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MICROMASTER 440
0.12 kW - 250 kW
Operating Instructions
User Documentation
6SE6400-5AW00-0BP0
Issue 10/03

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Chapters

Troubleshooting

   Summary of Contents for Siemens MICROMASTER 440

  • Page 1

    MICROMASTER 440 0.12 kW - 250 kW Operating Instructions Issue 10/03 User Documentation 6SE6400-5AW00-0BP0...

  • Page 2

    MICROMASTER 440 Documentation Getting Started Guide Is for quick commissioning with SDP and BOP. Operating Instructions Gives information about features of the MICROMASTER 440, Installation, Commissioning, Control modes, System Parameter structure, Troubleshooting, Specifications and available options of the MICROMASTER 440. Parameter List...

  • Page 3

    Overview Installation Functions MICROMASTER 440 Troubleshooting 0.12 kW - 250 kW Specifications Operating Instructions Options User Documentation Electro-Magnetic Compatibility Appendices Valid for Issue 10/03 Index Inverter Type Software Version MICROMASTER 440 0.12 kW - 250 kW Issue 10/03...

  • Page 4

    The information contained in this document is reviewed © Siemens AG 2001, 2002, 2003. All Rights Reserved. regularly and any necessary changes will be included in the next edition. We welcome suggestions for MICROMASTER®...

  • Page 5

    & support to the support tools in the shop. http://www.siemens.com/automation/service&support Contact address Should any questions or problems arise while reading this manual, please contact the Siemens office concerned using the form provided at the back this manual. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 6

    Earth voltage. This connection is normally used to ground the motor. Use for intended purpose only The equipment may be used only for the application stated in the manual and only in conjunction with devices and components recommended and authorized by Siemens. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 7

    Please read the information carefully, since it is provided for your personal safety and will also help prolong the service life of your MICROMASTER 440 Inverter and the equipment you connect to it. General...

  • Page 8

    The connection of power, motor and control cables to the inverter must be carried out as shown in Fig. 2-11 on page 43, to prevent inductive and capacitive interference from affecting the correct functioning of the inverter. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 9

    60204, 9.2.5.4) Repair WARNING Repairs on equipment may only be carried out by Siemens Service, by repair centers authorized by Siemens or by authorized personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual.

  • Page 10

    Safety Instructions Issue 10/03 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 11: Table Of Contents

    Issue 10/03 Table of Contents Table of Contents Overview ........................ 17 The MICROMASTER 440..................18 Features........................19 Installation ......................21 Installation after a Period of Storage ..............23 Ambient operating conditions ................. 24 Mechanical installation.................... 26 Electrical installation ....................33 Functions.......................

  • Page 12

    Troubleshooting....................185 Troubleshooting with the SDP ................186 Troubleshooting with the BOP ................187 Fault messages..................... 188 Alarm Messages ....................188 MICROMASTER 440 specifications..............189 Options ........................ 201 Inverter-independent options ................201 Inverter-dependent options................... 201 Electro-magnetic compatibility (EMC) .............. 203 Electro-magnetic compatibility ................

  • Page 13

    Installation altitude........................ 24 Fig. 2-4 Drill pattern for MICROMASTER 440 ................... 27 Fig. 2-5 Installation dimensions for MICROMASTER 440 Frame size FX ......... 28 Fig. 2-6 Installation dimensions for MICROMASTER 440 Frame size GX ........29 Fig. 2-7 Options for the electronic box....................32 Fig.

  • Page 14

    Increasing the level of braking energy which can be absorbed .......... 142 Fig. 3-59 Chopper load duty cycle ..................... 143 Fig. 3-60 Automatic restarts ......................145 Fig. 3-61 Flying restart........................148 Fig. 3-62 Vdc_max controller......................150 Fig. 3-63 Kinetic buffering (Vdc_min controller)................. 151 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 15

    P0400 and DIP switch on the pulse encoder module ............175 Fig. 3-80 Speed controller ......................... 176 Fig. 3-81 Speed controller with pre-control..................178 Fig. 3-82 Speed controller with droop....................180 Fig. 3-83 Closed-loop speed/torque control..................181 Fig. 3-84 Torque limits........................183 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 16

    Table of Contents Issue 10/03 List of Tables Table 2-1 Dimensions and Torques of MICROMASTER 440............... 30 Table 3-1 Parameter attributes ......................49 Table 3-2 Parameter P0700 ......................... 54 Table 3-3 Parameter P1000 ......................... 55 Table 3-4 Parameter P0719 ......................... 56 Table 3-5 Pre-assignment of the digital inputs ..................

  • Page 17: Overview

    Issue 10/03 1 Overview Overview This Chapter contains: A summary of the major features of the MICROMASTER 440 range. The MICROMASTER 440..................18 Features........................19 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 18: The Micromaster 440

    With the factory default settings, the MICROMASTER 440 is suitable for many variable speed applications. Using the functionally grouped parameters, the MICROMASTER 440 can adapted to more demanding applications. The MICROMASTER 440 can be used in both 'stand-alone' applications as well as being integrated into 'Automation Systems'. MICROMASTER 440...

  • Page 19: Features

    BICO technology Modular design for extremely flexible configuration High switching frequencies (drive inverter specific up to 16 kHz) for low-noise motor operation Internal RS485 interface (port) Detailed status information and integrated message functions MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 20

    DC link voltage controller Kinetic Buffering Positioning Ramp down Protection characteristics Overvoltage/undervoltage protection Overtemperature protection for the inverter Ground fault protection Short-circuit protection t thermal motor protection PTC/KTY84 for motor protection Options Refer to Chapter 5 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 21: Installation

    Dimensions of Inverter Wiring guidelines to minimize the effects of EMI Details concerning electrical installation Installation after a Period of Storage ..............23 Ambient operating conditions ................. 24 Mechanical installation.................... 26 Electrical installation ....................33 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 22

    The connection of power, motor and control cables to the inverter must be carried out as shown in Fig. 2-11 on page 43, to prevent inductive and capacitive interference from affecting the correct functioning of the inverter. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 23: Installation After A Period Of Storage

    Time t [h] Fig. 2-1 Forming Frame Sizes FX and GX Reforming the capacitors can be accomplished by applying 85% of the rated input voltage for at least 30 minutes without load. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 24: Ambient Operating Conditions

    Mechanical strength to DIN IEC 68-2-6 Deflection: 0.075 mm (10 ... 58 Hz) Acceleration: 9.8 m/s (> 58 ... 500 Hz) Electromagnetic Radiation Do not install the inverter near sources of electromagnetic radiation. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 25

    No equipment that could have a negative effect on the flow of cooling air should be installed in this area. Make sure that the cooling vents in the inverter are positioned correctly to allow free movement of air. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 26: Mechanical Installation

    3. Unscrew the bolts in the iron brackets on the transport pallet and lift the inverter off the pallet. 4. Once installation has been completed and the inverter connected, fasten the two retaining bolts for the front cover at the bottom side of the door. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 27: Fig

    Ø 15 mm 0.68" 0.68" 0.59" 486 mm 19.13" 616.4 mm 24.27" 810 mm 31.89" with filter 1110 mm 43.70" 235 mm 9.25" 235 mm 9.25" 300 mm 11.81" Fig. 2-4 Drill pattern for MICROMASTER 440 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 28: Fig. 2-5 Installation Dimensions For Micromaster 440 Frame Size Fx

    2 Installation Issue 10/03 Frame Size FX Fig. 2-5 Installation dimensions for MICROMASTER 440 Frame size FX MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 29: Fig. 2-6 Installation Dimensions For Micromaster 440 Frame Size Gx

    Issue 10/03 2 Installation Frame Size GX Fig. 2-6 Installation dimensions for MICROMASTER 440 Frame size GX MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 30: Table 2-1 Dimensions And Torques Of Micromaster 440

    2 Installation Issue 10/03 Table 2-1 Dimensions and Torques of MICROMASTER 440 Frame-Size Overall Dimensions Fixing Method Tightening Torque 73 x 173 x 149 2 M4 Bolts Width x 2,5 Nm 4 M4 Nuts Height x 4 M4 Washers or fitting on a...

  • Page 31

    1. To disengaged the release mechanism of the inverter, insert a screwdriver into the release mechanism. 2. Apply a downward pressure and the lower rail latch will disengage. 3. Pull the inverter from the rail. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 32: Fig. 2-7 Options For The Electronic Box

    Please refer to the relevant Operating Instructions for the actual procedure. Sizes FX and GX The front cover of the MICROMASTER 440 is designed so that the control module (normally the SDP) is almost flush with the opening in the front cover.

  • Page 33: Electrical Installation

    If the front cover (Frame Sizes FX and GX) has been removed, the fan impeller is exposed. There is danger of injury when the fan is running. CAUTION The control, power supply and motor leads must be laid separately. Do not feed them through the same cable conduit/trunking. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 34

    Frame Sizes FX and GX screened: 100 m unscreened: 150 m Using the output chokes specified in catalogue DA 51.2, the following cable lengths are possible for all frame sizes: screened: 200 m unscreened: 300 m MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 35

    The maximum cross section of connections is 50 mm², but only provided the crimped area of cable shoes on the equipment side is provided with a heat- shrinkable sleeve. This measure is important to ensure that air gaps and creep distances are observed. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 36: Fig. 2-8 Micromaster 440 Connection Terminals

    2 Installation Issue 10/03 Fig. 2-8 MICROMASTER 440 Connection Terminals MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 37: Fig. 2-9 Micromaster 440 Connection Drawing - Frame Size Fx

    Issue 10/03 2 Installation Fig. 2-9 MICROMASTER 440 connection drawing – frame size FX MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 38: Fig. 2-10 Micromaster 440 Connection Drawing - Frame Size Gx

    2 Installation Issue 10/03 Fig. 2-10 MICROMASTER 440 connection drawing - frame size GX MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 39: Fig. 2-11 Motor And Power Connections

    Frame Sizes FX and GX Optional Optional Contactor Filter line choke MICROMASTER Motor Fuse without filter the commutation choke is to be earthed using the designated earthing point Fig. 2-11 Motor and Power Connections MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 40: Fig. 2-12 Adaptation Of Fan Voltage

    2,5 A / 600 V / slow-acting Ferraz Gould Shawmut ATDR2-1/2, 600 V or comparable fuse GX (132-200 kW CT) 4 A / 600 V / slow-acting Ferraz Gould Shawmut ATDR4, 600 V or comparable fuse MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 41: Fig. 2-13 Control Terminals Of Micromaster 440

    Analog output 2 (-) Isolated output 0 V / max. 100 mA RS485 port RS485 port Fig. 2-13 Control terminals of MICROMASTER 440 A detailed description of the inputs and outputs is provided in Section 3.6. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 42

    For frame sizes A, B and C the Gland Plate Kit is supplied as an option. It allows easy and efficient connection of the necessary screening. See the Gland Plate Installation Instructions contained on the Document CD-ROM, supplied with the MICROMASTER 440. MICROMASTER 440 Operating Instructions...

  • Page 43: Fig. 2-14 Wiring Guidelines To Minimize The Effects Of Emi

    When using an EMI filter, a power commutating choke is required. The wire shields should be fastened to the metallic mounting surface as close as possible to the components. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 44

    2 Installation Issue 10/03 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 45: Functions

    An overview of the various ways of commissioning the MICROMASTER 440 A description of the inputs and outputs Possibilities of controlling (open-loop and closed-loop) the MICROMASTER 440 A description of the various functions of the MICROMASTER 440 and their implementation Explanation and information on the protective functions Parameters ......................

  • Page 46

    Vector control......................171 3.23.2.1 Vector control without speed encoder (SLVC) ............. 173 3.23.2.2 Vector control with speed encoder (VC) ............... 175 3.23.2.3 Speed controller....................176 3.23.2.4 Closed-loop torque control..................181 3.23.2.5 Limiting the torque setpoint................... 182 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 47

    The drive unit may not be used as 'Emergency switching-off device' (refer to EN 60204, 9.2.5.4). CAUTION Only qualified personnel may commission (start-up) the equipment. Safety measures and warnings must be always extremely carefully observed and fulfilled. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 48: Parameters

    748, bit 01 P0719[1] setting parameter 719 index 1 P0013[0...19] setting parameter 13 with 20 indices (indices 0 to 19) Abbreviated notation P0013[20] setting parameter 13 with 20 indices (indices 0 to 19) MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 49: Table 3-1 Parameter Attributes

    0 ..65535 Unsigned, integer value with a size of 32 bits max. value range: 0 ..4294967295 Float A simple precise floating point value according to the IEEE standard format max. value range: -3.39e – +3.39e MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 50

    As far as the ability to visualize the parameters is concerned, the group assignment of the individual parameters must be taken into account. Parameter P0004 is used for the control (refer to the Grouping). MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 51

    . These include, for example, parameters where the parameter value can have different settings/meanings (e.g. selecting the frequency setpoint source P1000). Immediately The value becomes valid by either scrolling with After The value is only accepted by pressing actuation MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 52: Fig. 3-2 Header Line For Parameter P0305

    Rated motor current Min: 0.01 Level: CStat: Datatype: Float Unit Def: 3.25 10000.0 P-Group: Active: Max: MOTOR first confirm QuickComm. Yes Group Active QuickComm. Value range CStat Datatypes Unit Fig. 3-2 Header line for parameter P0305 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 53: Fig. 3-3 Parameter Grouping / Access

    Digital I/O P1200 ... P1299 P0700 ... P0749 P0004 = 8 P0004 = 10 P0800 ... P0899 Analogue I/O Setpoint Channel & P0750 ... P0799 Ramp Generator P1000 ... P1199 Fig. 3-3 Parameter grouping / access MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 54: Table 3-2 Parameter P0700

    The following internal or external sources / interfaces can be selected for the frequency setpoint source P1000. In addition to the main setpoint (1 position), a supplementary setpoint (2 position) can be selected (refer to Table 3-3). MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 55: Table 3-3 Parameter P1000

    (command source). This means, for example, that the setpoint (P1000 = 4) can be connected via an external device which is connected to the BOP link interface via USS and ON/OFF is entered via digital inputs (terminals, P0700 = 2). MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 56: Table 3-4 Parameter P0719

    Contrary to parameter P0700 and P1000, subordinate BICO parameters are not changed for parameter P0719. This characteristic/feature can be used during service if the control authority must be briefly and quickly re-assigned (e.g. selecting and executing the motor data identification routine using a PC-based tool). MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 57: Fig. 3-4 Binectors

    (refer to Fig. 3-5). Essentially the same as the binectors, the connector inputs are characterized by a "P" parameter (e.g.: P0771 CI: D/A converter); while the connector outputs are always represented using an "r" parameter (e.g.: r0021 CO: Smoothed output frequency). MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 58: Fig. 3-5 Connectors

    In order to interconnect two signals, a BICO setting parameter (signal receiver) must be assigned the required BICO monitoring parameter (signal source). A typical BICO interconnection is shown using the following examples (refer to Fig. 3-6). MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 59: Fig. 3-6 Bico Connections (examples)

    BI: Function of digital output 1 P0731 P0731 P0731 Function (52:3) P0731 = 52.3 Fig. 3-6 BICO connections (examples) NOTE BICO parameters with the CO, BO or CO/BO attributes can be used a multiple number of times. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 60: Fig. 3-7 Example: Changeover From Motor 1 To Motor 2

    / data sets and are indexed. By using indexing, several different settings can be saved for each parameter which can be activated by changing-over the data set (i.e. toggling between data sets). The following data sets apply: Command Data Set Drive Data Set MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 61

    1. P0809[0] = Number of the command data set which is to be copied (source) 2. P0809[1] = Number of the command data set into which data is to be copied (target) 3. P0809[2] = 1 → Copying is started Copying has been completed, if P0809[2] = 0. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 62: Fig. 3-9 Copying From Cds

    CO/BO: Act CtrlWd2 P0811 r0055 (0:0) r0055 BI: CDS b0 loc/rem CO/BO: Act CtrlWd1 P0810 r0054 (0:0) r0054 Switch-over time Switch-over time aprox. 4 ms aprox. 4 ms CDS active r0050 Fig. 3-10 Changing-over CDS MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 63: Fig. 3-11 Copying From Dds

    Copying has been completed, if P0819[2] = 0. P0819[0] = 0 1. DDS P0819[1] = 2 3. DDS P0819[2] = 1 Start copy P0005 P0291 P0300 P0304 P0305 P2484 P2487 P2488 2. DDS 3. DDS 1. DDS Fig. 3-11 Copying from DDS MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 64: Fig. 3-12 Changing-over Dds

    CO/BO: Act CtrlWd2 P0821 r0055 (0:0) r0055 BI: DDS bit 0 CO/BO: Act CtrlWd2 P0820 r0055 (0:0) r0055 Switch-over time Switch-over time aprox. 50 ms aprox. 50 ms DDS active r0051[1] Fig. 3-12 Changing-over DDS MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 65: Operator Panels For Micromaster

    BOP and drive inverter. A BOP does not have a local memory. This means that it is not possible to save a parameter set on the BOP. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 66: Description Of The Aop (advanced Operator Panel)

    For DriveMonitor, the default value for the USS-PZD length is set to 2. This results in a conflict if the AOP and the DriveMonitor are operated, alternating, at the same interface. Remedy: Increase the USS-PZD length to 4. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 67: Fig. 3-14 Operator Panel Keys

    When this key is pressed, the displayed value is increased. value Reduce When this key is pressed, the displayed value is decreased. value AOP menu Calls the AOP menu prompting (this is only available for AOP). Fig. 3-14 Operator panel keys MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 68: Fig. 3-15 Changing Parameters Using The Bop

    (the display which the customer has defined) Fig. 3-15 Changing parameters using the BOP NOTE The BOP sometimes display when changing parameter values. This means that the drive inverter is presently handling another higher-priority task. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 69: Block Diagram

    250 V AC / 2 A (inductive) 0 - 20 mA DIP switch current (on I/O Board) 0 - 10 V voltage Relay3 COM link RS485 U,V,W automatic Option Fig. 3-16 MICROMASTER 440 – block diagram MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 70: Factory Setting

    P0304 Rated motor current P0305 Rated motor frequency P0310 (We recommend a Siemens standard motor.) Further, the following conditions must be fulfilled: Control (ON/OFF command) via digital inputs (refer to Table 3-5) Setpoint input via analog input 1 P1000 = 2...

  • Page 71: Fig. 3-18 Recommended Wiring For The Factory Setting

    If settings have to be made which go beyond the factory setting, then depending on the complexity of the application, when commissioning the drive system, the particular function description as well as the parameter list including function charts must be carefully taken into consideration. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 72: Commissioning

    If a line supply failure interrupts commissioning, then inconsistencies can occur regarding the parameterization. In this case, it is important that the commissioning is re-started (possibly reset and establish the original factory settings (refer to Section 3.5.7)). MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 73: Fig. 3-19 Dip Switch To Change-over Between 50/60 Hz

    Power in kW Power in hp Frequency 50 Hz Frequency 60 Hz Frequency 60 Hz P0100 = 0 P0100 = 2 P0100 = 1 Fig. 3-20 Mode of operation of the DIP2(2) switch in conjunction with P0100 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 74: Quick Commissioning

    Refer to the parameter list for additional setting possibilities. START Factory setting: Bold Setting User access level * P0003 = 3 Standard (basic applications) Extended (standard applications) Expert (for complex applications) Parameter filter * P0004 = 0 All parameters Inverter Motor Speed sensor MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 75

    (entry according to the rating plate (Fig. 3-21) in RPM) If the setting is 0, the value is internally calculated. NOTE: An entry must be made for closed-loop Vector control, V/f control with FCC and for slip compensation. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 76

    (fast stop). If the ramp-down time is parameterized too low, then this can result in alarms A0501 (current limit value), A0502 (overvoltage limit value) or the drive inverter being shutdown with fault F0001 (overcurrent) or F0002 (overvoltage). MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 77

    RAM into the ROM. After quick commissioning has been completed, P3900 is re-displayed. NOTE After this, it is not permissible to disconnect the drive inverter from the line supply as P1910 is not saved. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 78: Fig. 3-21 Example Of A Typical Motor Rating Plate

    The possible rating plate / power plate data is shown in Fig. 3-21. The precise definition and explanation of this data is defined in DIN EN 60 034-1. Fig. 3-21 Example of a typical motor rating plate MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 79: Fig. 3-22 Motor Terminal Box

    DriveMonitor offer, in conjunction with the drive inverter, parameter-orientated quick commissioning where the user is navigated through the menu tree mentioned above. NOTE The MICROMASTER series of drive units is not available for 3-ph. 690 V AC. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 80: Calculating The Motor / Control Data

    A list of the parameters, which are calculated, depending on the setting of P0340, are included in the parameter list. No calculation Complete parameterization Calculation of equivalent circuit data Calculation of V/f and Vector control data Calculation of controller settings only MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 81

    All of the parameters, dependent on the ECD data are calculated and, in addition, the controller settings (P0340 = 4). The motor parameters have been calculated and it is now possible to return to the additional parameterization in the Section "Adaptation to the application". MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 82: Fig. 3-23 Equivalent Circuit Diagram (ecd)

    Vector control is being used. As a result of this magnetizing characteristic, MICROMASTER can, in the field-weakening range, more precisely calculate the current which is generating the field and in turn achieve a higher torque accuracy. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 83: Fig. 3-24 Magnetizing Characteristic

    (e.g. by lowering the load to the floor or clamping the load using the motor holding brake). When starting the motor data identification routine, the rotor can move into a preferred position. This is more significant for larger motors. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 84

    N Υ NΥ N ∆ N∆ with rated motor power rated motor voltage (star / delta) N Υ N ∆ rated motor current (star / delta) N Υ N ∆ cosϕ power factor η efficiency MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 85

    If problems occur during the identification run, e.g. the current controller oscillates, then the rating plate data should be re-checked and an approximately correct magnetizing current P0320 entered. The motor data identification routine should then be re-started by calling P0340 = 1 (refer to Section 3.5.3). MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 86: Commissioning The Application

    Motor cooling (enters the motor cooling system) P0335 = 0 Self-cooled using the shaft mounted fan attach. to the motor Force-cooled using the separately powered cooling fan Self-cooled and internal fan Force-cooled and internal fan MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 87

    Warning and trip (F0011) Selection of command source P0700 = ? This selects the digital command source. Factory default setting BOP (keypad) Terminal USS on BOP link USS on COM link CB on COM link MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 88

    52.8 Deviation, setpoint/actual BI: Function of digital output 3 P0733 = 0:0 value Defines the source for digital output 3. 52.9 PZD control Terminal 23(NC), 24(NO), 25(COM) (Process Data Control) Digital output disabled 52.A Max. frequency reached MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 89

    MOP setpoint will be stored in P1040 Inhibit reverse direction of MOP P1032 = 1 Reverse direction is allowed Reverse direction inhibited Setpoint of the MOP P1040 = 5 Defines the setpoint for the motorized potentiometer (MOP). MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 90

    P1019 = 1 inverter accepts the ON command. Fixed frequency mode - Bit 4 P1025 = 1 Fixed freq., binary-coded Fixed freq., binary-coded + Fixed frequency mode - Bit 5 P1027 = 1 ON command MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 91

    Value y2 of the D/A converter scaling P0780 = 20 This parameter represents the value of x2 in mA. Width of D/A converter deadband P0781 = 0 This sets the width of the deadband in mA for the analog output. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 92

    ± P1101 (skip frequency bandwidth). P1101 Skip frequency 2 P1092 = 0.0 Skip frequency bandwidth P1091 Skip frequency 3 P1093 = 0.0 Skip frequency Skip frequency 4 P1094 = 0.0 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 93

    This setting should be changed if a maximum frequency of higher than 50 Hz is required. NOTE This scaling acts on the maximum frequency as the analog setpoints, fixed frequencies and motorized potentiometer normalization operations are referred to 100 %. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 94

    If the start-up tool STARTER or DriveMonitor is used to realize the parameterization, then data is not automatically saved in the EEPROM. Automatic data save RAM→EEPROM can be selected using the appropriate selection button. STARTER DriveMonitor RAM → EEPROM Online-EEPROM MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 95

    For the DriveMonitor start-up program, "NC" (not connected) or "drive busy" is displayed. The "busy" text is displayed at the BOP operator panel After reset has been completed, for the start-up programs STARTER and DriveMonitor and the BOP operator panel, communications are automatically re- established. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 96: Series Commissioning

    This means that it is possible to transfer the parameter set from drive inverter A to drive inverter B which, for identical applications (e.g. series machines, group drives) allows data to be copied and therefore in turn fast commissioning. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 97: Parameter Reset To The Factory Setting

    You can re-establish the initial state at any time by carrying-out a parameter reset to the factory setting. This undoes all of the parameter changes which were made since the drive inverter was supplied. This value is designated as "Def" in the parameter list. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 98

    For the DriveMonitor start-up program, "NC" (not connected) or "drive busy" is displayed. The "busy" text is displayed at the BOP operator panel After reset has been completed, for the start-up programs STARTER and DriveMonitor or the BOP operator panel, communications are automatically re- established. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 99: Inputs / Outputs

    0 ... 1 P24 (PNP) P0701 P0725 (1) Kl.28 0 V (NPN) Debounce time: DIN 0 ... 3 24 V P0724 (3) Function 24 V & r0722 Pxxxx BI: ... r0722 CO/BO: Bin.inp.val Fig. 3-26 Digital inputs MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 100: Table 3-6 Parameters P0701 - P0706

    ON/OFF1 via digital input 1 (DIN1) NOTE If an analog input (refer to Fig. 3-30) has been configured as digital input, then the < 1.7 V DC → "0" following limit values apply: > 3.9 V DC → "1" MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 101

    P0701 = 99 BICO enabled for DIN1 P0840 = 722.0 ON/OFF1 via DIN1 NOTE Only experienced users should use the BICO parameterization and for applications where the possibilities provided by P0701 – P0708 are no longer adequate. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 102: Digital Outputs (dout)

    "BO" parameter number or "CO/BO" parameter number and the bit number of the particular state should be entered into P0731 – P0733. Frequently used states including the parameter number and bit are shown in the following Table (refer to Table 3-7). MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 103: Table 3-7 Parameters P0731 - P0733 (frequently Used Functions / States)

    Act. frequency f_act > P1080 (f_min) 53.3 Act. current r0027 >= P2170 53.6 Act. frequency f_act >= setpoint NOTE A complete list of all of the binary status parameters (refer to "CO/BO" parameters) can be taken from the parameter list. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 104: Analog Inputs (adc)

    Depending on the ADC type or source, the appropriate connection must be made. Using, as an example, the internal 10 V voltage source, a connection is shown as an example in the following diagram (refer to Fig. 3-29). MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 105

    When the filter time constant P0753 (ADC-PT1) is increased, this smooths the ADC input signal therefore reducing the ripple. When this function is used within a control loop, this smoothing has a negative impact on the control behavior and immunity to noise (the dynamic performance deteriorates). MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 106: Analog Outputs (d/a Converter)

    (filter, scaling, dead zone) which can be used to modify the digital signal before conversion (refer to Fig. 3-32). r0774 P0773 P0781 D/A conv. D/A conv. r0755 rxxxx Pxxxx P0771 D/A conv.+ Function scaling dead zone D/A conv.− Fig. 3-32 D/A converter channel MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 107

    P0776 is changed-over from current output (P0776 = 0) to voltage output (P0776 = 1). The D/A scaling parameters P0778, P0780 and the D/A converter dead zone must still be entered in mA (0 ... 20). MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 108: Communications

    3 Functions Issue 10/03 Communications MICROMASTER 440 has 2 serial communication interfaces which can be simultaneously used. These interfaces are designated as follows in the following text: BOP link COM link Different units, such as the BOP and AOP operator panels, PCs with the start-up...

  • Page 109: Table 3-8 Bop Link

    COM link – interface CB on COM link USS on COM link P2040 r2053 P2009[0] r2024[0] P2041 r2054 P2010[0] r2025[0] r2050 r2090 P2011[0] r2026[0] P2051 r2091 P2012[0] r2027[0] P2013[0] r2028[0] P2014[0] r2029[0] r2018 r2030[0] P2019 r2031[0] r2036 r2037 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 110

    – both in the drive converter as well as in the connected drive unit or in the connected option module. In this case, the relevant operating instructions should be used for the AOP and for the communication modules. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 111: Uss Bus Configuration Via Com Link (rs485)

    RS485 Terminator may be used to terminate the bus by using P+ and N- only, for the bus is powered by the last drive as explained. NOTE The supply for the pull up/ pull down resistors must be available whenever RS485 communication is in progress! MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 112: Fixed Frequencies (ff)

    2 techniques. This will be shown in the following example using the fixed frequency P1001 and digital input 1 (refer to Fig. 3-36). → a) Standard methods P0701 = 15 → b) BICO methods P0701 = 99, P1020 = 722.0, P1016 = 1 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 113: Table 3-11 Example For Binary Coding Via Digital Inputs

    ON command. Table 3-11 Example for binary coding via digital inputs DIN4 DIN3 DIN2 DIN1 0 Hz P1001 P1002 … … … … … … … … … … … … P1014 FF14 P1015 FF15 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 114

    -650.00 ... 650.00 [Hz] P1001.D (0.00) CO: Ist-Festfreq. r1024 Festfrequenz 15 1 1 1 1 -650.00 ... 650.00 [Hz] P1015.D (65.00) Fig. 3-37 Example for selecting FF1 via DIN1 and FF2 via DIN2 using the binary-coded method MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 115: Motorized Potentiometer (mop)

    P0700, the BICO parameter is appropriately modified. Example: Command source via "USS on BOP link" interface → a) Standard method P0700 = 4 → b) BICO method P1035 = 2032.13 P1036 = 2032.14 :::: (refer to P0700 for a complete list) MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 116: Table 3-12 Mode Of Operation Of The Mop

    Inhibits MOP reversing function P1032 Saves the MOP setpoint P1031 MOP setpoint P1040 Table 3-12 Mode of operation of the MOP Motorized potentiometer Function Lower Raise Setpoint is frozen Raise setpoint Lower setpoint Setpoint is frozen MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 117: Jog

    In addition to the explicit parameterization (P1055 and P1056), the JOG functionality is also enabled via parameter P0700 or P0719 (implicit parameterization). In this case, if a value is assigned to P0700, the BICO parameter is appropriately modified. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 118: Pid Controller (technological Controller)

    (refer to Fig. 3-40). P2254 Motor control P2253 − ∆ BOP link Output & P2264 COM link P2200 P2251 COM link ADC2 Fig. 3-40 Structure of the technological controller (PID controller) MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 119

    (upper limit for the PID output) and P2292 (lower limit for the PID output). As soon as these limits have been reached, the dynamic response of the PID controller is no longer limited by this ramp-up/ramp-down time (P2293). MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 120: Table 3-13 Important Parameters For The Pid Dancer Roll Control

    This loop represents the difference between the material fed-in and that fed-out and therefore indicates the process quality. Using the PID dancer roll control, with MICROMASTER 440 it is possible to ensure that continuous material webs have a constant tension. Motor...

  • Page 121: Table 3-14 Correspondence Between The Parameters

    P2236[3] BI: Enable PID-MOP (DOWN- P1036[3] BI: Enable MOP (DOWN CMD) command) P2240[3] Setpoint of PID-MOP P1040[3] Setpoint of the MOP r2250 CO: Output setpoint of PID-MOP r1050 CO: Act. output freq. of the MOP MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 122: Pid Fixed Setpoint (pid-ff)

    P0701 = 99, P2220 = 722.0, P2216 = 1 P2220 DIN1 r0722.0 ..P2201 ..r2224 Fig. 3-43 Example to directly select the PID fixed frequency of fixed frequency 1 via DIN1 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 123: Setpoint Channel

    Depending on external circumstances, the supplementary setpoint can be dynamically disconnected or switched-in to the summation point (refer to Fig. 3-45). This functionality can be used to advantage, especially for discontinuous processes. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 124

    Using suppression frequencies, MICROMASTER allows these resonant frequencies to be passed through as quickly as possible. This means that the suppression frequencies increase the availability of the driven load over the long term. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 125: Ramp-function Generator (rfg)

    / braking phase), additional rounding-off times P1130 – P1133 can be programmed. This is especially important for applications (e.g. transporting/pumping liquids or for cranes) which require an especially "soft", jerk- free acceleration and braking. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 126

    P1082 or 0 Hz for the direction of rotation inhibit) the setpoint speed for the control is obtained (r1170). While the V/f characteristic operates up to 650 Hz, the control (closed-loop) is limited to a maximum frequency of 200 Hz (r1084). MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 127: Table 3-15 Bico Parameters For Ramp-function Generator

    NOTE The maximum frequency of the setpoint channel is set using parameter P1080. In V/f mode the maximum frequency is 650 Hz. In vector mode the maximum frequency it is limited to 200 Hz (r1084). MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 128: Free Function Blocks (ffb)

    This simplified PLC functionality is integrated in MICROMASTER 440 using the freely programmable function blocks (FFB). The following function blocks are integrated in MICROMASTER 440:...

  • Page 129

    Index0 (Q=1) Index1 RESET r2842 (Q=0) POWER ON SET RESET POWER-ON Timer Timer 1 P2850 (0.000) P2851(0) Delay Time Mode P2800 P2802.0 ON Delay OFF Delay P2849 r2852 Index0 ON/OFF Delay NOut r2853 Pulse Gernerator MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 130

    Index1 Out = x1 ≥ x2 x1 ≥ x2 → Out = 1 x1 < x2 → Out = 0 FFB setpoints Connector Setting in % (connector P2889 settings) P2890 Range : -200% ... 200% MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 131: Table 3-17 Ffb Priority Table

    P2801[1] = 2 AND 2 P2801[2] = 3 AND 3 P2802[12] = 2 CMP 1 P2802[13] = 3 CMP 2 The FFB are calculated in the following sequence: AND 3, CMP2, AND 2, CMP 1, AND 1 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 132

    3.1.2.3). In so doing, the function blocks can be connected with one another as well as to other signals and quantities as long as these signals / quantities have the appropriate attribute (BO, BI, CO and CI). MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 133: Motor Holding Brake (mhb)

    P1216 "Holding brake release delay" (refer to Fig. 3-49). ON / OFF1/OFF3: OFF1/OFF3 Motor excitation finished r0056 Bit04 P0346 fmin (P1080) P1216 P1217 r0052.C Point 1 Point 2 Fig. 3-49 Motor holding brake after ON / OFF1 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 134

    Via status signal using the serial interface (USS or PROFIBUS) The master must process the status signal. The signal must be connected to the digital output of the master to which the contactor / relay for the motor holding brake is connected. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 135

    ♦ Lower the load to the floor, or ♦ Clamp the load using the motor holding brake (Caution: During the series commissioning, MICROMASTER must be prevented from controlling the motor holding brake). MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 136: Electronic Brakes

    3 Functions Issue 10/03 3.14 Electronic brakes MICROMASTER 440 has 3 electronic brakes: DC braking (refer to Section 3.14.1) Compound braking (refer to Section 3.14.2) Dynamic braking (refer to Section 3.14.3) These brakes can actively brake the drive and avoid a possible DC link overvoltage condition.

  • Page 137

    P1232. The status is displayed using signal r0053 bit 00. The inverter pulses are inhibited after the braking time has expired. OFF1/OFF3 P0347 OFF2 OFF2 P1234 DC braking DC braking active r0053 Bit 00 P1233 Fig. 3-52 DC braking after OFF1 / OFF3 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 138

    4. While DC braking, there is no other way of influencing the drive speed using an external control. When parameterizing and setting the drive system, then as far as possible, it should be tested using real loads ! MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 139: Compound Braking

    DC-Comp parameter P1254 (Auto detect V switch-on levels) either directly using the line supply voltage P0210 or indirectly using the DC link voltage and r1242 (refer to the formula in Fig. 3-54). MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 140: Dynamic Braking

    The advantages of dynamic resistor braking include: The regenerative energy is not converted into heat in the motor It is significantly more dynamic and can be used in all operating states (not only when an OFF command is output) MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 141

    The chopper of the braking module switches the resistor with a mark- space ratio corresponding to the regenerative power to be dissipated. The braking module is only active if, as a result of the regenerative operation, the DC link MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 142

    (setting values, refer to Fig. 3-59a). If the load duty cycle monitoring switches from the peak power (100%) to the continuous power, then this is dissipated for an unlimited length of time in the braking resistor (refer to Fig. 3-59b). Contrary to the MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 143

    Fig. 3-59 Chopper load duty cycle For MICROMASTER 440, up to and including Size FS F, the braking module is integrated in the drive inverter and the braking resistor can be connected via external terminals B+, B-. MICROMASTER 440...

  • Page 144

    / resistor must be taken into consideration. WARNING Braking resistors, which are to be mounted on MICROMASTER 440, must be designed so that they can tolerate the power dissipated. If an unsuitable braking resistor is used there is a danger of fire and that the associated drive inverter will be significantly damaged.

  • Page 145: Automatic Restart

    − − − restart restart Fault acknowl. Fault acknowl. Fault acknowl. − − restart restart restart Fault acknowl. Fault acknowl. Fault acknowl. Fault acknowl. Fault acknowl. restart restart restart restart restart Fig. 3-60 Automatic restarts MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 146

    MICROMASTER is powered-down. However, when the line supply returns, motors can automatically start to run again without any operator intervention. If the operating range of the motors is entered in this status, this can result in death, severe injury or material damage. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 147: Flying Restart

    Once this state has been reached, the search frequency is kept constant and the output voltage is changed to the voltage value of the V/f characteristic with the magnetizing time P0346 (refer to Fig. 3-61). MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 148

    0, it is possible that the drive is accelerated as a result of the search current ! If the operating range of the motors is entered when the drive is in this state, this can result in death, severe injury or material damage. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 149: Closed-loop Vdc Control

    DC link voltage limit r1242 (refer to Fig. 3-62). If the DC link threshold r1242 is again fallen below, then the Vdc_max controller withdraws the extension of the braking ramp. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 150

    F0002 are output. Cause: Line supply voltage P0210 or ramp-down time P1121 too low The moment of inertia of the driven load is too high Remedy: Refer to parameters P1254, P0210, P1121 Use a braking resistor MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 151: Kinetic Buffering (vdc_min Controller)

    When the line supply returns, the energy feed is again from the line side and the output frequency of the drive inverter returns to the selected setpoint along the ramp defined by the ramp-function generator. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 152: Positioning Down Ramp

    In order to carry-out the residual distance calculation on the load side, the mechanical arrangement of the axis (gearbox ratio, linear or rotary axis) must be appropriately parameterized (refer to Fig. 3-65). MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 153

    Motor Load Fig. 3-65 Rotary or linear axis Using this data, MICROMASTER 440 calculates the ratio between the distance and the motor revolutions and can therefore consider the movement on the load side. NOTE When the positioning down ramp is enabled using parameter P0500 = 3, then...

  • Page 154: Monitoring Functions / Messages

    CO/BO: Status 2 – closed-loop motor control r2197 CO/BO: Messages 1 r2198 CO/BO: Messages 2 Frequently used monitoring functions / messages including parameter number and bit are shown in the following Table (refer to Table 3-20). MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 155: Table 3-20 Partial Excerpt Of Monitoring Functions / Messages

    > 0 2198.5 Motor blocked 2198.6 Motor stalled 2198.7 |i_act r0068| < P2170 2198.8 FP4100 |m_act| > P2174 & setpoint reached 2198.9 |m_act| > P2174 2198.A Load torque monitoring: Warning 2198.B Load torque monitoring: Fault 2198.C MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 156: Load Torque Monitoring

    This avoids erroneous alarms which could be caused by brief transient states (refer to Fig. 3-67). P1082 Torque [Nm] P2189 P2190 P2187 Actual torque P2188 P2185 P2186 Frequency [Hz] P2182 P2183 P2184 r2198 A0952 Bit 11 P2192 P2192 Fig. 3-67 Load torque monitoring (P2181 = 1) MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 157

    Upper torque threshold 2 P2188 Lower torque threshold 2 P2185 Upper torque threshold 1 P2186 Lower torque threshold 1 Frequency [Hz] P2183 P2182 P2184 Threshold frequency 2 Threshold frequency 1 Threshold frequency 3 Fig. 3-68 Frequency/torque tolerance bandwidth MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 158: Thermal Motor Protection And Overload Responses

    F0011, F0015 Function chart number: MICROMASTER 440 has a completely new integrated concept for thermal motor protection. There are numerous possibilities of effectively protecting the motor but at the same time ensuring high motor utilization. The basic philosophy of this innovative concept is to detect critical thermal states, output warnings and initiate the appropriate responses.

  • Page 159: Table 3-21 Thermal Classes

    Thermal classes For the temperature model or the KTY84 sensor, the appropriate value ϑ must warn be calculated and entered into parameter P0604 (temperature warning threshold, default: 130°C). The following applies: ϑ trip P0604 ϑ warn MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 160: Thermal Motor Model

    The data, required for the thermal motor model, is estimated from the rating plate data (refer to Fig. 3-21) entered during the quick commissioning (refer to Section 3.5.2). This data permits reliable, stable operation for standard Siemens motors. If required, parameter changes must be made for motors from third-party manufacturers.

  • Page 161

    With PTC temperature sensor (P0601 = 1) The PTC is connected to the control terminals 14 and 15 of the MICROMASTER 440. PTC monitoring is activated with the parameter setting P0601 = 1. If the resistance value, connected at the terminals, is less than 1500 Ω, then neither alarm nor fault is...

  • Page 162: Power Module Protection

    "Warning and response" column can be modified by the user to optimize the system. These values have default settings so that the "Fault and shutdown" thresholds do not respond. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 163: Thermal Monitoring Functions And Overload Responses

    However, the possibilities of assigning parameters only involves interventions below the shutdown threshold which cannot be changed by users. MICROMASTER 440 has the following thermal monitoring functions: t monitoring The i t monitoring is used to protect components which have a long thermal time constant in comparison to the semiconductors.

  • Page 164

    NOTE If the drive inverter fan fails, this would be indirectly detected by the measurement of the heatsink temperature. A wire breakage or short circuit of the temperature sensor(s) is also monitored. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 165: Open-loop/closed-loop Control Technique

    In order to keep the flux Φ constant, when frequency f changes, the voltage V must be changed in proportion so that a constant magnetizing current I flows. The V/f characteristic µ control is derived from these basic principles. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 166: Table 3-23 V/f Characteristic (parameter P1300)

    Characteristic which takes into able consideration the torque r0071 character- characteristic of the motor / istic driven load (e.g. synchronous P0304 P1300 = 3 motor). P1325 P1323 P1321 P1310 0 Hz P1320 P1322 P1324 P0310 P1082 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 167: Voltage Boost

    (ohmic losses in the winding resistances) in the system or to provide a breakaway / accelerating / braking torque. The output voltage can be increased (boosted) in MICROMASTER using the following parameters (refer to Table 3-24): MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 168: Table 3-24 Voltage Boost

    (the motor overheats) ! The voltage value at 0 Hz is determined from the product of rated motor current P0305, stator resistance P0350 and the appropriate parameters P1310 – P 1312. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 169: Current Limiting (imax Controller)

    P1346.D (0.300) Fig. 3-74 Imax controller NOTE The drive inverter load is only reduced when the frequency is reduced if the load decreases at lower speeds (e.g. square-law torque – speed characteristic of the driven load). MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 170: Slip Compensation

    P1335. This therefore eliminates the speed reduction, caused by the load, by boosting (increasing) the drive inverter output frequency (refer to Fig. 3-75). Without Slip compensation With Slip compensation ∆f ∆f out M2 out M1 Fig. 3-75 Slip compensation MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 171: Vector Control

    The drive and braking torque are controlled independently of the speed Full holding torque is possible at 0 speed These advantages are, under certain circumstances, already achieved without using speed feedback. The Vector control can be used both with and without speed encoder. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 172: Table 3-25 Vector Control Versions

    P1300 = 21, P1501 = 1 P1300 = 22 P1300 = 23 When closed-loop speed control is used, the closed-loop torque control is secondary. This type of cascaded closed-loop control has proven itself in practice regarding commissioning and increased transparency. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 173: Vector Control Without Speed Encoder (slvc)

    P1611 can be increased or the acceleration pre-control can be used for the speed controller (refer to Section 3.22.2.3). This is also practical in order that the motor is not thermally overloaded at low speeds. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 174

    3 Functions Issue 10/03 For Vector control without speed actual value encoder MICROMASTER 440 has, in the low frequency range, the following outstanding features with respect to other AC drive inverters: Closed-loop controlled operation down to ≈ 1 Hz Can start in the closed-loop controlled mode (immediately after the drive has...

  • Page 175: Vector Control With Speed Encoder (vc)

    When compared to closed-loop speed control without encoder, the dynamic response for drives with encoder is significantly higher as the speed is directly measured and is incorporated in generating the model of current components i MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 176: Speed Controller

    – Speed Freq. setpoint controller – Torque r0063 setpoint r1539 r1539 Act. frequency *) only active if pre-control is activated SLVC: P1452 P1470 P1472 (P1496 > 0) P1442 P1460 P1462 Fig. 3-80 Speed controller MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 177

    The motor moment of inertia P0341 is directly calculated during the quick commissioning (refer to Section 3.5.6) or the complete parameterization (P0340 = 1, refer to Section 3.5.3). The factor P0342 between the total moment of inertia and motor moment of inertia must be manually determined. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 178

    An appropriate signal can be generated by smoothing the analog signal P0753 (refer to Section 3.6.3) or by activating the rounding-off function of the ramp- function generator P1130 – P1133 (refer to Section 3.12.2). MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 179

    0341 ⋅ 0342 ⋅ starting ⋅ ⋅ 0333 rated If these secondary conditions match the particular application, then the starting time can be used as the shortest value for the ramp-up and ramp-down times. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 180

    All of the drives must be operated with closed-loop Vector speed control (with or without speed actual value encoder) The ramp-up and ramp-down times of the ramp-function generator must be identical for all of the drives. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 181: Closed-loop Torque Control

    P1503.C (0:0) BI:-> torque ctrl. P1501.C (0:0) CI: Add. trq. setp P1511.C (0:0) SLVC: P1452 P1470 P1472 *) only active if pre-control is activated (P1496 > 0) P1442 P1460 P1462 Fig. 3-83 Closed-loop speed/torque control MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 182: Limiting The Torque Setpoint

    / torque input and indicate the instantaneously maximum possible torque. If the torque setpoint is limited in the drive inverter, then this is displayed using the following diagnostic parameters r1407 bit 08 Upper torque limit active r1407 bit 09 Lower torque limit active MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 183

    This value specifies the maximum permissible power, whereby different limits can be parameterized for motoring and regenerative operation. P1530 Motor power limit P1531 Regenerative power limit Stall limiting (locked rotor limiting) The stall limiting is internally calculated in the drive from the motor data. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 184

    Thermal motor protection (refer to Section 3.20) Thermal drive inverter protection (refer to Section 3.21) After limiting, the instantaneous maximum possible drive inverter current is displayed in parameter r0067 (limited output current). MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 185: Troubleshooting

    An overview of the operating statuses of the inverter with the SDP Notes on troubleshooting with the BOP Information and instructions on alarms and fault messages Troubleshooting with the SDP ................186 Troubleshooting with the BOP ................187 Fault messages..................... 188 Alarm messages ....................188 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 186: Troubleshooting With The Sdp

    4 Troubleshooting Issue 10/03 WARNING Repairs on equipment may only be carried out by Siemens Service, by repair centers authorized by Siemens or by qualified personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual.

  • Page 187: Troubleshooting With The Bop

    Now use a switch between terminals 5 and 9 (Figure 3-14). The drive should now run to the defined setpoint by analogue input. NOTICE Motor data must relate to the inverter data power range and voltage. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 188: Fault Messages

    Alarm messages are stored in parameter r2110 under their code number (e.g. A0503 = 503) and can be read out from there. A detailed description of the alarm messages is provided in the parameter list. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 189: Micromaster 440 Specifications

    Issue 10/03 5 MICROMASTER 440 specifications MICROMASTER 440 specifications This Chapter contains: Table 5.1 contains the general technical specifications for the MICROMASTER 440 inverter Table 5-2 contains dimensions, the required cooling air flow and tightening torque for power connections Table 5-3...

  • Page 190: Table 5-1 Micromaster 440 Performance Ratings

    5 MICROMASTER 440 specifications Issue 10/03 Table 5-1 MICROMASTER 440 Performance Ratings Feature Specification Mains Operating Voltage 1 AC 200 to 240 V ± 10 % 0,12 kW – 3,0 kW (0,16 hp – 4,0 hp) 3 AC 200 to 240 V ± 10 % &...

  • Page 191

    Issue 10/03 5 MICROMASTER 440 specifications Feature Specification Serial Interface RS485, optional RS232 Electromagnetic Compatibility Frame Sizes A to C: optional class A or B filters available according to EN55011 Frame Sizes A to F: inverter with integrated class A filter available...

  • Page 192: Table 5-2 Dimensions, Required Cooling Air Flow And Tightening Torques For Power Terminals

    5 MICROMASTER 440 specifications Issue 10/03 Table 5-2 Dimensions, required cooling air flow and tightening torques for power terminals Frame Required cooling air flow Tightening torque for Dimensions Size power connections 73 × 173 × 149 WxHxD inch 2,87 × 6,81 × 5,87 10,2 149 ×...

  • Page 193: Table 5-3 Current Reduction Depending On Pulse Frequency

    Issue 10/03 5 MICROMASTER 440 specifications Table 5-3 Current reduction depending on pulse frequency Mains voltage Power (CT) Output current in A with a switching frequency of; [kW] 4 kHz 6 kHz 8 kHz 10 kHz 12 kHz 14 kHz...

  • Page 194: Table 5-5 Micromaster 440 Specifications

    5 MICROMASTER 440 specifications Issue 10/03 Table 5-4 Data for braking resistors for Frame Size DC_max Rated voltage DC_max 2,33 A 6,18 A 10,77 A (39 Ω) 41,0 A 60,3 A 124,2 A 230 V 410 - 420 V (180 Ω) (68 Ω)

  • Page 195

    Issue 10/03 5 MICROMASTER 440 specifications Input voltage range 1 AC 200 V – 240 V, ± 10 % (Unfiltered) Order No. 6SE6440- 2UC11 2UC12 2UC13 2UC15 2UC17 2UC21 2UC21 2UC22 2UC23 -2AA1 -5AA1 -7AA1 -5AA1 -5AA1 -1BA1 -5BA1 -2BA1...

  • Page 196

    5 MICROMASTER 440 specifications Issue 10/03 Input voltage range 3 AC 200 V – 240 V, ± 10 % (Unfiltered) Order No. 6SE6440- 2UC11 2UC12 2UC13 2UC15 2UC17 2UC21 2UC21 2UC22 2UC23 -2AA1 -5AA1 -7AA1 -5AA1 -5AA1 -1BA1 -5BA1 -2BA1...

  • Page 197

    Issue 10/03 5 MICROMASTER 440 specifications Input voltage range 3 AC 380 V – 480 V, ± 10 % (with built in Class A Filter) Order No. 6SE6440- 2AD22- 2AD23- 2AD24- 2AD25- 2AD27- 2AD31- 2AD31- 2BA1 0BA1 0BA1 5CA1 5CA1...

  • Page 198

    5 MICROMASTER 440 specifications Issue 10/03 Input voltage range 3 AC 380 V – 480 V, ± 10 % (Unfiltered) Order No. 6SE6440- 2UD13 2UD15 2UD17 2UD21 2UD21 2UD22 2UD23 2UD24 2UD25 2UD27 -7AA1 -5AA1 -5AA1 -1AA1 -5AA1 -2BA1 -0BA1...

  • Page 199

    Issue 10/03 5 MICROMASTER 440 specifications Input voltage range 3 AC 380 V – 480 V, ± 10 % (Unfiltered) Order No. 6SE6440- 2UD38-8FA1 2UD41-1FA1 2UD41-3GA1 2UD41-6GA1 2UD42-0GA1 [kW] Output Rating (CT) [hp] Output Power [kVA] 145.4 214.8 263.2 339.4 CT Input Current 1) 168.5...

  • Page 200

    5 MICROMASTER 440 specifications Issue 10/03 Input voltage range 3 AC 500 V – 600 V, ± 10 % (Unfiltered), Part 1 Order No. 6SE6440 2UE17- 2UE21- 2UE22- 2UE24- 2UE25- 2UE27- 2UE31- 2UE31- 5CA1 5CA1 2CA1 0CA1 5CA1 5CA1 1CA1...

  • Page 201: Options

    Issue 10/03 6 Options Options An overview of the options available for the MICROMASTER 440 is given in this section. For further information about options, please refer to the catalog or the documentation CD. Inverter-independent options Basic Operator Panel (BOP)

  • Page 202

    6 Options Issue 10/03 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 203: Electro-magnetic Compatibility (emc)

    Issue 10/03 7 Electro-magnetic compatibility Electro-magnetic compatibility (EMC) This Chapter contains: EMC information. Electro-magnetic compatibility ................204 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 204: Electro-magnetic Compatibility

    EC type examination certificate This approach is only applicable to radio communication transmitting apparatus. All MICROMASTER units are certified for compliance with the EMC directive, when installed in accordance with the recommendations in Section 2. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 205: Table 7-1 Permissible Harmonic Current Emissions

    EN 61000-3-2 "Limits for harmonic current emissions (equipment input ≤ 16 A per phase)". All Siemens variable speed drives of the MICROMASTER, MIDIMASTER, MICROMASTER Eco and COMBIMASTER ranges, which are classified as "Professional Equipment" within the terms of the standard, fulfill the requirements of the standard.

  • Page 206: Table 7-2 Class 1 - General Industrial

    ENV 50 140 80-1000 MHz, 10 V/m, 80% AM, power Field, amplitude modulated and signal lines Radio-frequency Electromagnetic Field, ENV 50 204 900 MHz, 10 V/m 50% duty cycle, pulse modulated 200 Hz repetition rate MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 207: Table 7-4 Class 3 - Filtered For Residential, Commercial And Light Industry

    The MICROMASTER inverters are intended exclusively for professional applications. Therefore, they do not fall within the scope of the harmonics emissions specification EN 61000-3-2. Maximum mains supply voltage when filters are fitted is 460 V. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 208: Table 7-5 Compliance Table

    Unfiltered units, all voltages and powers. Class 2 – Filtered Industrial 6SE6440-2U***-**A1 With EMI filter (available as an option) the limiting values of the EN 55011, Class A are fulfilled for conducted emission. (line commutating choke required) MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 209: Appendices

    Issue 10/03 Changing the Operator Panel Appendices Changing the Operator Panel MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 210: B Removing Front Covers

    Removing Front Covers Issue 10/03 Removing Front Covers Removing Front Covers, Frame Sizes A MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 211: Removing Front Covers, Frame Sizes B And C

    Issue 10/03 Removing Front Covers Removing Front Covers, Frame Sizes B and C MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 212: Removing Front Covers, Frame Sizes D And E

    Removing Front Covers Issue 10/03 Removing Front Covers, Frame Sizes D and E MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 213: Removing Front Covers, Frame Size F

    Issue 10/03 Removing Front Covers Removing Front Covers, Frame Size F 19 mm AF MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 214: Removing Front Covers, Frame Sizes Fx And Gx

    Removing Front Covers Issue 10/03 Removing Front Covers, Frame Sizes FX and GX MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 215: C Removing The I/o Board

    Removing the I/O Board NOTICE 1. Only a small amount of pressure is required to release the I/O Board catch. 2. Currently, the I/O Board is removed using the same technique regardless of frame size. MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 216: D Removing 'y' Cap

    Removing ‘Y’ Cap Issue 10/03 Removing ‘Y’ Cap Removing ‘Y’ Cap, Frame Size A LK 700 MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 217: Removing 'y' Cap, Frame Sizes B And C

    Issue 10/03 Removing ‘Y’ Cap Removing ‘Y’ Cap, Frame Sizes B and C MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 218: Removing 'y' Cap, Frame Sizes D And E

    Removing ‘Y’ Cap Issue 10/03 Removing ‘Y’ Cap, Frame Sizes D and E MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 219: Removing 'y' Cap, Frame Size F

    Issue 10/03 Removing ‘Y’ Cap Removing ‘Y’ Cap, Frame Size F MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 220: Removing 'y' Cap, Frame Size Fx

    Removing ‘Y’ Cap Issue 10/03 Removing ‘Y’ Cap, Frame Size FX MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 221: Removing 'y' Cap, Frame Size Gx

    Issue 10/03 Removing ‘Y’ Cap Removing ‘Y’ Cap, Frame Size GX MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 222: E Removing Fan

    Removing fan Issue 10/03 Removing fan Removing fan, Frame Size A MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 223: Removing Fan, Frame Sizes B And C

    Issue 10/03 Removing fan Removing fan, Frame Sizes B and C MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 224: Removing Fan, Frame Size D And E

    Removing fan Issue 10/03 Removing fan, Frame Size D and E MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 225: Removing Fan, Frame Size F

    Issue 10/03 Removing fan Removing fan, Frame Size F MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 226: Removing Fan, Frame Size F With Filter

    Removing fan Issue 10/03 Removing fan, Frame Size F with filter MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 227: Removing Fan, Frame Sizes Fx And Gx

    Issue 10/03 Removing fan Removing fan, Frame Sizes FX and GX When replacing the fans for sizes FX and GX, refer to the documentation CD ROM, directory - "Spares". MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 228: Standards

    UL and CUL LISTED POWER CONVERSION EQUIPMENT 5B33 for use in a pollution degree 2. NOTE: UL certification is presently in progress ISO 9001 Siemens plc operates a quality management system, which complies with the requirements of ISO 9001. MICROMASTER 440 Operating Instructions...

  • Page 229: List Of Abbreviations

    COM-Link Communication link Commissioning, ready to run Constant torque Commissioning, run, ready to run Clockwise Digital analog converter Digital analog converter Direct current Drive data set Digital input DIP switch DOUT Digital output Drive state MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 230

    Motor potentiometer Normally closed Normally open Operating instructions Power drive system PID controller (proportional, integral, derivative) Parameter ID Parameter ID value Programmable logic controller Parameter list Parameter process data object Positive temperature coefficient Parameter value MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 231

    Radio-frequency interference Revolutions per minute Scaling Status display panel SLVC Sensorless vector control Control word Start of text Space vector modulation Transistor-transistor logic Universal serial interface Vector control Variable torque Status word ZUSW Additional setpoint MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 232: Index

    Vibration..........24 DC braking ..........136 Water hazard ........25 Dimensions and Torques......30 Ambient operating conditions ....24 Drill pattern for MICROMASTER 440 ..27 Atmospheric pollution ......25 Dynamic braking ........140 Automatic restart ........145 Electrical Installation ....... 33 BICO technology ........54 Electro-Magnetic Compatibility Block diagram..........69...

  • Page 233

    Power and motor connections ....35 Access..........35 Main characteristics.........19 single phase ........39 Mechanical Installation ......26 Power connections........35 MICROMASTER 440 Power module protection ...... 162 general ..........18 Protection characteristics......20 main characteristics ......19 performance characteristics....20 protection characteristics .....20 Qualified personnel ........

  • Page 234

    Specifications ........194 repair ............. 9 Standards transport & storage........ 8 European EMC Directive ....228 Water hazard .......... 25 European Low Voltage Directive ..228 Wiring Guidelines EMI ......43 European Machinery Directive...228 ISO 9001..........228 Underwriters Laboratories ....228 MICROMASTER 440, Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 235

    Suggestions and/or Corrections Suggestions Siemens AG Automation & Drives Group Corrections SD SM P.O. Box 3269 For Publication/Manual: MICROMASTER 440 D-91050 Erlangen Federal Republic of Germany Email: documentation.sd@siemens.com User Documentation From Operating Instructions Name: Order Number: 6SE6400-5AW00-0BP0 Date of Issue: 10/03...

  • Page 236

    MICROMASTER 440, Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 237

    MICROMASTER 440 Operating Instructions 6SE6400-5AW00-0BP0...

  • Page 238

    Siemens AG Bereich Automation and Drives (A&D) Geschäftsgebiet Standard Drives (SD) Postfach 3269, D-91050 Erlangen © Siemens AG 2001, 2002, 2003 Federal Republic of Germany Subject to change without prior notice Siemens Aktiengesellschaft Order No.: 6SE6400-5AW00-0BP0 Date: 10/03...

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