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Weldtronic TTIG200PADP Operating Manual

Titantig 200p ac/dc pro tig/stick welder
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TitanTig 200P ACDC Pro
Operating Manual
TitanTig 200P AC/DC Pro TIG/Stick Welder
Model No. TTIG200PADP Issue. A 05/16
TitanTig 200P ACDC Pro Operators Manual Issue. A 0516
English
Operating manual
Brugsanvisning
Gebrauchsanweisung
Manual de instrucciones
Käyttöohje
Manuel d'utilisation
Manuale d'uso
Gebruiksaanwijzing
Bruksanvisning
Instrukcja obsługi
Manual de utilização
Инструкции по эксплуатации
Bruksanvisning
操作手册
EN
DA
DE
ES
FI
FR
IT
NL
NO
PL
PT
RU
SV
CN

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Summary of Contents for Weldtronic TTIG200PADP

  • Page 1 Manual de instrucciones Käyttöohje Manuel d’utilisation Manuale d’uso Gebruiksaanwijzing Bruksanvisning Instrukcja obsługi Manual de utilização Инструкции по эксплуатации Bruksanvisning 操作手册 English TitanTig 200P AC/DC Pro TIG/Stick Welder Model No. TTIG200PADP Issue. A 05/16 TitanTig 200P ACDC Pro Operators Manual Issue. A 0516...
  • Page 2 TitanTig 200P ACDC Pro Operators Manual Issue. A 0516...
  • Page 3 This warranty does not cover freight or goods that have been interfered with.  All goods in question must be repaired by an authorized repair agent as appointed by Weldtronic.  Warranty does not cover abuse, misuse, accident, theft or general wear & tear.

  • Page 4: Table Of Contents

    Contents SAFETY PRECAUTIONS………………….………………………………………………………..…………5 Preface…………………………………………………………………………………………………15 General…………………………………………………………………………………………………15 Introduction………………………………………………………………….………………………16 Technical Specifications…………………………………………………………………..……19 Important Notes before use…….……………………………………………………………20 Overview of Power Source……………………………………………………………………21 Installation……………………………….…………………………………………………………22 Operation …………………………………………………………………………………………..24 MMAW (Stick) Welding……………………………………….………………………………25 GTAW (TIG) Welding…………………………………………..…………………………….…26 Panel Layout & Functions…………………………………………………………………...28 Welding Parameters…………………………………………………………………………...33 Trouble Shooting…………………………………………………………………………………36 MMAW Trouble Shooting…..……………………………………………………………….36 GTAW Trouble Shooting………………………………………………………………………37 Electrical Trouble Shooting………………………………………………………………...38 Maintenance…………………………………………………………………………………..….40 Warranty Terms &...

  • Page 5: Safety Precautions

    SAFETY PRECAUTIONS – READ BEFORE USING These general safety norms cover both arc welding machines and plasma cutting machines unless otherwise noted. The equipment must only be used for the purpose it was designed for. Using it in any other way could result in damage or injury and in breach of the safety rules.
  • Page 6 Prevention against burns and radiation  Arc rays from the welding process produce intense, visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin.  Wear an approved welding helmet fitted with a proper shade of filter lens to protect your face and eyes when welding or watching ...
  • Page 7 Risks due to magnetic fields  The magnetic fields created by high currents may affect the operation of pacemakers or electronically controlled medical equipment.  Wearers of vital electronic equipment should consult their physician before beginning any arc welding, cutting, gouging or spot welding operations. ...

  • Page 8: Emf Information

    EMF Information Considerations About Welding And The Effects Of Low Frequency Electric And Magnetic Fields Welding current, as it flows through welding cables, will cause electro-magnetic fields. There has been and still is some concern about such fields, However, after examining more than 500 studies spanning 17 years of research, a special blue ribbon committee of the National Research Council concluded that: "The body of evidence, in the committees judgment, has not demonstrated that exposure to power-frequency electric and magnetic fields is a human-health hazard."...
  • Page 9 Symbol usage Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. ▲ Marks a special safety message. This group of symbols means Warning! Watch Out! Possible ELECTRIC SHOCK, MOVING PARTS, and HOT PARTS hazards.
  • Page 10  Always verify the supply ground — check and be sure that input power cord ground wire is properly connected to ground terminal in disconnect box or that cord plug is connected to a properly grounded receptacle outlet.  When making input connections attach proper grounding conductor first - double-check connections. ...
  • Page 11  Do not weld on coated metals, such as galvanized, lead, or cadmium plated steel, unless the coating is removed from the weld area, the area is well ventilated, and if necessary, while wearing an air-supplied respirator. The coatings and any metals containing these elements can give off toxic fumes if welded. ARC RAYS can burn eyes and skin.
  • Page 12  Wear oil-free protective garments such as leather gloves, heavy shirt, cuff less trousers, high shoes, and a cap.  Remove any combustibles, such as butane lighter or matches, from your person before doing any welding. FLYING METAL can injure eyes. ...
  • Page 13 CYLINDERS can explode if damaged. Shielding gas cylinders contain gas under high pressure. If damaged, a cylinder can explode. Since gas cylinders are normally part of the welding process, be sure to treat them carefully.  Protect compressed gas cylinders from excessive heat, mechanical shocks, slag, open flames, sparks, and arcs.
  • Page 14 STATIC (ESD) can damage PC boards.  Put on grounded wrist strap BEFORE handling boards or parts.  Use proper static-proof bags and boxes to store, move, or ship PC boards. MOVING PARTS can cause injury  Keep away from moving parts. ...

  • Page 15: Preface

    1.0 Preface 1.1 General Congratulations on choosing TitanTig 200P ACDC Pro Welding Machines. Used correctly, our products can significantly increase the productivity of your welding, and provide years of economical service. This operating manual contains important information on the use, maintenance and safety of our product.

  • Page 16: Introduction

    1.2 Introduction TitanTig 200P ACDC Pro welding machine adopts the latest pulse width modulation (PWM) technology and insulated gate bipolar transistor (IGBT) power module, which can change work frequency to medium frequency so as to replace the traditional hulking work frequency transformer with the cabinet medium frequency transformer.

  • Page 17: Working Principle

    Product performance characteristics • Advanced IGBT inverter technology • Industry leading control system -MCU control system, responds immediately to any changes • Inverting frequency of 33~43 kHz greatly reduces the size and weight of the welder. • Great reduction in magnetic and resistance loss enhances the welding efficiency and energy saving effect. •...
  • Page 18 Volt-Ampere Characteristic TitanTig 200P ACDC welding machine has an excellent volt-ampere characteristic, whose graph is shown as the following figure. The relation between the conventional rated loading voltage U and the conventional welding current I is as follows: ≤600A，U ＞600A,U When I =10+0.04I (V);...

  • Page 19: Technical Specifications

    1.3 Technical Specifications Models TitanTig 200P ACDC Pro Parameters Input power 1-220/230/240±10%，50/60Hz Rated input current（A） 30（AC TIG） 42（AC MMA） 28（DC TIG） 38（DC MMA） Rated input power（KW） 4.3（AC TIG） 6.2（AC MMA） 3.7（DC TIG） 5.7（DC MMA） no-load voltage(V) Adjustment range of start current（A） 5～welding current Adjustment range of welding current（A）...

  • Page 20: Important Notes Before Use

    1.4 Important notes before use ▲ Do not operate or install this equipment without thoroughly reading this manual and the safety precautions contained throughout.  Save this manual and keep it handy for reference.  Disconnect mains of the semi-automatic welding machine after finishing work or before a long break. ▲...

  • Page 21: Front View

    1.5 Overview of machine Front View 1. Control Panel 2. "+" Output terminal 3. "-" Output termina 4. Control cable connector 5. Gas outlet TitanTig 200P ACDC Pro Operators Manual Issue. A 0516...

  • Page 22: Installation

    2.0 Installation Worker and working area protection Fumes and gases produced by welding are dangerous for your health. Ventilation in workplace must be adequate to remove all harmful fumes and gases but not too strong since it could remove the shielding gas flowing over work piece.
  • Page 23 Mains supply – TitanTig 200P ACDC Pro The INPUT primary cable is supplied with machine. Connect the machine to mains according to your state legislation of where machine is being used. Connection can be effected through plug or direct wiring. Supply system should be protected at all times by the fuse stated in technical data section.

  • Page 24: Operation

    3.0 Operation Duty cycle and overheating Duty Cycle is percentage of 10 minutes that unit can weld at rated load without overheating. If unit overheats, thermostat(s) opens, output stops, and cooling fan runs. Wait fifteen minutes for unit to cool. Reduce amperage or duty cycle before welding.

  • Page 25: Mmaw (Stick) Welding

    3.1 MMAW (Stick/MMA) Welding Location  The machine should be located in a suitable position and environment. Care should be taken to avoid moisture, dust, steam, oil or corrosive gases  Place on a secure level surface and ensure that there is adequate clearance around the machine to ensure natural airflow.

  • Page 26: Gtaw (Tig) Welding

     Select MMA by switching to the MMA welding mode. There is voltage output at both output terminals.  Set the amperage on the machine suitable for the electrode being used. Ensure you check that you have the electrode polarity correct. Please see below a guide to amperages required.
  • Page 27 pedal control of 3 wires and the aero socket has 14 leads.  When TitanTig 200 PAC/DC welding machines are operated in HF ignition method, the ignition spark can cause interferences in equipment near the welding machine. Be sure to take specially safety precautions or shielding measures ...

  • Page 28: Panel Layout & Functions

    3.3 Panel Layout & Functions 1 ) Current display 2 ) Voltage display 3) Adjusting dial 4) MMA/HF Tig/Lift-Tig 5) Wave select 6) Tig 2T/4T 7) Tig parameter select 8) AC parameter select 9) MMA parameter select Before starting any welding activity ensure that you have suitable eye protection and protective clothing. Also take the necessary steps to protect any persons within the area.
  • Page 29 4. Tig parameter adjust Peak Amps5-170/200 Base Amps 5-270/200 Down slope 0-10S End Amps 5-170/200A Up slope 0-10S Initial Amps 5-170/200 Post flow 0-10S Pre flow 0-2s Pulse duty 5-95% Pulse on Pulse off Pulse frequency 0.5-200Hz 5. AC parameters: Balance -5~+5 / AC Frequency 50~250Hz 6.

  • Page 30: Tig Mode

    Gun switch control current (Option) Torch switch Current adjusting button, (Example shown only. Actual Torch may vary from above) TIG mode  Connect the TIG torch leads as detailed above. Ensure that a suitable inert gas supply is connected.  Switch the power switch on the back panel to “ON”...
  • Page 31 TIG welding （4T operation） The start current and crater current can be pre-set. This function can compensate the possible crater that appears at the beginning and end of the welding. Thus, 4T is suitable for the welding of medium thickness plates.
  • Page 32 TIG welding (2T operation) This function without the adjustment of start current and crater current is suitable for the Re-tack welding、 transient welding、thin plate welding and so on. I（A） Welding current Is Loosen the welding gun switch The setting base current Ib Arc is Arc is...
  • Page 33 within 1s, which can reduce the tungsten spoilage farthestly，prolong the using life of the tungsten electrode，and prevent tungsten clipping. ○ 3 MMA operation： if the electrode touches workpiece over two seconds, the welding current will drop to the 0 automatically to protect the electrode. Prevent arc-break function：TIG operation，Avoid arc-break with special means, even if arc-break occurs the HF will keep the arc stable ④TIG：If the TIG torch is pressed quickly, the welding current will drop a half, then if the TIG torch is...

  • Page 34: Welding Parameters

    4.0 Welding Parameters Joint forms in TIG/MMA lap joint coner joint T joint butt joint The explanation of welding quality The relation of welding area color & protect effect of stainless steel Welding area argent , golden blue red-grey grey black color Protect effect...
  • Page 35 Tungsten electrode Sharpened of the Background current/A Angle of cone（°） diameter /mm electrode diameter/mm 0.125 2～15 0.25 5～30 8～50 10～70 12～90 15～150 20～200 TIG of stainless steel (Single run welding) tungsten Workpiece welding wire Argon gas welding Welding electrode thickness Joint form diameter flow rate/...

  • Page 36: Mma Mode

    Parameters of piping back sealing welding for mild steel （DCEP） Piping Tungsten Welding Welding Gas nozzle Welding Argon diamete electrode wire rate diameter current voltage flow rate rΦ diameter diameter (mm) L.min (mm) (mm) (mm) cm/min 75～90 11～13 6～8 4～5 75～95 11～13 6～8...

  • Page 37: Trouble Shooting

    5.0 Trouble Shooting 5.1 MMAW (Stick) Welding Trouble Shooting The following chart addresses some common problems during MMAW Welding. In the event of equipment malfunction, contact an authorized service agent. Possible Reason Suggested Solution No Arc Incomplete welding circuit Check Earth & Work leads connected Wrong Mode Selected Check the MMA/Stick switch is selected Porosity...

  • Page 38: Gtaw Trouble Shooting

    5.2 GTAW (TIG) Welding Trouble Shooting The following chart addresses some common problems during TIG Welding. In the event of equipment malfunction, contact an authorized service agent Possible Reason Suggested Solution Tungsten burning Quickly Incorrect Gas or No Gas Check Pure Argon is in use Insufficient Gas Flow Check gas flow.

  • Page 39: Electrical Trouble Shooting

    5.3 Electrical Trouble Shooting In the event of equipment malfunction, contact an authorized service agent The following operation requires sufficient professional knowledge on electric aspects and comprehensive safety knowledge. Make sure the input cable of the machine is disconnected from the electricity supply and wait for 5 minutes before removing the machine covers Before taking your unit for servicing, check the list below.
  • Page 40 Trouble Reason Solution Check the welding gun switch, The malfunction of the welding gun switch. control cable and aero socket. Gas cylinder is close or gas pressure is low Open or change the gas cylinder No gas flow (TIG) Something in the valve Remove it Electromagnetic valve is damaged Change it...

  • Page 41: Maintenance

    6.0 Maintenance The utilization level of the power source and its working environment should be taken into consideration in planning the frequency of maintenance of the machine. Appropriate use and preventive maintenance guarantee the trouble-free use of the equipment. This allows you to avoid interruptions in use and increases the productivity of the machine.

  • Page 42: Warranty Terms & Conditions

    Replace the Product if repair is not possible. In the unlikely event of such a defect, the customer should return the product to the original place of purchase, with a proof of purchase, or contact Weldtronic on 03 9702 9366 to locate a authorized service agent.

  • Page 43: Titantig 200P Acdc Pro Operators Manual Issue. A

    Weldtronic International consent. (4)In respect of all claims Weldtronic International P/L shall not be liable to compensate the buyer for any delay in either replacing or remedying the workmanship or in properly assessing the buyers claim.
  • Page 44 Weldtronic International P/L has agreed in writing that you are entitled to reject, Weldtronic International P/L liability is limited to either (at Weldtronic discretion) replacing the goods or repairing the goods except where you have acquired goods as a consumer within the meaning of the Trade Practices Act 1974 or the Fair Trading Acts of the relevant state or territories of Australian, and is therefore also entitled to, at the consumers discretion either a refund of the purchase price of the goods, or repair of the goods, or replacement of the goods.
  • Page 45 (h)Abnormal product performance caused by any ancillary equipment interference or other external factors. (i)Failure or breakage caused by overload, dropping or abusive treatment or use by the customer (j)Repair, modifications or other work carried out on the product other than by an authorized Weldtronic service dealer.
  • Page 46 TitanTig 200P ACDC Pro Operators Manual Issue. A 0516...
  • Page 47 TitanTig 200P ACDC Pro Operators Manual Issue. A 0516...
  • Page 48 Weldtronic International P/L ABN 99 149 754 263 42-46 Micro Circuit, Dandenong Sth Victoria 3175 Australia P.O Box 2096 Rowville Victoria 3178 Australia Tel: 03 9702 9366 Fax. 03 9702 9766 Email. sales@weldtronic.com.au TitanTig 200P ACDC Pro Operators Manual Issue. A 0516...

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