Rc Valve - Honda CR250R 2004 Owner's Manual

Clutch Disc/Plate Installation
Apply grease to the clutch lifter rod.
Insert the clutch lifter rod into the mainshaft.
Install the clutch lifter onto the rod.
Coat the clutch plates with transmission oil.
Install the eight clutch discs and seven clutch plates
(five aluminum plates and two steel plates) alternately,
starting with a clutch disc.
•
Install the two steel clutch plates as shown.
(1) CLUTCH LIFTER (3) CLUTCH DISCS
(2) CLUTCH LIFTER ROD (4) STEEL CLUTCH PLATES
Install the clutch pressure plate.
Install the six clutch springs and bolts.
Tighten the bolts in a crisscross pattern in 2 or 3 steps.
TORQUE: 7 lbf ft (10 N m, 1.0 kgf
• • •
(1) CLUTCH SPRING BOLTS
(2) CLUTCH PRESSURE PLATE
Install a new O-ring in the groove in the clutch cover.
Install the cover by tightening the six cover bolts.
OUT SIDE
(1) CLUTCH COVER
(2) O-RING
Lubricate the rear brake pedal pivot and pivot bolt and
install the pivot bolt.
m)
(1) PIVOT BOLT
(2) BRAKE PEDAL

RC VALVE

The exhaust valves open and close according to engine
speed to ensure sufficient torque throughout the entire
engine rpm range. The valves should be fully closed at
low rpm and fully open at high rpm.
CAUTION:
•
The exhaust valve system is a precision assembly.
Before beginning inspection/decarbonizing, please
study the following text and illustrations carefully.
Before attempting complete disassembly, we rec-
ommend you consult the service manual or your
authorized Honda dealer. Mismatching of parts on
reassembly can measurably affect full engine per-
formance.
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