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Vari BDR-595 E EuroAdela Instructions For Use Manual

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Drum mower
EuroAdela
BDR-595 E
Instructions for use

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Summary of Contents for Vari BDR-595 E EuroAdela

  • Page 1 Drum mower EuroAdela BDR-595 E Instructions for use...

  • Page 2: Table Of Contents

    Disposal of packaging and machine after service life expiration......26 Instructions for ordering spare parts................. 27 Machine casing......................29 Handlebars........................ 31 Mowing disk drive ....................33 Wheel driving gear ....................36 Gearbox ........................38 Text and illustrations 2003 VARI,a.s. Publication No. VL-079-2003...

  • Page 3: Basic Information

    BDR-595 E EuroAdela 1 Basic information , Ask your dealer to provide unpackaging of the machine and briefing. Fill in the following table with data on your machine. The data are important for ordering spare parts. It is advisable to have a copy of this page with all data on the machine purchase for the case of loss or theft of the original record.

  • Page 4: Ec-Conformity Statement

    2 EC-Conformity Statement EC-CONFORMITY STATEMENT according to Act No. 22/1997 Gaz. (as amended) , Manufacturer: VARI,a.s., Opolanská 350, 289 07 Libice nad Cidlinou, Czech Republic Identification No.: 00660574 issues the following Statement at its own responsibility , Machine a) Name:...

  • Page 5: Introduction

    ,a.s. as a system of gardening, farming, small agricultural and communal technology. Drum mower BDR-595 E EuroAdela meets with its design the latest European safety standards and directives for this category of mowing machines. Construction of the protective frame with screen around the entire mowing disk circumference does not prevent perfect cutting of the grass and its continuous swathing on the right side of the machine.

  • Page 6: Operation Safety

    BDR-595 E EuroAdela 4 Operation safety 4.1 Safety regulations , This international symbol indicates important messages concerning safety. When you see the symbol, be aware of a possible injury to yourself or to other persons and read attached instructions carefully.

  • Page 7: Declared And Guaranteed Noise And Vibration Values

    BDR-595 E EuroAdela , Don’t start the engine in enclosed spaces! Pay an increased attention when handling the machine since the exhaust silencer remains hot after the engine has been switched off; make sure there are no leakages and spills on engine parts when refuelling. If they happen to occur, dry out the stained parts or wait until the petrol evaporates.
  • Page 8 BDR-595 E EuroAdela...

  • Page 9: Machine: Its Use, Technical Specification And Description

    BDR-595 E EuroAdela 5 Machine: Its use, technical specification and description 5.1 Use of the machine Drum mower Model BDR-595 EuroAdela has been designed and manufactured to the latest knowledge in the field of small gardening and farming machinery, its design meeting the most recent European safety standards binding for this machine category.

  • Page 10: Instructions For Use

    BDR-595 E EuroAdela Figure 1: Drum mower BDR-595 E EuroAdela Rear grip points (for steering, lifting Mowing disk drive gear or loading the lever with brake machine) Accelerator lever (adjustment Machine travel gear of engine speed) clutch lever Starter grip...
  • Page 11 BDR-595 E EuroAdela 5. Put the apron with frame into the cut-out in the upper casing (13). Then put the casing with the apron frame on the machine and bolt it with two nuts M8 (14) with large flat washers Ø9mm (10). Provide the nuts with plastic caps (19). The apron frame will be screwed to the machine under engine front with M6x20 bolts (20) with small flat washers Ø6.4mm (3).

  • Page 12: Putting Into Operation

    BDR-595 E EuroAdela Figure 2b: Machine assembly 6.2 Putting into operation , The machine can be delivered without working fillings of the engine (as depending on varied national regulations)! , First read the instruction for engine use thoroughly! You can prevent a possible damage to the engine.

  • Page 13: Starting The Mowing Disk

    BDR-595 E EuroAdela 2. Move the accelerator lever into the front position (CHOKE). Start the engine by pulling on the manual starter (instructions for starting see the guidelines for engine use). 3. Let the new or cold engine running for about 30 seconds on the choke (accelerator lever in the CHOKE position);...
  • Page 14 BDR-595 E EuroAdela Figure 3: Handlebars and accelerator lever Mowing disk drive clutch Accelerator lever lever and brake lever (engine speed adjustment) Machine travel clutch lever Mowing disk brake Bowden cable Right handrail Bowden cable of tightening pulley of the mowing disk...

  • Page 15: Machine Stop

    BDR-595 E EuroAdela 6.5 Machine stop , Prior to performing any activities in the near vicinity of the machine, switch off the engine and wait until the mowing disk stops! Always switch the engine off before leaving the machine. , Never let the engine running at maximum speed or idling with the mowing disk drive gear clutch released and with the released clutch of travel wheels drive gear for a long time! Machine drive components (V-belt, belt pulley, clutch pulley, etc.)

  • Page 16: Mowing Grass Stands

    BDR-595 E EuroAdela ground and does not rebound. Disk rebounding results in uneven stand mowing 6.6.2 Mowing grass stands Set the engine to maximum speed, let the mowing disk rotate at maximum speed (starting the mowing disk see chapter 6.3) and get the machine into motion (see chapter 6.4)

  • Page 17: Maintenance, Care And Storage

    BDR-595 E EuroAdela 7 Maintenance, care and storage To ensure a long-term satisfaction with our product, it must be given proper care and maintenance. Regular maintenance of the machine will prevent its early wear ensuring at the same time a correct functioning of all its parts.

  • Page 18: Engine Oil Replacement

    BDR-595 E EuroAdela Figure 4: Oil plugs Plug to pour oil into the gearbox Plug to drain oil from the gearbox 7.1.2 Engine oil replacement See the guidelines for engine operation. To drain the oil, the machine should be either...

  • Page 19: Tightening Of Bolted Connections

    BDR-595 E EuroAdela Figure 5.1: Rotary clutch lever Figure Lubrication Figure 5.3: Brake lever seating Figure 5.2: Tightening pulley arm pin 7.2 Tightening of bolted connections Check the bolted connections for proper tightening. Check tightening of bolts fastening the knives in the upper disk and bolts fastening the lower disk onto the flange prior to any machine use.

  • Page 20: V-Belt Replacement And Adjustment Of Tightening Pulley

    There is a “VARI“ stamp on the knife, which identifies the manufacturer and is at the same time a control mark indicating that the knife is an original spare part.
  • Page 21 BDR-595 E EuroAdela a) Drain petrol from the engine tank. Dismount the accelerator lever (2x spanner No. 8) from the handlebars. Bowden cable should never be dismounted from the control on the engine! b) Unscrew three safety nuts (spanner No. 13) on the engine flange and pull the engine out from the machine frame upwards.

  • Page 22: Setting-Up Litz Wires Of Pulley, Brake And Machine Travel Gear Clutch

    BDR-595 E EuroAdela Figure 7: Adjustment of tension pulley and maximum extension of V-belt Driving belt Tightening pulley Guide pin pulley (engine) Right guide Driven belt pulley sheet (mowing disk) Guide pin V-belt Left guide sheet 7.5 Setting-up litz wires of pulley, brake and machine travel gear...
  • Page 23 BDR-595 E EuroAdela Safety nuts in all adjustment bolts should be tightened by using two flat side spanners No. 10 or No. 9. If there is no more step to be used in the adjustment bolt, it is possible to displace the hook on the cable into another hole in the metal sheet lever on the handlebars (or on the travel gear clutch lever on the gearbox and on the arm of the tightening pulley –...

  • Page 24: Driving Problems: Diagnostics

    BDR-595 E EuroAdela 7.6 Driving problems: Diagnostics Problem Reason Remedial action Mowing disk Tightening pulley does not Set-up tightening pulley by does not turn stress the belt sufficiently means of adjustment bolt No. 2 (see Fig. 8) Cable fallen out from the...

  • Page 25: Table Of Service Operations

    BDR-595 E EuroAdela 7.7 Table of service operations Operation During season After season Gearbox oil check 1x/month Engine oil check before each use Engine air filter check before each use check Check of knives for fastening and before each use...

  • Page 26: Machine Storage

    BDR-595 E EuroAdela d) Fill the hub inside with new grease (e.g. for water pumps) lubricating at the same time also the flange with balls and free wheel surfaces. e) Slide the free wheel on the wheel axis. The pin driven into the wheel axis must lean against the inclined surface on the free wheel (see Fig.

  • Page 27: Instructions For Ordering Spare Parts

    6. All components should be ordered in the nearest service shop or at your dealer’s. In the case of any confusions concerning the spare parts or technical issues, the VARI a.s. commercial, customer-service or technical departments are prepared to answer all your inquiries.
  • Page 28 BDR-595 E EuroAdela 8 List of components...

  • Page 29: Machine Casing

    BDR-595 E EuroAdela 8.1 Machine casing...
  • Page 30 BDR-595 E EuroAdela Machine casing Pos. Name Size Drawing-Standard Order. No. Frame assembly 22 9 1536 050 196 001 Apron frame-front 22 9 1856 008 196 018 Apron frame-rear 22 9 1856 009 196 019 Upper housing 22 9 8545 029...

  • Page 31: Handlebars

    BDR-595 E EuroAdela 8.2 Handlebars...
  • Page 32 BDR-595 E EuroAdela HANDLEBARS Pos. Name Size Drawing-Standard Order. No. Pcs Handlebars 22 9 8078 059 196 002 Control lever 32 0 8058 009 196 013 Clutch bowden cable 622 9 8074 044 196 515 Pulley bowden cable 622 9 8074 045...

  • Page 33: Mowing Disk Drive

    BDR-595 E EuroAdela 8.3 Mowing disk drive...
  • Page 34 BDR-595 E EuroAdela MOWING DISK DRIVE Pos. Name Size Drawing-Standard Order. No. Brake shoe 22 9 1664 024 189 014 Driven belt pulley 22 9 3325 012 189 004 Upper disk 22 9 5025 007 189 056 Brake cam 22 9 8032 048...
  • Page 35 BDR-595 E EuroAdela...

  • Page 36: Wheel Driving Gear

    BDR-595 E EuroAdela 8.4 Wheel driving gear...
  • Page 37 BDR-595 E EuroAdela Wheel driving gear Pos. Name Size Drawing-Standard Order. No. Gearbox BDR-595 22 9 3282 052 196 014 Driven belt pulley 22 9 3325 030 196 026 Driven clutch element 32 0 3625 029 196 025 Engine plate...

  • Page 38: Gearbox

    BDR-595 E EuroAdela 8.5 Gearbox...
  • Page 39 BDR-595 E EuroAdela GEARBOX Pos. Name Size Drawing-Standard Order. No. Fork weldment 22 1 3330 013A 189 078 Complete lever 22 9 3330 017 196 022 Complete carrier 22 9 3616 006 189 029 plate Worm 2:54 32 0 3214 028...

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