Honda CR250R 2004 Owner's Manual page 31

4. SERVICE AND MAINTENANCE
Connect the control cables to the RC valve pulley cut-
outs on the cylinder.
REAR RC VALVE CABLE
Turn the outer lock nut until it seats against the ad-
juster. Connect the rear RC valve cable to the RC valve
pulley.
Turn the RC valve pulley counterclockwise fully.
Turn the adjuster clockwise until the inner lock nut
seats against the cylinder.
Tighten the outer lock nut securely.
1
3 3
6
4
5
(1) OUTER LOCK NUT (2) ADJUSTER
(3) REAR RC VALVE CABLE
(4) RC VALVE PULLEY (5) INNER LOCK NUT
(6) CYLINDER
28
FRONT RC VALVE CABLE
Turn the RC valve pulley clockwise fully until the RC
valve pulley stops against the pin.
Loosen the inner lock nut until it reaches the end of
the cable threads.
Connect the front RC valve cable (spring/seat) to the
RC valve pulley.
Install the seat to the cable guide while compressing
the spring.
Tighten the adjuster until the inner lock nut seats to
the cylinder.
Tighten the outer lock nut securely.
2
9
8
3
0 mm
0 mm
3
(1) RC VALVE PULLEY
(3) INNER LOCK NUT
(4) FRONT RC VALVE CABLE
(5) SEAT
(7) ADJUSTER
(9) OUTER LOCK NUT
Check the RC valve operation (page 26).
7
0 mm
5
6
4 2
0 mm
1
(2) PIN
(6) CABLE GUIDE
(8) CYLINDER
Install the new gasket and RC valve cover and tighten
the bolts securely.
(1) RC VALVE COVER (2) GASKET
Tighten the RC valve cover bolts and wire clamp.
TORQUE: 7 lbf•ft (10 N•m, 1.0 kgf•m)
(1) BOLTS (2) WIRE CLAMP
(3) ALTERNATOR WIRE
Install the alternator wire to the wire clamp.