibration verification tests begin with the standard viscometer spindles as detailed above.
If you set a Viscometer at a constant speed recording cP values over time and find that the cP values decrease with time, the material is thixotropic. Brookfield publication, “More Solutions to Sticky Problems” includes a more detailed discussion of rheological properties and non-Newtonian behavior.
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Whether or not to attach the guard leg Test speed or speeds (or the shear rate) Length of time or number of spindle revolutions to record viscosity. How sample was prepared and/or loaded into container. Brookfield Engineering Labs., Inc. Page 6 Manual No. M/03-65-D040...
(SRC), used for shear rate and shear stress calculations. Note that where SRC = 0, no shear rate/ shear stress calculations are done and the data displayed is zero (0) for these functions. Table D1 SPINDLE ENTRY CODE LV4 or 4B2 1280 LV-2C 0.212 LV-3C 0.210 Spiral 0.677 Brookfield Engineering Labs., Inc. Page 63 Manual No. M/03-65-D040...
The accuracy of the DV-II+Pro is verified using viscosity standard fluids which are available from Brookfield Engineering Laboratories or your local Brookfield agent. Viscosity standards are Newtonian, and therefore, have the same viscosity regardless of spindle speed (or shear rate).
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Brookfield Viscosity Standard Fluid General Information We recommend that Brookfield Viscosity Standard Fluids be replaced on an annual basis, one year from date of initial use. These fluids are pure silicone and are not subject to change over time. However, exposure to outside contaminants through normal use requires replacement on an annual basis.
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(5) times before readings are taken. Calibration Procedure for a Thermosel System Brookfield recommends a two step check. First verify the calibration of the viscometer using the standard viscometer spindles (LV1-4, RV2-7, HA2-7 and HB2-7 or cone/plate spindles) as detailed in this appendix. Second verify the calibration of the viscometer using the Thermosel.
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Viscometer. Calibration Procedure for Spiral Adapter Brookfield recommends a two step check. First verify the calibration of the viscometer using the standard viscometer spindles (LV1-4, RV2-7, HA2-7 and HB2-7 or cone/plate spindles) as detailed in this appendix. Second verify the calibration of the viscometer using the Spiral Adapter.
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Notes: 1) The spindle must rotate at least five (5) times before a viscosity reading is taken. 2) The use of Brookfield Viscosity Standard fluids in the range of 5 cP to 5000 cP is recommended for cone/plate instruments. Please contact Brookfield Engineering Laboratories or an authorized dealer if your calibration procedure requires more viscous standards.
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Example: Calculate the acceptable range of viscosity using RVDV-II+Pro with RV-3 Spindle at 2 RPM; Brookfield Standard Fluid 12,500 with a viscosity of 12,257 cP at 25°C: 1) Calculate full scale viscosity range using the equation: Full Scale Viscosity Range [cP] = TK * SMC * 0,000 Where: TK - 1.0 from Table D2...
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At 12 RPM: 91.7 cP to 111.3 cP At 30 RPM: 97.4 cP to 105.6 cP If your measured values fall outside of these windows, contact Brookfield or your authorized dealer to discuss your results and determine whether your instrument is out of calibration.
The current guard leg is a band of metal in the shape of the letter U with a bracket at the top that attaches to the pivot cup of a Brookfield Viscometer/Rheometer. Because it must attach to the pivot cup, the guard leg cannot be used with a Cone/Plate instrument. A guard leg is supplied with all LV and RV series instruments, but not with the HA or HB series.
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Brookfield. The guard leg is a part of the calibration check of the Brookfield LV and RV series Viscometer/ Rheometer. Our customers should be aware of its existence, its purpose and the effect that it may have on data.
90.0 The DV-II+Pro has the sequential speed set in- The DV-II+Pro can be pro- stalled at Brookfield prior to shipment. grammed to select up to 18 of the above speeds for use at any one time. Speed 0.0 is automatically included as the 19th speed.
When using the Brookfield Computer Cable (Brookfield part # DVP-80), the DV-II+Pro will output a data string at a rate of approximately 3 times per second. When using the Brookfield Printer Cable (Brookfield Part No. DVP-81), the output rate is 1.0 times per second. The DV-...
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Temperature Ground White Wire: % Torque Output Green Wire: % Torque Ground Note: Please contact Brookfield Engineering Laboratories or your local dealer/ distributor for purchase of the DVP-96Y analog output cable. Brookfield Engineering Labs., Inc. Page Manual No. M/03-65-D040...
VS-2Y BASE, includes 2 VS-3 leveling screws VS-3 LEVELING SCREW available separately or in assembly above 50S311832S01B SCREW 5/16 X 1” Hex Head 502028071S33B FLAT WASHER 5/16 X 7/8 X .071 Brookfield Engineering Labs., Inc. Page 9 Manual No. M/03-65-D040...
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Rotate the UP/DOWN knob to raise or lower the viscometer. Adjust the tension screw if the UP/ DOWN movement of the viscometer head is not acceptable, i.e. too lose or too difficult. Brookfield Engineering Labs., Inc. Page 0 Manual No. M/03-65-D040...
LV Guard Leg RTD Temperature Probe Assembly B-20KY Probe Clip DVE–50 DVE-50 R TD Temperatur e Probe Clip Probe No. 14000 600 ml Low Form Griffin Beaker Figure J3 Figure J2 Brookfield Engineering Labs., Inc. Page Manual No. M/03-65-D040...
If the digital display does not return to ZERO, the unit is in need of service (see Appendix M, “How to Return Your Viscometer”). * This procedure does not apply to instruments with ball bearing suspension. Brookfield Engineering Labs., Inc. Page Manual No. M/03-65-D040...
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• Adjust the laboratory stand ✓ Pivot point or jewel bearing faulty • Perform calibration check • Contact Brookfield Engineering Laboratories, Inc. or your Brookfield dealer for repair Display Reading Will Not Stabilize ❏ ✓ Special characteristic of sample fluid. There is no problem with the viscometer.
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Figure K1 appears on the viscometer display. VISCOMETER SETUP ENTER TO START Figure K1 ✓ Press key and Figure J2 appears. ENTER/AUTORANGE PRINT PARAM RAM? PRINT PARAM RAM? " NO#$ THEN ENTER YES#$ THEN ENTER Figure K2 Brookfield Engineering Labs., Inc. Page 4 Manual No. M/03-65-D040...
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Raw Temps 2E0C 00FE Torque Scale E19F Figure K4 ✓ Call Brookfield to review the information on your printer output. ✓ Figure K5 next appears on the viscometer display. Turn the viscometer power off. SETUP COMPLETE TURN POWER OFF Figure K5 Brookfield Engineering Labs., Inc.
Telephone: (508) 946-6200 FAX: (508) 923-5009 www.brookfieldengineering.com For repair or service outside the United States consult Brookfield Engineering Laboratories, Inc. or the dealer from whom you purchased the instrument. For repair or service in the United Kingdom return to: Brookfield Viscometers Limited...
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This tear-off sheet is a typical example of recorded test data. Please photocopy and retain this template so that additional copies may be made as needed. Brookfield Engineering Labs., Inc. Page Manual No. M/03-65-D040...
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