Nordson Vantage Customer Product Manual
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Nordson Vantage Customer Product Manual

Manual electrostatic porcelain enamel powder spray gun
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Vantage
Manual Electrostatic
Porcelain Enamel Powder

Spray Gun

Customer Product Manual
Part 1075735-02
Issued 4/16
For parts and technical support, call the
Finishing Customer Support Center at (800) 433-9319.
This document is subject to change without notice.
Check http://emanuals.nordson.com for the latest version.
NORDSON CORPORATION • AMHERST, OHIO • USA

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Summary of Contents for Nordson Vantage

  • Page 1: Spray Gun

    Customer Product Manual Part 1075735-02 Issued 4/16 For parts and technical support, call the Finishing Customer Support Center at (800) 433-9319. This document is subject to change without notice. Check http://emanuals.nordson.com for the latest version. NORDSON CORPORATION • AMHERST, OHIO • USA...

  • Page 2: Table Of Contents

    Contact Us Trademarks Nordson Corporation welcomes requests for information, comments, and Nordson, the Nordson logo, and Vantage are registered trademarks of inquiries about its products. General information about Nordson can be Nordson Corporation. found on the Internet using the following address: http://www.nordson.com.
  • Page 3 Change Record Change Record Revision Date Change 04/16 Updated approval information. Removed DOC. Part 1075735-02 E 2016 Nordson Corporation...
  • Page 4 Change Record Part 1075735-02 E 2016 Nordson Corporation...

  • Page 5: Safety

    Regulations and Approvals Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for Nordson equipment will be voided if instructions for installation, operation, and service are not followed. All phases of equipment installation must comply with all federal, state, and local codes.

  • Page 6: Personal Safety

    Clean, maintain, test, and repair equipment according to the instructions in your equipment documentation. Use only replacement parts that are designed for use with original equipment. Contact your Nordson representative for parts information and advice. Part 1075735-02 E 2016 Nordson Corporation...

  • Page 7: Grounding

    Disconnect and lock out electrical power. Close pneumatic shutoff valves and relieve pressures. Identify the reason for the malfunction and correct it before restarting the equipment. Disposal Dispose of equipment and materials used in operation and servicing according to local codes. Part 1075735-02 E 2016 Nordson Corporation...

  • Page 8: Safety Labels

    13. Do not use compressed air or organic solvents for removal of powder from skin or clothing. Do use soap and water. Wash hands before eating or smoking. 14. Guns, feeders, booths, etc., may be cleaned with clean dry air at 25 psig (1.7 bar). Part 1075735-02 E 2016 Nordson Corporation...

  • Page 9: Description

    The Nordson Vantage manual electrostatic porcelain enamel (PE) spray gun electrostatically charges and sprays porcelain enamel (frit) powders. The spray gun is used with a Nordson Vantage control unit, which supplies low-voltage dc power to the voltage multiplier in the spray gun. The multiplier generates the high electrostatic voltage needed for powder coating.

  • Page 10: Options

    (4). Voltage controls and powder pump air pressure regulators are housed in the control unit. Options Refer to the Parts section for part numbers and illustrations for the options listed below. Contact your Nordson Corporation representative for more information about these options. Option Description...

  • Page 11: Installation

    Item in Tubing Size Control Unit Air Fitting Other Connection Figure 3-1 (mm) Feed hopper plenum/fluidizing air System air supply Connector F on powder pump Flow rate port Connector A on powder pump Atomizing port Part 1075735-02 E 2016 Nordson Corporation...

  • Page 12: Air Quality

    Moist air can also cause grounding or arcing. Use filter/separators with automatic drains and a refrigerated or regenerative desiccant-type air dryer that can produce a 3.4 _C (38 _F) or lower dewpoint at 7 bar (100 psi). Part 1075735-02 E 2016 Nordson Corporation...

  • Page 13: Optional Flat-Spray Nozzle Installation

    4. Push the flat-spray nozzle (7) into the powder inlet body as far as it will Figure 3-2 Optional Flat-Spray Nozzle Installation 1. Powder inlet body 4. Nozzle 6. Deflector 2. Resistor probe 5. Pattern adjust sleeve 7. Flat-spray nozzle 3. Wear sleeve Part 1075735-02 E 2016 Nordson Corporation...
  • Page 14 Installation Part 1075735-02 E 2016 Nordson Corporation...

  • Page 15: Operation

    Typical Setting Description Flow rate 1.4 bar (20 psi) Controls the volume of the powder delivered to the spray gun. Atomizing 2.1 bar (30 psi) Controls the velocity and density (powder-to-air ratio) of the powder. Part 1075735-02 E 2016 Nordson Corporation...

  • Page 16: Shutdown

    OSHA-approved low-pressure air gun and a clean cloth. Carefully remove any fused powder with a wooden or plastic dowel or similar tool. Do not use tools that will scratch the plastic. Powder will build up and impact-fuse on scratches. Part 1075735-02 E 2016 Nordson Corporation...

  • Page 17: Weekly Maintenance

    Check the resistance of the multiplier/resistor probe assembly with a megohmmeter, as described in the Troubleshooting section. Replace the multiplier or resistor, or both, if the resistance readings do not fall within the specified ranges. Part 1075735-02 E 2016 Nordson Corporation...
  • Page 18 Operation Part 1075735-02 E 2016 Nordson Corporation...

  • Page 19: Troubleshooting

    If you cannot solve the problem with the information given here, contact your local Nordson representative for help. Perform continuity and resistance checks if you are having problems with the electrostatic components of the spray gun. Use the procedures at the end of this section to perform these checks.
  • Page 20 Malfunctioning IPS control unit Check for 21 Vdc between pins 2 and 3 (gun end of cable) with the trigger depressed. Refer to the IPS control unit manual, if this voltage is not present. Part 1075735-02 E 2016 Nordson Corporation...

  • Page 21: Continuity And Resistance Checks

    Continuity and Resistance Check). If the resistor reading is within the range specified, replace the multiplier. Figure 5-1 Multiplier/Resistor Assembly Continuity and Resistance Check 1. Multiplier connector 4. Electrode 2. Shorting plug 5. Resistor probe 3. Megohm meter 6. Multiplier Part 1075735-02 E 2016 Nordson Corporation...

  • Page 22: Resistor Continuity And Resistance Check

    153 and 187 megohms at 500 volts. If the reading is out of this range, replace the resistor probe. Figure 5-2 Resistor Continuity and Resistance Check 1. Electrode 3. Resistor spring 4. Multiplier 2. Resistor probe Part 1075735-02 E 2016 Nordson Corporation...

  • Page 23: Gun Cable Continuity Check

    Ring-tong terminal Table 5-2 Manual Gun Cable Functions Control Unit End Pins Function Trigger Negative (Common) Positive (+21Vdc) μA Feedback Open Ground Blue Control Unit End Yellow Green Figure 5-3 Gun Cable Continuity Check Part 1075735-02 E 2016 Nordson Corporation...
  • Page 24 Troubleshooting Part 1075735-02 E 2016 Nordson Corporation...

  • Page 25: Repair

    (5) that secure the hanger to the extension, and remove the hanger. Install the hanger on the new extension. 9. Perform the disassembly steps in reverse to install the new multiplier/resistor assembly in your spray gun. Part 1075735-02 E 2016 Nordson Corporation...
  • Page 26 14. Multiplier connector 3. Extension 9. Screws (2) 15. Screw (1) 4. Cable nut 10. Lock washers (2) 16. Multiplier 5. Screws (2) 11. Flat washers (2) 17. Hanger 6. O-rings (3) 12. Switch actuator Part 1075735-02 E 2016 Nordson Corporation...

  • Page 27: Cable Replacement

    10. Install the probe and multiplier into the extension and secure them with the cable nut. Connect the cable to the multiplier and assemble the spray gun. Part 1075735-02 E 2016 Nordson Corporation...

  • Page 28: Contact Tip Replacement

    4. Screw the new contact tip into the resistor probe. Do not overtighten. Figure 6-2 Resistor and Contact Tip Replacement 1. Contact tip 3. Resistor spring 5. Multiplier well 2. Resistor probe 4. Multiplier 6. Resistor probe cavity Part 1075735-02 E 2016 Nordson Corporation...

  • Page 29: Parts

    A dash (—) is used when the part number applies to all parts in the illustration. The number in the Part column is the Nordson Corporation part number. A series of dashes in this column (- - - - - -) means the part cannot be ordered separately.

  • Page 30: Spray Gun Assembly

    S S NOZZLE, gun, powder, ceramic 942161 S S O-RING, silicone, 1.125 x 1.375 x 0.125 in. 153988 S BODY, inlet, porcelain enamel, Vantage 982455 S SCREW, set, M6 x 1 x 8, nylon, black 245434 S CONNECTOR, inlet, powder, ceramic...
  • Page 31 Parts Figure 7-1 Vantage Manual Porcelain Enamel Powder Spray Gun Assembly Part 1075735-02 E 2016 Nordson Corporation...

  • Page 32: Service Kits

    1070246 S SCREW, pan head, #2-56 x 0.437, slotted, zinc 983113 S LOCK WASHER, split, #2, steel, zinc 983510 S WASHER, flat, 0.094 x 0.188 x 0.25 in., brown Figure 7-2 Cable Service Kits Part 1075735-02 E 2016 Nordson Corporation...

  • Page 33: Multiplier Service Kit

    S CONTACT, cable −−−−−− S S O-RING, silicone, -in. ID x -in. OD 940117 S O-RING, silicone, 0.312 x 0.438 x 0.063 in. 245732 S APPLICATOR, dielectric grease NS: Not Shown Figure 7-3 Resistor Service Kit Part 1075735-02 E 2016 Nordson Corporation...

  • Page 34: Handle Service Kit

    TRIGGER SERVICE KIT 132334 S PIVOT, trigger 125617 S TRIGGER, hand gun, modular 133783 S SPRING, trigger, return 982370 S SCREW, pan head, slotted, M2 x 5, zinc Figure 7-4 Handle and Trigger Service Kits Part 1075735-02 E 2016 Nordson Corporation...

  • Page 35: Miscellaneous Parts

    NOZZLE, 4 mm flat, 45 deg., ceramic, with O-ring 942161 S O-RING, silicone, 1.125 x 1.375 x 0.125 in. NOTE A: This O-ring is included with all three flat spray nozzles Figure 7-6 Flat-Spray Nozzle Part 1075735-02 E 2016 Nordson Corporation...
  • Page 36 Parts Part 1075735-02 E 2016 Nordson Corporation...

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