Counterbalance Installation Instructions; Torquemaster ® Spring - Wayne-Dalton 9100 Quick Start Owner's Manual

Track roller
Tighten
5/16"-18
Hex nut
13C
13A
Strut
Top
section
Horizontal
track
13A
Top fixture
slide
Tighten the
Track
5/16"-18
roller
Hex nut
Attaching Inside Lock
14
Tools Required: Power drill, 7/16" Socket driver, Tape measure, Safety glasses,
Leather gloves
Lock
(Second)
section
Inside lock
End cap
For Door Models
9700 anbd 9510 only.
Striker
14A
plate
14B
(2) 1/4" - 20 x
Vertical
9/16" Track bolts
track
and (2) 1/4" - 20
Flanged hex Nuts
COUNTERBALANCE
INSTALLATION INSTRUCTIONS
NOTE: Refer to parts breakdown, to determine what type of counterbalance you have.
NOTE: If your door has TorqueMaster Springs, proceed to Step A1.
®
NOTE: If your door has Torsion Springs, proceed to Step B1.
NOTE: If your door has Extension Springs, proceed to Step C1.
TORQUEMASTER
NOTE: Some graphics in "A" are designated as either single spring applications or double
spring applications.
Single Spring
Applications
Preparing The TorqueMaster
A1
Assembly
Tools Required: Safety glasses, Leather gloves
Horizontal
track
13B
13D
Top
(1)1/4"-20
section
Track bolt and
(1) 1/4"-20
flange hex nut
Top
Int.
fixture
section
slide
13B
Top section
Intermediate
section
13C
For Door Models
Square hole in 9100 / 9405 /
vertical track
9600 / 5120 /
5145 / 9800 only.
1/4"-20 x 11/16"
1/8"
Self drilling screws
14B
14A
Second section
14C
1/8"
End cap
Inside
14E
lock
(4) 1/4"-20 x 11/16"
Self drilling screws
Inside
14D
lock bar
SPRING
®
Double Spring
Applications
Spring Tube
®
NOTE: TorqueMaster
® springs come lubricated and pre-assembled inside the TorqueMaster
spring tube.
Left hand drum Right hand
wrap (Optional) drum wrap
(Optional)
A1c
Label
Center
Label
bracket
NOTE: Orient profile of
spring tube and center
bracket hole for smooth fit.
TorqueMaster
®
spring tube
Installing Cable Drum Assemblies
A2
Tools Required: Tape measure, Step ladder, Safety glasses, Leather gloves
NOTE: Cable drum assemblies are marked right and left hand. Cable drums and TorqueMas-
ter spring tube assembly are cam shaped to fit together only one way.
®
NOTE: Temporarily support the center of the TorqueMaster
center bracket is installed in step A4.
NOTE: For single spring applications,
there will be no left hand spring in the
TorqueMaster ® spring tube assembly.
NOTE: If winding shaft is not visible out
of the right hand side, gently shake the
TorqueMaster spring tube until
®
winding shaft sticks out 5".
TorqueMaster
®
spring tube
Center
bracket
Label
Winding
shaft
Label
NOTE: Working with a partner as needed, lift
the TorqueMaster ® spring tube assembly up
and rest it on top of the flag angles.
Center
Left hand Flag
bracket
angle
cable
drum
assembly
Label
FOR SINGLE SPRING APPLICATIONS:
IMPORTANT: ENSURE THE SNAPS ON THE IDLER BRACKET (LEFT HAND SIDE) ARE EN-
GAGED INTO THE LEFT HAND CABLE DRUM, SO THAT IT DOES NOT COME BACK OUT.
NOTE: The idler bracket is designed for permanent assembly. Do not attempt to remove idler
bracket once inserted into the cable drum.
NOTE: The idler bracket must extend past the cable drum far enough to expose the groove.
Align the idler bracket groove with the round notch in the flag angle.
10
TorqueMaster
®
tube
A1b
TorqueMaster
spring tube
A1a
Label
Remove shipping
boots and discard.
spring tube assembly until the
®
NOTE: If both winding shafts are
Winding
not visible, gently shake the
shaft
TorqueMaster ® spring tube until
both winding shaft sticks out 5".
A2a
A2a
Center
bracket
TorqueMaster ®
spring tube
A2b
TorqueMaster spring tube
®
Flag angle
Right hand cable
drum assembly
A2c
®
spring
®
Winding
shaft
5"
Winding
shaft