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WARNING: If the information in this manual is not followed
exactly, a fire or explosion may result causing property
damage, personal injury or loss of life.
Do not store or use gasoline or other flammable vapors or
liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
•
Do not try to light any appliance
•
Do not touch any electrical switch; do not use any phone in
your building
•
Immediately call your gas supplier from a neighbors phone.
•
Follow the gas suppliers instructions
•
If you can not reach your gas supplier, call the fire
department
Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
English and French Installation Manuals available through your
local dealer or visit our website at: www.archgard.com
Les manuels d'installation en anglais et en français son
disponibles chez votre détaillant local ou en visitant notre site
web: www.archgard.com
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
ARCHGARD FIREPLACE PRODUCTS
7116 Beatty Drive
Mission, BC V2V 6B4 Canada
INSTALLATION, OPERATION, AND
MAINTENANCE MANUAL
MODEL: 36-DVIE40LN-1
GAS FIRED DIRECT VENT
FIREPLACE INSERT
S/N 360000 AND UP
This appliance may be installed in an aftermarket
permanently located, manufactured home (USA only) or
mobile home where not prohibited by local codes.
This appliance is only for use with the type of gas indicated
on the rating plate. This appliance is not convertible for use
with other gases, unless a certified kit is used.
WARNING: If the information in these instructions is not
followed exactly, a fire or explosion may result, causing
property damage, personal injury or loss of life.
200-1920-01
April 11, 2017
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Related Manuals for Archgard 36-DVIE40LN-1
Summary of Contents for Archgard 36-DVIE40LN-1
- Page 1 English and French Installation Manuals available through your local dealer or visit our website at: www.archgard.com Les manuels d'installation en anglais et en français son disponibles chez votre détaillant local ou en visitant notre site web: www.archgard.com...
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Page 2: Table Of Contents
12.3 Convert the Gas Valve 21.0 Frequently Asked Questions 12.4 Complete the Conversion 13.0 Venting Instructions 22.0 Replacement Parts List 13.1 Exhaust Restrictor Archgard Limited Warranty 13.2 Approved Terminations 13.3 Min/Max Vent Run 13.4 Using a Co-linear to Coaxial Adapter 24... -
Page 3: Introduction
Thank you and congratulations for choosing an Archgard Gas Fireplace insert! The 36-DVIE40LN-1 is one of the most advanced Direct Vent Insert heaters available today. It is solidly designed using the latest technology and manufactured to the highest quality. It is our aim to provide you with an appliance that brings many trouble-free years of reliable service. -
Page 4: Safety Information
Each Archgard Gas Fireplace is checked and tested at the factory prior to being packaged and shipped to our dealers and finally installed in your home. Before leaving this unit with the customer, the installer must ensure that the appliance is firing correctly and that the electrical system is in working order. -
Page 5: Technical Information
Commonwealth of Massachusetts: This appliance has been manufactured in accordance with Massachusetts code 248 CMR 5.00. Approval Code: (TBD). (http://license.reg.state.ma.us/public/licque.asp). Please contact Archgard Industries Ltd., if you have any questions regarding the certification of this appliance. 3.2 Installation Codes This appliance must be installed by a qualified gas appliance installer. The installation must conform with the local codes or, in the absence of local codes, with the current National Fuel Gas Code ANSI Z223.1/ NFPA 54 in the US, or Installation Code CAN/... -
Page 6: Rating Plate
For use only with barrier part # 36-BS. Follow installation instructions. SEULES DES PORTES CERTIF Utiliser uniquement av Made in Canada by: Fabrique au Canada par: Archgard Industries Ltd. Archgard Industries Ltd. 7116 Beatty Dr., Mission, B.C. 7116 Beatty Dr., Mission, B.C. March 2017 303-6400-01... -
Page 7: Installation Checklist
Installation 5.0 Installation Checklist This standard installation checklist is to be used by the installer in conjunction with, not instead of, the instructions contained within this installation manual. Customer: Date Installed: Install Address: Location of Fireplace: Installer: Solid Fuel Zero Clearance Install: (Section 9.1) IF NO, WHY NOT? Was the bottom of the existing zero clearance firebox removed? Was a 0.15"... -
Page 8: Appliance Overview
Leveling is done from the bottom of the unit Rear Bolts Figure 6.2.01: 6.3 Configuring the Controls The controls on the 36-DVIE40LN-1 may be relocated to allow for TOP VIEW TOP VIEW installation in most larger masonry fireplace openings. To relocate... -
Page 9: Accessing The Control Board
Figure 6.4.01: 7.0 Electrical Connections The 36-DVIE40LN-1 comes complete with an adjustable 6 speed fan and variable lights wired directly to the main control module. Do not cut or remove the grounding prong from the main power supply plug. CAUTION: Label all wires prior to disconnection when servicing. -
Page 10: Appliance Dimensions
Installation 8.0 Appliance Dimensions 8.1 Controls in Dimensions Dimensions shown are in inches. use Shallow Trim Metric Equivalents Inches Inches Inches Inches Inches Inches FRONT 33.39 848.11 21.89 556.01 37.37 949.2 30.56 776.22 36.42 925.07 19.00 482.6 21.84 554.74 18.51 470.15 19.51 495.55... -
Page 11: Controls Out Dimensions
Installation 8.2 Controls out Dimensions APPLIANCE DIMENSIONS FRONT Dimensions shown are in inches. Use Deep Trim. 33.39 19.00 36.42 21.89 30.56 46.88 LEFT SIDE RIGHT SIDE 6.96 10.05 23.99 13.86 19.51 21.84 19.51 17.01 2.50 47.25 Metric Equivalents Inches Inches Inches Inches Inches... -
Page 12: Minimum Opening Dimensions
Installation 9.0 Minimum Opening Dimensions TOP VIEW Min. flue size required 4" (102) x 7" (178) SIDE VIEW Reference "Controls in" Dimensions "Controls out" Dimensions Use Shallow Trim Use Deep Trim 24" (609.6 mm) 24" (609.6 mm) 10.125" (257.18 mm) 8.625"... -
Page 13: Factory Built Fireplaces
Installation 9.1 Factory Built Fireplaces The following information applies to Factory Built (metal) Wood-Burning Fireplace installations: Trim panels must not seal ventilation openings in the fireplace. Any parts that are removed must be saved and reinstalled if the insert is ever removed. If the factory-built fireplace has no gas access hole(s) provided, an access hole of 1 1/2” (38.1 mm) or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship-like manner. -
Page 14: Refacing A Masonry Fireplace
Installation 9.2 Refacing a Masonry Fireplace Using Steel Studs and Cement Board on Wood Fireplaces Brick or rock facing may be removed and replaced with noncombustible material such as steel studs and cement board. Using Steel Studs and Cement Board on Wood Fireplaces WARNING: Only facing material may be removed. -
Page 15: Clearances To Combustibles
Installation 10.0 Clearances to Combustibles WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury or loss of life. CAUTION: This appliance is designed for use in any masonry or factory-built, wood-burning fireplace. It cannot be enclosed by combustible material and used as a factory built gas fireplace (zero clearance fireplace). -
Page 16: Hearth Clearances
Installation 10.3 Hearth Clearances Any hearth that extends outward in front of the insert must not have any combustible material closer than 9" (228.6 mm) to the bottom of the gas fireplace insert regardless of whether a noncombustible material covers the combustible material. This includes any type of framing underneath a noncombustible material such as tile, marble, or stone. -
Page 17: Gas Connections
If using a 2 psi dry gas meter the unit will rate lower as the calculation has to correct for the higher pressure in the meter. If the unit is over-rated, contact your authorized Archgard dealer. The following calculation equation gives a rough estimation as it does not correct for temperature and pressure. -
Page 18: Conversion Kit Instructions
Installation 12.0 Conversion Kit Instructions IMPORTANT: This fireplace is Natural gas ready. If converting to LP gas, follow instructions below. WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result, causing property damage, personal injury or loss of life. -
Page 19: Convert The Gas Valve
Installation 12.3 Convert the Gas Valve WARNING: Installation of this conversion kit must only be undertaken by a qualified and certified gas appliance installer. Verify that the following items are present in the package: • Pressure regulator assembly (E) • Two (2) screws (F) •... -
Page 20: Venting Instructions
Installation 13.0 Venting Instructions WARNING: Operation of this heater when not connected to a properly installed and maintained venting system can result in carbon monoxide (CO) poisoning and possible death. The appliance must not be connected to a chimney flue serving a separate solid fuel burning appliance. -
Page 21: Exhaust Restrictor
Two restrictors (30' to 40' (9.1 M to 12.2 M) installed in the center. installed at each side. Figure 13.1.01: Figure 13.1.02: 13.2 Approved Terminations Archgard Venting Components Vent Component Part Number Vertical Termination 999-INS-TK 3" x 30' Aluminum Flex Liner 999-INS-FL330 3"... - Page 22 Installation Third Party Venting Components Selkirk Duravent Amerivent 3" Flex (10ft) 95270310 AFE10-03 3ALKE10 3" Flex (25ft) 95270325 AF3-25L 3DFA-25 1730250 3" Flex (30ft) 95270330 3" Flex (35ft) 95270335 AF3-35L 3DFA-35 TC-AL35 1730350 3" Flex (50ft) 95270350 TC-3AL50 3ALKE50 3" Flex Coupling 95090390 AF3-FC 3DFA-FC...
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Page 23: Min/Max Vent Run
Installation 13.3 Min/Max Vent Run Instructions for installing venting and terminations (see list for approved venting and terminations). Install the termination cap being sure to provide sufficient space (around and on top) so as not to impede the flow of air, both into and out of the cap. -
Page 24: Using A Co-Linear To Coaxial Adapter
General Information 13.4 Using a Co-linear to Coaxial Adapter The gas fireplace can be converted from co-linear to coaxial when it is desired to remove a section of the masonry fireplace chimney to below the roof line. WARNING This appliance must be installed by a qualified gas appliance installer. The installation must conform with the local codes or, in the absence of local codes, with the current National Fuel Gas Code ANSI Z223.1/ NFPA 54 in the US, or Installation Code CAN/ CGA-B149.1 in Canada. -
Page 25: Barrier Screen Installation
Installation 14.0 Barrier Screen Installation If barrier becomes damaged, the barrier shall be replaced with the manufacturer's barrier for this appliance (Part Number 36-BS). Step 1: Align the tabs at the top of the screen with the opening on Step 2: The hooks on the bottom of the barrier screen are the edge at each side of the door. -
Page 26: Glass Door Installation
Installation 15.0 Glass Door Installation WARNING: Do not operate appliance with the glass front cracked or broken. Replacement of the glass should be done by a licensed or qualified service person. Do not attempt to remove the glass door when the appliance is hot. Be sure there are no fingerprints left on the glass panels during install or when cleaning as high temperatures can bake these prints on permanently. -
Page 27: If Your Glass Breaks
Figure 15.0.06: *Removal is the reverse of installation. 15.1 If Your Glass Breaks In the event your glass cracks or breaks, replace the original door assembly with Archgard replacement door assembly (part number RP-836-0000). • Remove the barrier screen (See Section 14.0) •... -
Page 28: Surround Installation
Installation 16.0 Surround Installation Before installing the surround, be sure the door is properly centered on the fireplace. Align the surround with the front of the fireplace. The surround contains four tabs (see Figure 16.0.01) which insert in slots in the fireplace (see Figure 16.0.02) to hold the surround in place. -
Page 29: Bottom Filler Plate
Installation 16.1 Bottom Filler Plate After installing the surround, align the Bottom Filler Plate included with your fireplace with the underside of the surround. Slide the plate under the lower edges on the surround as shown in Figure 16.1.03. Figure 16.1.01: Figure 16.1.02: Figure 16.1.03:... -
Page 30: Firebox Liner Installation
The following steps highlight the procedure for installing Quebec City Red or Quebec City Grey brick panel firebox liners. Handle the panels with care as they are delicate. Inspect the panels to ensure that no damage has occurred inside the package. Please report any damage immediately to your Authorized Archgard Dealer. Before you begin: •... - Page 31 Installation Step 5: Secure first side panel using one of the panel retainer Step 6: Align the upper panel on top of the rear panel and the first clips included with the fireplace and the screw removed in Step 1. side panel.
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Page 32: Reflective Glass Installation
Use the following steps to install the Eternal Flame Reflective Ceramic Glass liner. Handle the panels with care. Inspect the panels to ensure that no damage has occurred inside the package. Please report any damage immediately to your authorized Archgard Dealer. - Page 33 Installation Step 7: Place the rear panel in the back of the firebox. Step 8: Continue to support the rear panel and place the left or right side panel (left panel shown) in the lower panel retainer clip. Figure 17.2.07: Figure 17.2.08: Step 9: Install the left panel retainer clip to secure the left panel in Step 10: Repeat Step 8 through Step 9 for the right panel.
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Page 34: Media Installation
18.1 Log Set The Archgard pan burner bed and fiber logs are designed to give a realistic fire package, and created to look the same as the day they were originally installed. Care must be given when handling the logs as they can be damaged or broken if not handled properly. - Page 35 Installation Step 5: Place a few embers above the ember ledges. Do not Step 6: Place the third log using the locator pins and the hole in block secondary air under the logs. Do not block burner openings. the bottom of the log. Figure 18.1.05: Figure 18.1.06: Step 7: Continue to add embers between the logs in the back of the fireplace.
- Page 36 Installation Step 10: Place the sixth log on top of the first log. Figure 18.1.11: Black Ember Placement IMPORTANT Embers should be placed so they do not completely block burner ports. DO NOT block pilot opening. Step 1: Place an even layer of embers along the front of the logs Step 2: Place an even layer of embers along the top of the Air up to the secondary air dam.
- Page 37 Installation Platinum Ember Placement IMPORTANT Embers should be placed so they do not completely block burner ports. DO NOT block pilot opening. Platinum embers provide a brighter glow than the black embers. When using a mixture of both the firebox will be filled with a naturalistic glow.
- Page 38 Installation Insallation Overview When placing embers around the pilot shield take care to not block the pilot opening. Failure to keep the ATTENTION opening clear of embers will cause a delayed ignition. Shield Figure 18.1.17: Part # Item Description Part # Item Description 310-6400-01 Log Set...
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Page 39: Operation
Each Archgard Gas Fireplace is checked and tested at the factory prior to being packaged and shipped to our dealers and finally installed in your home. Archgard recommends that before leaving this unit with the customer, the installer must ensure that the appliance is firing correctly and that the electrical system is in working order. -
Page 40: Lighting Instructions
Operation 19.3 Lighting Instructions The following information may be found on the fireplace rating plate. See Section 6.1 for the rating plate location. Figure 19.3.1:... -
Page 41: Remote Control Operation
Operation 19.4 Remote Control Operation IMPORTANT The Proflame II Remote is an integrated part of the Proflame II System, which consists of a Proflame II Remote, to be used in conjunction with Integrated Fireplace Control (Proflame II Control Module). Figure 19.4.01 The Proflame II Remote provides for controlling the following hearth appliance functions: Main Burner ON/OFF Main Burner flame modulation (6 levels) - Page 42 Operation Handheld Remote Display Figure 19.4.02 WARNING THE REMOTE AND RECEIVER ARE RADIO FREQUENCY DEVICES. PLACING THE REMOTE IN OR NEAR METAL ENCLOSURES MAY REDUCE THE SIGNAL RANGE. Hand held Remote (optional) Figure 19.4.03...
- Page 43 Operation Initializing the System for Handheld / Wall Mount Remote Operation Connect IFC Control Module to AC power supply. A single “beep” will indicate the presence of power. NOTE: This will initiate Pilot Start-up in Manual Mode. The pilot will spark repeatedly and ignite if gas has been supplied to the unit. Sync the control board to the remote to turn main burner and pilot off using the steps below.
- Page 44 Operation Temperature Indication Display With the system in the “OFF” position, press the Thermostat Key and the Mode Key at the same time to switch between Fahrenheit (F) or Celsius (C). Verify on the LCD screen the correct designation is visible. Figure 19.4.06: Variable Flame Control This function is disabled when in SMART Thermostat Mode...
- Page 45 Operation Room Thermostat (Remote Operation) The Remote Control can operate as a room thermostat. The thermostat can be set to a desired temperature to control the comfort level in a room. To activate this function: • Press the Thermostat Key. The LCD display on the remote will change to show that the room thermostat is “ON”...
- Page 46 Operation Continuous Pilot / Intermittent Pilot (CPI/IPI) Selection With the system in “OFF” position press the Mode Key to index to the CPI mode icon. Pressing the UP Arrow Key will activate the Continuous Pilot Ignition mode (CPI). Pressing the Down Arrow Key will return to IPI. A single “beep”...
- Page 47 Operation Automatic Safety Shut-Off This system will execute an automatic turn OFF command after a 24hr continuous pilot flame ignition. This allows the system to verify correct safety functions. Diagnostic Indication Information: LOW BATTERY CONDITION (Less than 4V): Remote Control - Battery Icon will appear on LCD remote control display.
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Page 48: Maintenance
Maintenance 20.0 Maintenance CAUTION: Do not conduct maintenance on the appliance while it is operating or while it is still hot. Always verify proper operation after servicing. 20.1 Cleaning and Routine Maintenance The exterior painted surfaces, glass, and metal plated trims may be cleaned with a soft, non-abrasive cloth and water or a suitable, mild, non-abrasive cleaner. -
Page 49: Servicing Under Warranty
20.2 Servicing Under Warranty Before servicing, read the terms and conditions of the warranty at the back of this manual. Contact the authorized Archgard dealer where you purchased the appliance from and provide them with details of the problem, along with the initial installation information (from the front of this manual). -
Page 50: Adjusting The Primary Air
20.5 Adjusting the Primary Air The 36-DVIE40LN-1 includes an air shutter located under the door of the fireplace which may be used to adjust the primary air to achieve the ideal flame as shown in Figure 20.5.01. To adjust, use a screwdriver to turn the air shutter adjustment screw as shown in Figure 20.5.02. -
Page 51: Replacing Fuse
Maintenance 20.7 Replacing Fuse Ensure the fireplace is off and cool before servicing. Disconnect power supply (including back-up battery power) to the fireplace. Remove the fireplace surround. Remove the fuse holder from the control board located on the right side of the fireplace. Replace the fuse with one which has the same specifications using the existing fuse holder. -
Page 52: Replacing Light Bulbs
Maintenance 20.9 Replacing Light Bulbs Caution: Always handle bulbs with cotton gloves as finger prints may reduce the life of the bulb. We recommend replacing both bulbs at the same time. Ensure the fireplace is off and cool before servicing. Disconnect power supply (including back-up battery power) to the fireplace. -
Page 53: Removing The Intake Restrictor
Maintenance 20.11 Removing the Intake Restrictor Before you begin: • Ensure the fireplace is off and cool before servicing • Disconnect power supply (including back-up battery power) to the fireplace • Turn off gas supply • Remove the fireplace surround. See Section 16.0 •... -
Page 54: Removing The Burner
Maintenance 20.12 Removing the Burner Before you begin: • Ensure the fireplace is off and cool before servicing • Disconnect power supply (including back-up battery power) to the fireplace • Turn off gas supply • Remove the fireplace surround. See Section 16.0 •... -
Page 55: Removing The Pilot
Maintenance 20.13 Removing the Pilot CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical code, CSA C22.1. - Page 56 Maintenance Step 5: Remove the (8) screws securing the fan to the back of Step 6: Unplug the fan while removing from the fireplace. the firebox. If preferred, remove the panel from the back of the fireplace. Figure 20.13.05: Figure 20.13.06: Step 7: Remove the (2) screws securing the pilot.
- Page 57 Maintenance Step 11: Snip the cable ties securing the wiring behind the firebox Step 12: Installation is the reverse of removal. Be sure to bundle and remove the old pilot from the fireplace. wires using cable ties upon install. Figure 20.13.11: Figure 20.13.12: IMPORTANT: Ensure there are no gas leaks.
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Page 58: Replacing The Fan
Maintenance 20.14 Replacing the Fan CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical code, CSA C22.1. - Page 59 Maintenance Step 5: Remove the (8) screws securing the fan to the back of Step 6: Unplug the fan while removing from the fireplace. the firebox. If preferred, remove the panel from the back of the fireplace (see Section 20.13). Figure 20.14.05: Figure 20.14.06: Step 7: Remove the (4) screws securing the old fan to the fan...
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Page 60: Replacing Light Bases
CSA C22.1. The steps below describe the process for replacing the left side light base in the 36-DVIE40LN-1. The process is identical no matter which light base is being replaced. Note: we recommend replacing both light bulbs when replacing the light bases. - Page 61 Maintenance Step 3: Unplug the light wire from the wiring harness. Step 4: Remove the (4) Tek screws securing light base and bracket. Figure 20.15.03: Wiring harness behind firebox. Figure 20.15.04: Step 5: Remove the light base from the fireplace. Installation is the reverse of removal.
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Page 62: Wiring Schematic
Maintenance 20.16 Wiring Schematic SW1 Botton(red) Sync button On/Off override jumper Figure 20.16.01... -
Page 63: Troubleshooting
Maintenance 20.17 Troubleshooting Issue Solution The pilot igniter won't spark. 1. Ensure the ON/OFF override jumper is installed correctly. 2. Ensure main power is ON and new batteries are installed in the remote control (3 x AAA) and backup battery pack on the control board (4 x AA). 3. -
Page 64: Frequently Asked Questions
Q. My fan/blower makes a “whirring” or “humming” noise. A. Your Archgard gas appliance uses a powerful fan to push heated air into your room. It is not unusual to hear a “humming” noise when your fan is running. Note: the sound will change depending on the setting that your fan speed control is set at. -
Page 65: Replacement Parts List
Maintenance 22.0 Replacement Parts List Item # Item Description Unit 200-1920-01 Owner's Manual - English 200-1920F-01 Owner's Manual - French 36-BS Barrier Screen 308-6011 SIT Pro Flame II Electronic Control Module 308-6014 Handheld Remote 308-6027 SIT 885 Gas Valve c/w Step Motor 308-6059-R1 Module Main Wiring Harness (5 wire) 305-6316-R1... -
Page 66: Archgard Limited Warranty
Date of Purchase • Problem Description NOTE: Warranty will be void if work is carried out by an unqualified person(s). Only original Archgard parts may be used. Please consult your Archgard dealer or representative if in doubt about a replacement part(s). •... -
Page 67: Warranty Registration
POSTAGE WARRANTY REGISTRATION ARCHGARD INDUSTRIES LTD. 7116 BEATTY DRIVE MISSION, B.C. CANADA V2V 6B4 FOLD DOWN AT LINE FOLD DOWN AT LINE & TAPE CLOSED Model # : Serial #: Date Installed: 36-DVIE40LN-1 Name: Address: City: State/Prov: ZIP: Phone: ( _____ ) Dealer’s Name &... - Page 68 April 11, 2017...
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