Profibus pa, sensor for continuous level measurement of bulk solids under simple process conditions, suitable for steel industry applications (76 pages)
Parameter adjustment ....................60 Saving the parameterisation data ................... 61 Set up with other systems DD adjustment programs ....................62 Field Communicator 375, 475 ..................62 Diagnosis, asset management and service VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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11.4 Trademark ........................86 Safety instructions for Ex areas Take note of the Ex specific safety instructions for Ex applications. These instructions are attached as documents to each instrument with Ex approval and are part of the operating instructions manual. Editing status: 2017-04-03 VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
This arrow indicates a single action. Sequence of actions Numbers set in front indicate successive steps in a procedure. Battery disposal This symbol indicates special information about the disposal of bat- teries and accumulators. VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
During work on and with the device the required personal protective equipment must always be worn. Appropriate use VEGAPULS SR 68 is a sensor for continuous level measurement. You can find detailed information about the area of application in chapter "Product description". Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions.
The instrument must be permanently mounted on a closed vessel made of metal, reinforced concrete, or comparable attenuating materials • Flanges, process fittings and mounting accessories must ensure the microwave impermeability of the vessel and not let the radar signal escape to the outside VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
Operation is subject to the following conditions: • This device may not cause interference, and • This device must accept any interference, including interference that may cause undesired operation of the device VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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Cet appareil est homologué pour une utilisation dans les cuves fer- mées et les environnements ouverts avec les restrictions suivantes : VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
Protection of the environment is one of our most important duties. That is why we have introduced an environment management system with the goal of continuously improving company environmental pro- tection. The environment management system is certified according to DIN EN ISO 14001. VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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2 For your safety Please help us fulfil this obligation by observing the environmental instructions in this manual: • Chapter "Packaging, transport and storage" • Chapter "Disposal" VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
Download the smartphone app "VEGA Tools" from the "Apple App Store" or the "Google Play Store" • Scan the Data Matrix code on the type label of the instrument or • Enter the serial number manually in the app VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
The respective scope of delivery results from the order specification. Principle of operation Application area The VEGAPULS SR 68 is a radar sensor for continuous measurement of bulk solids also under difficult process conditions. It is particularly suitable for level measurement in high silos and large bunkers. The instrument is also suitable for applications in liquids.
PACTware with VEGA-DTM is required. You can find further information in the operating instructions "Interface adapter VEGACONNECT" (Document-ID 32628). VEGADIS 81 The VEGADIS 81 is an external display and adjustment unit for VEGA plics sensors. ® For sensors with double chamber housing the interface adapter "VEGADIS adapter"...
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Antenna impedance cone The antenna impedance cone is a replacement part used for optimum transmission of microwaves and for sealing against the process. You find further information in the operating instructions "Antenna impedance cone VEGAPULS 62 and 68" (Document-ID 31381). VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
The free openings for the cable glands are therefore covered with red dust protection caps as transport protection. The dust protection caps do not provide sufficient protection against moisture. VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
A secure hold of the antenna is only ensured with the untwist guard. The untwist guards inserted on site must hence be used again. Depending on temperature range and antenna material, these are VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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On the version with rinsing air connection, make sure that the holes in the antenna and in the process fitting coincide. This ensures a suf- ficient air flow (the air is led through the holes to the feed system. A rinsing of the whole parabolic antenna is not intended). Fig. 3: Dismounting, parabolic antenna Connection piece Compression nut Counter nut Parabolic antenna VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
On the version with rinsing air connection, make sure that the holes in the antenna and in the process fitting coincide. This ensures a suf- ficient air flow (the air is led through the holes to the feed system. A rinsing of the whole parabolic antenna is not intended). Fig. 4: Dismounting, parabolic antenna Connection piece Compression nut Counter nut Parabolic antenna VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
In such cases, we recommend repeating the false signal suppression at a later date with existing buildup. Inflowing medium Mounting should not be too close to the inflowing material as the microwave signal will be interferred. The optimum mounting position is on the opposite of the filling. To avoid strong pollution, the distance to the filter or dust extraction must be as big as possible. VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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4 Mounting Fig. 7: Mounting of the radar sensor with inflowing medium With bulk solids silos with lateral pneumatic filling, mounting should not be in the filling stream as the microwave signal will be interferred. The optimum mounting position is next to the filling. To avoid strong pollution, the distance to the filter or dust extraction must be as big as possible. VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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4 Mounting Fig. 8: Mounting of the radar sensor with inflowing medium Mounting socket The socket piece should be dimensioned in such a way that the antenna end protrudes slightly out of the socket. VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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When using a swivelling holder, keep in mind that the distance between antenna and socket gets smaller as the inclination of the sensor increases. Additional false reflections may be generated which can influence the measuring result at close range. Max. torque see chapter "Technical data" Fig. 11: Distance between antenna and socket with horn antenna VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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The antenna length can be selected (either ex works or later) to allow the antenna to protrude slightly out of the end of the mounting socket. Due to the antenna extension however, disturbing reflections are generated in the close-up range. This can lead to an increase in the VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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If mounting in the centre of the silo is not possible, the sensor can be directed to the vessel center by using the optional swivelling holder. The following description shows a simple way to determine the required angle of inclination. VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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4 Mounting Fig. 15: Proposal for installation after orientation VEGAPULS SR 68 The angle of inclination depends on the vessel dimensions. It can be easily checked with a suitable level or water leve on the sensor. The following table specifies the distance "a" between installation position and vessel centre dependent on the measuring distance for inclination angles of 2°...
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In case of existing vessel installations, a false signal suppression should be carried out during setup. If large vessel installations such as struts or supports cause false echoes, these can be attenuated through supplementary measures. Small, inclined sheet metal baffles above the installations scatter the radar signals and prevent direct interfering reflections. Fig. 17: Cover flat, large-area profiles with deflectors VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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Fig. 19: Radar sensors on traverse crane Information: Keep in mind that for these applications, the sensors are designed for relatively slow level changes. When using VEGAPULS SR 68 on a movable bracket, the max. measuring rate must be observed (see chapter "Technical data").
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In the case of sensors with plastic housings, this can lead to coupling disturbances. This can be avoided by using a sensor with aluminium or stainless steel housing. VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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Fig. 22: Mounting of VEGAPULS SR 68 in multiple chamber silos Fig. 23: Orientation of VEGAPULS SR 68 for emptying in the silo center VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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Fig. 24: Purging air connection with horn antenna Fig. 25: Purging air connection with parabolic antenna The practice has shown that a pressure of approx. 0.2 … 1 bar provides a sufficient air flow (see diagram in chapter "Technical data", "Purging air connection". VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
In the case of instrument housings with metric thread, the cable glands are screwed in at the factory. They are sealed with plastic plugs as transport protection. You have to remove these plugs before electrical connection. VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
When reinserting the terminal block, you should hear it snap in. Connection procedure Proceed as follows: 1. Unscrew the housing lid 2. Loosen compression nut of the cable gland and remove blind plug VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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To do this, lift the terminal block with a small screwdriv- er and pull it out. When inserting the terminal block again, you should hear it snap in. VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
Voltage supply Voltage supply 4 … 20 mA output (active) 4 … 20 mA output (passive) Mass - output Function ground when in- stalling according to CSA (Canadian Standards Asso- ciation) VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
Fig. 30: View to the electronics compartment with VEGADIS adapter for connec- tion of the external display and adjustment unit VEGADIS adapter Internal plug connection Plug connector M12 x 1 VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
As soon as a plausible measured value is found, the corresponding current is outputted to the signal cable. The value corresponds to the actual level as well as the settings already carried out, e.g. factory setting. VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
The display and adjustment module is powered by the sensor, an ad- ditional connection is not necessary. Fig. 32: Installing the display and adjustment module in the electronics compart- ment of the single chamber housing VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
Adjustment system Fig. 34: Display and adjustment elements LC display Adjustment keys • Key functions [OK] key: VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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(with inspection window) of the sensor housing. Fig. 35: Display and adjustment elements - with adjustment via magnetic pen LC display Magnetic pen Adjustment keys Bluetooth symbol Lid with inspection window VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
The parameter adjustment is carried out with an adjustment menu. Main menu The main menu is divided into five sections with the following func- tions: Setup: Settings, e.g., for measurement loop name, medium, applica- tion, vessel, adjustment, signal output VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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With bulk solids, the additional interfering fac- tors are dust generation, angle of repose and secondary echoes from the vessel wall. To adapt the sensor to these different measuring conditions, the selection "Liquid" or "Bulk solid" should be made in this menu item. VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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Plastic tank • Transportable plastic tank • Open water (gauge measurement) • Open flume (flow measurement) • Rain water overfall (weir) Storage tank: • Setup: large-volumed, upright cylindrical, spherical • Medium speed: slow filling and emptying • Process/measurement conditions: VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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– Large agitator blades of metal – Vortex breakers, heating spirals • Process/measurement conditions: – Condensation, buildup by movement – Strong spout generation – Very agitated surface, foam generation • Properties, sensor: VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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– Overfilling into the antenna possible • Properties, sensor: – Measurement speed optimized through little averaging – Entering the tube inside diameter takes the running time shift into consideration – Echo detection sensitivity reduced – False signal suppression recommended VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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– Exact measurement result required – Distance to the water surface normally relatively large • Properties, sensor: – Stable and reliable measured values through frequent averag- – Insensitive in the close range VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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Through this selection the operating range of the sensor is adapted measuring range to the vessel height, which considerably increases measurement certainty under different basic conditions. The min. adjustment must be carried out independently of this. VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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Setup - Min. adjustment Proceed as follows: 1. Select the menu item "Setup" with [->] and confirm with [OK]. Now select with [->] the menu item "Min. adjustment" and confirm with [OK]. VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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5. Save settings with [OK] Setup - Damping To damp process-dependent measured value fluctuations, set an integration time of 0 … 999 s in this menu item. VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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Select menu items and show data • Read data from sensor into the display and adjustment module. Caution: When the PIN is active, adjustment via PACTware/DTM as well as other systems is also blocked. VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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In this menu item, the device status is displayed. status Diagnostics - Peak values The respective min. and max. measured distance values are saved in (distance) the sensor. The values are displayed in the menu item "Peak values". VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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5. Set the requested numerical value with [+] and [->]. 6. Push [OK] Note: During simulation, the simulated value is outputted as 4 … 20 mA cur- rent value and digital HART signal. VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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Additional adjustments - In this menu item you select the measured variable of the system and Instrument units the temperature unit. VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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Check the distance to the product surface, because if an incorrect (too large) value is entered, the existing level will be saved as a false signal. The level would then no longer be detectable in this area. VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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Additional settings - PIN Entering a 4-digit PIN protects the sensor data against unauthorized access and unintentional modification. In this menu item, the PIN is displayed or edited and changed. However, this menu item is only available if adjustment is enabled in the menu "Setup". VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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The following table shows the default values of the instrument. De- pending on the instrument version, not all menu items are available or some may be differently assigned: VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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Address 0 Additional settings - The sensor offers the HART modes standard and Multidrop. In this HART mode menu item you specify the HART mode and enter the address for Multidrop. The mode "standard" with the fixed address 0 means outputting the measured value as a 4 … 20 mA signal. VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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In this menu item, the hardware and software version of the sensor is displayed. The 4 … 20 mA signal of the sensor is switched off. The sensor uses a constant current of 4 mA. The measuring signal is transmitted exclusively as a digital HART signal. VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
Interface adapter, for example VEGACONNECT 4 Note: With power supply units with integrated HART resistance (internal resistance approx. 250 Ω), an additional external resistance is not necessary. This applies, e.g. to the VEGA instruments VEGATRENN 149A, VEGAMET 381, VEGAMET 391. Common Ex separators are VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
In the standard version, all functions for complete setup are already included. An assistant for simple project configuration simplifies the adjustment considerably. Saving/printing the project as well as import/export functions are also part of the standard version. VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
CD from the agency serving you. Saving the parameterisation data We recommend documenting or saving the parameterisation data via PACTware. That way the data are available for multiple use or service purposes. VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
This software is updated via the Internet and new EDDs are automatically accepted into the device catalogue of this software after they are released by the manufacturer. They can then be transferred to a Field Communicator. VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
Echo curve of the setup: This is used as reference echo curve for the measurement conditions during setup. Changes in the measure- ment conditions during operation or buildup on the sensor can thus be recognized. The echo curve of the setup is stored via: VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
PACTware/DTM or EDD. Out of specification: The measured value is unreliable because an instrument specification was exceeded (e.g. electronics temperature). This status message is inactive by default. It can be activated by the user via PACTware/DTM or EDD. Maintenance: Due to external influences, the instrument function is limited. The measurement is affected, but the measured value is VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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Error in the calibration carried Exchanging the electronics Bit 8 of Byte 0 … 5 • out in the factory Send instrument for repair Error in the cali- • Error in the EEPROM bration VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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The data could not be restored Repeat reset Bit 0 of • during the reset to delivery Load XML file with sensor data Byte 14 … 24 Error during the re- status into the sensor set "delivery status" VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
Reason Rectification • • 4 … 20 mA signal not sta- Fluctuations of the Set damping appropriate to the instrument via the measured variable display and adjustment module or PACTware/DTM VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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Rectification • • 1. Measured value Min./max. adjustment not Adapt min./max. adjustment shows a too low or too correct high level • • Incorrect linearisation curve Adapt linearisation curve time VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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100 % during filling suppression with condensation/ contamination in the close range by editing time • With bulk solids use radar sen- sor with purging air connection or flexible antenna cover VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
24 hour service hotline Should these measures not be successful, please call in urgent cases the VEGA service hotline under the phone no. +49 1805 858550. The hotline is also available outside normal working hours, seven days a week around the clock.
Attach the completed form and, if need be, also a safety data sheet outside on the packaging • Please contact the agency serving you to get the address for the return shipment. You can find the agency on our home page www.vega.com. VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
Pass the instrument directly on to a spe- cialised recycling company and do not use the municipal collecting points. These may be used only for privately used products according to the WEEE directive. VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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30 m (98.43 ft) Output variable Output signals 4 … 20 mA/HART - active; 4 … 20 mA/HART - passive Range of the output signal 3.8 … 20.5 mA/HART (default setting) VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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1,0 m (3.28 ft) - 2 mm (- 0.079 in) - 10 mm (- 0.394 in) Fig. 51: Deviation under reference conditions Reference plane Antenna edge Recommended measuring range Repeatability ≤ ±1 mm VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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-40 … +80 °C (-40 … +176 °F) ture Time span after a sudden measuring distance change by max. 0.5 m in liquid applications, max 2 m with bulk solids applications, until the output signal has taken for the first time 90 % of the final value (IEC 61298-2). Outside the specified beam angle, the energy level of the radar signal is 50% (-3 dB) less. EIRP: Equivalent Isotropic Radiated Power. VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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0.7 bar (10.15 psig) 3.7 m 1.7 m 0.8 bar (11.60 psig) 3.9 m 1.8 m 0.9 bar (13.05 psig) 4.0 m 2.1 m 1 bar (14.5 psig) 4.2 m 2.2 m VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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Ʋ mounted in the housing without lid IP 40 Materials Ʋ Housing Ʋ Inspection window Polyester foil Functional safety SIL non-reactive Interface to the external display and adjustment unit Data transmission Digital (I²C-Bus) VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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The feeding power supply unit can be connected to networks of overvoltage category III. Overvoltage category (IEC 61010-1) - Version with mains voltage Ʋ up to 2000 m (6562 ft) above sea level III VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
Instruments with approvals can have different technical specifications depending on the version. For that reason the associated approval documents of these instruments have to be carefully noted. They are part of the delivery or can be downloaded under www.vega.com, "Instrument search (serial number)" as well as in the download area. 11.2 Dimensions The following dimensional drawings represent only an extract of all possible versions.
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3.94" ø1.58" 1½" 4.72" ø1.89" 2" 8.50" ø2.95" 3" 16.93" ø3.74" 4" Fig. 53: VEGAPULS SR 68, horn antenna in threaded version Standard With temperature adapter up to 250 °C VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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3.94" ø1.58" 1½" ø40 1½" 4.72" ø1.89" 2" ø48 2" 8.50" ø2.95" 3" ø75 3" 16.93" ø3.74" 4" ø95 4" Fig. 54: VEGAPULS SR 68, horn antenna in flange version Standard With temperature adapter up to 250 °C VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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2" 4.72" ø 1.89" 8.50" ø 2.95" 3" 4" 16.93" ø 3.74" Fig. 55: VEGAPULS SR 68, horn antenna and swivelling holder Standard With temperature adapter up to 250 °C VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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11 Supplement VEGAPULS SR 68, parabolic antenna and swivelling holder Fig. 56: VEGAPULS SR 68, parabolic antenna and swivelling holder Standard With temperature adapter up to 200 °C VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
Les lignes de produits VEGA sont globalement protégées par des droits de propriété intellec- tuelle. Pour plus d'informations, on pourra se référer au site www.vega.com. VEGA lineas de productos están protegidas por los derechos en el campo de la propiedad indus- trial. Para mayor información revise la pagina web www.vega.com.
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Vessel form 46 Vessel height 46 HART 59 Vessel installations 26 HART mode 56 Voltage supply 31, 80 Instrument units 52 Instrument version 57 Language 50 Linearisation curve 54 Lock adjustment 49 VEGAPULS SR 68 • 4 … 20 mA/HART - four-wire...
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