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Notes Manual of Installation, Use, and Maintenance
In Between Jambs With Integrated Operator I-Drive™
Models: Wayne-Dalton Optimal, Wayne-Dalton Confort,
Wayne-Dalton Diffusion, Wayne-Dalton Prestige+/40mm/Pinnacle
Wayne-Dalton Europe
1 Rue Maurice Hollande
51100 Reims, France
www.waynedaltoneurope.com
NOTE: THIS NOTES MANUAL MUST BE ACCOMPANIED BY THE DRAWINGS MANUAL, PART NR. 324627.
NOTICE : THIS PRODUCT IS TO BE USED ONLY ON A SINGLE HOUSEHOLD DOMESTIC DOOR
Part Nr. 324628 - ENGLISH
NEW
© Copyright 2005 Wayne-Dalton Corp.
11/10/2005
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Summary of Contents for Wayne-Dalton Optimal
- Page 1 Notes Manual of Installation, Use, and Maintenance In Between Jambs With Integrated Operator I-Drive™ Models: Wayne-Dalton Optimal, Wayne-Dalton Confort, Wayne-Dalton Diffusion, Wayne-Dalton Prestige+/40mm/Pinnacle Wayne-Dalton Europe 1 Rue Maurice Hollande 51100 Reims, France www.waynedaltoneurope.com NOTE: THIS NOTES MANUAL MUST BE ACCOMPANIED BY THE DRAWINGS MANUAL, PART NR. 324627.
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Page 2: Table Of Contents
TABLE OF CONTENTS Notes of Installation, Use, and Maintenance Definition Of Symbols ..................................3. Important Safety Instructions For Installation ..........................3. Opener Specifications ..................................4. Package Contents ..................................5. Required Tools....................................5. “INSTALLATION” Door assembly mounting ..............................6. Horizontal Track mounting ..............................6. Spreader Bar Pre-mounting ...............................7. Back Hanging Horizontal Track and Spreader Bar And Manual Door Testing ..............7. -
Page 3: Definition Of Symbols
DEFINITION OF SYMBOLS WARNING ATTENTION - Risk Of Injury WARNING IT IS VITAL FOR THE SAFETY OF PERSONS TO FOLLOW ALL INSTRUCTIONS. SAVE THESE INSTRUCTIONS. 1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS. 2. Wear eye protection when using tools to install, repair or adjust door or opener, to prevent eye injuries. 3. -
Page 4: Opener Specifications
OPENER SPECIFICATIONS Input voltage ....................230 VAC, 50Hz, Single Phase Max. pull force ....................533 N Power ......................345W Normal torque ....................1,7 nm Standby power ....................7W Opener ambient temperature range ............... -20˚C to 70˚C MOTOR Type ....................... DC Permanent Volts ....................... -
Page 5: Package Contents
Note: Use these Notes of Installation, Use, and Maintenance in conjunction with the Drawings of Installation, Use, and Maintenance to perform the installation. The following letters & numbers in parenthesis, [example: (A1)] cross reference items listed in each diagram of the Drawings of Installation, Use, and Maintenance manual. -
Page 6: Installation
Installation IMPORTANT: Stainless steel lag screws or PT2000 coated lag screws must be used when installing center bearing brackets, end bearing brackets, jamb brackets, operator mounting / support brackets and disconnect brackets on treated lumber (preservative-treated). Stainless steel or PT2000 coated lag screws are NOT necessary when installing products on un-treated lumber. -
Page 7: Spreader Bar Pre-Mounting
Spreader Bar Pre-Mounting (See Diagram 3 on page 5 of Drawings of Installation, Use and Maintenance manual) Attach the “L” bracket (A4.3) to the right side of the slider bar (A4.2) with one ø6x15mm (1/4” - 20 x 9/16”) track bolt (A6) and Tools Needed: ø6mm (1/4”... -
Page 8: Wall Station Installation
Back Hanging Horizontal Track and Spreader Bar and Manual Door Testing - Continued (See Diagram 4 on page 5 of Drawings of Installation, Use and Maintenance manual) Tools Needed: THE DOOR SHOULD BE ABLE TO CLOSE WITHOUT BINDING. Electric Drill (With Any binding during closing of the door could result in cables coming off the drums during the install routine. -
Page 9: Light Fixture Installation
Light Fixture Installation (If supplied, according to the model) (see Diagram 7 on page 7 of Drawings of Installation, Use and Maintenance manual) Select a lamp socket, preferably located on the ceiling and within 2m of the opener. If none is available, have one installed by a Tools Needed: qualified electrician. -
Page 10: Transmitter Security Code Change And Programming
Wall Station Security Code Change and Programming - Continued (see Diagram 9 on page 8 of Drawings of Installation, Use and Maintenance manual) TESTING THE NEW WALL STATION’S SECURITY CODE: Tools Needed: - Maintain pressure on the open / close button (2d) for several seconds. - The red LED (2a) should remain lit as long as pressure is maintained on the button. -
Page 11: Performing Install Routine
The amount of pressure the opener uses to pivot motor and lock arm downward is preset at factory via detent pin adjusting screw (2g). Since all door counterbalances are different, detent position is preset for an optimal balanced door. If door is out of... -
Page 12: Custom Settings
Detent Pin adjustment - Continued (see Diagram 12 on page 9 of Drawings of Installation, Use and Maintenance manual) Tools Needed: A.) If the motor does not pivot down, or pivots down only partially, the detent pin (2g) is set too hard. Using a flat head screwdriver, turn the detent pin (2g) anti-clockwise (counter clockwise) in 1/4 turn increments. -
Page 13: Important Safety Instructions For Use
IMPORTANT SAFETY INSTRUCTIONS FOR USE WARNING IT IS VITAL FOR THE SAFETY OF PERSONS TO FOLLOW ALL INSTRUCTIONS. 1. READ AND FOLLOW ALL INSTRUCTIONS. 2. Never let children operate or play with door controls. Keep remote controls away from children. 3. -
Page 14: Wall Station Operation
WALL STATION OPERATION (IF SUPPLIED). WALL STATION OPERATION Momentarily pressing up/down button (2d) activates the door. If a small out-of-balance condition causes door to stop while opening or reverse while closing, apply constant pressure to up/down button until door is fully opened or fully closed. Problem must be corrected immediately, see Troubleshooting Section on page 20. -
Page 15: Manual Door Operation - Emergency Disconnect
MANUAL DOOR OPERATION - EMERGENCY DISCONNECT (see Diagram 16 on page 11 of Drawings of Installation, Use and Maintenance manual) WARNING THE EMERGENCY DISCONNECT SHOULD ONLY BE USED WHEN DOOR IS CLOSED. POSSIBLE UNEXPECTED MOVEMENT OF THE DOOR COULD OCCUR WITH DOOR NOT FULLY CLOSED. The opener is equipped with an emergency disconnect that allows the door to be moved manually and independent from the opener. - Page 16 MONTHLY MAINTENANCE - CONTINUED Spring tension: To check spring tension: Open the door halfway. The springs should hold the door in this position. Should the door slide down or raise on its own, contact a authorized, qualified door system service representative to adjust the spring tension. Fixing points: Check all fixing points, ensuring that they are firmly secured.
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Page 17: Spring Adjustments (If Required)
Spring Adjustment (If Required) (see Diagram 18 on page 11 of Drawings of Installation, Use and Maintenance manual) NOTE: The counterbalances system is pre-set at the factory, due to different materials and application a small adjustment may be needed. WARNING COUNTERBALANCE SYSTEM AND CABLES ARE UNDER EXTREME TENSION! ALL ADJUSTMENTS SHOULD ONLY BE PERFORMED BY AN AUTHORIZED, QUALIFIED DOOR SYSTEM SERVICE REPRESENTATIVE. -
Page 18: Maintenance / Painting
MAINTENANCE / PAINTING INSTRUCTIONS FOR PRE-PAINTED DOORS MAINTENANCE While factory-applied finishes on steel garage doors are durable, it is desirable to clean them on a routine basis. Some discoloration of the finish may occur when a door has been exposed to dirt-laden atmosphere for a period of time. Slight chalking may also occur as a result of direct exposure to sunlight. -
Page 19: Control Board Wiring Diagram
CONTROL BOARD WIRING DIAGRAM AVAILABLE ACCESSORIES Keyless Entry RF Transmitter Light Fixture, Screw-In Model no: KEP2-B433 Model no: 3940-CESS Part no: 298393 Part no: 295522 5 Button Wall Station RF Transmitter 3-Button Mini RF Transmitter Model no: 5BWS-433 Model no: 3BTM-433 Part no: 294394 Part no: 294389... -
Page 20: Troubleshooting
TROUBLESHOOTING Symptom Probable cause Corrective action No power to opener Opener does not respond to Wall Station or Check opener power cord to outlet connection Transmitter See programming section Controls not programmed Transmitter is not programmed Opener works from Wall Station but not from See programming section Transmitter Replace Transmitter battery... -
Page 21: Service Parts
SERVICE PARTS Item Part number Description 296925 Power Head Assembly 292358 Bumper 296219 Jumper 292403 Finishing Plug 293285 Thrust Bearing 305368 Handle Bracket 292382 Disconnect Handle Disconnect Cable 293286 296976 3,048 m Power Cord 296412 Roller Assembly 294369 PCB, Motor Control, Complete 3-Button Transmitter 294389 320211... -
Page 22: Limited Warranty
LIMITED WARRANTY 1. The Manufacturer (Wayne-Dalton Europe) warrants the above model steel garage door sections for a period of ten years from the time of installation against structural failure of the door section(s) (rendering the door inoperable) due to separation / degradation of the foam insulation and against deterioration such as cracking or splitting due to rust-through. -
Page 23: Manufacturer's Declaration Of Conformity
Questions? Need Information? Visit our website: www.waynedaltoneurope.com Thank you for your purchase Models: Wayne-Dalton Optimal, Wayne-Dalton Confort, Wayne-Dalton Diffusion, Wayne-Dalton Prestige+/40mm/Pinnacle Covered under one or more of the following U.S. patents: D413,055/D413,579/D413,867/D421,031/D466,141/D472,568/D472,910/D473,573/D473,574/D474,215/D475,146/5,259,143/5,408,724/5 ,409,051/5,419,010/5,929,580/5,931,212/6,078,249/6,145,570/6,164,014/6,253,824/6,263,947/6,325,134/6,326,751/6,326,754/6,401,7 92/6,442,897/6,561,255/6,561,256/6,568,454/6,605,910/6,588.156/6,640,872/6,667,591/6,672,362/6,739,372/6,899,157 European Patent: EP0975417 other U.S. and foreign patents pending.