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Encore
Nordson Encore Manuals
Manuals and User Guides for Nordson Encore. We have
9
Nordson Encore manuals available for free PDF download: Customer Product Manual, Installation, Troubleshooting, Repair, Product Manual, Instruction Sheet, Installation Manual, Operator Card
Nordson Encore Customer Product Manual (139 pages)
Powder Feed Center
Brand:
Nordson
| Category:
Paint Sprayer
| Size: 5.74 MB
Table of Contents
Table of Contents
5
Safety
9
Introduction
9
Qualified Personnel
9
Intended Use
9
Regulations and Approvals
9
Personal Safety
10
Fire Safety
10
Grounding
11
Action in the Event of a Malfunction
11
Disposal
11
Description
13
Introduction
13
Components List
14
Standard Components
14
Optional Component List
15
Feed Center Control Panel
16
Lance Assemblies
17
Lift Assembly
17
Lance Lift Operation
19
Level Sensor Modules
20
Lance Mounted Level Sensor Function
20
Purge Manifold
21
Clamping Cylinder Operation
21
Sieve
22
Pneumatic Panel Components
23
Control Manifold Functions
24
Optional HD Tube Assembly
25
Optional Powder Hoppers
26
Specifications
27
Size and Weight
27
Electrical Requirements
28
Air Requirements
28
Exhaust Air Flow
28
Compressed Air Supply
28
Air Pressures
29
Sieves
29
Installation
31
Unpacking
31
Preparing for Installation
31
Extraction Duct Connection
31
Lift Cylinder Installation
32
Electrical Connections
34
External Powder Hose and Air Connections
34
Powder Pump Installation and Connections
35
Pump Installation
35
Pump Flow and Atomizing Air Tubing
36
Powder Feed Hose Connections
36
Hose and Tubing Counterweighting
36
Lance Fluidizing Air Connection
37
Reclaim and Virgin Powder Feed Options
38
Lift Cylinder Proximity Switch Adjustment
41
Level Sensor Position Adjustment
42
Damper Adjustment
43
Setup
47
Feed Center Function Settings
47
Changing Function Values
49
Level Sensor Programming
50
One Button Level Sensor Probe Programming
50
LED Functions
50
Empty (no Powder) Programming
51
Full Programming
51
Locking and Unlocking the Level Sensor
51
Operational Faults (Red LED Flashing)
52
Two Button Level Sensor Probe Programming
52
LED Functions
52
Empty (no Powder) Programming
53
Full Programming
53
Locking and Unlocking the Level Sensor
53
Operational Faults
53
Air Pressure Settings
54
Operation
55
Controls
56
Feed Center Operation
57
Sieve Operation
57
Reclaim and Virgin Pump Selector Switch Operation
57
Reclaim Transfer Pump Operation
57
Virgin Transfer Pump Operation
57
Transfer Pump Manual Purging
58
Powder Level Sensor Operation
58
Hopper Operation
58
Box Operation
58
Silencing the Low Powder Alarm
58
Startup
58
Color Change Operation
60
Color Change Procedure
61
Shutdown
61
Maintenance
63
Daily Maintenance
63
Periodic Maintenance
64
Troubleshooting
65
Troubleshooting Chart
65
Repair
73
Quad Ring Replacement
73
Latch Pawl Replacement
74
Latch Replacement
75
Latch Removal
75
Latch Installation
75
Latch Pawl Adjustment
76
Clamping Cylinder Replacement
77
Lift Cylinder Replacement
79
Lift Cylinder Removal
79
Lift Cylinder Installation
82
Cylinder Cushion Stop Adjustment
83
Lance Assembly/Purge Manifold Alignment
83
Feed Hopper Fluidizing Plate Replacement
85
75-Lb Feed Hopper Fluidizing Plate Replacement
85
50-Lb Feed Hopper Fluidizing Plate Replacement
86
Vibratory Table Motor Weight Adjustment
88
60Hz Motor Weight Adjustment
88
50Hz Motor Weight Adjustment
90
Parts
93
Introduction
93
Using the Illustrated Parts List
93
Powder Feed Center Parts
94
Lift Assembly Parts
96
Lance Assembly Parts
98
Basic Lance Parts
98
Fluidizing Latch Block Kits
99
Lance Port Plug Module
100
Level Sensor Module
101
Prodigy/Encore HD Siphon Tube Module
102
Purge Manifold Assembly
104
Purge Manifold and Pneumatics
104
Purge Valve Assembly − One Lance Configuration
106
Purge Valve Assembly − Two Lance Configuration
107
Purge Valve Assembly − Three Lance Configuration
108
Purge Valve Module Parts
109
Pneumatic Module Parts
110
Hopper Platform and Vibrator Parts
112
Pneumatic Damper Parts
114
Screens
115
Sieve and Mounting Parts
115
Screens
116
Replacement Parts for Non-CE/ATEX Sieve 2
116
Powder Hose and Air Tubing Bulkhead Fittings
118
Other Service Parts
119
Powder Transfer Tubing and Grommets
119
Air Tubing and Fittings
119
Feed Hoppers
119
Fittings for Transfer Pump Air
119
Options
121
Introduction
121
75-Lb Feed Hopper
122
50-Lb Feed Hopper
123
Vibrasonic Sieve Screen
124
System Components
124
Installation
125
Vibrasonic Transducer and Sieve Screen Installation
125
Controller and Cable Installation
125
Operation
126
Troubleshooting
126
Fault Conditions
126
Electrical Troubleshooting Procedures
127
VIBRASONICS/POWER Indicator Troubleshooting
128
Vibrasonic System Parts
129
Pneumatic and Electrical Diagrams
131
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Nordson Encore Installation, Troubleshooting, Repair (97 pages)
Engage System Controller
Brand:
Nordson
| Category:
Controller
| Size: 4.68 MB
Table of Contents
Table of Contents
5
Safety
9
Introduction
9
Qualified Personnel
9
Intended Use
9
Regulations and Approvals
9
Personal Safety
10
Fire Safety
10
Grounding
11
Action in the Event of a Malfunction
11
Disposal
11
Safety Labels
12
System Overview
13
Console and System Hardware and Software
14
Main Controller Components
14
Auxiliary Controller Components
14
Remote Controller
14
Touchscreen Interface
16
Interlock Keyswitch Functions
16
DC Power Supplies
17
Dual Spray Gun Cards
17
Spray Gun Pump Control
17
Iflowr Digital Flow Modules
17
Internal and External Networks
18
Conveyor Encoder
18
Manual Spray Gun Controller Options
18
Specifications
19
General
19
Pump and Spray Gun Pattern Air Quality
19
Special Conditions of Use
20
Approval Labels
20
Main and Auxiliary Cabinet Dimensions
22
Remote Controller Touchscreen Interface
23
Approved Program and User Data Cards/Usb
24
Installation
25
Introduction
25
System Connections
26
Interconnect Cable Connections
26
Interconnect Cables
27
Electrical Connections
29
Pneumatic Connections
30
CAN Network Connections and Settings
31
Terminations
32
CAN Address and Termination Settings
33
Manual Spray Gun Controller Termination
33
Manual Spray Gun Controller First-Time Startup
34
Pump Iflow Module Addresses
34
Relay Board
35
Relay Board Leds
36
Power Connections
38
Console Power Cable Connections
38
Grounding
39
PE (Protective Earth) Grounding
39
Electrostatic Grounding
39
Spray Gun Current Path
40
ESD Ground Procedures and Equipment
41
Spray Gun Cable Connections
42
Odd Number of Spray Guns
42
System Upgrades
43
Troubleshooting
45
Spray Gun Card Leds
46
Air Flow Re-Zero Procedure
48
Re-Zero Procedure
48
Backplane
50
Power Supplies
52
Flow Node
54
Relay Board
56
Plc
58
Ewon
62
Repair
65
Spray Gun Control Card Removal/Installation
66
Replacing a Spray Gun Control Card
66
Adding Spray Guns
66
Replacing a Card
67
Plc
68
Touchscreen Replacement
69
Iflow Module Repair
72
Proportional Valve Cleaning
72
Proportional Valve Replacement
74
Gun Air Solenoid Valve Replacement
74
Filter Replacement
74
Parts
75
Introduction
75
Encore Engage Controllers
75
Remote Displays
76
Main Controller Components
78
Main Controller for Remote Display Components
82
Remote Display Components
86
Auxiliary Controller Components
88
Kits
92
Iflow Module
92
Dual Manual Spray Gun Interface Kit
93
Nordson Encore Product Manual (67 pages)
Manual Porcelain Enamel Powder Spray Gun and Controller
Brand:
Nordson
| Category:
Paint Sprayer
| Size: 1.85 MB
Table of Contents
Safety
7
Personal Safety
8
Grounding
9
Description
11
Specifications
12
System Setup
13
System Connections
14
System Setup
15
Spray Gun Connections
16
Bundling Tubing and Cable
17
System Air Supply
18
Power Supply
19
Entering Configuration Mode
20
Operation
21
Displays and Leds
22
Custom Electrostatic Mode
23
Classic AFC Mode
24
Smart Flow Mode Settings
25
Spray Gun Operation
26
Daily Operation
27
Cleaning Flat and Corner Spray Nozzles
28
Cleaning Conical Nozzles and Deflectors
29
Changing from Conical to Flat or Corner Spray Nozzle
30
Shutdown
31
Maintenance
32
Troubleshooting
33
General Troubleshooting Chart
34
Spray Gun Power Supply Resistance Test
37
Gun Cable Continuity Test
38
Repair
39
Power Supply Replacement
41
Powder Path Installation
42
Gun Reassembly
43
Cable Replacement
44
Cable Installation
45
Trigger Switch Replacement
46
Switch Installation
47
Controller Repair
49
Rear Panel Components
50
Parts
51
Spray Gun Options
55
Controller Parts
56
Front Panel and Internal Cabinet Ground Parts List
57
Rear Panel Parts
58
Rear Panel Parts List
59
Manifold Parts
60
System Components and Parts
61
Wiring Diagram
63
Declaration of Conformity
66
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Nordson Encore Customer Product Manual (51 pages)
Engage External Controller
Brand:
Nordson
| Category:
Controller
| Size: 2.66 MB
Table of Contents
Table of Contents
5
Safety
7
Introduction
7
Qualified Personnel
7
Intended Use
7
Regulations and Approvals
7
Personal Safety
8
Fire Safety
8
Grounding
9
Action in the Event of a Malfunction
9
Disposal
9
Safety Labels
10
Description
11
Console and System Hardware and Software
12
Controller Components
12
Encore Engage Gateway
12
DC Power Supplies
14
Dual Spray Gun Cards
14
Spray Gun Pump Control
14
Iflow Digital Flow Module
15
Specifications
16
General
16
Input Air Quality Requirement
16
Special Conditions for Safe Use
17
Approvals
17
Dimensions
19
Installation
21
Introduction
21
System Connections
22
Connection Diagrams
22
12 Automatic and 4 Manual Spray Gun System
22
Electrical Connections
23
Pneumatic Connections
24
Grounding
25
PE (Protective Earth) Grounding
25
Electrostatic Grounding
25
Spray Gun Current Path
26
ESD Ground Procedures and Equipment
27
Spray Gun Cable Connections
28
Odd Number of Spray Guns
28
Manual Spray Gun Controller Addresses
30
Troubleshooting
31
Spray Gun Card Leds
31
Iflow Module
33
Air Flow Re-Zero Procedure
33
Re-Zero Procedure
33
Repair
35
Spray Gun Control Card Removal/Installation
36
Replacing a Spray Gun Control Card
36
Adding Spray Guns
37
Iflow Module Repair
38
Proportional Valve Cleaning
38
Proportional Valve Replacement
40
Gun Air Solenoid Valve Replacement
40
Filter Replacement
40
Parts
41
Introduction
41
Controller Configurations
41
Common Components
42
Sub-Panel Assembly
43
Iflow Module
44
Upgrade Kits
45
Encore Engage Gateway
45
Wiring Diagrams and Schematics
47
Nordson Encore Customer Product Manual (51 pages)
Brand:
Nordson
| Category:
Paint Sprayer
| Size: 0.96 MB
Table of Contents
Table of Contents
5
Safety
7
Introduction
7
Qualified Personnel
7
Intended Use
7
Regulations and Approvals
7
Personal Safety
8
Fire Safety
8
Grounding
9
Action in the Event of a Malfunction
9
Disposal
9
Description
11
Specifications
12
Dimensions and Weight
12
Serial Number Label
12
Installation
13
Standard Articulated Bar Mount Kit
14
Optional Articulated and Fixed Gun Bar Mount Kits
15
Gun Connections
16
Optional Ion Collector Installation
17
Adjusting the Ion Collector Rod
17
Changing from Conical to Flat or Corner Spray Nozzle
18
Operation
21
Maintenance
23
Daily Maintenance
23
Weekly Maintenance
23
Troubleshooting
25
General Troubleshooting Chart
26
Power Supply Resistance Test
29
Electrode Support Resistance Test
29
Cable Continuity Tests
30
Gun Receptacle Harness
30
Gun Extension Cable
30
Standard Gun Cables
31
Repair
33
Preparation
33
Replacing the Powder Tube
33
Replacing the Power Supply
34
Electrode Support Sleeve Replacement
37
Parts
39
Introduction
39
Using the Illustrated Parts List
39
Spray Gun Parts Illustration
40
Spray Gun Parts List
41
External Diffuser Kit
42
Adapter Assembly Kit
42
Electrode Support Repair Parts
43
Options
45
Cables
45
Optional Flat and Corner Spray Nozzles
46
Standard Articulating Gun Bar
47
Optional Articulating Gun Bar
48
Optional Fixed Gun Bar
49
Optional Ion Collector Kit
50
Nordson Encore Customer Product Manual (44 pages)
Engage Gateway
Brand:
Nordson
| Category:
Gateway
| Size: 1.02 MB
Table of Contents
Table of Contents
2
Safety
5
Qualified Personnel
5
Intended Use
5
Regulations and Approvals
5
Part
5
Personal Safety
6
Fire Safety
6
Grounding
7
Action in the Event of a Malfunction
7
Disposal
7
Description
8
Installation
9
Installing Gateway into External/Auxiliary Controller
9
Electrical Power
10
Fieldbus Connection
10
Gateway PCA (Printed Circuit Assembly) Board Jumper Settings
11
Software
12
Overview
12
Hardware Requirements
13
PCA − PLC Gateway Controller
13
Anybus Network Interface Module
13
Gateway Software
14
Software Version
15
Addressing Modes
16
Broadcast Messages
16
Multicast Messages
16
Unicast Messages
16
IO Image Table Configuration
17
Nordson Corporation
18
IO Image Table − Module Definitions
19
Nordson Corporation
20
Nordson Corporation
21
Nordson Corporation
22
Nordson Corporation
23
Nordson Corporation
24
Nordson Corporation
25
Nordson Corporation
26
Nordson Corporation
27
Sending Messages from the PLC
28
(IO Module 1)
29
Nordson Corporation
29
Multicast Messages from the PLC
32
Unicast Messages from the PLC
32
Nordson Corporation
33
Nordson Corporation
34
Flow % Adjust Message
35
Reading Data at the PLC − Input Image Table
36
Gun Monitored Data
36
Nordson Corporation
37
Nordson Corporation
38
Nordson Corporation
39
Nordson Corporation
40
Nordson Corporation
41
General System Status
42
Gateway Heartbeat
43
Parts
44
Gateway Replacement Parts
44
Optional Equipment
44
Nordson Encore Installation Manual (8 pages)
HD Mobile Powder Coating System
Brand:
Nordson
| Category:
Industrial Equipment
| Size: 1.53 MB
Table of Contents
Installation Procedures
2
Maintenance Checks
6
Frequently Used Buttons
7
Frequently Used Settings
7
Nordson Encore Instruction Sheet (8 pages)
Manual Spray Gun Upgrade Kit
Brand:
Nordson
| Category:
Paint Sprayer
| Size: 0.51 MB
Nordson Encore Operator Card (4 pages)
Manual Powder Spray System
Brand:
Nordson
| Category:
Controller
| Size: 0.17 MB
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