Nordson Encore Manuals

Manuals and User Guides for Nordson Encore. We have 12 Nordson Encore manuals available for free PDF download: Customer Product Manual, Installation, Troubleshooting, Repair, Product Manual, Help Manual, Installation Manual, Instruction Sheet, Operator Card

Nordson Encore Customer Product Manual

Nordson Encore Customer Product Manual (139 pages)

Powder Feed Center

Brand: Nordson | Category: Paint Sprayer | Size: 5 MB

Table of Contents

Table of Contents
5
Safety

9
- Introduction
  9
- Qualified Personnel
  9
- Intended Use
  9
- Regulations and Approvals
  9
- Personal Safety
  10
- Fire Safety
  10
- Grounding
  11
- Action in the Event of a Malfunction
  11
- Disposal
  11
Description

13
- Introduction
  13
- Components List
  14
  - Standard Components
    14
  - Optional Component List
    15
  - Feed Center Control Panel
    16
  - Lance Assemblies
    17
  - Lift Assembly
    17
    
    Lance Lift Operation
    19
  - Level Sensor Modules
    20
    
    Lance Mounted Level Sensor Function
    20
  - Purge Manifold
    21
    
    Clamping Cylinder Operation
    21
  - Sieve
    22
  - Pneumatic Panel Components
    23
  - Control Manifold Functions
    24
  - Optional HD Tube Assembly
    25
  - Optional Powder Hoppers
    26
- Specifications
  27
  - Size and Weight
    27
  - Electrical Requirements
    28
  - Air Requirements
    28
    
    Exhaust Air Flow
    28
    
    Compressed Air Supply
    28
    
    Air Pressures
    29
  - Sieves
    29
Installation

31
Setup

47
- Feed Center Function Settings
  47
- Changing Function Values
  49
- Level Sensor Programming
  50
  - One Button Level Sensor Probe Programming
    50
    
    LED Functions
    50
    
    Empty (no Powder) Programming
    51
    
    Full Programming
    51
    
    Locking and Unlocking the Level Sensor
    51
    
    Operational Faults (Red LED Flashing)
    52
  - Two Button Level Sensor Probe Programming
    52
    
    LED Functions
    52
    
    Empty (no Powder) Programming
    53
    
    Full Programming
    53
    
    Locking and Unlocking the Level Sensor
    53
    
    Operational Faults
    53
- Air Pressure Settings
  54
Operation

55
- Controls
  56
- Feed Center Operation
  57
  - Sieve Operation
    57
  - Reclaim and Virgin Pump Selector Switch Operation
    57
  - Reclaim Transfer Pump Operation
    57
  - Virgin Transfer Pump Operation
    57
  - Transfer Pump Manual Purging
    58
  - Powder Level Sensor Operation
    58
    
    Hopper Operation
    58
    
    Box Operation
    58
    
    Silencing the Low Powder Alarm
    58
- Startup
  58
- Color Change Operation
  60
  - Color Change Procedure
    61
- Shutdown
  61
Maintenance

63
- Daily Maintenance
  63
- Periodic Maintenance
  64
Troubleshooting

65
- Troubleshooting Chart
  65
Repair

73
Parts

93
- Introduction
  93
  - Using the Illustrated Parts List
    93
- Powder Feed Center Parts
  94
- Lift Assembly Parts
  96
- Lance Assembly Parts
  98
  - Basic Lance Parts
    98
  - Fluidizing Latch Block Kits
    99
  - Lance Port Plug Module
    100
  - Level Sensor Module
    101
  - Prodigy/Encore HD Siphon Tube Module
    102
  - Purge Manifold Assembly
    104
- Purge Manifold and Pneumatics
  104
- Purge Valve Module Parts
  109
- Pneumatic Module Parts
  110
- Hopper Platform and Vibrator Parts
  112
- Pneumatic Damper Parts
  114
  - Screens
    115
- Sieve and Mounting Parts
  115
  - Screens
    116
  - Replacement Parts for Non-CE/ATEX Sieve 2
    116
- Powder Hose and Air Tubing Bulkhead Fittings
  118
- Other Service Parts
  119
  - Powder Transfer Tubing and Grommets
    119
  - Air Tubing and Fittings
    119
  - Feed Hoppers
    119
  - Fittings for Transfer Pump Air
    119
Options

121
- Introduction
  121
- 75-Lb Feed Hopper
  122
- 50-Lb Feed Hopper
  123
- Vibrasonic Sieve Screen
  124
  - System Components
    124
  - Installation
    125
    
    Vibrasonic Transducer and Sieve Screen Installation
    125
    
    Controller and Cable Installation
    125
  - Operation
    126
  - Troubleshooting
    126
    
    Fault Conditions
    126
    
    Electrical Troubleshooting Procedures
    127
    
    VIBRASONICS/POWER Indicator Troubleshooting
    128
  - Vibrasonic System Parts
    129
Pneumatic and Electrical Diagrams

131

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Nordson Encore Customer Product Manual

Nordson Encore Customer Product Manual (93 pages)

Mobile Powder Spray System with Vibratory Box Feeder

Brand: Nordson | Category: Paint Sprayer | Size: 3 MB

Table of Contents

Table of Contents
3
Safety
7
Introduction
7
Qualified Personnel
7
Intended Use
7
Regulations and Approvals
7
Personal Safety
8
Fire Safety
8
Grounding
9
Action in the Event of a Malfunction
9
Disposal
9
System Setup
11
Introduction
11
Specifications
12
Applicator Certification Label
12
Power Unit and Gun Interface Controllers Certification Label
12
System Connections
13
System Diagram
13
Controller Connections
13
Pickup Tube and Pump Installation
15
Spray Gun Connections
16
Gun Cable
16
Spray Gun Connections
17
Powder Feed Hose Connections
18
Bundling Tubing and Cable
18
System Air and Electrical Connections
19
System Air Supply
19
Electrical Connections
20
System Ground
20
Operation
21
European Union, ATEX, Special Conditions for Safe Use
21
Daily Operation
21
Startup
21
Factory Set Presets
22
Spray Gun Operation
23
Changing Presets with the Settings Trigger
23
Changing Powder Flow with the Auxiliary Trigger
23
Purging the Gun
23
Standby Button
24
Powder Box Installation
24
Fluidizing Air Operation
25
Vibratory Box Feeder Operation
25
Electrode Air Wash Operation
26
Changing Flat Spray Nozzles
26
Changing Deflectors or Conical Nozzles
27
Installing the Optional Pattern Adjuster Kit
28
Shutdown
28
Daily Maintenance
29
Using the Controller Interface
30
Help Codes
31
Maintenance Timer, Configuration, and Versions
31
Preset Overview
32
Selecting a Preset
32
Electrostatic Settings
32
Select Charger Mode
32
Custom Mode
33
Classic Mode
33
Classic Standard (STD) Mode
33
Classic AFC Mode
34
Powder Flow Settings
35
Smart Flow Mode
35
Setting Smart Flow Setpoints
36
Smart Flow Settings − Metric Units
37
Smart Flow Settings − English Units
38
Classic Flow Mode Settings
39
Controller Configuration
39
Opening the Function Menu and Making Settings
39
Vibratory Box Feeder on Continuously
41
Saving and Loading Preset and Function Settings
41
Setting the Number of Presets
41
Troubleshooting
43
Help Code Troubleshooting
43
Viewing Help Codes
43
Clearing Help Codes
43
Help Code Troubleshooting Chart
44
General Troubleshooting Chart
47
Re-Zero Procedure
51
Spray Gun Power Supply Resistance Test
52
Electrode Assembly Resistance Test
52
Gun Cable Continuity Test
53
Controller Interconnect Cable Test
53
System Wiring Diagrams
54
Power Unit Wiring
54
Controller Interface Wiring
55
Repair
57
Spray Gun Repair
57
Display Module Replacement
57
Display Module Removal
57
Display Module Installation
57
Power Supply Replacement
59
Power Supply Removal
59
Power Supply Installation
59
Trigger Switch, Gun Cable, and Handle Replacement
60
Gun Disassembly
61
Gun Re-Assembly
64
Interface Module Repair
68
Power Unit Repair
69
Removing the Sub Panel
69
Sub Panel Components
70
Regulator Replacement
70
Iflow Module Repair
71
Testing Iflow Modules
71
Flow to Pressure Chart
73
Solenoid Valve Replacement
73
Proportional Valve Cleaning
73
Proportional Valve Replacement
75
Pickup Tube Arm Assembly Replacement
75
Parts
77
Introduction
77
System Part Numbers
77
Spray Gun Parts
78
Spray Gun Options
81
Miscellaneous Spray Gun Options
81
Flat Spray Nozzles
81
Conical Nozzle and Deflectors
82
Cross Cut Nozzles
82
Pattern Adjuster Kit
83
Controller Parts
84
Interface Unit Parts Illustration
84
Interface Unit Parts List
85
Power Unit Parts Illustration
86
Power Unit Parts List
87
Iflow Module Parts
88
System Components and Parts
89
Powder Hose and Air Tubing
90
System Options
90
Pump Parts
90
Declaration of Conformity
91

Nordson Encore Installation, Troubleshooting, Repair

Nordson Encore Installation, Troubleshooting, Repair (97 pages)

Engage System Controller

Brand: Nordson | Category: Controller | Size: 4 MB

Table of Contents

Table of Contents
5
Safety

9
- Introduction
  9
- Qualified Personnel
  9
- Intended Use
  9
- Regulations and Approvals
  9
- Personal Safety
  10
- Fire Safety
  10
- Grounding
  11
- Action in the Event of a Malfunction
  11
- Disposal
  11
- Safety Labels
  12
System Overview

13
- Console and System Hardware and Software
  14
  - Main Controller Components
    14
  - Auxiliary Controller Components
    14
  - Remote Controller
    14
  - Touchscreen Interface
    16
  - Interlock Keyswitch Functions
    16
  - DC Power Supplies
    17
  - Dual Spray Gun Cards
    17
  - Spray Gun Pump Control
    17
  - Iflowr Digital Flow Modules
    17
  - Internal and External Networks
    18
    
    Conveyor Encoder
    18
  - Manual Spray Gun Controller Options
    18
- Specifications
  19
Installation

25
- Introduction
  25
- System Connections
  26
  - Interconnect Cable Connections
    26
  - Interconnect Cables
    27
  - Electrical Connections
    29
  - Pneumatic Connections
    30
- CAN Network Connections and Settings
  31
- Relay Board
  35
  - Relay Board Leds
    36
- Power Connections
  38
  - Console Power Cable Connections
    38
  - Grounding
    39
    
    PE (Protective Earth) Grounding
    39
    
    Electrostatic Grounding
    39
    
    Spray Gun Current Path
    40
    
    ESD Ground Procedures and Equipment
    41
- Spray Gun Cable Connections
  42
  - Odd Number of Spray Guns
    42
- System Upgrades
  43
Troubleshooting

45
- Spray Gun Card Leds
  46
  - Air Flow Re-Zero Procedure
    48
    
    Re-Zero Procedure
    48
  - Backplane
    50
- Power Supplies
  52
- Flow Node
  54
- Relay Board
  56
- Plc
  58
- Ewon
  62
Repair

65
- Spray Gun Control Card Removal/Installation
  66
  - Replacing a Spray Gun Control Card
    66
  - Adding Spray Guns
    66
  - Replacing a Card
    67
- Plc
  68
- Touchscreen Replacement
  69
- Iflow Module Repair
  72
Parts

75
- Introduction
  75
- Encore Engage Controllers
  75
- Kits
  92
  - Iflow Module
    92
  - Dual Manual Spray Gun Interface Kit
    93

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Nordson Encore Help Manual

Nordson Encore Help Manual (42 pages)

System Controller

Brand: Nordson | Category: Controller | Size: 0 MB

Table of Contents

Nordson Encore Customer Product Manual

Nordson Encore Customer Product Manual (65 pages)

Automatic Powder Spray Gun

Brand: Nordson | Category: Paint Sprayer | Size: 4 MB

Table of Contents

Nordson Encore Product Manual

Nordson Encore Product Manual (67 pages)

Manual Porcelain Enamel Powder Spray Gun and Controller

Brand: Nordson | Category: Paint Sprayer | Size: 1 MB

Table of Contents

Nordson Encore Customer Product Manual

Nordson Encore Customer Product Manual (51 pages)

Engage External Controller

Brand: Nordson | Category: Controller | Size: 2 MB

Table of Contents

Table of Contents
5
Safety

7
- Introduction
  7
- Qualified Personnel
  7
- Intended Use
  7
- Regulations and Approvals
  7
- Personal Safety
  8
- Fire Safety
  8
- Grounding
  9
- Action in the Event of a Malfunction
  9
- Disposal
  9
- Safety Labels
  10
Description

11
- Console and System Hardware and Software
  12
  - Controller Components
    12
  - Encore Engage Gateway
    12
  - DC Power Supplies
    14
  - Dual Spray Gun Cards
    14
  - Spray Gun Pump Control
    14
  - Iflow Digital Flow Module
    15
- Specifications
  16
  - General
    16
  - Input Air Quality Requirement
    16
  - Special Conditions for Safe Use
    17
  - Approvals
    17
  - Dimensions
    19
Installation

21
- Introduction
  21
- System Connections
  22
  - Connection Diagrams
    22
    
    12 Automatic and 4 Manual Spray Gun System
    22
    
    Electrical Connections
    23
    
    Pneumatic Connections
    24
  - Grounding
    25
    
    PE (Protective Earth) Grounding
    25
    
    Electrostatic Grounding
    25
    
    Spray Gun Current Path
    26
    
    ESD Ground Procedures and Equipment
    27
- Spray Gun Cable Connections
  28
  - Odd Number of Spray Guns
    28
  - Manual Spray Gun Controller Addresses
    30
Troubleshooting

31
- Spray Gun Card Leds
  31
- Iflow Module
  33
  - Air Flow Re-Zero Procedure
    33
    
    Re-Zero Procedure
    33
Repair

35
- Spray Gun Control Card Removal/Installation
  36
  - Replacing a Spray Gun Control Card
    36
  - Adding Spray Guns
    37
- Iflow Module Repair
  38
Parts

41
- Introduction
  41
- Controller Configurations
  41
- Common Components
  42
  - Sub-Panel Assembly
    43
  - Iflow Module
    44
- Upgrade Kits
  45
- Encore Engage Gateway
  45
Wiring Diagrams and Schematics

47

Nordson Encore Customer Product Manual

Nordson Encore Customer Product Manual (51 pages)

Brand: Nordson | Category: Paint Sprayer | Size: 0 MB

Table of Contents

Table of Contents
5
Safety

7
- Introduction
  7
- Qualified Personnel
  7
- Intended Use
  7
- Regulations and Approvals
  7
- Personal Safety
  8
- Fire Safety
  8
- Grounding
  9
- Action in the Event of a Malfunction
  9
- Disposal
  9
Description

11
- Specifications
  12
  - Dimensions and Weight
    12
  - Serial Number Label
    12
Installation

13
Operation

21
Maintenance

23
- Daily Maintenance
  23
- Weekly Maintenance
  23
Troubleshooting

25
- General Troubleshooting Chart
  26
- Power Supply Resistance Test
  29
- Electrode Support Resistance Test
  29
- Cable Continuity Tests
  30
  - Gun Receptacle Harness
    30
  - Gun Extension Cable
    30
  - Standard Gun Cables
    31
Repair

33
- Preparation
  33
- Replacing the Powder Tube
  33
- Replacing the Power Supply
  34
- Electrode Support Sleeve Replacement
  37
Parts

39
- Introduction
  39
  - Using the Illustrated Parts List
    39
  - Spray Gun Parts Illustration
    40
  - Spray Gun Parts List
    41
    
    External Diffuser Kit
    42
    
    Adapter Assembly Kit
    42
  - Electrode Support Repair Parts
    43
Options

45
- Cables
  45
- Optional Flat and Corner Spray Nozzles
  46
- Standard Articulating Gun Bar
  47
- Optional Articulating Gun Bar
  48
- Optional Fixed Gun Bar
  49
- Optional Ion Collector Kit
  50

Nordson Encore Customer Product Manual

Nordson Encore Customer Product Manual (44 pages)

Engage Gateway

Brand: Nordson | Category: Gateway | Size: 1 MB

Table of Contents

Table of Contents
2
Safety

5
- Qualified Personnel
  5
- Intended Use
  5
- Regulations and Approvals
  5
- Part
  5
- Personal Safety
  6
- Fire Safety
  6
- Grounding
  7
- Action in the Event of a Malfunction
  7
- Disposal
  7
Description

8
Installation

9
Software

12
- Overview
  12
- Hardware Requirements
  13
  - PCA − PLC Gateway Controller
    13
  - Anybus Network Interface Module
    13
- Gateway Software
  14
  - Software Version
    15
- Addressing Modes
  16
  - Broadcast Messages
    16
  - Multicast Messages
    16
  - Unicast Messages
    16
- IO Image Table Configuration
  17
  - Nordson Corporation
    18
  - IO Image Table − Module Definitions
    19
    
    Nordson Corporation
    20
    
    Nordson Corporation
    21
    
    Nordson Corporation
    22
    
    Nordson Corporation
    23
    
    Nordson Corporation
    24
    
    Nordson Corporation
    25
    
    Nordson Corporation
    26
    
    Nordson Corporation
    27
- Sending Messages from the PLC
  28
  - (IO Module 1)
    29
  - Nordson Corporation
    29
  - Multicast Messages from the PLC
    32
  - Unicast Messages from the PLC
    32
    
    Nordson Corporation
    33
    
    Nordson Corporation
    34
  - Flow % Adjust Message
    35
- Reading Data at the PLC − Input Image Table
  36
  - Gun Monitored Data
    36
    
    Nordson Corporation
    37
    
    Nordson Corporation
    38
    
    Nordson Corporation
    39
    
    Nordson Corporation
    40
    
    Nordson Corporation
    41
  - General System Status
    42
  - Gateway Heartbeat
    43
Parts

44
- Gateway Replacement Parts
  44
- Optional Equipment
  44

Nordson Encore Installation Manual

Nordson Encore Installation Manual (9 pages)

HD Mobile Powder Coating System

Brand: Nordson | Category: Industrial Equipment | Size: 1 MB

Table of Contents

Nordson Encore Instruction Sheet

Nordson Encore Instruction Sheet (8 pages)

Manual Spray Gun Upgrade Kit

Brand: Nordson | Category: Paint Sprayer | Size: 0 MB

Table of Contents

Nordson Encore Operator Card

Nordson Encore Operator Card (4 pages)

Manual Powder Spray System

Brand: Nordson | Category: Controller | Size: 0 MB

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