Page 1: 6 P P A A R R A A M M E E T T E E R R A A D D J J U U S S T T M M E E N N T T S
Operating Manual + Initial start up Pellet heating system with auger delivery system or vacuum suction system for professionals PELLEMATIC® PE(S)(K)(B) 10 — 56 FA_V2.03 Pelletronic TOUCH ENGLISH PE 567 EN 1.1 · www.oekofen.com...
Page 2: 7 T T H H E E B B O O I I L L E E R R C C O O N N T T R R O O L L L L E E R
Title: Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56 Article number: PE 567 EN 1.1 Version valid 06/2015 from: Approved: Wohlinger Christian Author ÖkoFEN Forschungs- &. EntwicklungsgesmbH A-4133 Niederkappel, Gewerbepark 1 Tel.: +43 (0) 72 86 / 74 50 Fax.: +43 (0) 72 86 / 74 50 – 10 E-Mail: oekofen@pelletsheizung.at ©...
Page 3: Table Of Contents
Contents 1 1 D D e e a a r r C C u u s s t t o o m m e e r r ..........................................................5 5 2 2 U U s s e e o o n n l l y y f f o o r r t t h h e e p p u u r r p p o o s s e e i i n n t t e e n n d d e e d d .
Page 4: 1 4 4 A A P P P P E E N N D D I I X
Contents 13.3.3 Operation mode HC 2–6 ......................85 13.3.4 Operation Mode DHW ......................86 13.3.5 Operation mode solar ....................... 86 13.3.6 Operation mode Pellematic ...................... 87 13.4 Measuring values............................87 13.5 Weather..............................88 13.6 Eco Mode ..............................89 13.7 Heating Circuit............................91 13.7.1 Screed programme ........................
Page 5: 1 D D E E A A R R C C U U S S T T O O M M E E R
Dear Customer Dear Customer ÖkoFEN is Europe’s leading specialist in pellet heating. Proficiency, innovation and quality combined. This is the tradition on which ÖkoFEN shapes the future. We are very pleased that you too have decided to purchase a product from ÖkoFEN. •...
Page 6: 2 U U S S E E O O N N L L Y Y F F O O R R T T H H E E P P U U R R P P O O S S E E I I N N T T E E N N D D E E D
Use only for the purpose intended Use only for the purpose intended The pellet heating system is designed to heat water for central or other indirect heating systems and hot water supply for buildings. It is not permissible to use the pellet heating system for any other purpose. Reasonable foreseeable inadvertent uses for the heating system are not known.
Page 7: 3 T T Y Y P P E E S S O O F F S S A A F F E E T T Y Y W W A A R R N N I I N N G G S S I I G G N
Types of safety warning sign Types of safety warning sign The warning signs use the following symbols and texts. Types of safety warning sign Risk of injury Consequences of risk Avoiding risk 1. Risk of injury: Danger - indicates a situation that could lead to death or life- threatening injury.
Page 8: 4 S S Y Y S S T T E E M M O O V V E E R R V V I I E E W
System overview System overview The whole system consists of following components: Pellematic boiler: • PE - Boiler with pellets transport auger as delivery system • PES - Boiler with vacuum suction system as delivery system • PEB - Boiler with hopper for hand filling •...
Page 9: 1 0 0 D D E E F F A A U U L L T T V V A A L L U U E E S S A A N N D D S S E E T T T T I I N N G G S
System overview Pellematic cascade with textile tank and auger Pellematic with hopper for hand filling delivery system There are seperate manuals for all components, which describe functions and installation in detail. Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56...
Page 10: Control System
Control system Control system Basically the Controlsystem consists of following components: • Pellematic boiler controller: The boiler controller controls all boiler functions (pellet feed system, combustion, deashing, etc.) • Pelletronic heating controller (max. 3 wall boxes = 6 zones, 3 domestic hot water, 3 accumulators) The heating controller regulates the whole heat distribution system.
Page 11 Parameter Adjustments Parameter Adjustments There are two areas in which adjustments can be set: • User-specific adjustments: e.g. Room temperature, Time program, Domestic hot water temperature, Domestic hot water time program, Party-function etc. • System-specific adjustments: e.g. combustion temperature regulation, deashing, ignition parameters, suction interval, etc.
Page 12 The boiler controller The boiler controller The boiler controller is directly on the Pellematic boiler behind the half-round front cover of the boiler. It is used to control the combustion process and the fuel-feeding system. The boiler controller is connected to the touch operating device by a bus-connection. The Touch allows the owner / operator to see important measured values and Change to "Provides for adjustment of desired values and parameters of boiler operation.
Page 13: Plugs On The Boiler Control Unit
Plugs on the boiler control unit 7.1 Plugs on the boiler control unit The designation of the plugs must correspond with the labeling of plug-in positions. Designation of plug-in position Voltage Name of sensors, motors and pumps 3 2 GND 1 24 Volt Operating display 3 2 GND 1...
Page 14 Plugs on the boiler control unit Burner motor 1 2 3 N PE 6 230 Volt LUFT N PE 11 230 Volt Burner fan PE 567 EN 1.1...
Page 15: Wiring Diagrams
Wiring diagrams 7.2 Wiring diagrams The wiring diagrams for the boiler control unit provide detailed technical information for certified installers. Only certified installers or electricians under the direction of a certified installer may connect to the controller. R R i i s s k k o o f f e e l l e e c c t t r r i i c c s s h h o o c c k k Only an authorised installer may connect the pellet boi- ler to the power supply.
Page 16 Wiring diagrams PE 567 EN 1.1...
Page 17 Wiring diagrams Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56...
Page 18 Wiring diagrams PE 567 EN 1.1...
Page 19: Led Status Boiler Controller
LED status boiler controller 7.3 LED status boiler controller Display Description Cause and remedy — Power supply present red flashing Error condition Check the software version no communication possible Check the bus wiring Check the address In the bus systems are devices using Change the address red / orange flashing the same address...
Page 20 The heating controller The heating controller The heating controller is in a wall box, which is in most cases installed nearby the heating circuit distributor. It is used to control the whole heat distribution system for example: domestic hot water, room temperature, solar system, accumulator, etc It consists of a casing with an internal circuit board and terminals.
Page 21: Led Status Heating Controller
LED status heating controller Bus connecting terminal RS485 A and B Fuse 6,3 A (fast) for X31 and X33 Address switch Fuse 8 A (slow-acting) limits the current consumption of the heating controller. Slot for an optional power supply Low voltage – area (dangerous voltage) (The power supply is needed when the burner control CMP 06.2 is used.
Page 22: Connection Plan
Connection plan 8.2 Connection plan The Connection plan is a description of all the electrical connections from the Pelletronic heating controller: Only an authorised installer may install and connect the heating controller to the power supply. Isolate the entire heating system from the power supply before starting work on the heating controller.
Page 23 Connection plan Solar energy Return – RWMZ Reserve – S1 Flow rate 24V – Z_IN Reserve – 0-10V Solar pump 2 A-class or Accumulator pump A-class Terminals extra-low voltage zone Bus wiring – Bus RS485 Bus wiring – Bus RS485 Reserve –...
Page 24 Connection plan Electrical wiring diagrams heating controller The wiring diagrams are also located on the inside of the cover of the heating controller. Be aware of the instructions and diagrams illustrated there. PE 567 EN 1.1...
Page 25: Jumper X34 For Analog Voltage Outputs X11 (Out1) And X21 (Out2)
Jumper X34 for analog voltage outputs X11 (OUT1) and X21 (OUT2) 8 8 . . 2 2 . . 1 1 J J u u m m p p e e r r X X 3 3 4 4 f f o o r r a a n n a a l l o o g g v v o o l l t t a a g g e e o o u u t t p p u u t t s s X X 1 1 1 1 ( ( O O U U T T 1 1 ) ) a a n n d d X X 2 2 1 1 ( ( O O U U T T 2 2 ) ) The different types of high-efficiency pumps: Analog pumps with 0-10 V control and PWM pumps with 24V.
Page 26: Wiring Diagrams
Wiring diagrams 8.4 Wiring diagrams Wiring diagram with: • 1x Boiler controller FA • 1x Heating controller Pelletronic • 1x Touch operating device (Master) • 1x Touch remote control (Slave) • 1x Remote controll with LED Note: You find more detailed information about wiring in chapter 8.3 Rules of wiring for micronetwork with 1,2 or more heating controllers, page 25 PE 567 EN 1.1...
Page 27 Wiring diagrams Wiring diagram with: • 3x Boiler controller FA • 3x Heating controller Pelletronic • 1x Touch operating device (Master) • 4x Touch remote control (Slave) • 2x remote controll with LED Note: You find more detailed information about wiring in chapter 8.3 Rules of wiring for micronetwork with 1,2 or more heating controllers, page 25 Operating Manual PELLEMATIC®...
Page 28: Assembly And Disassembly Of The Heating Controller Circuit Board
Assembly and disassembly of the heating controller circuit board 8.5 Assembly and disassembly of the heating controller circuit board You can take off the circuit board of the heating controller, without filtering out the inputs and outputs. Note: Image 2: Control with the status of the LED that the heating controller is electroless. PE 567 EN 1.1...
Page 29 Assembly and disassembly of the heating controller circuit board Make the complete heating system powerless. E E l l e e c c t t r r o o s s t t a a t t i i c c d d i i s s c c h h a a r r g g e e d d a a m m a a g g e e Before starting work, touch a grounded object to avoid damage of circuit board by electrostatic charging.
Page 30: Cable Specification Pelletronic Touch
Cable specification Pelletronic Touch 8.6 Cable specification Pelletronic Touch YML-J Power supply K 02 OUTPUTS see on wiring diagram on the front side Cable Cable type Section Pin I/O BOX Function – Shortcut Ampere YML-J Burner contact 1 – BRanf 1 K 03 3x0.75 Mixer HK1 OPEN –...
Page 31: Sensor Values
Sensor values Collector sensor – KOLL K 08 2x0.75 PT 1000 K 25 2x0.75 Solar energy Flow – VWMZ KTY 2k Solar energy Return – RWMZ K 26 2x0.75 KTY 2k Sensor Reserve – S1 2x0.75 KTY 2k/Dig Flow rate 24V – Z_IN 2x0.75 Reserve –...
Page 32: Hydraulic Connecting Diagrams
Hydraulic connecting diagrams 8.8 Hydraulic connecting diagrams 8 8 . . 8 8 . . 1 1 H H y y d d r r a a u u l l i i c c c c o o n n n n e e c c t t i i n n g g d d i i a a g g r r a a m m s s P P e e l l l l e e t t r r o o n n i i c c T T o o u u c c h h 8 8 .
Page 33 Diagram 3 8 8 . . 8 8 . . 1 1 . . 3 3 D D i i a a g g r r a a m m 3 3 1 Boiler Pellematic – 1 Accumulator Pellaqua – 2 Heating circuits – 1 Fresh water module – 1 Solar circuit 8 8 .
Page 34 Diagram 5 8 8 . . 8 8 . . 1 1 . . 5 5 D D i i a a g g r r a a m m 5 5 1 Boiler Pellematic – 1 Accumulator Pellaqua – 1 Fresh water module – 4 Heating circuits – 1 Solar circuit – 1 DHW Accumulator Power 230V Freshwater...
Page 35 Diagram 7 8 8 . . 8 8 . . 1 1 . . 7 7 D D i i a a g g r r a a m m 7 7 1 Boiler Pellematic – 1 Accumulator Pellaqua – 2 Heating circuits – 1 Layer charge modul Outdoor sensor Solar plant Feeding controller...
Page 36 Diagram 9 8 8 . . 8 8 . . 1 1 . . 9 9 D D i i a a g g r r a a m m 9 9 1 Boiler Pellematic – 1 Accumulator Pellaqua – 2 Heating circuits – 1 Heat main pump Outdoor sensor Stromvers.
Page 37 Diagram 11 8 8 . . 8 8 . . 1 1 . . 1 1 1 1 D D i i a a g g r r a a m m 1 1 1 1 2 Boilers Pellematic – 1 Accumulator Pellaqua – 1 Fresh water module – 2 Heating circuits Outdoor sensor Power 230V Fresh water...
Page 38 Diagram 13 8 8 . . 8 8 . . 1 1 . . 1 1 3 3 D D i i a a g g r r a a m m 1 1 3 3 1 Boiler Pellematic – 1 Wood boiler – 1 Accumulator Pellaqua – 1 DHW Accumulator – 2 Heating circuits – 1 Solar circuit Feeding- controller outdoor sensor...
Page 39 Diagram 14 8 8 . . 8 8 . . 1 1 . . 1 1 4 4 D D i i a a g g r r a a m m 1 1 4 4 1 Boiler Pellematic – 1 Wood boiler – 1 DHW Accumulator – 2 Heating circuits – 1 Solar circuit Outdoor sensor Feeding - controller Solar plant...
Page 40 Diagram 15 8 8 . . 8 8 . . 1 1 . . 1 1 5 5 D D i i a a g g r r a a m m 1 1 5 5 1 Boiler Pellematic – 1 Accumulator Pellaqua – Circulation on Accumulator Pellaqua – Yield Measuring Solar Outdoor sensor Power 230V...
Page 41 The Touch operating device The Touch operating device The Touch operating device is mounted on the control board of Pellematic. The 4.7" color display is surrounded by a foil design with logo. With finger pressure you make settings on the Touch operating device. User control unit Operates the boiler controller and the heating controller.
Page 42 The Touch operating device Favorit is in the menu General. With this function you can display most commonly used menus in the start menu. This enables you a direct access. Select 1–3 menu items that should be displayed as a favorite in the Start menu. PE 567 EN 1.1...
Page 43: User Controls And Their Function
User controls and their function 9.1 User controls and their function Navigation-icons Icon- If you touch an icon, the icon turns green. The green shows that you are currently on this view icon. You get to the enabled menu item . The yellow house enters you directly to the main menu.
Page 44 User controls and their function 2. Numeric keyboard a. Name of parameter b. Value of parameter with unit c. Min/max value – Values outside this ran- ge are not accepted. d. Delete input of numbers – per contact you delete one place. e.
Page 45: Main Menu
Main Menu 9.2 Main Menu In the Main menu you see all submenus. By finger pressure on an icon you reach the respective submenu. A detailed description of the single meus is to be found in the Manual for End Users in the chapter Startup procedure.
Page 46: Replacing A Touch Operating Device
Replacing a Touch operating device 9.3 Replacing a Touch operating device Exchange the integrated operating device (in the control panel) as follows: E E l l e e c c t t r r i i c c s s h h o o c c k k Switch off the system when working on the boiler.
Page 47: Backside Of The Touch Operating Device
Backside of the Touch operating device 9.4 Backside of the Touch operating device Bus connection • 1 +24V • GND • 2 • 3 Ethernet port USB-port USB1 USB-port USB0 Operating Manual PELLEMATIC® PE(S)(K)(B) 10 — 56...
Page 48: Calibration
Calibration 9.5 Calibration Execute a decalibration as follows: 1. Switch off the whole heating system 4. After a few seconds of waiting time the following mask appears on the Touch operating device: 5. Now press the crosshairs in the row they appea- 2.
Page 49 Default values and settings 1 1 0 0 Default values and settings System Customer Default Boiler 1 Boiler 2 Boiler 3 Boiler 4 Operating mode Auto Operating mode Ignition Burner Auger Run Time 70 zs Rest time 20 zs 100 % Flue Gas Fan 100 % Temp Hysteresis Softstart...
Page 50 Default values and settings Mode Temperature min 120 °C Set Value ++ 30 % Limit above Limit below 80 % PID Controller - Amplify 200 sec PID Conttroller - Time Integral Action PID Controller - Time Differential 2 zs Action Pellet level Mode Threshold level...
Page 51 Default values and settings Vacuum turbine - Threshold 0 mA current Min 15000 mA Vacuum turbine - Threshold current Max Vacuum turbine - Malfunction time 20 sec Vacuum turbine - Malfunction time 720 sec 0 mA Ignition stick - Threshold current Ignition stick - Threshold current 2500 mA Ignition stick - Malfunction time...
Page 52 Default values and settings Delivery system - Malfunction time 20 sec 0 mA Delivery - Threshold current Min Delivery - Threshold current Max 2500 mA Delivery - Malfunction time min 20 sec 20 sec Delivery - Malfunction time max Optimised stratification - 0 mA Threshold current Min Optimised stratification -...
Page 53 Default values and settings 1 1 1 1 Default values and settings Customer System Master operating mode Master operating Auto mode HC 1 HC 2 HC 3 HC 4 HC 5 HC 6 Heating circuit Auto Operating mode Set room 22.0°C temperature Set back...
Page 54 Default values and settings 5 sec Mixer opening Mixer off 15 sec 5 sec Mixer closing Boiler load range 10.0°C Flow range 10.0°C BT smoothing Temperature 2,5°C increase Control range 6.0°C Screed programme No. of heating days Flow set every day 20° Screed programme inactive DHW 1...
Page 55 Default values and settings Pump Speed Controller Pump Switch Off Hyst Pump Run On Time 15min Pump Control Range SO 1 SO 2 SO 3 SO 4 SO 5 SO 6 Solar Operating mode Auto Sol pump switch on 10.0°C 5.0°C Sol pump switch off TPU max...
Page 56 Default values and settings System Controlling Settings Boiler Temp Above 10.0°C 60.0°C Boiler temperature minimum System Max 95.0°C Boiler Pump On 60°C Temp Outside 4.0°C Temperature – Time of Average Frost protection 5 min Scavenging time Frost protection 60 min Pause Time General Language...
Page 57: Product Description
Online Touch 1 1 2 2 Online Touch 12.1 Product Description Pelletronic Online Touch facilitates remote maintenance at any time and from anywhere via the Internet. You monitor and operate the pellet heating system by PC via the remote maintenance website. You can check and set the parameters for the heating controller and the pellet boiler via this password-protected remote maintenance website.
Page 58: System Description
System Description 1 1 2 2 . . 1 1 . . 2 2 S S y y s s t t e e m m D D e e s s c c r r i i p p t t i i o o n n The remote control web site is powered by the Internet-connected touch panel! You can connect the opera- ting device via network cable or wireless stick (Recommendation ÖkoFEN: Allnet ALL0234NANOv2) to the internet! Assign the server an IP, NM (netmask) and GW (gateway), see Settings on the Operating Device.
Page 59: Settings On The Touch Operating Device
Settings on the Touch Operating Device 12.2 Settings on the Touch Operating Device Please choose the submenu item IP Config in the menu General. Insert the IP (Adress), NM (Netmask) and GW (Gateway) , D1 (in most cases similar to GW) and D2 (optional).
Page 60 Settings on the Touch Operating Device Automatic: This will attempt to automatically set up the router using the UPNP protocol port forwarding. If this service is disabled on the router or doesn’t work properly, it is canceled accompanied by an appropriate error message. As this function is time-consuming (may take a few minutes), it is running in the background.
Page 61: Opening The Password-Protected Remote Maintenance Website
Opening the Password-Protected Remote Maintenance Website 12.3 Opening the Password-Protected Remote Maintenance Website The remote maintenance website is accessed by entering the network address as follows: Open the web browser, e.g. Internet Explorer. 2. Enter the address of the Internet connection: http://___________ and press Enter. Your network techni- cian will tell you the address of the Internet connection.
Page 62: Description Of The Pelletronic Online Website
Description of the Pelletronic Online Website 12.4 Description of the Pelletronic Online Website Start page of your code-protected ÖkoFEN website Logout Exit your ÖkoFEN website Display of date and time 05/28/2015 09:42 Notifications Indication of a malfunction of the heating system. Values Display of all current measuring values and current desired values.
Page 63: Making Settings
Making Settings 1 1 2 2 . . 4 4 . . 1 1 M M a a k k i i n n g g S S e e t t t t i i n n g g s s Description of how you make settings on the remote maintenance website.
Page 64: Adjustment Of The Power Rating
Adjustment of the power rating 1 1 2 2 . . 4 4 . . 2 2 A A d d j j u u s s t t m m e e n n t t o o f f t t h h e e p p o o w w e e r r r r a a t t i i n n g g Settings is in the menu Pellematic.
Page 65: Error Messages By E-Mail
Error Messages by E-mail 1 1 2 2 . . 4 4 . . 3 3 E E r r r r o o r r M M e e s s s s a a g g e e s s b b y y E E - - m m a a i i l l If you select menu item Internet in menu General, you will get error messages by email.
Page 66 Error Messages by E-mail Enter the name of the system (optional). Max 200 characters. Mail Info The Mail Info is then in the email subject heading and the text. The subject is visible while forwarding a mail as text messages on the mobile phone.
Page 67: Quit Malfunction
Quit malfunction 1 1 2 2 . . 4 4 . . 4 4 Q Q u u i i t t m m a a l l f f u u n n c c t t i i o o n n Quit malfunction is in the menu Pellematic Click to select Quit malfunction Click On and confirm with OK.
Page 68: Code Input
Code input 1 1 2 2 . . 4 4 . . 5 5 C C o o d d e e i i n n p p u u t t The code input extends the menu items and settings for the service technician. Choose Code by clicking on the button.
Page 69 Starting up for the first time 1 1 3 3 Starting up for the first time After bringing in the boiler, connecting up the hydraulics and power supply, the unit can be started up for the first time. The unit must be started up for the first time by an authorised ÖkoFEN service technician. •...
Page 70: Performance Adjustment
Performance adjustment 13.1 Performance adjustment The heat exchanger of an ÖkoFEN pellet boiler is changeable in every assembly. That can be made by opening or closing of the heat exchanger pipes. So the power rating is adjustable. If the delivery condition varies from the enclosed data plate, the service technician has to adjust the power ra- ting before the initial start up.
Page 71: Setting The Address At The Heating Controller
Setting the address at the heating controller Base setting= 0 Switch position = 0 Switch position at boiler control = 0 (adjustment ex works) System with 1 boiler System with 2 boiler Switch position at boiler control boiler 1 = 0 Switch position at boiler control boiler 2 = 1 System with 3 boiler Switch position at boiler control boiler 1 = 0...
Page 72: Setting The Adress For The Remote Control
Setting the adress for the remote control 1 1 3 3 . . 2 2 . . 3 3 S S e e t t t t i i n n g g t t h h e e a a d d r r e e s s s s f f o o r r t t h h e e r r e e m m o o t t e e c c o o n n t t r r o o l l The adressing of the bus participiants remote controll touch (E1331) and remote controll (E1396) starts after the Controll gets connected to power supply and the automatic system check is finished.
Page 73: Setting The Adress For Remote Control Touch
Setting the adress for remote control Touch • For now the following buttons are displayed: Only after finishing periphery lerning the additional main menu buttons for every existing installed compo- nent e.g. HC 1, DHW 1, etc. will be shown. 1 1 3 3 .
Page 74: Setting The Adress For Remote Control
Setting the adress for remote control 1 1 3 3 . . 2 2 . . 6 6 S S e e t t t t i i n n g g t t h h e e a a d d r r e e s s s s f f o o r r r r e e m m o o t t e e c c o o n n t t r r o o l l In case a remote control(E1396) was installed, it has to be adressed.
Page 75: Code Input
Code Input 1 1 3 3 . . 2 2 . . 7 7 C C o o d d e e I I n n p p u u t t The heating controller is composed of a customer level and a level for the service technician. At the customer level, the operator can adjust the heating system to his needs.
Page 76 Code Input Menu of Pelletronic Touch after entering the code: PE 567 EN 1.1...
Page 77: Periphery Learning
Periphery Learning 1 1 3 3 . . 2 2 . . 8 8 P P e e r r i i p p h h e e r r y y L L e e a a r r n n i i n n g g In the menu item Periphery Learning some basic data of the system components must be entered.
Page 78 Periphery Learning Number of Boilers: A finger pressure on the appropriate button confirms the set value and takes you back to the input field Periphery Learning. Auger- or Suctionsystem: • PE = Auger system • PES = Suctio system • PEK = Auger system with condensing heat exchanger •...
Page 79 Periphery Learning Boiler performance: Enter the Boiler power rating. On the rear side of the boiler is the data plate lo- cated. On this data plate is the rated heating power specified. A finger pressure on the appropriate button confirms the set value and takes you back to the input field Periphery Learning.
Page 80 Periphery Learning Cap Sensor RA Activation: • Off= no Cap Sensor RA exists = suction system • On= Cap Sensor RA exists = auger system or suction system PES 121000 – 191000 BTU A finger pressure on the appropriate button confirms the set value and takes you back to the input field Periphery Learning.
Page 81 Periphery Learning Note: Displayed only if a accumulator exists. • Boiler= The feeding of the heating circuit oc- curs directly from the boiler • ACC1= The feeding of the heating circuit oc- curs from the accumulator A finger pressure on the appropriate button confirms the set value and takes you back to the input field Periphery Learning.
Page 82 Periphery Learning Note: Displayed only if a accumulator exists. • Boiler= The feeding of the heating circuit oc- curs directly from the boiler • ACC1= The feeding of the heating circuit oc- curs from the accumulator A finger pressure on the appropriate button confirms the set value and takes you back to the input field Periphery Learning.
Page 83 Periphery Learning Note: This function is only possible if you use a bur- ner control unit without heating controller to regulate domestic hot water and heating circuits. USA Mode: • Off: USA Mode not used • On: USA Mode active A finger pressure on the appropriate button confirms the set value and takes you back to the input field Periphery Learning.
Page 84: Flowtronic
Flowtronic 1 1 3 3 . . 2 2 . . 9 9 F F l l o o w w t t r r o o n n i i c c Flowtronic can be activated in Periphery Learning. Choose the appropriate function.
Page 85: Operation Mode
Operation mode 1 1 3 3 . . 3 3 . . 1 1 O O p p e e r r a a t t i i o o n n m m o o d d e e The operation mode of the whole system is set in this menu •...
Page 86: Operation Mode Dhw
Operation Mode DHW 1 1 3 3 . . 3 3 . . 4 4 O O p p e e r r a a t t i i o o n n M M o o d d e e D D H H W •...
Page 87: Operation Mode Pellematic
Operation mode Pellematic 1 1 3 3 . . 3 3 . . 6 6 O O p p e e r r a a t t i i o o n n m m o o d d e e P P e e l l l l e e m m a a t t i i c c •...
Page 88: Weather
Weather 13.5 Weather Choose Settings ( ), to enter your location. Enter location and country. If the specified lo- cation is not found, enter a larger, nearby place. Search with the following details: • Postal code location, country • Postal code, country •...
Page 89: Eco Mode
Eco Mode 13.6 Eco Mode With the Eco Mode, the influence of weather forecasts can be defined. Off: Eco mode inactive. Comfort: Set temperature minus ½°C Minimum: Set temperature minus 1°C Ecologically: Set temperature minus 1 ½°C Enter location and country. If the specified location is not found, enter a larger, nea- rby place.
Page 90 Eco Mode To increase the solar yield, the function „Solar cooling“ can be activated. This func- tion activates the solar pumpe between 4 and 6 A.M., until accumulator low tempe- rature falls below accumulator max temperature minus hysteresis minus 1°C. This should ensure that the acumulator is recepitve again.
Page 91: Heating Circuit
Heating Circuit 13.7 Heating Circuit Appropriate to the amount of existing heating circuits, for every HC a menu item (Icon) is displayed. Heating circuits settings has following menu items: • Operating Mode • External request • Room Temp Heating • Room Temp Set Down •...
Page 92 Heating Circuit Is the opening duration of the mixer. Note: The relation of mixer Open-Off—Close allowes you to adjust the mixer to the inertia of the hydraulic system. is the break time of the mixer. Note: The relation of mixer Open-Off—Close allowes you to adjust the mixer to the inertia of the hydraulic system.
Page 93 Heating Circuit Is the temperatur area (from BT min + 1°C to BT min +control range) in which the curve regulation is active. The BT developing causes a continous rise of the BT, in which the controller regula- tes the heat taking over the mixer. Note: The BT developing is only active, if he gets adjusted to a HC.
Page 94: Screed Programme
Screed programme 1 1 3 3 . . 7 7 . . 1 1 S S c c r r e e e e d d p p r r o o g g r r a a m m m m e e The screed programme may be operated up to 31 days.
Page 95: Menu Solar Heating
Menu Solar Heating 1 1 3 3 . . 8 8 . . 1 1 M M e e n n u u S S o o l l a a r r H H e e a a t t i i n n g g Off: Solar Heating is disabled.
Page 96: Dhw Settings
DHW settings Note: If Eco-mode is active durring solar heating, it is only used when fair weather is predicted. 13.9 DHW settings DHW settings has following menu items: • Operating Mode • External request • Water Temp Set • Water Temp Min •...
Page 97: Dhw Return Pump Settings
DHW Return Pump settings Maintains the temperature of the DHW within this range during a timed or ma- nual ON period. Only functions when the operating mode of the DHW has to be ON or AUTO. If the operating mode is set AUTO, there has to be a demand for the burner. Raises DHW cylinder temperature to Legionella pasteurisation temperature 65°...
Page 98: Solar Settings
Solar settings Further adjustments for the servictechnician The DHW temperature must be higher than the Pump release temperature, other- wise the DHW return pump does not switch on. If the DHW Return Pump is not active although it is in the AUTO mode, the pump runs according to the Flushing interval for refreshing the return-flow sensor.
Page 99 Solar settings In the menu item measuring values no settings can be adjusted. Measuring values and adjsuted settings are displayed. The menu item Circuit 1 has following sub menu items: • Op Mode • ACC Temp Max • ACC Hysteresis •...
Page 100 Solar settings The collector protection mode can be switched ON or OFF. Note: Even if the operation mode of the solar thermal system is OFF, the collector pro- tection is active, provided that it is turned on. This serves to protect the solar thermal system.
Page 101 Solar settings Set the solar pump pulse programme for solar circuit PRIO 2. Only for solar circuit PRIO 2 it is necessary to set the solar pump pulse programme. After the scavenging period of solar circuit PRIO 2 follows the scavenging interval of both solar circuits.
Page 102 Solar settings Note: If the difference temperature in parallel operation (standard 25°C) is exceeded, both solar pumps are active. Back to the menu Solar. If a solar circuit 2 exists in your system, you can adjust your settings in these menu items.
Page 103 Solar settings In this menu item the measuring values of the so- lar system are displayed. Further adjustments for the Servicetechnician: Adjust this setting to the flow rate. The basic setting 1,0 l / min corresponds to the flow rate of the profit set. Adjust this setting to the flow rate.
Page 104: Accumulator Settings
Accumulator settings 13.12 Accumulator settings Accumulator has following menu items: • ACC Temp Min On • ACC Temp Min Off • Discharge Pump On Temp • Pump Depends on Require • Pump type • Pump Speed Controller • Pump Switch Off Hyst •...
Page 105 Accumulator settings On: The accumulator is loaded, the accumulator is not loaded further. Off: The accumulator is loaded, but the accumulator is charged further, as long as the accumulator temperature does not exceed the accumulator temperature or the boiler temperature does not exceed the Pump On Temperature. The menu Pump Type contains the following items: Asynchronus: Asynchronus pump –...
Page 106: System Regulation
System Regulation 13.13 System Regulation In Sys Regulation you can input the parameters of the whole heating system. If the Boiler temperature reaches the Boiler Pump On Temp, the pumps are given free. Note: The temperature should be at a minimum of 60°C (for avoiding condensate in the boiler).
Page 107: Cascade Settings
Cascade settings If the outside temperature falls below the Frost Protection – Protection Temp the periodically Scavenging occurs according to Scavenging Time and Pause Time. De- fault values: Scavenging Time 5min and Pause Time 60 min. Note: If the pump is activated because of other reasons, the Pause Time starts again. Back to Main menu.
Page 108 Cascade settings The cascade regulates the collective operation from 2 to 4 Pellematic pellet boilers or 3 pellematic pellet boi- lers and a reserve boiler of another kind. There exist cascade systems with and without accumulators. In the windows 1 and 2 no settings can be adjusted. Measuring values and adjusted settings are displayed.
Page 109 Cascade settings Adjustable Hysteresis The setting of the Hysteresis refers to the boilers starting numbering. For each starting numbers there is an individually adjustable Hysteresis. The Hysteresis enables a gradual ON and turn-OFF of the boilers. See graphic. The setting of the Delay Time refers to the starting numbers of the boilers. Delay Time Apart from the starting number 1, each starting number has a Delay Time.
Page 110 Cascade settings Back to the menu Sys Regulation. PE 567 EN 1.1...
Page 111: Existing Boiler
Existing Boiler 1 1 3 3 . . 1 1 3 3 . . 2 2 E E x x i i s s t t i i n n g g B B o o i i l l e e r r In the menu existing boiler you can adjust the settings, when the system is operated with a pellet boiler and a further existing boiler.
Page 112 Existing Boiler The following diagram shows exemplarily the mode of action and the dependence of the parameters If the Existing Boiler reaches the Switch Temp, the Pellematic switches off. The system draws the energy fur- ther from the Pellet boiler, until the Existing Boiler reaches the Pump On Temp. Only then the energy from the Existing Boiler is obtained.
Page 113: Pellematic Settings
Pellematic settings 13.14 Pellematic settings The menu item Pellematic settings contains the adjustments of the boiler controller. In this menu, no settings can be made. Values and settings (assignments) are displayed. • actual values • set values • inputs (sensors) •...
Page 114: Outertemperature Control
Outertemperature control 1 1 3 3 . . 1 1 4 4 . . 1 1 O O u u t t e e r r t t e e m m p p e e r r a a t t u u r r e e c c o o n n t t r r o o l l Set temperature minus 1 °...
Page 115: External Power Ventilator
External Power Ventilator 1 1 3 3 . . 1 1 4 4 . . 2 2 E E x x t t e e r r n n a a l l P P o o w w e e r r V V e e n n t t i i l l a a t t o o r r Note: External Power Ventilator is only dispayed, if USA —...
Page 116: Ignition Settings
Ignition settings 1 1 3 3 . . 1 1 4 4 . . 4 4 I I g g n n i i t t i i o o n n s s e e t t t t i i n n g g s s Run duration of the burner auger during the ignition period, expressed in tenths seconds.
Page 117: Full Power Settings
Full power settings If the Combustion chamber temperature falls by the adjusted hysteresis during the softstart, the boiler changes into heating at full power. Back to the menu Pellematic. 1 1 3 3 . . 1 1 4 4 . . 5 5 F F u u l l l l p p o o w w e e r r s s e e t t t t i i n n g g s s The run duration of the burner auger is calculated from the boiler controller in de- pendence of the rated power and the boiler set temperature automatically.
Page 118: Run Down Time Settings
Run Down Time settings Adjustment of delivery at full power. Only displayed if no combustion chamber sensor is connected. Exhaust minimum temperature for the control of the boiler performance. If temperature falls below exhaust minimum temperature, the boiler increases per- formance regardless of the boiler temperature.
Page 119: De-Ashing System Settings
De-ashing system settings The burner fan runs after the minimum delay time has elapsed even until the flue gas temperature is lower than the boiler temperature + the set temperature value: e.g: Boiler temperature = 76°C + 32°C = 108°C Switch off temperature. The flue gas fan runs after the minimum delay time until the flue gas temperature is lower than the boiler temperature + the set temperature value: e.g: Boiler temperature = 76°C + 12°C = 88°C Switch off temperature.
Page 120 De-ashing system settings The menu item Ash Clean is present after the activation of a external de-ashing system or an burner plate cleaning system. The activation is only possible after entering the Code for service tecnicians. The external de-ashing system and the burner plate cleaning system run parallel. function de-ashing is deactivated.
Page 121: Boiler Cleaning
Boiler cleaning 1 1 3 3 . . 1 1 4 4 . . 8 8 B B o o i i l l e e r r c c l l e e a a n n i i n n g g The value to be set is the time (full hour) at which the boiler cleaning sequence is performed.
Page 122: Negative Draft
Negative Draft 1 1 3 3 . . 1 1 4 4 . . 9 9 N N e e g g a a t t i i v v e e D D r r a a f f t t Activating the negative draft regulation is only possible when the negative draft measuring is closed.
Page 123: Frt Controller
FRT Controller I-contingent for the regulation of the combustion chamber (Displayed only with ac- tivated negative draft control) D-contingent for the regulation of the combustion chamber (Displayed only with activated negative draft control) Back to the menu Pellematic. 1 1 3 3 . . 1 1 4 4 . . 1 1 0 0 F F R R T T C C o o n n t t r r o o l l l l e e r r Activation of the combustion chamber temp is possible only if the combustion chamber temp sensor is active.
Page 124 FRT Controller If the combustion chamber temperature raises above the Set Value ++, the run time of the burner auger decreases maximum of this percentage. P-contingent for the regulation of the combustion chamber temperature. I-contingent for the regulation of the combustion chamber temperature. D-contingent for the regulation of the combustion chamber temperature.
Page 125: Level Detection System
Level detection system 1 1 3 3 . . 1 1 4 4 . . 1 1 1 1 L L e e v v e e l l d d e e t t e e c c t t i i o o n n s s y y s s t t e e m m Selection options: Function level detection system inactive.
Page 126: Boiler Controlled Pump
Boiler Controlled Pump 1 1 3 3 . . 1 1 4 4 . . 1 1 2 2 B B o o i i l l e e r r C C o o n n t t r r o o l l l l e e d d P P u u m m p p Note: The output Boiler controlled Pump (UW) is limited to 2.5A.
Page 127 Boiler Controlled Pump The Switch Off Hyst is the hysteresis for the boiler temperature minimum. It pre- vents the clocking (ON OFF ON OFF) of the Boiler Controlled Pump. The Run on time is the time how long the UW continues to run after the end of bur- ner demand.
Page 128: Suction Turbine
Suction turbine 1 1 3 3 . . 1 1 4 4 . . 1 1 3 3 S S u u c c t t i i o o n n t t u u r r b b i i n n e e Note: The menu item Suction turbine is only visible in suction systems.
Page 129: Output Settings
Output Settings 1 1 3 3 . . 1 1 4 4 . . 1 1 4 4 O O u u t t p p u u t t S S e e t t t t i i n n g g s s Output Settings has following menu items: •...
Page 130: Output Test
Output Test 1 1 3 3 . . 1 1 4 4 . . 1 1 5 5 O O u u t t p p u u t t T T e e s s t t The Output Test serves to check all connected outputs: •...
Page 131 Output Test Designation If not, then check Check if Note: only possible if the boiler control- led pump is connected Motor store room the motor auger store room is running • the store room auger motor is connected auger Note: •...
Page 132: Maintenance
Maintenance 1 1 3 3 . . 1 1 4 4 . . 1 1 6 6 M M a a i i n n t t e e n n a a n n c c e e No Maintenance reminder Function Maintenance reminder active.
Page 133: Calibrate
Calibrate 1 1 3 3 . . 1 1 4 4 . . 1 1 7 7 C C a a l l i i b b r r a a t t e e After activating the function calibrate, the boiler gets a burner request.
Page 134: Magnet Valve
Magnet Valve 1 1 3 3 . . 1 1 4 4 . . 1 1 8 8 M M a a g g n n e e t t V V a a l l v v e e Note: The menu Item magnet valve is only availa- bel, if your system includes a condensing...
Page 135: Settings
Settings 1 1 3 3 . . 1 1 4 4 . . 1 1 9 9 S S e e t t t t i i n n g g s s Setting of the boiler setpoint temp. Note: If heating controller demands a higher temp than the adjusted regulation temp, the heating controller sets the regulation temp.
Page 136 Settings If a malfunction occurs, the boiler controller controls the relay fault signal. The potential-free contact (Output SM 20 19) displays the malfunctions by using an external display device. (1–230V). You can choose the following functions: On / Off: By warning Ash or warning Pellets the contact closes. 1x: If a malfunction occurs, the contact closes –...
Page 137: Heating Main Pump
Heating Main Pump 13.15 Heating Main Pump If no return temperature sensor of the return pump is connected to the system, the Heating Main Pump appears automatically in the Main menu. Per heating controller there is max. one Heating Main Pump possible. You switch the Heating Main Pump ON and OFF.
Page 138: General Settings
General settings 13.16 General settings General settings includes the whole heating control, all relevant settings and individual operation options for the customer. Detailed information for the following sub me- nu items are in the manual for the End User. • Chimney •...
Page 139 General settings More adjustments for the ÖkoFEN Service technician: For long cable lengths are slight variations of the sensor values possible. The Sensor Adjust- ment function allows you to adjust each sen- sor by plus/ minus 10° C. Note: You have to connect each sensor to the heating controller and activate it in the menu item Periphery Learning.
Page 140 General settings You can reset the original factory settings. Note: A loading of the facroty settings clears the bus adress and restarts the system. Back to the menu General. PE 567 EN 1.1...
Page 141: Chimney
Chimney 1 1 3 3 . . 1 1 6 6 . . 1 1 C C h h i i m m n n e e y y The function chimney is only for chimney droughts and authorized service technicians. It is used for the mea- surement of exhaust gas.
Page 142: Datalog
Datalog 1 1 3 3 . . 1 1 6 6 . . 2 2 D D a a t t a a l l o o g g In Datalog logging data can be evaluated. Select graphics by clicking in the area left of the Y-axis.
Page 143: Delete Log
Delete Log 1 1 3 3 . . 1 1 6 6 . . 3 3 D D e e l l e e t t e e L L o o g g With a click on DeleteLog data from the data log can be deleted.
Page 144: Modbus
ModBUS 1 1 3 3 . . 1 1 6 6 . . 4 4 M M o o d d B B U U S S TCP Server Defaultport for ModBUS is 502. ModBUS Variables: Variable Register Description TEMP Current cascade set temperature TEMP_NEW New cascade set temperature...
Page 145 ModBUS FA1_SET_TEMP If 1 the new boiler set temperature is adopted FA1_STATE Boilerstate FA2_MODE …. FA3_MODE …… FA4_MODE FA4_MODE_NEW FA4_MODE_SET FA4_TEMP FA4_TEMP_NEW FA4_SET_TEMP FA4_STATE FA4_ERROR PU1_TPO current AC upper temp PU1_TPM current AC middle temp PU1_MIN_ON If AC temp falls below this temperature, it is heated until MIN_OFF temperature PU1_MIN_ON_NEW new MIN ON temperature...
Page 146: E-Mail
E-Mail 1 1 3 3 . . 1 1 6 6 . . 5 5 E E - - M M a a i i l l Delivery of disturbance-emails is done through an ÖkoFEN server. Only the recipient address needs to be configured.
Page 147: Ip Config
IP Config 1 1 3 3 . . 1 1 6 6 . . 6 6 I I P P C C o o n n f f i i g g Please choose the submenu item IP Config in the menu General.
Page 148 IP Config Activate optionally the Ping function. To prevent the modem from switching into standby mode, a ping command is executed every 10 minutes. You get the data from your network technician. This menu item is only active when a compatible USB wireless adapter is connected. (not every wireless stick works with the Touch operating device) By default, this item is hidden and located in LAN mode.
Page 149 IP Config The port of the touch panel must correspond to the external shared port. The touch then registers with the external IP address and port on Ök- oFEN remote maintenance server. In case of change of address by the external provider, this is detected and sent to the ÖkoFEN server.
Page 150: Usb
1 1 3 3 . . 1 1 6 6 . . 7 7 U U S S B B USB is used for recording data. You must have plugged in USB stick. If a USB-Stick is connected, data are recorded according to the set saving intervall.
Page 151: Software Settings
Software settings 13.17 Software settings Software is in the Main menu. 1 1 3 3 . . 1 1 7 7 . . 1 1 C C o o n n f f i i g g u u r r a a t t i i o o n n The Touch Controller is either MASTER (= Operating device) or SLAVE (= Remote control).
Page 152: Function Room Sensor
Function room sensor 1 1 3 3 . . 1 1 7 7 . . 2 2 F F u u n n c c t t i i o o n n r r o o o o m m s s e e n n s s o o r r The room sensor can only be activated: •...
Page 153: Software Update
Software Update Firmware Update — Approach: Switch off the complete heating system. 2. Plug in the USB flash drive with the new software in the back of the slot: USB 0 of the heating controller. Note: Use only suitable USB-sticks. (no wooden ÖkoFEN USB-sticks) 3.
Page 154: Malfunctions
Appendix 1 1 4 4 Appendix 14.1 Malfunctions 1 1 4 4 . . 1 1 . . 1 1 M M a a l l f f u u n n c c t t i i o o n n s s - - w w h h a a t t t t o o d d o o Follow the sequence described for handling malfunctions.
Page 155: Malfunction Report
Malfunction report 1 1 4 4 . . 1 1 . . 3 3 M M a a l l f f u u n n c c t t i i o o n n r r e e p p o o r r t t This is a list of all malfunction reports on the display.
Page 156 Malfunction report Solution Display Code Input / Output Affected element table 3012 Flow Energy1 3013 Return Energy1 3014 ExistBoiler1 3017 Cascade OnSensor X3 or X7 3018 X3 or X8 Cascade OffSensor 3019 Circulation Return1 3020 DHW1 Off Sensor X6 or X7, X8, X9 4005 BUS HCR 1 X1A or X1B...
Page 157 Malfunction report Solution Display Code Input / Output Affected element table 5024 PE1 Flue gas fan 13.9 Boiler Controller 5025 PE1 Cirkulationspump 5026 PE1 Motor ext auger1 Boiler Controller 13.11 5027 PE1 Motor ext auger2 Boiler Controller 13.9 5028 PE1 Motor between RES1 Boiler Controller 13.12...
Page 158 Malfunction report 1012 Flow Energy1 BS 1013 Return Energy1 BS 1014 ExistBoiler1 BS 1017 Cascade OnSensor BC 1018 Cascade OffSensor BC 1019 Circulation Return1 BC 1020 DHW1 Off Sensor BC 5000 PE1 Reserve sensor1 BS 5002 PE1 Reserve sensor2 BS 5004 PE1 Outside sensor BS 5006...
Page 159 Malfunction report 13.1b Sensors KTY2K - Heating controller + Boiler Controller (Fault 2001 to 2020 and 5000 bis 5007) – short circuit Type of fault Short circuit 2001 Code : HC1 Flow SC 2002 DHW1 OnSensor SC 2003 Outside Sensor SC 2004 Boiler Sensor SC 2008...
Page 160 Malfunction report 13.1c Sensors KTY2K - Heating controller + Boiler Controller (Fault 3001 to 3020) – other faults Type of fault Other faults Code: 3001 HC1 Flow 3002 DHW1 OnSensor 3003 Outside Sensor 3004 Boiler Sensor 3008 TPO1 3009 TPM1 3011 TPU1 3012...
Page 161 Malfunction report 13.3 Bus (Fault 4005, 4006, 4007, 4015, 4016) Display: [4005] BUS HCR Description: Time-Out of BUS-connection from touch operating device to heating controller Cause and Remedy: Wrong cable connection Check cable connection No power supply available Connect heating controller to BUS Fuse in heating controller Replace fuse defect...
Page 162 Malfunction report Cause and Remedy: Sensor defect Measure sensor (approx. 5 mV at 125°C) re- place if required Sensor cable defect Replace sensor Sensor temperature too Sensor temperature below measuring range (– 10°C) Sensor polarity reversed Change sensor connection + and – Display: [5048] PE Burner gas open-circuit (only SMART without combustion cham- ber sensor)
Page 163 Malfunction report Display: [5013] PE Underpressure box SC Description: Negative draft input short-circuit, measuring circuit from negative draft mea- surement is shorted out – Input UP Cause and Remedy: Signal incorrect Check poarity and signal (0-10V) Signal cable defect Replace sensor Signal too high Signal above 10V Display:...
Page 164 Malfunction report 13.7 Motor turbine (Fault 5018) Display: [5018] PE Motor Turbine Description: Vaccuum turbine not running (Exit VAK) Cause and Remedy: Motor unplugged Plug in motor, check cable connections Motor defect Replace motor Fuse F1, suction circuit Replace fuse board defective 13.8 Output 230V (Fault 5019, 5022, 5023) Display:...
Page 165 Malfunction report 13.11 Motor extraction auger 1 - RA (Fault 5026) Display: [5026] Motor ext auger1 Description: Storage room auger 1 motor defect – Output RA Cause and Remedy: Motor unplugged Plug in motor, check cable connections motor is jammed Remove pellets and dust from auger and make sure auger rotates freely Motor defect...
Page 166 Malfunction report Not enough draught Check ventilation flap, funktion radial fan, draught free Flue gas sensor or flamm- Check Flue gas sensor or flammroom-tem- roomtemperature-sensor perature-sensor soiled Display: [5036] PE Flame supervision fault Description: Flame supervision fault, minimum flue gas temperature not reached during heating up at full power –...
Page 167 Malfunction report Suction fan unplugged Connect up suction fan Storage room auger motor Connect up storage room motor unplugged 13.17 Ashbox full (Fault 5044) – Ash Warning (Fault 5053) Display: [5044] PE Ashbox full Description: Moter doesn’t reach the normal speed after 3 attempts. Display: [5053] PE Ash Warning Description:...
Page 170 Author ÖkoFEN Forschungs- &. EntwicklungsgesmbH A-4133 Niederkappel, Gewerbepark 1 Tel.: +43 (0) 72 86 / 74 50 Fax.: +43 (0) 72 86 / 74 50 – 10 E-Mail: oekofen@pelletsheizung.at © by ÖkoFEN Forschungs- und EntwicklungsgesmbH www.oekofen.com Subject to modifcations...

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