Avery Dennison M09416 TTXLI Service Manual
  1. Manuals
  2. Brands
  3. Avery Dennison Manuals
  4. Printer
  5. M09416 TTXLI
  6. Service manual
Avery Dennison M09416 TTXLI Service Manual

Avery Dennison M09416 TTXLI Service Manual

Thermal transfer / direct thermal bar code printer
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Bedienungsanleitung / Handbuch / Datenblatt
Sie benötigen einen Reparaturservice für Ihren Etikettendrucker
oder suchen eine leicht zu bedienende Etikettensoftware?
Wir helfen Ihnen gerne weiter.
Ihr Partner für industrielle Kennzeichnungslösungen
Drucksysteme Janz & Raschke GmbH
Röntgenstraße 1
D-22335 Hamburg
Telefon +49(0)40 – 840 509 0
Telefax +49(0)40 – 840 509 29
kontakt@jrdrucksysteme.de
www.jrdrucksysteme.de

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the M09416 TTXLI and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Avery Dennison M09416 TTXLI

Summary of Contents for Avery Dennison M09416 TTXLI

  • Page 1 Bedienungsanleitung / Handbuch / Datenblatt Sie benötigen einen Reparaturservice für Ihren Etikettendrucker oder suchen eine leicht zu bedienende Etikettensoftware? Wir helfen Ihnen gerne weiter. Ihr Partner für industrielle Kennzeichnungslösungen Drucksysteme Janz & Raschke GmbH Röntgenstraße 1 D-22335 Hamburg Telefon +49(0)40 – 840 509 0 Telefax +49(0)40 –...
  • Page 2 Bedienungsanleitung / Handbuch / Datenblatt Maßgeschneiderte Lösungen für den Etikettendruck und die Warenkennzeichnung Seit unserer Gründung im Jahr 1997, sind wir erfolgreich als Partner namhafter Hersteller und als Systemintegrator im Bereich der industriellen Kennzeichnung tätig. Unser Motto lautet: So flexibel wie möglich und so maßgeschneidert wie nötig. Ich stehe mit meinem Namen für eine persönliche und kompetente Beratung.

  • Page 3: M09416 Ttxli

    M09416 TTXLI ® ® THERMAL TRANSFER / DIRECT THERMAL BAR CODE PRINTER SERVICE MANUAL 9416TTXLI Service Manual Rev. A ©2008 Avery Dennison Corp. All rights reserved.

  • Page 4: Table Of Contents

    M09416 TTXLI ® ® Thermal Transfer Printer 1. FUNDAMENTAL OF THE SYSTEM ................ 1 1.1. Overview ....................... 1 1.1.1. Front View......................1 1.1.2. Rear View ......................2 1.2. LED ........................ 3 1. 3. Button......................3 2. REPLACE IMPORTANT PARTS ................6 2.1.
  • Page 5 M09416 TTXLI ® ® Thermal Transfer Printer 8.2 Cover drawing ..................... 49 8.3 Main Board....................50 8.4 Main Board drawing ..................51 8.5 Top Inner Cover ................... 52 8.6 Top Inner Cover drawing ................53 8.7 Lower Inner Cover..................54 8.8 Lower Inner Cover drawing ................

  • Page 6: Thermal Transfer Printer

    M09416 TTXLI ® ® Thermal Transfer Printer 1. FUNDAMENTAL OF THE SYSTEM 1.1. Overview 1.1.1. Front View Label Roll Capacity View Window Ribbon Access Window LED Indicator Feed Button Top Cover Open Lever Fig. 1.1.1 Front View...

  • Page 7: Rear View

    M09416 TTXLI ® ® Thermal Transfer Printer 1.1.2. Rear View 1. USB Interface 2. Centronics Interface 3. RS-232 Interface 4. Power Jack 5. Power Switch Rear Paper Guide Fig. 1.1.2 Rear View...

  • Page 8: Led

    M09416 TTXLI ® ® Thermal Transfer Printer 1.2. LED LED Color Description Green/ Solid This illuminates that the power is on and the device is ready to use. Green/ Flash This illuminates that the system is downloading data from PC to memory and the printer is paused. Amber This illuminates that the system is clearing data from printer.
  • Page 9 M09416 TTXLI ® ® Thermal Transfer Printer 1.Turn off the power switch. Gap/Black Mark Sensor Calibration, 2. Hold on the button then turn on the power switch. Label Length 3. Release the button when LED becomes amber and Measurement, Self- blinking.
  • Page 10 M09416 TTXLI ® ® Thermal Transfer Printer 1. Turn off the power switch. Force Gap Sensor Calibration 2. Hold on the button then turn on the power switch. 3. Release the button when LED turns red/amber after 5 green/amber blinks. (Any red/amber will do during the 5 blinks).

  • Page 11: Replace Important Parts

    M09416 TTXLI ® ® Thermal Transfer Printer 2. REPLACE IMPORTANT PARTS Please turn off the power switch and unplug the power adapter before replacing parts. 2.1. Replacing Top Cover 1. Open the printer top cover by pushing the top cover open levers to the paper outlet direction.
  • Page 12 M09416 TTXLI ® ® Thermal Transfer Printer 3. Remove the 6 screws in the top inner cover. Screws Screws 4. Disconnect the harness from the Feed button PCB. Replace the top cover. 5. Reassemble parts in reverse order following the procedures above...

  • Page 13: Replacing Top Inner Cover

    M09416 TTXLI ® ® Thermal Transfer Printer 2.2. Replacing Top Inner Cover Refer 3.1 to remove the top cover. Remove the 6 screws of lower inner cover. Turn the printer upside down, and remove the 2 screws of hinge holder, 1 screw of memory card cover. Screws Screws Screw of memory...
  • Page 14 M09416 TTXLI ® ® Thermal Transfer Printer Turn the lower inner cover upside down, and remove the 6 screws of lower inner cover and hinge holders. Replace the top inner cover. Reassemble in reverse order following the procedures above...

  • Page 15: Replacing Lower Cover

    M09416 TTXLI ® ® Thermal Transfer Printer 2.3. Replacing Lower Cover Refer to 3.1 to open the top cover. Remove the 6 screws of lower inner cover. Turn the printer upside down, and remove the 2 screws of hinge holder, 1 screw of memory card cover. Screws Screws Screw of memory...
  • Page 16 M09416 TTXLI ® ® Thermal Transfer Printer Reassemble in reverse order following the procedures above...

  • Page 17: Replacing Main Board

    M09416 TTXLI ® ® Thermal Transfer Printer 2.4. Replacing Main Board 1. Please refer to 3.3 for disassembling the LOWER COVER and LOWER inner cover. 2. Disconnect all harnesses. 3. Remove 4 screws on the main board. Screw Screw Main Board Lower Cover Screw Screw...

  • Page 18: Replacing Platen Assembly

    M09416 TTXLI ® ® Thermal Transfer Printer 2.5. Replacing Platen Assembly 1. Squeeze two sides of platen assembly and take it out. Squeeze Here Squeeze Here Platen 2. Replace a platen. 3. Reassemble it in reverse order following the procedures above...

  • Page 19: Replacing The Stepping Motor Bracket / Metal Assembly And Stepping Motor

    M09416 TTXLI ® ® Thermal Transfer Printer 2.6. Replacing the Stepping Motor Bracket / Metal Assembly and Stepping Motor 1. Please refer to 3.1 for disassembling the lower cover and lower inner cover. 2. Disconnect all hardness. 3. Turn the lower inner cover upside down. 4.
  • Page 20 M09416 TTXLI ® ® Thermal Transfer Printer Screws Screws 7. Remove the stepping motor bracket / metal assembly. 8. Reassemble parts in reverse order following the procedures above...

  • Page 21: Replacing Label Guide & Gap Sensor Assembly

    M09416 TTXLI ® ® Thermal Transfer Printer 2.7. Replacing Label Guide & Gap Sensor Assembly 1. Please refer to 3.1 for disassembling the lower cover and lower inner cover. 2. Disconnect all the hardness. 3. Turn the lower inner cover upside down. 4.
  • Page 22 M09416 TTXLI ® ® Thermal Transfer Printer 8. Move right side and left side label guides to the end of each side. Rotates 90 degrees and pull them out. Lower inner cover Label Guide 9. Reassemble parts in reverse order following the procedures above.

  • Page 23: Replacing Black Mark Sensor Assembly

    M09416 TTXLI ® ® Thermal Transfer Printer 2.8. Replacing Black Mark Sensor Assembly 1. Please refer to 3.1 for disassembling the lower cover and lower inner cover. 2. Disconnect all hardness. 3. Upside down the lower inner cover. Remove 4 screws and remove the plastic laminate.

  • Page 24: Replacing Print Head Assembly

    M09416 TTXLI ® ® Thermal Transfer Printer 7. Reassemble parts in reverse order 2.9. Replacing Print Head Assembly 1. Press right concave of the print head bracket and use a flat screwdriver to stick left side of the printer head bracket then pick up the print head assembly. 2.

  • Page 25: Replacing Head Open Micro Switch

    M09416 TTXLI ® ® Thermal Transfer Printer 2.10. Replacing Head Open Micro Switch Please refer to 3.1 for disassembling the top cover and top inner cover. Disconnect ribbon mechanism by removing 4 screws at top inner cover. Screws Screws Top inner cover Mechanism Remove 2 screws and remove the head open micro switch.
  • Page 26 M09416 TTXLI ® ® Thermal Transfer Printer Screws Head Open Micro Switch Reassemble parts in reverse order...

  • Page 27: Replacing Ribbon Motor And Ribbon Sensor

    M09416 TTXLI ® ® Thermal Transfer Printer 2.11. Replacing Ribbon Motor and Ribbon Sensor 1. Please refer to 3.1 for disassembling the top cover and top inner cover. 2. Disconnect ribbon mechanism by removing 4 screws from the top inner cover.
  • Page 28 M09416 TTXLI ® ® Thermal Transfer Printer 6. Replace the ribbon sensor. 7. Reassemble parts in reverse order Top inner cover Ribbon Sensor Screws...

  • Page 29: Replacing Feed Button And Feed Button Pcb

    M09416 TTXLI ® ® Thermal Transfer Printer 2.12. Replacing Feed Button and Feed Button PCB Please refer to 3.1 for disassembling the top cover and top inner cover. Turn the top cover upside down. Screw off 2 screws on feed button PCB and remove feed button PCB. Use a flat head driver to poke up the feed button.

  • Page 30: Install Sd Memory Card

    M09416 TTXLI ® ® Thermal Transfer Printer 2.13. Install SD Memory Card Turn the printer upside down. Remove the screw that fixes the memory card cover. Screw Memory Card Cover Plug in a SD card on main board. SD Card Revert the memory card cover.

  • Page 31: Install Peel Off Module (Option)

    M09416 TTXLI ® ® Thermal Transfer Printer 2.14. Install Peel Off Module (Option) Open the top cover. Remove two screws for hinge support and one screw for memory card cover in lower cover. Remove 6 screws on the lower inner cover. Hold the lower cover and lift up the top cover open levers to separate the lower inner cover and the lower cover.
  • Page 32 M09416 TTXLI ® ® Thermal Transfer Printer Connect the harness of peel-off module at JP19 on the main board. Put down the lower inner cover onto lower cover. Push peel off module to lock to the lower inner cover. 10. Reassemble parts in reverse order following the procedures above...

  • Page 33: Loading The Label In Peel-Off Mode

    M09416 TTXLI ® ® Thermal Transfer Printer 2.15. Loading the Label in Peel-off Mode Note: Both thermal paper and plain paper apply for peel-off function but neither PVC nor Vinyl work at peel-off function. 1. Insert a 1” label spindle into a paper roll. 2.
  • Page 34 M09416 TTXLI ® ® Thermal Transfer Printer 5. Feed the paper, printing side facing up, through the paper guide and pass over the platen. 6. Lead the paper through the backing paper opening, beneath the roller, and tear off one piece of the label. 7.

  • Page 35: Install Cutter Module (Option)

    M09416 TTXLI ® ® Thermal Transfer Printer 2.16. Install Cutter Module (Option) Upside down the printer to remove two screws of hinge holder in the lower cover. Screw of hinge holder Screw of hinge holder Remove the screw that fixes the memory card cover. Memory card cover Plug in the Cutter Driver IC at U30 socket on the main board.
  • Page 36 M09416 TTXLI ® ® Thermal Transfer Printer Cutter Driver IC Open the printer top cover by pushing the top cover open levers to the paper outlet direction. The top cover support will hold the printer top cover. Top cover support Open the top cover to the ultimate open angle.
  • Page 37 M09416 TTXLI ® ® Thermal Transfer Printer Pull up the front panel from the lower cover. Remove the 6 screws in lower inner cover. Screws Screws Lift up the lower inner cover from the Lower Cover. Install the 4-pin connector of the cutter onto JP38 on the main board. Pull the wire of the 4-pin connector through the slot of lower inner cover front side.
  • Page 38 M09416 TTXLI ® ® Thermal Transfer Printer back the lower inner cover. Wire of the 4-pin connector Location JP38 Slot Cutter wire 10. Gently push cutter module into the two slots of lower inner cover front side, then push cutter to lock into the lower inner cover. Lower inner cover...

  • Page 39: Loading Label In Cutter Mode

    M09416 TTXLI ® ® Thermal Transfer Printer 11. Assemble the memory card cover. 12. Reassemble parts in reverse order following the procedures above 2.17. Loading Label in Cutter Mode 1. Insert a 1” label spindle into a paper roll. 2. Open the printer top. 3.

  • Page 40: Power On Utilities

    M09416 TTXLI ® ® Thermal Transfer Printer 7. Close the top cover by lifting up the top cover support and close the cover slowly. Complete label installation in cutter mode 3. Power on Utilities There are six power-on utilities to set up and test printer hardware. These utilities are activated by pressing FEED button and by turning on the printer power simultaneously.
  • Page 41 M09416 TTXLI ® ® Thermal Transfer Printer 1. Turn off the power switch. 2. Hold on the button then turn on the power switch. 3 Release the button when LED becomes red and blinking. (Any red will do during the 5 blinks).

  • Page 42: Gap/Black Mark Calibration Self-Test

    M09416 TTXLI ® ® Thermal Transfer Printer 3.2 Gap/Black Mark Calibration Self-test While calibrate the gap/black mark sensor, printer will measure the label length, print the internal configuration (self-test). To calibrate gap or black mark sensor, depends on the sensor setting in the last print job. Please follow the steps below to calibrate the sensor.

  • Page 43: Printer Initialization

    M09416 TTXLI ® ® Thermal Transfer Printer 3.3 Printer Initialization Printer initialization is used to clear DRAM and restore printer settings to defaults. The only one exception is ribbon sensitivity, which will note be restored to default. Printer initialization is activated by the following procedures. 1.

  • Page 44: Black Mark Sensor Calibration

    M09416 TTXLI ® ® Thermal Transfer Printer Note Always do gap/black mark sensor calibration after printer initialization. 3.4 Black Mark Sensor Calibration Set black mark sensor as media sensor and calibrate the black mark sensor. Please follow the steps as below. 1.

  • Page 45: Gap And Black Mark Sensor Selection

    M09416 TTXLI ® ® Thermal Transfer Printer 4. GAP AND BLACK MARK SENSOR SELECTION Gap Sensor selection Default setting. No extra action necessary. If you want to change sensor type from black mark sensor to gap sensor, please do printer initialization (refer to Initialization section). Black Mark Sensor Start Nice Label SE software.

  • Page 46: Troubleshooting

    6. To close the printer top cover, lift the cover slightly and pull the top cover support forward toward the front of the printer. Close the printer top cover slowly and make sure the cover locks latch securely. 9416TTXLI Service Manual Rev. A ©2008 Avery Dennison Corp. All rights reserved.
  • Page 47 M09416 ® ® Thermal Transfer Printer Paper Jam Select the correct sensor type. Calibrate the sensor by clicking the “Calibrate Sensor” button and select the sensor type for sensor calibration. Ribbon runs out (out of ribbon): Load a roll of ribbon and follow the instructions as following and then press the feed button to resume printing.
  • Page 48 M09416 ® ® Thermal Transfer Printer J. Check the DC motor driver IC (U29) on the main board. If it can function all right, please replace the main board. Paper sensor error Please check the following items: A. Is label installed correctly? Please refer to previous 3. The LED is on with red blinking –...
  • Page 49 M09416 ® ® Thermal Transfer Printer Is the thermal head connector connected? Is the thermal head broken? Check it by printer self-test printout. Is main PCB U14, U15, Q1 or Q2 broken? 7. Printer does not print. Printed by enclosed Nicelabel This may be driver conflict problem.
  • Page 50 M09416 ® ® Thermal Transfer Printer 10. LED keeps at solid amber. Is switching power broken? Is main board broken? Please replace a new main board. Try to update the firmware on line. Press the FEED and power on the printer at same time.

  • Page 51: Maintenance

    M09416 ® ® Thermal Transfer Printer 7. MAINTENANCE This session presents the clean tools and methods to maintain your printer. 1. Please use one of following material to clean the printer. Cotton swab (Head cleaner pen) Lint-free cloth Vacuum / Blower brush 100% ethanol 2.
  • Page 52 M09416 ® ® Thermal Transfer Printer Wipe it with water-dampened As needed Exterior cloth Interior Brush or vacuum As needed Note: Do not touch printer head by hand. If you touch it careless, please use ethanol to clean it. Please use 100% Ethanol. DO NOT use medical alcohol, which may damage the printer head.

  • Page 53: Parts List

    M09416 ® ® Thermal Transfer Printer 8. PARTS LIST 8.1 Cover Spare Item Part No. Description Remark Parts 36-0250003-00LF Latch for ribbon access window 2 pcs 98-0250154-00LF MAIN BOARD ASS’Y 98-0250154-01LF MAIN BOARD ASS’Y (Main Board + On board internal print server)

  • Page 54: Cover Drawing

    M09416 ® ® Thermal Transfer Printer 8.2 Cover drawing...

  • Page 55: Main Board

    M09416 ® ® Thermal Transfer Printer 8.3 Main Board Spare Item Part No. Description Remark Parts 98-0250154-00LF MAIN BOARD ASS’Y 98-0250154-01LF MAIN BOARD ASS’Y (Main Board + On board internal print server) 80-PBL3717-00LF Driver IC (for stepping motor) U18,U19, 80-PBL3717-00LF Driver IC (for DC motor) 80-A3953SB-00LF Cutter driver IC A3953SB (RoHS) Option 63-04PSS01-00LF Power switch...

  • Page 56: Main Board Drawing

    M09416 ® ® Thermal Transfer Printer 8.4 Main Board drawing...

  • Page 57: Top Inner Cover

    M09416 ® ® Thermal Transfer Printer 8.5 Top Inner Cover Spare Item Part No. Description Remark Parts TOP INNER COVER ASS’Y Includes 1set 30-0250004-A2LF*1 Top inner cover 30-0250023-94LF *1 Top cover support, 37-1503012-34LF *1 Screw for top cover support (M3x12), 37-4000030-04LF *1 Nut for top cover support (M3), 32-0250013-00LF *1 TPH ground plate,...

  • Page 58: Top Inner Cover Drawing

    M09416 ® ® Thermal Transfer Printer 8.6 Top Inner Cover drawing...

  • Page 59: Lower Inner Cover

    M09416 ® ® Thermal Transfer Printer 8.7 Lower Inner Cover Spare Item Part No. Description Remark Parts 98-0250163-00LF Lower inner cover ass'y Includes 30-0250003-82LF Lower inner cover*1 36-0250016-00LF Top cover operation name plate*1 36-0130043-00LF Cable tie*2 36-0500014-00LF Adhesive backed mount*2 36-0250008-00LF Transparent plastic sensor cover*1 98-0250115-00LF Platen ass’y for 203 dpi...

  • Page 60: Lower Inner Cover Drawing

    M09416 ® ® Thermal Transfer Printer 8.8 Lower Inner Cover drawing...

  • Page 61: Ribbon Mechanism Assembly

    M09416 ® ® Thermal Transfer Printer 8.9 Ribbon Mechanism Assembly Spare Item Part No. Description Remark Parts 98-0130019-10LF Ribbon supply spindle ass’y...

  • Page 62: Lower Inner Cover - Bottom

    M09416 ® ® Thermal Transfer Printer 8.10 Lower Inner Cover - Bottom Rema Spare Item Part No. Description Parts 98-0250023-10LF Gap sensor (Transmitter) PCB ass’y 98-0250022-00LF Stepping motor ass’y (Including stepping motor) for 203 dpi 98-0270001-00LF Stepping motor ass’y (Including stepping motor) for 300 dpi...

  • Page 63: Lower Inner Cover - Bottom Drawing

    M09416 ® ® Thermal Transfer Printer 8.11 Lower Inner Cover - Bottom drawing...

  • Page 64: Stepping Motor Assembly

    M09416 ® ® Thermal Transfer Printer 8.12 Stepping Motor Assembly Spare Item Part No. Description Remark Parts 65-0030006-00LF Stepping motor with 15 gear (for 203 dpi) 65-0010010-00LF Stepping motor with 15 gear (for 300 dpi) 30-0250030-32LF Top cover open lever 30-0250029-32LF Top cover open lever...

  • Page 65: Stepping Motor Assembly Drawing

    M09416 ® ® Thermal Transfer Printer 8.13 Stepping Motor Assembly drawing...

  • Page 66: Option And Accessories

    M09416 ® ® Thermal Transfer Printer 8.14 Option and accessories Spare Item Part No. Description Remark Parts 62-0010017-03LF Power supply/CEC Standard 8.15 Option and accessories drawing...

  • Page 67: Update History

    M09416 ® ® Thermal Transfer Printer UPDATE HISTORY Date Content Editor 6/06/08 First Draft Version T.Holland 21/06/08 First Production Version T.Holland...
  • Page 68 9416TTXLI Service Manual Rev. A ©2008 Avery Dennison Corp. All rights reserved.

Table of Contents