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Nordson Encore Instruction Sheet

Nordson Encore Instruction Sheet

Manual spray gun upgrade kit
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Encore
Introduction
Installation
Removing Old Parts
E 2010 Nordson Corporation
r
Manual Spray Gun Upgrade Kit
Use this kit to upgrade older Encore Manual Powder Spray Guns to the
latest configuration. The kit provides an improved ground path for the
display module to protect it from high voltage electrostatics. The kit
includes the following components:
S
Ground Pad
S
Bulkhead and Gasket
S
Bezel
S
Cable
S
Fasteners
NOTE: The installation of this kit provides access to the trigger switch. If
you have not already installed trigger switch kit
opportunity to do so.
1. Purge and clean the gun.
2. Remove the nozzle nut, nozzle, and electrode assembly.
3. Disconnect the powder feed hose adapter, black purge air tubing, and
clear electrode air wash tubing from the gun handle.
4. Disconnect the gun cable from the controller interface module.
5. See Figure 1. Unscrew the top screw (11) securing the hook (10) and
display module (9) to the gun body.
6. Slide the hook off the display module (9).
7. Unscrew the bottom screw (12). Discard the two screws.
8. Carefully pull the display module away from the gun.
9. If the display module has a ground cable connector (A), disconnect it.
10. Insert a small screwdriver into the recesses in the J3 gun cable/display
module connector and J2 gun cable/power supply connector and
disconnect them. Leave the trigger switch connected to the display
module.
Instruction Sheet
P/N 1102654A
1101872, you should take this
Part 1102654A

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Summary of Contents for Nordson Encore

  • Page 1 Manual Spray Gun Upgrade Kit Introduction Use this kit to upgrade older Encore Manual Powder Spray Guns to the latest configuration. The kit provides an improved ground path for the display module to protect it from high voltage electrostatics. The kit...
  • Page 2 Encore Manual Spray Gun Upgrade Kit Figure 1 Removing the Display Module 11. See Figure 2. Pull on the top of the bulkhead (8) to remove it from the gun. Leave the power supply in the gun body. 12. Remove the M5 x 10 nylon screw (24) from the gun body.
  • Page 3 Encore Manual Spray Gun Upgrade Kit 15. See Figure 4. Remove the two M3 x 20 screws (12) securing the handle base (22) to the handle assembly. 16. Pull the base away from the handle assembly about 25−50 mm (1−2 in.).
  • Page 4 Encore Manual Spray Gun Upgrade Kit Re-assembly with New Parts 1. See Figures 5 and 6. Re-install the lockwasher and nut on the barbed fitting and tighten the nut with a deep -in. socket. 2. Feed the new cable included with the upgrade kit (28) through the handle base (22) and secure it to the base with the retaining ring (19).
  • Page 5 Encore Manual Spray Gun Upgrade Kit 7. See Figure 7. Bend the cable ground terminal (28) 90 degrees and connect it to the inside boss of the ground pad (27) with the lockwasher and screw (27A, 27B) included with the upgrade kit.
  • Page 6 Encore Manual Spray Gun Upgrade Kit 15. Feed the power supply J2 connector through the top opening in the bulkhead. 16. Align the gun body assembly with the handle and slide them together, engaging the internal ribs of the gun body with the handle tabs.
  • Page 7 Encore Manual Spray Gun Upgrade Kit 19. Gently fold the trigger switch ribbon cable and other connectors into the gun, and install the display module onto the gun. 20. See Figure 1. Slide the hook (10) onto the display module, then install the bezel (11) included with the upgrade kit.
  • Page 8 Encore Manual Spray Gun Upgrade Kit Figure 11 Kit Parts Issued 6/10 Original copyright date 2010. Encore, Nordson, and the Nordson logo are registered trademarks of Nordson Corporation. Part 1102654A E 2010 Nordson Corporation...