TECO F510 series Instruction Manual
  1. Manuals
  2. Brands
  3. TECO Manuals
  4. Inverter
  5. F510 series
  6. Instruction manual

TECO F510 series Instruction Manual

Hide thumbs Also See for F510 series:
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
Table Of Contents
444
Table of Contents

Advertisement

Quick Links

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the F510 series and is the answer not in the manual?

Questions and answers

Related Manuals for TECO F510 series

Summary of Contents for TECO F510 series

  • Page 2: Table Of Contents

    Table of Contents Preface..........................0-1 Chapter 1 Safety Precautions ..................1-1 1.1 Before Supplying Power to the Inverter ..............1-1 1.2 Wiring..........................1-2 1.3 Before Operation ......................1-3 1.4 Parameters Setting .....................1-3 1.5 Operation ........................1-4 1.6 Maintenance, Inspection and Replacement ..............1-5 1.7 Disposal of the Inverter ....................1-5 Chapter 2 Model Description ..................2-1 2.1 Nameplate Data ......................2-1 2.2 Inverter Models-Motor Power Rating .................2-1...

  • Page 3: Table Of Contents

    4.1.5 Modifying Parameters/ Set Frequency Reference ..........4-8 4.1.6 Operation Control ..................4-10 4.2 LCD keypad ......................4-11 4.2.1 Keypad Display and Keys................4-11 4.2.2 Keypad Menu Structure ................4-13 4.3 Parameters ....……………………………………………………………………..4-17 4.4 Description of Parameters ..................4-62 4.5 Built-in PLC Function .....................4-253 4.5.1 Basic Command ..................4-253 4.5.2 Basic Command Function................4-254 4.5.3 Application Functions..................4-255 4.6 Modbus Protocol Descriptions ................4-262...

  • Page 4: Table Of Contents

    9.2 Connect Transducer Feedback Signal (10-01) ............9-3 9.3 Engineering Units .......................9-4 9.4 Sleep / Wakeup Function ...................9-5 Chapter 10 Troubleshooting and Fault Diagnostics ..........10-1 10.1 General .........................10-1 10.2 Fault Detection Function ..................10-1 10.3 Warning / Self-diagnosis Detection Function ............10-5 10.4 Auto-tuning Error ....................10-12 10.5 PM Motor Auto-tuning Error .................10-13 Chapter 11 Inverter Peripheral devices and Options..........11-1 11.1 Braking Resistors and Braking Units ..............11-1...

  • Page 5: Preface

    Improper handling may result in incorrect operation, shorter life cycle, or failure of this product as well as the motor. All F510 documentation is subject to change without notice. Be sure to obtain the latest editions for use or visit our website at http://globalsa.teco.com.tw. Available Documentation: 1. F510 Start-up and Installation Manual 2.

  • Page 6: Chapter 1 Safety Precautions

    Chapter 1 Safety Precautions 1.1 Before Supplying Power to the Inverter Warning The main circuit must be correctly wired. For single phase supply use input terminals (R/L1, T/L3) and for three phase supply use input terminals (R/L1, S/L2, T/L3). Terminals U/T1, V/T2, W/T3 must only be used to connect the motor. Connecting the input supply to any of the U/T1, V/T2 or W/T3 terminals will cause damage to the inverter.

  • Page 7: Wiring

    1.2 Wiring Warning Always turn OFF the power supply before attempting inverter installation and wiring of the user terminals. Wiring must be performed by a qualified personnel / certified electrician. Make sure the inverter is properly grounded. (200V Class: Grounding impedance shall be less than 100Ω.

  • Page 8: Before Operation

    1.3 Before Operation Warning Make sure the inverter capacity matches the parameters 13-00 before supplying power. Reduce the carrier frequency (parameter 11-01) If the cable from the inverter to the motor is over 80 ft (25m). A high-frequency current can be generated by stray capacitance between the cables and result in an overcurrent trip of the inverter, an increase in leakage current, or an inaccurate current readout.

  • Page 9: Operation

    1.5 Operation Warning Be sure to install all covers before turning on power. Do not remove any of the covers while power to the inverter is on, otherwise electric shock may occur. Do not connect or disconnect the motor during operation. This will cause the inverter to trip and may cause damage to the inverter.

  • Page 10: Disposal Of The Inverter

    1.6 Maintenance, Inspection and Replacement Warning Wait a minimum of 5 minutes after power has been turned OFF before starting an inspection. Also confirm that the charge light is OFF and that the DC bus voltage has dropped below 25Vdc. Wait a minimum of 15 minutes while inverter is over 20HP. Never touch high voltage terminals in the inverter.

  • Page 11: Chapter 2 Model Description

    Chapter 2 Model Description 2.1 Nameplate Data It is essential to verify the F510 inverter nameplate and make sure that the F510 inverter has the correct rating so it can be used in your application with the proper sized AC motor. Unpack the F510 inverter and check the following: (1) The F510 inverter and quick setting guide are contained in the package.
  • Page 12 Inverter Models – Motor Power Rating： 200V Class Voltage (Vac) Motor Applied Protection Filter Operator F510 Model & Power Motor Class with without Frequency (Hz) (Hp) (kW) (IP55) ◎ ◎ F510-2005-H3 ◎ ◎ F510-2005-C3 ◎ ◎ F510-2008-H3 ◎ ◎ F510-2008-C3 ◎...
  • Page 13 400V Class Voltage (Vac) Motor Applied Protection Filter Operator F510 Model & Power Motor Class with without Frequency (Hz) (Hp) (kW) (IP55) ◎ ◎ F510-4005-H3 ◎ ◎ F510-4005-H3F ◎ ◎ F510-4005-C3 ◎ ◎ F510-4005-C3F ◎ ◎ ◎ F510-4005-C3FN4 ◎ ◎ F510-4008-H3 ◎...
  • Page 14 Voltage (Vac) Motor Applied Protection Filter Operator F510 Model & Power Motor Class with without Frequency (Hz) (Hp) (kW) (IP55) ◎ ◎ F510-4050-H3 ◎ ◎ F510-4050-H3F ◎ ◎ F510-4050-C3 ◎ ◎ F510-4050-C3F ◎ ◎ ◎ F510-4050-C3FN4 ◎ ◎ F510-4060-H3 ◎ ◎...

  • Page 15: Chapter 3 Environment And Installation

    Chapter 3 Environment and Installation 3.1 Environment The environment will directly affect the proper operation and the life span of the inverter. To ensure that the inverter will give maximum service life, please comply with the following environmental conditions: Protection IP20/ NEMA 1, IP00 Protection Class...

  • Page 16: Installation

    3.2 Installation 3.2.1 Installation Spaces When installing the inverter, ensure that inverter is installed in upright position (vertical direction) and there is adequate space around the unit to allow normal heat dissipation as per the following Fig. 3.2.1 5.9in. 5.9in. 150mm 150mm 5.9in.

  • Page 17: External View

    3.2.2 External View 3.2.2.1 External View (IP00/ IP20) (a) 200V 5-7.5HP/ 400V 5-10HP (Wall-mounted type, IEC IP00) (Wall-mounted type, IEC IP20, NEMA1) (b) 200V 10-30HP/ 400V 15-40HP (Wall-mounted type, IEC IP00) (Wall-mounted type, IEC IP20, NEMA1)
  • Page 18 (c) 200V 40-50HP/ 400V 50-75HP (Wall-mounted type, IEC IP20, NEMA1) (d) 200V 60-125HP/ 400V 100-250HP (Wall-mounted type, IEC IP00) (Wall-mounted type, IEC IP20, NEMA1)
  • Page 19 (e) 200V 150-175HP/ 400V 300-425HP (Wall-mounted type, IEC IP00) (Wall-mounted type, IEC IP20) (f) 400V 535-800HP (Wall-mounted type, IEC IP00) (Wall-mounted type, IEC IP20)

  • Page 20: External View (Ip55)

    3.2.2.2 External View (IP55) (a) 400V 5-25HP (b) 400V 30-100HP (Wall-mounted type, IEC IP55) (Wall-mounted type, IEC IP55)

  • Page 21: Warning Labels

    3.2.3 Warning Labels Important: Warning information located on the front cover must be read upon installation of the inverter. (a) 200V: 5-7.5HP/ 400V: 5-10HP (IP20) (b) 200V: 10-15HP/ 400V: 15-20HP (IP20) (c) 200V: 20-175HP/ 400V: 25-800HP(IP20) (d) 400V：5-100HP (IP55)

  • Page 22: Removing The Front Cover And Keypad

    3.2.4 Removing the Front Cover and Keypad Before making any wiring connections to the inverter, the front cover needs to be removed. IP00/ IP20 Type Caution • It is not required to remove the digital operator before making any wiring connections. •...

  • Page 23: Standard Type (Ip00/Ip20)

    3.2.4.1 Standard Type (IP00/ IP20) (a) 200V 5-7.5HP/ 400V 5-10HP Step 1: Unscrew Step 2: Remove cover Step 3: Make wire connections and place cover back Step 4: Fasten screw...
  • Page 24 (b) 200V 10-30HP/ 400V 15-40HP Step 1: Unscrew Step 2: Remove cover Step 3: Make wire connections and place cover back Step 4: Fasten screw 3-10...
  • Page 25 (c) 200V 40-50HP/ 400V 50-75HP Step 1: Unscrew cover Step 2: Remove cover Step 3: Make wire connections and place cover back Step 4: Fasten screw 3-11...
  • Page 26 (d) 200V 60-125HP/ 400V 100-250HP Step 1: Unscrew cover Step 2: Remove cover Step 3: Make wire connections and place cover back Step 4: Fasten screw 3-12...
  • Page 27 (e) 200V 150-175HP/ 400V 300-425HP Step 1: Unscrew cover Step 2: Remove cover Step 3: Make wire connections and place cover b Step 4: Fasten screw 3-13...
  • Page 28 (f) 400V 535-800HP Step 1: Unscrew cover Step 2: Remove cover Step 3: Make wire connections and place cover back Step 4: Fasten screw 3-14...

  • Page 29: Built-In Filter Type (Ip20/Ip00)

    3.2.4.2 Built-in Filter Type (IP20/ IP00) 400V 5-75HP Step 1: Unscrew cover Step 2: Remove cover Step 3: Unscrew filter section Step 4: Remove filter cover Step 5: Make connections and place filter cover back Step 6: Fasten screw 3-15...

  • Page 30: Built-In Filter Type (Ip55)

    3.2.4.3 Built-in Filter Type (IP55) (a) 400V 5-25HP Step 1: Unscrew operator Step 2: Remove operator Waterproof gasket Step 3: Pull out operator and remove power line Step 4: Unscrew cover Step 5: Check the inside waterproof gasket is not pulled away from cover while opening the cover 3-16...
  • Page 31 (b) 400V 30-100HP Step 1: Unscrew operator Step 2: Remove operator Waterproof gasket Step 3: Pull out operator and remove power line Step4: Unscrew cover and remove it 3-17...

  • Page 32: Inverter Wiring

    (UL Listed products) as shown in table below when connecting to the main circuit terminals. Teco recommends using crimp terminals manufactured by NICHIFU Terminal Industry Co., Ltd and the terminal crimping tool recommended by the manufacturer for crimping terminals and the insulating sleeve.

  • Page 33: Wiring Peripheral Power Devices

    3.3.2 Wiring Peripheral Power Devices Caution After power is shut off to the inverter, the capacitors will slowly discharge. Do NOT touch the inverter circuitry or replace any components until the “CHARGE” indicator is off. Do NOT wire or connect/disconnect internal connectors of the inverter when the inverter is powered up or when powered off and the “CHARGE””...
  • Page 34 Input Noise filter: Inverter A filter must be installed when there are inductive loads affecting the inverter. The inverter meets EN55011 Class A, category C3 when the TECO special filter is used. See section 11.3 for peripheral Ground devices. Inverter: Output terminals T1, T2, and T3 are connected to U, V, and W terminals of the motor.

  • Page 35: General Wiring Diagram

    3.3.3 General Wiring Diagram The following is the standard wiring diagram for the F510 inverter (◎ indicates main circuit terminals and ○ indicates control circuit terminals ). Locations and symbols of the wiring terminal block might be different due to different models of F510. The description of control circuit terminals and main circuit terminals can be referred to Table 3.3.5.1, 3.3.6.1 and 3.3.6.2 3-21...

  • Page 36: Single/ Multi- Pump Dedicated Wiring Diagram

    3.3.4 Single/ Multi- Pump Dedicated Wiring Diagram PUMP Wiring Diagram for Pressure Sensor of Voltage Type Single Pump: F510 Single Pump Operation 00-02 = 1 (Control Circuit Terminal); 00-05 = 5 (PID) 04-00 = 0 (0~10V); 10-00=0 (Target Source: Keypad) 10-01 = 2 (Feedback Source: AI2) 10-03 = XXX1b( PID is enabled) 23-00 = 1 (Pump);...
  • Page 37 PUMP Wiring Diagram for Pressure Sensor of Current Type Single Pump: Multi-Pump: Notes: 1. The position of dip switch requires being correct (SW2, SW3). 2. It is required to reconnect after setting Master/ Slave. 3-23...
  • Page 38 3. 24VG and GND require short circuit. 4. When the communication modes is selected to be multiple pumps in parallel connection (09-01=3), the baud rate settings (09-02) of Master and Slave are required to be consistent. Refer to parameter 23-31 for the actions in parallel connection modes. 5.

  • Page 39: Wiring For Control Circuit Terminals

    3.3.5 Wiring for Control Circuit Terminals Control circuit terminals identification IP20 type 200V: 5HP~50HP，400V: 5HP~75HP S(+) S(-) +10V 24VG 200V: 60HP~125HP，400V: 100HP~800HP S(+) S(-) +10V 24VG IP55 type 400V: 5HP~100HP S(+) S(-) +10V 24VG 3-25...
  • Page 40 Table 3.3.5.1 Description of control circuit terminals Type Terminal Terminal function Signal level/ information 2-wire forward rotation/ stop command (default), multi- function input terminals * 1 2-wire reversal rotation/ stop command (default), multi- Signal Level 24 VDC function input terminals * 1 Digital (opto-isolated) Multi-speed/ position setting command 1...
  • Page 41 Table 3.3.5.1 Description of control circuit terminals (Continued) Type Terminal Terminal function Signal level/ information Relay A contact (multi-function output terminal) Relay B contact (multi-function output terminal) R1A- Rating: Relay contact common terminal, please refer to R1B- 250Vac: 10 mA ~ 1A parameter group 03 in this manual for more functional 30Vdc: 10 mA ~ 1A Relay...

  • Page 42: Wiring For Main Circuit Terminals

    3.3.6 Wiring for Main Circuit Terminals Table 3.3.6.1 Description of main circuit terminals (IP00/IP20 Type) 200V：5~30HP 200V: 40~175HP Terminal 400V：5~40HP 400V: 50~800HP R/L1 S/L2 Input Power Supply T/L3 B1／P • B1／P－ ：DC power supply • B1／P－B2：external braking resistor • ⊕ - ：DC power supply or connect braking module ⊕...
  • Page 43 Main circuit terminals identification and screw size IP20 Type ․ 200V: 5-7.5HP/ 400V: 5-10HP Terminal screw size ․ 200V: 10-15HP/ 400V: 15- 20HP Terminal screw size ․ 200V: 20-30HP/ 400V: 25-40HP Terminal screw size ․ 200V: 40-50HP/ 400V: 50-75HP Terminal screw size 3-29...
  • Page 44 ․ 200V: 60-75HP/ 400V: 100-125HP Terminal screw size Power supply 400V 100HP 200V 60-75HP/ 400V 125HP ․ 200V: 100-125HP/ 400V: 150-250HP Terminal screw size ․ 200V: 150-175HP/ 400V: 300-425HP Terminal screw size ․ 400V: 530-800HP Terminal screw size 3-30...
  • Page 45 IP55 Type ․ 400V: 5-7.5HP Terminal screw size ․ 400V: 10-15HP Terminal screw size ․ 400V: 20-25HP Terminal screw size ․ 400V: 30-50HP Terminal screw size 3-31...
  • Page 46 ․ 400V: 60-75HP Terminal screw size ․ 400V : 100HP Terminal screw size 3-32...
  • Page 47 Input / Output Power Section Block Diagram The following diagrams show the basic configuration of the power sections for the range of horsepower and input voltages. This is shown for reference only and is not a detailed depiction. IP00/IP20 Type 1.
  • Page 48 7. IP20 400V: 300~425HP 8. IP20 400V: 535~800HP R/L1 R/L1 U/T1 S/L2 U/T1 S/L2 V/T2 T/L3 T/L3 V/T2 W/T3 W/T3 AC/DC AC/DC IP55 Type 1. IP55 400V: 5~15HP 2. IP55 400V: 20~25HP ○ ○ ┼ ┼ ○ ○ ┼ ┼ R/L1 R/L1 U/T1...
  • Page 49 Cooling Fan Supply Voltage Selection (400V class) The inverter input voltage range of the F510 400V class models ranges from 380 to 460Vac. In these models the cooling fan is directly powered from the power supply. Inverter models F510- 4125/ 4150/ 4175/ 4215/ 4250/ 4300/ 4375/ 4425/ 4535/ 4670/ 4800-H3 requires the user to select the correct jumper position based on the inverter input voltage ("440V"...
  • Page 50 Power Input Wire Size, NFB and MCB Part Numbers The following table shows the recommended wire size, molded case circuit breakers and magnetic contactors for each of the F510 models. It depends on the application whether or not to install a circuit breaker.
  • Page 51 *2. Control line is the terminal wire on the control board. *3. The NFB and MCB listed in the table are of TECO product numbers, products with same rated specification of other brands may be used. To reduce electrical noise interference, ensure that a RC surge absorber (R: 10Ω/ 5W, C: 0.1μf/1000VDC) is added to both sides of MCB coil.

  • Page 52: Wiring Precautions

    3.3.7 Wiring Precautions • Do NOT remove any protective covers or attempt any wiring while input power is applied. Connect all wiring before applying input power. When making wiring changes after power up, remove input power and wait a minimum of five minutes after power has been turned off before starting.
  • Page 53 (C) Grounding: (1) Connect the ground terminal (E) to ground having a resistance of less than 100Ω. (2) Do not share the ground wire with other devices, such as welding machines or power tools. (3) Always use a ground wire that complies with the local codes and standards for electrical equipment and minimize the length of ground wire.

  • Page 54: Input Power And Cable Length

    3.3.8 Input Power and Cable Length Cable size The length of the cables between the input power source and /or the motor and inverter can cause a significant phase to phase voltage reduction due to the voltage drop across the cables. The wire size shown in Tables 3.3.6.3 &...

  • Page 55: Inverter Specifications

    3.4 Inverter Specifications Basic Specifications (a) 200V class Inverter capacity (HP) 75 100 125 Rated Output Capacity (KVA) 11.4 15.2 21.3 26.2 30 41.9 52.5 64.3 76.2 95.2 118.8 152.4 171.4 Rated Output Current (A) 14.5 22 79 110 138 169 200 250 312 Maximum Applicable Motor (KW) (3.7)
  • Page 56 *3: If it is greater than default carrier frequency, you need to adjust the load current based on the de-rating curve. Carrier freq. Carrier freq. Carrier freq. Carrier freq. 200V class 400V class default setting range default setting range 5~25HP 2KHz 2~16KHz 5~30HP...

  • Page 57: General Specifications

    General Specifications LED keypad with seven-segment display *5 and LCD keypad (Optional HOA LCD keypad); all LCD keypad with Operation Modes parameter copy function Control Modes V/F, SLV, PMSLV with space vector PWM mode 0.1Hz～400.0Hz Frequency Control Range Frequency Accuracy Digital references: ±0.01％(-10 to +40℃), Analog references: ±0.1％...

  • Page 58: Inverter Derating Based On Carrier Frequency

    3.5 Inverter Derating Based on Carrier Frequency Note: Derating curve current of carrier frequency means inverter rated current. (a) 200V Models Rated Current Model 2005 2008 2010 200V 5~20HP Ratio 100% 76% 83% 83% 61% 67% 67% Model 2015 2020 2025 83% 84% 87% 66% 67% 70% Carrier...
  • Page 59 (b) 400V Models Rated Current Model 4005 4008 4010 4015 400V 5~30HP 100% 100% 83% 85% 78% Ratio 60% 50% 51% 47% Model 4020 4025 4030 77% 82% 89% 46% 49% 53% Carrier Frequency (Fc) 4KHz 8KHz 16KHz Rated Current 400V 40HP Ratio 100%...
  • Page 60 Rated Current 400V 75~215HP Ratio 100% Model 4075 4100 4125 88% 81% 91% 62% 57% 64% Model 4150 4175 4215 87% 86% 88% 61% 60% 61% Carrier Frequency (Fc) 4KHz 5KHz 10KHz Rated Current 400V 250HP Ratio 100% Carrier Frequency (Fc) 2KHz 3KHz 5KHz Rated Current...
  • Page 61 Rated Current 400V 425HP Ratio 100% Carrier Frequency (Fc) 2KHz 3KHz 5KHz Rated Current 400V 535~800HP Ratio 100% Carrier Frequency (Fc) 2KHz 3KHz 4KHz 5KHz 3-47...

  • Page 62: Inverter Derating Based On Temperature

    3.6 Inverter Derating Based on Temperature Note: User needs to adjust the inverter rated current for ambient temperature to ensure the appropriate industrial application. Rated Current 100% Ratio Temperature 40℃ 60℃ 3-48...

  • Page 63: Inverter Dimensions

    3.7 Inverter Dimensions 3.7.1 Standard Type (IP00/IP20) (a) 200V: 5-7.5HP/ 400V: 5-10HP Dimensions in mm (inch) Inverter Model NW in kg(lbs) F510-2005-H3 (5.51) (10.98) (6.97) (4.80) (10.51) (0.28) (8.38) F510-2008-H3 (5.51) (10.98) (6.97) (4.80) (10.51) (0.28) (8.38) F510-4005-H3 (5.51) (10.98) (6.97) (4.80) (10.51)
  • Page 64 Dimensions in mm (inch) Inverter Model NW in kg(lbs) F510-2010-H3 (8.27) (11.81) (8.46) (7.56) (11.26) (0.06) (13.67) F510-2015-H3 (8.27) (11.81) (8.46) (7.56) (11.26) (0.06) (13.67) F510-2020-H3 (10.43) (14.17) (8.86) (9.65) (13.39) (0.06) (22.05) F510-2025-H3 (10.43) (14.17) (8.86) (9.65) (13.39) (0.06) (22.05) F510-2030-H3 (10.43)
  • Page 65 (d) 200V: 60-125HP/ 400V: 100-250HP (IP00) Dimensions in mm (inch) Inverter Model NW in kg(lbs) 40.5 F510-2060-H3 (13.54) (22.83) (11.81) (9.84) (22.05) (0.06) (89.29) 40.5 F510-2075-H3 (13.54) (22.83) (11.81) (9.84) (22.05) (0.06) (89.29) 324.5 F510-2100-H3 (18.07) (31.10) (12.78) (12.60) (29.92) (0.06) (163.14) 324.5...
  • Page 66 (e) 200V: 60-125HP/ 400V: 100-250HP (IP20) Dimensions in mm (inch) Inverter Model NW in kg(lbs) 348.5 F510-2060-H3 (13.72) (29.13) (11.81) (9.84) (22.05) (0.06) (97.00) 348.5 F510-2075-H3 (13.72) (29.13) (11.81) (9.84) (22.05) (0.06) (97.00) 463.5 1105 324.5 F510-2100-H3 (18.25) (43.50) (12.78) (12.60) (29.92) (0.06)
  • Page 67 (f) 200V: 150-175HP/ 400V: 300-425HP (IP00) Dimensions in mm (inch) Inverter Model NW in kg(lbs) 1000 F510-2150-H3 (27.17) (39.37) (16.14) (20.87) (10.43) (37.80) (0.06) (405.65) 1000 F510-2175-H3 (27.17) (39.37) (16.14) (20.87) (10.43) (37.80) (0.06) (405.65) 1000 F510-4300-H3 (27.17) (39.37) (16.14) (20.87) (10.43) (37.80)
  • Page 68 (g) 200V: 150-175HP/ 400V: 300-425HP (IP20) Dimensions in mm (inch) Inverter Model NW in kg(lbs) 1313 F510-2150-H3 (27.17) (51.69) (16.14) (20.87) (10.43) (37.80) (0.06) (427.70) 1313 F510-2175-H3 (27.17) (51.69) (16.14) (20.87) (10.43) (37.80) (0.06) (427.70) 1313 F510-4300-H3 (27.17) (51.69) (16.14) (20.87) (10.43) (37.80)
  • Page 69 (h) 400V: 535-800HP (IP00) Dimensions in mm (inch) Inverter Model NW in kg(lbs) 1356 1200 63.5 F510-4535-H3 (37.72) (53.38) (19.96) (36.06) (6.22) (23.62) (47.24) (11.81) (2.50) (0.24) (739) 1356 1200 63.5 F510-4670-H3 (37.72) (53.38) (19.96) (36.06) (6.22) (23.62) (47.24) (11.81) (2.50) (0.24) (739)
  • Page 70 (i) 400V: 535-800HP (IP20) Dimensions in mm (inch) Inverter Model NW in kg(lbs) 1756 1200 63.5 F510-4535-H3 (37.72) (69.13) (19.96) (36.06) (6.22) (23.62) (47.24) (11.81) (2.50) (0.24) (772) 1756 1200 63.5 F510-4670-H3 (37.72) (69.13) (19.96) (36.06) (6.22) (23.62) (47.24) (11.81) (2.50) (0.24) (772)

  • Page 71: Models With Built-In Filter (Ip00/Ip20)

    3.7.2 Models with Built-in Filter (IP00/IP20) (a) 400V: 5-10HP Dimensions in mm (inch) Inverter Model NW in kg(lbs) F510-4005-H3F (5.51) (15.16) (6.97) (4.80) (10.51) (10.98) (0.28) (12.13) F510-4008-H3F (5.51) (15.16) (6.97) (4.80) (10.51) (10.98) (0.28) (12.13) F510-4010-H3F (5.51) (15.16) (6.97) (4.80) (10.51) (10.98)
  • Page 72 Dimensions in mm (inch) Inverter Model NW in kg(lbs) 416.5 F510-4015-H3F (8.27) (16.40) (8.46) (7.56) (11.26) (11.81) (0.06) (17.64) 416.5 F510-4020-H3F (8.27) (16.40) (8.46) (7.56) (11.26) (11.81) (0.06) (17.64) 12.5 F510-4025-H3F (10.43) (19.69) (8.86) (9.65) (13.39) (14.17) (0.06) (27.56) 12.5 F510-4030-H3F (10.43) (19.69)

  • Page 73: Models With Built-In Filter (Ip55)

    3.7.3 Models with Built-in Filter (IP55) (a) 400V: 5-25HP Dimensions in mm (inch) Inverter Model NW in kg(lbs) F510-4005-C3FN4 (7.44) (11.18) (7.32) (6.73) (10.47) (0.05) (15.43) F510-4008-C3FN4 (7.44) (11.18) (7.32) (6.73) (10.47) (0.05) (15.43) 10.5 F510-4010-C3FN4 (9.06) (12.60) (8.27) (8.27) (12.01) (0.08) (23.15)
  • Page 74 (b) 400V: 30-60HP (Models of 75~100HP without built-in filter) Dimensions in mm (inch) Inverter Model NW in kg(lbs) 32.5 F510-4030-C3FN4 (8.82) (20.75) (12.24) (7.09) (19.88) (0.08) (71.65) 32.5 F510-4040-C3FN4 (8.82) (20.75) (12.24) (7.09) (19.88) (0.08) (71.65) 32.5 F510-4050-C3FN4 (8.82) (20.75) (12.24) (7.09) (19.88)

  • Page 75: Chapter 4 Keypad And Programming Functions

    Chapter 4 Keypad and Programming Functions 4.1 LED Keypad 4.1.1 Keypad Display and Keys DISPLAY Description 5 Digit LED Display Monitor inverter signals, view / edit parameters, fault / alarm display. LED INDICATORS FAULT LED ON when a fault or alarm is active. LED ON when inverter is running in forward direction, flashing when stopping.
  • Page 76 KEYS (8) Description RUN inverter STOP STOP inverter ▲ Parameter navigation Up, Increase parameter or reference value ▼ Parameter navigation down, decrease parameter or reference value Used to switch between Local Mode and Remote Mode REMOTE Mode: Set by parameters, controlled by control circuit terminals, communication or other ways.

  • Page 77: Seven Segment Display Description

    4.1.2 Seven Segment Display Description Actual LED Display Actual LED Display Actual LED Display Actual LED Display ° Display output frequency Frequency Reference Set Frequency Reference LED lights on LED flashes Flashing digit At power-up, the display will show the frequency reference setting and all LEDs are flashing. Press the ▲...
  • Page 78 LED Display Examples Seven Segment Display Description 1. Displays the frequency reference at power-up. 2. Displays the actual output frequency during run operation. Displays parameter code. Displays the setting value of parameter. Displays input voltage. Displays inverter current. Displays DC Bus Voltage. Displays temperature.

  • Page 79: Led Indicator Description

    4.1.3 LED Indicator Description Fault LED State Description FAULT LED No Fault Active Illuminated Fault Active Forward LED State Description FWD LED Inverter in reverse direction Illuminated Inverter is running in forward direction Flashing Forward direction active, no run command Reverse LED State Description...
  • Page 80 SEQ LED State Description SEQ LED Sequence controlled from keypad Illuminated Sequence set from external source REF LED State Description REF LED Frequency reference set from keypad Illuminated Frequency reference set from external source Run / Stop Status Indicators Output Frequency STOP STOP Frequency...

  • Page 81: Power-Up Monitor

    4.1.4 Power-up Monitor Power-up Changing Monitor at Power-up 12- 00 Display Selection Highest bit -> 0 0 0 0 0 <- Lowest bit The setting range for each bit is 0 ~ 7 from the highest bit to the lowest bit. 0: No display 4: Temperature Range...

  • Page 82: Modifying Parameters/ Set Frequency Reference

    Example: 12- 00=【12345】 4.1.5 Modifying Parameters/ Set Frequency Reference Example: Modifying Parameters...
  • Page 83 Example: Set Frequency Reference Inverter stopped: Inverter is running: Note: When upper or lower limit is reached during editing of the frequency reference, the edit value will automatically rollover from the lower limit to the upper limit or from the upper limit to the lower limit.

  • Page 84: Operation Control

    4.1.6 Operation Control Stopped Running Stopping Stopped Output Frequency Indicator Indicator Indicator STOP Indicator STOP STOP STOP STOP STOP STOP STOP STOP 4-10...

  • Page 85: Lcd Keypad

    4.2 LCD keypad 4.2.1 Keypad Display and Keys Reverse Direction Local/ Remote Forward Direction Status Indicator Indicator Status Indicator External Reference Fault Status Indicator Indicator External Sequence Indicator LCD Display 8 button Membrane Keypad Run Status Indicator Stop Status Indicator DISPLAY Description LCD Display...
  • Page 86 KEYS (8) Description RUN inverter STOP STOP inverter ▲ Parameter navigation Up, Increase parameter or reference value ▼ Parameter navigation down, decrease parameter or reference value Used to switch between Local Mode and Remote Mode REMOTE Mode: Set by parameters, controlled by control circuit terminals, communication or other ways.

  • Page 87: Main Menu

    4.2.2 Keypad Menu Structure Main Menu The F510 inverter main menu consists of two main groups (modes). The DSP/FUN key is used to switch between the monitor mode and the parameter group mode. Refer to Figure 4.2.2.1. Mode Description Monitor Mode View inverter status, signals and fault data.

  • Page 88: Monitor Mode

    Monitor Mode In monitor mode inverter signals can be monitored such as output frequency, output current and output voltage, etc…) as well as fault information and fault trace. See Fig 4.2.2.2 for keypad navigation. Monitor Mode Parameter Group Selection Mode Power ON Monitor Group...

  • Page 89: Programming Mode

    Programming Mode In programming mode inverter parameters can be read or changed. See Fig 4.2.2.3 for keypad navigation. Monitor Mode Power ON Monit or Freq Ref 12-16=005.00Hz 12-17=000.00Hz 12-18=0000.0A Parameter Parameter Parameter Group Edit Mode Group Mode Selection Mode READ READ E NT ER Edit...
  • Page 90 Parameter Group Selection Mode Parameter Code Group G01-01 Language Parameter Name Setting Value 0 English Setting Range (0~0) <0> Default Value Fig 4.2.2.4 Parameter Group Selection Mode Screen 4-16...

  • Page 91: Parameters

    4.3 Parameters Parameter Group Name Group 00 Basic Parameters Group 01 V/F Control Parameters Group 02 IM Motor Parameters Group 03 External Digital Input and Output Parameters Group 04 External Analog Input and Output Parameters Group 05 Multi-Speed Parameters Group 06 Automatic Program Operation Parameters Group 07 Start/ Stop Parameters...
  • Page 92 Supplementation 1 Setting range and default value in software V1.3 Code Paramter Name Setting Range Default Value 01-02 Maximum Output Frequency 10.0~400.0 the same as that in V1.4 02-07 Poles 2~8 (even) the same as that in V1.4 Multi-function Terminal Function 03-02 the same as that in V1.4 Setting-S3...
  • Page 93 Supplementation 2 Setting range and default value in software V1.5 Code Paramter Name Setting Range Default Value 0: Keypad 1: External Terminal (Analog) 2: Terminal Command UP/ DOWN Main Frequency Command Source 3: Communication Control 00-05 the same as that in V1.4 Selection (RS-485) 4: Reserved...
  • Page 94 Group 00 Basic Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: V/F 1: Reserved 2: SLV 00-00 Control Mode Selection 3~4: Reserved 5: PM SLV 0: Forward 00-01 Motor’s Rotation Direction 1: Reverse 0: Keypad 1: External Terminal (Control Circuit) Main Run Command Source...
  • Page 95 Group 00 Basic Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 00-13 Lower Limit Frequency 0.0~109.0 00-14 Acceleration Time 1 0.1~6000.0 00-15 Deceleration Time 1 0.1~6000.0 00-16 Acceleration Time 2 0.1~6000.0 00-17 Deceleration Time 2 0.1~6000.0 00-18 Jog Frequency 0.00~400.00...
  • Page 96 Group 00 Basic Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 00-55 User Parameter 14 00-56 User Parameter 15 *note1: Default value is 1 in software V1.1 or the previous (external control); Default value is 0 in software V1.2 or the following (keypad).
  • Page 97 Group 02 IM Motor Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 02-10 Core Saturation Coefficient 1 0~100 02-11 Core Saturation Coefficient 2 0~100 02-12 Core Saturation Coefficient 3 80~300 02-13 Core Loss 0.0~15.0 02-14 Reserved 02-15 Resistance between Wires 0.001~60.000...
  • Page 98 Group 03 External Digital Input and Output Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 18: Reserved 19: Speed Search 1(from the maximum frequency) 20: Manual Energy Saving Function 21: PID Integral Reset 22~23: Reserved 24: PLC Input 25: External Fault 26: 3-Wire Sequence...
  • Page 99 Group 03 External Digital Input and Output Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV xxx0b:S5 A Contact xxx1b:S5 B Contact xx0xb:S6 A Contact Multi-Function Terminal xx1xb:S6 B Contact 03-10 0000b (S5-S6 Selection) x0xxb: Reserved x1xxb: Reserved 0xxxb: Reserved 1xxxb: Reserved...
  • Page 100 Group 03 External Digital Input and Output Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV xxx0b: R1 A Contact xxx1b: R1 B Contact xx0xb: R2 A Contact 03-19 Relay(R1A-R3C)Type 0000b xx1xb: R2 B Contact x0xxb: R3 A Contact x1xxb: R3 B Contact 03-20 Reserved...
  • Page 101 Group 04 External Analog Input and Output Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: AI2: 0~10V/ 0~20mA 04-00 AI Input Signal Type 1: AI2: 4~20mA/ 2~10V AI1 Signal Scanning and 04-01 0.00~2.00 0.03 Filtering Time 04-02 AI1 Gain 0.0~1000.0...
  • Page 102 Group 04 External Analog Input and Output Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 11: q-axis Current 12: d-axis Current 13: Speed deviation 14: Reserved 15: ASR Output 16: Reserved 17: q-axis Voltage 18: d-axis Voltage 19~20: Reserved 21: PID Input 22: PID Output...
  • Page 103 Group 05 Multi-Speed Function Group Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: Acceleration and deceleration Acceleration and Deceleration time are set by 00-14 ~ 00-24 05-00 Selection of Multi-Speed 1: Acceleration and Deceleration Time are set by 05-17 ~ 05-48 Frequency Setting of 05-01 0.00~400.00...
  • Page 104 Group 05 Multi-Speed Function Group Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Deceleration Time Setting of 05-22 0.1~6000.0 10.0 Multi Speed 2 Acceleration Time Setting of 05-23 0.1~6000.0 10.0 Multi Speed 3 Deceleration Time Setting of 05-24 0.1~6000.0 10.0...
  • Page 105 Group 05 Multi-Speed Function Group Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Multi Speed 14 Deceleration Time Setting of 05-46 0.1~6000.0 10.0 Multi Speed 14 Acceleration Time Setting of 05-47 0.1~6000.0 10.0 Multi Speed 15 Deceleration Time Setting of 05-48 0.1~6000.0...
  • Page 106 Automatic Program Operation Parameters Group 06 Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Frequency Setting of 06-05 0.00~400.00 40.00 Operation -Stage 5 Frequency Setting of 06-06 0.00~400.00 50.00 Operation -Stage 6 Frequency Setting of 06-07 0.00~400.00 50.00 Operation -Stage 7...
  • Page 107 Automatic Program Operation Parameters Group 06 Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Time Setting of Operation 06-28 0.0~6000.0 -Stage 12 Time Setting of Operation 06-29 0.0~6000.0 -Stage 13 Time Setting of Operation 06-30 0.0~6000.0 -Stage 14 Time Setting of Operation 06-31...
  • Page 108 Group 07: Start /Stop Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Momentary Power Loss/ Fault 0: Disable 07-00 Restart Selection 1: Enable 07-01 Fault Auto-Restart Time 0~7200 Number of Fault Auto-Restart 07-02 0~10 Attempts 07-03 Reserved 0: DC injection braking is enabled...
  • Page 109 Group 07: Start /Stop Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Start Selection after Fault 0: Speed search start 07-27 during SLV Mode 1: Normal Start Start Selection after External 0: Speed search start 07-28 Base Block 1: Normal Start...
  • Page 110 Group 08 Protection Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: Stop Output after Overload Start-up Mode of Overload Protection 08-06 Protection Operation (OL1) 1: Continuous Operation after Overload Protection. 08-07 Reserved Automatic Voltage Regulation 0: Enable 08-08 (AVR)
  • Page 111 Group 08 Protection Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV over Base Speed Stall Prevention Detection 08-22 2~100 Time in Operation 0: Disable 08-23 Ground Fault (GF) Selection 1: Enable 0: Deceleration to Stop Operation Selection of 08-24 1: Coast to Stop...
  • Page 112 Group 09: Communication Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 5:38400 0:1 Stop Bit 09-03 Stop Bit Selection 1: 2 Stop Bit 0: No Parity 09-04 Parity Selection 1: Even Bit 2: Odd Bit 09-05 Reserved Communication Error...
  • Page 113 Group 10: PID Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 1xxxb: PID Output + Target Value 10-04 Feedback Gain 0.01~10.00 1.00 10-05 Proportional Gain (P) 0.00~10.00 3.00 10-06 Integral Time (I) 0.00~100.00 0.50 10-07 Differential Time (D) 0.00~10.00 0.00 10-08...
  • Page 114 Group 10: PID Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 1: FPM 2: CFM 3: PSI 4: GPH 5: GPM 6: IN 7: FT 8: /s 9: /m 10: /h 11: °F 12: inW 13: HP 14: m/s 15: MPM...
  • Page 115 Group 11: Auxiliary Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV S-curve Time Setting at the 11-04 0.00~2.50 0.20 Start of Acceleration S-curve Time Setting at the 11-05 0.00~2.50 0.20 End of Acceleration S-curve Time Setting at the 11-06 0.00~2.50 0.20...
  • Page 116 Group 11: Auxiliary Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 1: Operation is Set by 11-42 when Reference Frequency Disappears Reference Frequency Loss 11-42 0.0~100.0 80.0 Level 11-43 Hold Frequency at Start 0.0~400.0 11-44 Frequency Hold Time at Start 0.0~10.0 11-45 Hold Frequency at Stop 0.0~400.0...
  • Page 117 Group 12: Monitoring Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 00000~77777 From the leftmost bit, it displays the screen when press DSP key in order. 0: No display 1: Output Current 12-00 Display Screen Selection 00000 2: Output Voltage 3: DC Bus Voltage...
  • Page 118 Group 12: Monitoring Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV LCD display is shown as below 0：OPEN 1：CLOSE Input Terminal(S6) Input Terminal(S5) Input Terminal(S4) Input Terminal(S3) Input Terminal(S2) Input Terminal(S1) Output Terminal(R3) Output Terminal(R2) Output Terminal(R1) 12-06 Reserved...
  • Page 119 Group 12: Monitoring Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV factor Display control mode 0 : VF 12-24 Control Mode 2 : SLV 5 : PM SLV Display the current Al1 input 12-25 AI1 Input (0V corresponds to 0%, 10V corresponds to 100%,) Display the current Al2 input...
  • Page 120 Group 12: Monitoring Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 1: Inverter ready 1: During running 1: During zero speed 12-43 Inverter Status 101B 1: During speed agree 1: During fault detection (minor fault) 1: During fault detection (major fault) Reserved 12-44...
  • Page 121 Group 12: Monitoring Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 12-65 Reserved 12-66 12-67 Accumulative Energy (kWHr) 0.0 ~ 999.9 12-68 Accumulative Energy (MWHr) 0 ~ 60000 Accumulative Electricity Price 12-69 0 ~ 9999 Accumulative Electricity Price 12-70 0 ~ 60000...
  • Page 122 Group 13 Maintenance Function Group Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 3: 3 wire Initialization (200/400V, 60Hz) 4: 2 wire Initialization (200/400V, 50Hz) 5: 3 wire Initialization (200/400V, 50Hz) 6: 2 wire Initialization (200/400V, 50Hz) 7: 3 wire Initialization (200/400V, 50Hz) 8: PLC Initialization...
  • Page 123 Group 14: PLC Setting Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 14-18 C3 Set Value 0~65535 14-19 C4 Set Value 0~65535 14-20 C5 Set Value 0~65535 14-21 C6 Set Value 0~65535 14-22 C7 Set Value 0~65535 14-23 C8 Set Value 0~65535...
  • Page 124 Group 15: PLC Monitoring Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 15-00 T1 Current Value 1 0~9999 15-01 T1 Current Value 2（Mode 7） 0~9999 15-02 T2 Current Value 1 0~9999 15-03 T2 Current Value 2（Mode 7） 0~9999 15-04 T3 Current Value 1 0~9999 15-05 T3 Current Value 2（Mode 7）...
  • Page 125 Group 16: LCD Function Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 5~79 When using LCD to operate, the 16-00 Main Screen Monitoring monitored item displays in the first line. (default is frequency command) 5~79 (Parameter 12-05~12-79) When using LCD to operate, the 16-01 Sub-Screen Monitoring 1 monitored item displays in the...
  • Page 126 Group 16: LCD Function Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 11: °F 12: inW 13: HP 14: m/s 15: MPM 16: CMM 17: W 18: KW 19: m 20: °C 21: RPM 22: Bar 23: Pa 16-05 LCD Backlight 16-06...
  • Page 127 Group 16: LCD Function Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 1:Mon,2:Tue,3:Wed, 16-20 P2 Start Date 4:Thu,:5:Fri,:6:Sat, 16-21 P2 Stop Date 7:Sun 16-22 P3 Start Time 00:00 ~ 23:59 08:00 16-23 P3 Stop Time 00:00 ~ 23:59 18:00 16-24 P3 Start Date...
  • Page 128 Group 16: LCD Function Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 5: By Timer 1+2 xxx0b: RTC Run1 Forward Rotation xxx1b: RTC Run1 Reverse Rotation xx0xb: RTC Run2 Forward Rotation xx1xb: RTC Run2 Reverse Selection of RTC Rotation Rotation 16-37...
  • Page 129 Group 17: IM Motor Automatic Tuning Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 5. Mutual Induction Tuning Error 6. Reserved 7. DT Error 8. Motor Acceleration Error 9. Warning 17-12 Leakage Inductance Ratio 0.1 ~ 15.0 17-13 Slip Frequency 0.10 ~ 20.00 1.00...
  • Page 130 Group 20 Speed Control Parameters* Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 20-06 0: PI speed control will be enabled only in constant speed. For Selection of Acceleration and accel/ ecal, only use P control. 20-07 Deceleration of P/PI 1: Speed control is enabled either...
  • Page 131 Group 21 Torque Control Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Limit Group 22: PM Motor Parameters- only available when PM Control Mode is selected Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 22-00 Rated Power of PM Motor...
  • Page 132 Group 23 Pump & HVAC Function Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: Disable 1: Pump 23-00 Function Selection 2: HVAC 3: Compressor 0: Single Pump Setting of Single & Multiple 1: Master 23-01 Pumps and Master &...
  • Page 133 Group 23 Pump & HVAC Function Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Detection Period of Water Preesure 23-25 0.0 ~ 200.0 20.0 Detection Acceleration Time of Water 23-26 0.1 ~ 6000.0 Pressure Detection Deceleration Time of Water 23-27 0.1 ~ 6000.0...
  • Page 134 Group 23 Pump & HVAC Function Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV Feedback Minimum Flow Value of 23-51 0.01 ~ 99.00 10.00 Feedback Minimum Flow Warning Time of 23-52 0.0 ~ 255.0 Feedback Minimum Flow Stop Time of 23-53 0.0 ~ 255.0...
  • Page 135 Group 24 Pump Control Function Parameters Control Mode Code Parameter Name Setting Range Default Unit Attribute V/F SLV 0: Function of 1 to 8 Pump Card is Disabled 1: Fixed Modes of Inverter Pump: First on and Last off; then Stop All.

  • Page 136: Description Of Parameters

    4.4 Description of Parameters Group 00-Basic Parameters 00- 00 Control Mode Selection 【0】: V/F 【1】: Reserved 【2】: SLV Range 【3】: Reserved 【4】: Reserved 【5】: PMSLV The inverter offers the following control modes: 00-00=0: V/F Mode Select the required V/F curve (01-00) based on your motor and application. Perform a stationary auto-tune (17-00=2).
  • Page 137 00-02=1: External Terminal Control External terminals are used to start and stop the inverter and select motor direction. The inverter can be operated in 2-wire and 3-wire mode. 00- 03 Alternative Run Command Source Selection 【0】： Keypad control 【1】： External terminal control Range 【2】：...
  • Page 138 ■ 3-wire operation For 3-wire operation set any of parameters 03-02 to 03-05 (terminal S3 ~ S6) to 26 to enable 3-wire operation in combination with S1 and S2 terminals set to operation command and stop command. Parameter 13-08 to 3, 5 or 7 for 3-wire program initialization, multi-function input terminal S1 is set to run operation, S2 for stop operation and S5 for forward/reverse command.
  • Page 139 ■ 2-wire operation with hold function To enable 2-wire operation with hold function, set any of parameters 03-02 to 03-05 (terminal S1 ~ S6) to 53. When this mode is enabled set terminal S1 (03-00=0) to forward and S2 (03-01=1) to reverse run command.
  • Page 140 factory setting) is active but it is still initialized in inverter software V1.3). 00-04=0: English Display 00-04=1: Simple Chinese Display 00-04 = 2: Traditional Chinese Display Main Frequency Command Source Selection 00- 05 Alternative Frequency Source Selection 00- 06 【0】： Keypad 【1】：...
  • Page 141 Main Frequency 2KΩ Reference Command (voltage input) Main Frequency Reference Command (current input) SW 2 Figure 4.4.4 Analog input as main frequency reference command 00-05/00-06= 2: Terminal UP / DOWN The inverter accelerates with the UP command closed and decelerates with the DOWN command closed. Please refer to parameter 03-00 ~ 03-05 for additional information.
  • Page 142 Note: The inverter will display the SE1 error when 00-07 = 1 and parameter 00-05 and 00-06 are set to the same selection. When parameter 00-06 is set to 0 (Keypad) the alternative frequency reference is set by parameter 05-01 (Frequency setting of speed-stage 0).
  • Page 143 00-14 Acceleration Time 1 Range 【0.1~6000.0】 Sec 00-15 Deceleration Time 1 Range 【0.1~6000.0】 Sec 00-16 Acceleration Time 2 Range 【0.1~6000.0】 Sec 00-17 Deceleration Time 2 Range 【0.1~6000.0】 Sec 00-21 Acceleration Time 3 Range 【0.1~6000.0】 Sec 00-22 Deceleration Time 3 Range 【0.1~6000.0】...
  • Page 144 Tdec2 Rate Tacc2 Output Rate Frequency Tdec1 Rate Tacc1 Rate time Digital Input Terminal S5 ( 03 - 04 = 10 ) time Figure 4.4.6: Terminal S5 switch between Tacc1/Tacc2 and Tdec1/Tdec2 B. Automatically acceleration / deceleration time switch-over based on output frequency Set acceleration / deceleration switch over frequency parameter 00-25 to a value greater than 0 to automatically switch between Tacc1 (00-14) / Tdec1 (00-23) and Tacc4 (00-24) / Tdec4 (00-15).
  • Page 145 00- 26 Emergency Stop Time Range 【0.0~6000.0】 Sec The emergency stop time is used in combination with multi-function digital input function #14 (Emergency stop). When emergency stop input is activated the inverter will decelerate to a stop using the Emergency stop time (00-26) and display the [EM STOP] condition on the keypad.
  • Page 146 Application 00- 32 【0】: Default Value 【1】: Water supply pump 【2】: Conveyor 【3】: Exhaust fan Range 【4】: HVAC 【5】: Compressor 【6】: Hoist 【7】: Crane *1: It is new added in inverter software V1.4. (1) Water supply pump Parameter Name Value 00-00 Control mode selection 0 : V/F...
  • Page 147 Parameter Name Value 07-00 Momentary stop and restart selection 1 : Enable 11-03 Automatic carrier frequency reduction 1 : Enable 6 (60Hz) 01-00 V/F curve selection 4 (50Hz) 23-00 Function Selection 2: HVAC (5) Compressor Parameter Name Value 00-00 Control mode selection 0: V/F 11-00 Direction lock selection...
  • Page 148 (7) Crane Parameter Name Value 00-00 Control mode selection 0: V/F 00-05 Main Frequency Command Source Selection 0: keypad 00-14 Acceleration time 1 3.0 sec 00-15 Deceleration time 1 3.0 sec 00-27 HD/ND Mode selection 0: HD 11-01 Carrier frequency 5.0kHz 05-01 Frequency setting of speed-stage 0...
  • Page 149 Steps LCD Display Descriptions Group 00 Basic Func. 01 V/F Pattern The starting parameter group (00) in the setting modes of ▲ (Up)/ 02 Motor Parameter ▼ (Down) selection groups. PARA -01. Motor Direction Press READ/ ENTER key and ▲ (Up)/ ▼ (Down) to select -02.
  • Page 150 User Parameter Setting (00-41 ~ 00-56) (only for LCD ) 00- 41 User Parameter 0 Function Setting 00- 42 User Parameter 1 Function Setting 00- 43 User Parameter 2 Function Setting 00- 44 User Parameter 3 Function Setting 00- 45 User Parameter 4 Function Setting 00- 46 User Parameter 5 Function Setting...
  • Page 151 Example 1: Set 03-00 (Multi-function terminal Function Setting-S1) to user parameter 0 (00-41) Steps LCD Display Descriptions Group 00 Basic Func. 01 V/F Pattern Select the start parameter group (00) in the advanced modes. 02 Motor Parameter PARA -41. User P0 Press (READ/ ENTER) key and ▲...
  • Page 152 Example 2: After one or more parameters in 00-41 ~ 00-56 are set, user parameters settings are as follows. Step LCD Display Descriptions Group 13 Driver Status 14 PLC Setting Select the start parameter group (03) in the advanced modes. 15 PLC Monitor PARA -06.
  • Page 153 Step LCD Display Descriptions Edit 00-41 Press ▲ (Up) / ▼ (Down) key to change the setting value to 2. Use S1 Function Sel (READ/ ENTER) key to save the setting value. When the selected setting value does not flash again, the setting (00~57) value will be saved to 00-41 and 03-00 simultaneously.
  • Page 154 [ Main Screen ] [ Main Menu ] [ Subdirectory ] [ READ/ ENTER ] READ ENTER PARA Monitor Group Freq Ref -00 KVA Sel 13 Driver Status 12 – 16 = 000 . 00Hz -01 S/W Version 1 ---------------------------------- 14 PLC Setting -02 Elapsed Time1 12-17 = 000.00Hz...
  • Page 155 Group 01-V/F Control Parameters 01- 00 V/F Curve Selection Range 【0~FF】 The V/F curve selection is enabled for V/F mode. Make sure to set the inverter input voltage parameter 01-14. There are three ways to set V/F curve: (1) 01-00 = 0 to E: choose any of the 15 predefined curves (0 to E). (2) 01-00 = 0F, use 01-02~01-09 and 01-12 ~ 01-13, with voltage limit.
  • Page 156 Table 4.4.2 5 - 30HP V/F curve selection Type Specification 01-00 V/F curve Type Specification 01-00 Starting Torque 50Hz 50Hz High 15.2 14.6 Starting Torque (Hz) 0 1.3 (Hz) 1.3 2.5 60Hz Starting Saturation Torque 60Hz 60Hz 15.2 High 50Hz 14.6 (1),(F) Starting...
  • Page 157 Table 4.4.3 40HP and above V/F curve selection Type Specification 01-00 V/F curve Type Specification 01-00 V/F curve Starting Torque 50Hz 50Hz High 16.0 15.3 Starting (Hz) Torque 0 1.3 (Hz) 1.3 2.5 60Hz Starting Saturation Torque 60Hz 60Hz 16.0 High 15.3 50Hz...
  • Page 158 Maximum Output Frequency 01- 02 Range 【2 0.0~400.0 】Hz Maximum Output Voltage 01- 03 200V: 【 0.1~255.0 】V Range 400V: 【 0.2~510.0 】V Middle output frequency 2 01- 04 Range 【 0.0~400.0 】Hz Middle Output Voltage 2 01- 05 200V: 【 0.0~255.0 】V Range 400V: 【...
  • Page 159 Output Voltage - 03 ) Vmax - 13) Vbase - 05 ) Vmid - 07) Vmid - 09) Vmin Output Frequency Fmin Fmid Fmid Fbase Fmax (Hz) ( 01- 08) ( 01- 06) ( 01- 04) (01- 12) ( 01- 02) Figure 4.4.10 Custom V/F curve When setting the frequency related parameters for a custom V/F curve values make sure that: >...
  • Page 160 01-10 Torque Compensation Gain Range 【 0.0~2.0 】 In V/F mode the inverter automatically adjusts the output voltage to adjust the output torque during start or during load changes based on the calculated loss of motor voltage. The rate of adjustment can be changed with the torque compensation gain parameter. Refer to the torque compensation gain adjustment shown in Figure 4.4.11.
  • Page 161 Group 02-IM Motor Parameter 02- 00 No-load Current Range 【0.01~600.00】A 02- 01 Rated Current V/F mode is 10%~200% of inverter’s rated current. SLV mode is 25%~200% of Range inverter’s rated current. 02-03 Rated Rotation Speed Range 【0~60000】rpm 02- 04 Rated Voltage 200V:【50.0~240.0】V Range 400V: 【100.0~480.0】V...
  • Page 162 (1) Number of motor poles (02-07) Set the number of motor pole according to the motor nameplate. (2) Motor rated power (02-05) Set the motor power according to the motor nameplate. (3) Motor rated current (02-01) Set the motor rated current according to the motor nameplate. (4) Motor rated voltage (02-04) Set the motor rated voltage according to the motor nameplate.
  • Page 163 (10) Motor core loss (02-13) Set motor core loss as the percentage of the motor rated power. 3 × Motor core loss (watt) (02-13) × 100% core Motor rated power (watts, 02-05) Note: In V/F mode motor core loss (02-13) is used to for torque compensation. (11) Motor line to line resistance (02-15) (12) Motor rotor resistance R2 (02-16) (13) Motor leakage inductance (02-17)
  • Page 164 Note: Adjusting the motor slip frequency changes the parameter of rotor resistance and the value of slip frequency is adjusted depending on different motor types. Group 03- External Digital Input and Output Parameters 03- 00 Multi-function terminal function setting – S1 03- 01 Multi-function terminal function setting –...
  • Page 165 【49】：Parameters Writing Allowable 【50】：Unattended Start Protection (USP) 【51】~【52】：Reserved 【53】：2-Wire Self Holding Mode (Stop Command) 【54】：Switch PID1 and PID2 【55】：RTC Time Enable 【56】：RTC Offset Enable 【57】：Forcing Frequency Run 【58】：Run Permissive Function *1: It can not be selected on the items 15, 19, 33, and 34 while using the permanent magnetic (PM) motor .
  • Page 166 Table 4.4.4 Multi-function digital input setting (03-00 ~ 03-05) (“O”: Enable, “X”: Disable) Function Control mode Value Description Name LCD Display V/F SLV 2-wire type 2-Wire 2- wire (ON : Forward operation (Forward command). (FWD-RUN) operation) 2-wire type 2-Wire 2- wire (ON : Reverse operation (Reverse command).
  • Page 167 Function Control mode Value Description Name LCD Display V/F SLV ON: Manual energy saving control is Manual Energy Energy saving based on the settings of 11-12 and Saving Function 11-18. PID Integral Reset PID I-Reset ON: PID integral value reset 22~23 Reserved Reserved Reserved...
  • Page 168 Function Control mode Value Description Name LCD Display V/F SLV 2-Wire Self 2-Wire Self Holding Mode (ON: Stop Holding Mode 2-Wire (STOP) Command). (Stop Command) Switch PID1 and ON: PID1 enabled PID 2 Enable PID2 OFF: PID2 enabled RTC Timer RTC Time Enable ON:RTC Time Function Enabled Switch...
  • Page 169 Table 4.4.5 Multi-speed operation selection Multi-function digital input (S1 ~ S6) Multi-speed Multi-speed Multi-speed Multi-speed Speed Frequency selection frequency frequency frequency frequency frequency reference Frequency command 1 ( 05-01) or main speed frequency Auxiliary speed frequency or frequency reference 2 ( 06-01) Frequency command 3 ( 06-02) Frequency command 4 ( 06-03) Frequency command 5 ( 06-04)
  • Page 170 Frequency Reference (06-07) (06-06) (06-05) aux. speed (06-04) master speed (06-03) (06-02) (06-01) (05-01) (00-18) speed speed speed speed speed speed speed speed speed Terminal Forward RUN (S1) Multi - step (S ) speed Ref 1 Multi - step (S ) speed Ref 2 Multi - step (S )
  • Page 171 Note: SE02 DI terminal Error will be displayed when: When only the UP or DOWN command function is programmed to the digital inputs. When both UP and DOWN command are activated simultaneously. For the examples of UP/DOWN control wiring and operation, please refer to Figure 4.4.16 and 4.4.17. S1 Forward Run / Stop (03-00 = 0) UP Command (Terminal S5)
  • Page 172 (2). When 11-58 = 0 and the operation command is active, the output frequency will accelerate to the lower limit of frequency reference (00-13). 03-0X =10: Acceleration/deceleration 1 selection 03-0X =30: Acceleration/deceleration 2 selection Refer to the "multi-function digital input terminals select acceleration/ deceleration time” in Table 4.4.1 and Figure 4.4.6.
  • Page 173 active. When function terminal is set to 27 (Local/ Remote control selection), the priority will higher than the switch of main/ alternative frequency command. 03-0X =14: Emergency stop (decelerate to zero and stop) Refer to the "deceleration time of emergency stop" of parameter 00-26. 03-0X =15: External Baseblock Command (coast to stop) Execute the base block command by the use of ON / OFF way of multi-function digital input terminal, and prohibit the inverter output.
  • Page 174 inverter will start running automatically. * To reset an active fault the run command has to be removed. 03-0X =19: Speed Search 1 (from the maximum frequency). 03-0X =34: Speed Search 2 (from the frequency command). Refer to the "speed search" function in the parameter group 7 (start/ stop control function). 03-0X =20: Energy saving enabled Manual energy savings function is set with parameters 11-12 and 11-18.
  • Page 175 Set one of 03-00 to 03-05 = 27 LCD Digital ( Local Mode ) Operator Frequency Reference Run Command RS – 422 / 485 communications ( Remote Mode ) Control circuit terminals Set one of 03-00 to 03-05 = 28 Figure 4.4.20 Remote mode operation selection To switch the frequency reference and operation command input between communication RS-485 and control terminals the following parameters have to be set:...
  • Page 176 Command (or Jog command) DC injection Braking Command Output Frequency The larger of 01-08 01-08 or 07-06 (Fmin) injection injection Brake Brake Figure 4.4.21 DC braking timing diagram 03-0X =35: Timing function Refer to the "time function" parameter 03-37 and 03-38. 03-0X =36: PID Soft start disable Refer to the "PID Control"...
  • Page 177 03-0X =53: 2-Wire Self Holding Mode (Stop Command). Refer to the “2-wire operation with hold function” of parameter 00-02. 03-0X =54: Switch PID1 and PID2 It will switch PID1 to PID2 when PID2 is ON. 03-0X =55: RTC Time Enable When 16-13 (RTC timer function) = 2 (DI setting) and RTC Time Enable is ON, RTC timer function is enabled.
  • Page 178 03-09= 0 0：normally open switch s4 s3 s2 s1 1：normally closed switch 03-10= x 0：normally open switch s6 s5 1：normally closed switch Example: S1 and S2 wired to a normally closed contact / switch set 03-09=0011. Do not set the operation command parameter 00-02 to terminal control before setting the digital input type.
  • Page 179 Default function Related parameter Fault signal 03-11 Zero 03-12 speed Running 03-39 Figure 4.4.22 Multi-function digital output and related parameters Table 4.4.6 Description of multi-function digital output Function Control Mode Value Description Name LCD Display V/F SLV During Running Running ON: During running (Run Command is ON) Fault Contact ON: Fault contact output (except CF00 and...
  • Page 180 Function Control Mode Value Description Name LCD Display V/F SLV Source of Run Cmd ON: Operation command from LED digital Operation Status operator (local mode) Command Source of Freq Ref ON: Reference frequency from LED digital Frequency Status operator (local mode) Command Low Torque Under Torque ON: Low-torque detection is ON...
  • Page 181 Output is active when the output frequency rises above the frequency detection level (03-13) + frequency detection width (o3-14) and deactivates when the output frequency falls below frequency detection level (o3-13). 03-1X=5: Frequency detected 2 Output is active when the output frequency is below the frequency detection level (03-13) + frequency detection width (03-14) and turns off when the output frequency falls below frequency detection level.
  • Page 182 03-1X=21: Inverter Ready Output is active when no faults are active and the inverter is ready for operation. 03-1X=22: Undervoltage Detection Output is active when the DC bus voltage falls below the low voltage detection level (07-13). 03-1X=23: Source of operation command Output is active in local operation command.
  • Page 183 03-13 Frequency Detection Level 【 0.0~400.0 】 Hz Range 【 0.0~1200.0 】 Hz ( when 00-31 = 1) 03-14 Frequency Detection Width 【 0.1~25.5 】 Hz Range Frequency Detection Level: set the multi-function output terminals R1A-R1C, R2A-R2C or R3A-R3C to the desired detection level and bandwidth for use with multi-function output functions 2 to 5.
  • Page 184 Function Detection operation of frequency confirmation Description Output is active when the output frequency is below the frequency detection level (03-13) + frequency detection width (03-14) and turns Output off when the output frequency falls frequency below fre quency detection level. detection Any of the digital outputs function (03-11, 03-12 or 03-39) can be set...
  • Page 185 03- 27 UP/DOWN Frequency Hold/ Adjust Selection 【 0 】：Keep UP/DOWN frequency when stopping. 【 1 】： Clear UP/DOWN frequency when stopping. Range 【 2 】： Allow frequency UP/DOWN when stopping. ：Refresh frequency at acceleration. 【3】 03-27=0: When the run command is removed the UP/DOWN frequency reference before deceleration is stored.
  • Page 186 03-31 Pulse Input Scaling Range 【5 0~32000 】Hz Pulse input scaling, 100% = Maximum pulse frequency. 03- 32 Pulse Input Gain Range 【 0.0~1000.0 】% Target value (03-03) in % = Pulse input frequency scaled to 100% based on maximum pulse frequency (03-31) times the gain (03-32) + bias (03-33).
  • Page 187 Set Pulse Input Setup as Flow Meters Input Set parameter 23-45 (Given Modes of Flow Meters Feedback) to 2 (Pulse Input) to use the pulse input terminal PI as the flow meters input. Refer to the description of parameter group 23 for details. Next set the pulse input scaling (03-31), enter the pulse input frequency to match the maximum output frequency.
  • Page 188 Upper limit of frequency Real Output reference Frequency △Hz Lower limit of frequency reference Terminal S1 Terminal S2 Mode3: When 03-39 is not set to 0Hz and terminal conduction time is larger than 2 sec, frequency variation depends on acceleration/ deceleration. Setting Frequency （Hz）...
  • Page 189 When output frequency is larger than frequency detection level (03-13) and output torque is larger than torque detection level (03-41) during Inverter operation, it will delay braking action delay time (03-42) and then release brake. It is also recommended to be with the use of start and stop frequency locked function (11-43~11-46), shown as the following figure: 4-115...
  • Page 190 Group 04 External Analog Input and Output Parameters 04- 00 AI Input Signal Type 【0】: AI2 0~10V/0~20mA Range 【1】: AI2 4~20mA/ 2~10V 04- 01 AI1 Signal Scanning and Filtering Time 【 0.00~2.00 】Sec Range 04- 02 AI1 Gain 【 0.0~1000.0 】% Range 04- 03 AI1 Bias...
  • Page 191 Related Parameters 0 - 10V AI 1 04-00 (Level Selection) 04-02 (Gain) 04-03 (Bias) 0 - 10V AI 2 04-06 (Level Selection) 4 - 20mA 04-07 (Function Selection) 04-08 (Gain) 04-09 (Bias) Figure 4.4.25 Analog inputs and related parameters Gain setting: Sets the level in % that corresponds to a 10V or 20mA signal at the analog input. Bias setting: Sets the level in % that corresponds to a 0V or 4mA signal at the analog input.
  • Page 192 Unfiltered signal Filtered signal Filter time constant (04-01) Figure 4.4.27 Filter time constant (4) AI2 function setting (04-05) AI2 is multi-function analog input terminal function selection. Refer to Table 4.4.8 for function overview Table 4.4.8 Multi-function analog input list (04-05 setting) Function Control mode Value...
  • Page 193 Function Control mode Value Description V/F SLV PM Name LCD Display Added to AI1. Added to AI1 Add to AI1 100% = maximum output frequency Positive Torque Limit Positive Tq Limit 100% = Motor’s rated torque Negative Torque Limit Negative Tq Limit 100% = Motor’s rated torque Regenerative Torque Regen.
  • Page 194 04-05=2: Frequency Reference bias (FBIAS) Multi-function analog input terminal AI2 can be used to adjust the frequency reference bias of AI1. The total frequency reference bias of terminal AI1 is the sum of internal bias set by parameter 04-03 and FBIAS.
  • Page 195 04-05=4: Acceleration and deceleration coefficient (K) Multi-function analog input AI2 can be used to adjust the acceleration and deceleration time coefficient. The actual acceleration and deceleration time is calculated as follows: Acceleration / Deceleration time (00-14 ~ 00-17, 00-21~ 00-24) Actual accel /decel time = Acceleration/ Deceleration time setting is 100% (00-14~00-17, 00-21~00-24).
  • Page 196 Figure 4.4.35 Over-torque/less torque detection level adjustment 4-05=7: Stall prevention level during running Multi-function analog input AI2 can be used to adjust the stall prevention level during operation. Inverter rated current = 100%. When AI2 is set to control stall prevention level (04-05 = 7) and parameter 08-03 (Stall prevention level during operation) is used, then the lesser of the two value becomes the active stall prevention level during operation.
  • Page 197 04-05=9: Jump frequency 4 Multi-function analog input AI2 can be used to adjust Jump frequency 4. Maximum output frequency (01-02, Fmax) = 100%. Setting 11-08 ~ 11-10 to 0.0Hz turns of the Jump frequency function. Output Frequency Jump Frequency 4 100% Jump Terminal AI2...
  • Page 198 04-05=14: Positive / negative torque limits Multi-function analog input AI2 can be used to adjust both the positive and negative torque limit. For more details on torque limits, please refer to parameter group 21 - torque control group. 04-05=15: Torque limit of speed control Multi-function analog input AI2 can be used to adjust the torque limit in closed loop vector mode.
  • Page 199 Range 【 -100.0~100.0 】% 04-19 AO Output Signal Type 【0】: AO1 0~10V AO2 0~10V 【1】: AO1 0~10V AO2 4~20mA Range 【2】: AO1 4~20mA AO2 0~10V 【3】: AO1 4~20mA AO2 4~20mA For the analog output and related parameters, refer to Fig.4.4.40. Related Parameters 04-11 (Function Selection) 04-12 (Gain)
  • Page 200 Table 4.4.9 (04-11 and 04-16) Selection of analog output terminals function Control Mode 04-11, 04-16 Function Monitoring Parameters Parameter setting (Keypad display) Group 12 Output Freq 12-17 Freq Ref 12-16 Output Voltage 12-19 DC Voltage 12-20 Output Current 12-18 Output KW 12-21 Motor Speed 12-22...
  • Page 201 Group 05 Multi-Speed Parameters 05- 00 Acceleration and Deceleration Selection of Multi-Speed 【0】 ：Acceleration and deceleration time are set by 00-14 ~ 00-24 Range 【1】 ：Acceleration and Deceleration Time are set by 05-17 ~ 05-48 05-00=0: Standard Acceleration and deceleration times parameters 00-14 ~ 00-17 / 00-21 ~ 00-24 are used for multi-speed 0 ~ 15.
  • Page 202 Acceleration / Deceleration Calculation Mode 1: If the run command is cycled on and off, acceleration and deceleration time (a ~ f) is calculated based on the active speed command as follows: 05-03 05-02 05-01 Stop Stop Stop Terminal S1 Terminal S2 Terminal S3 Terminal S4...
  • Page 203 Acceleration / Deceleration Calculation Mode 2: If the run command is remains on, acceleration and deceleration time (a ~ f) is calculated based on the active speed command as follows: 05-03 05-02 05-04 05-06 05-01 05-05 Stop Terminal S1 Terminal S2 Terminal S3 Terminal S4 Terminal S5...
  • Page 204 05-05 Frequency Setting of Speed- Stage 4 Range 【0.0~400.00】 Hz 05-06 Frequency Setting of Speed- Stage 5 Range 【0.0~400.00】 Hz 05-07 Frequency Setting of Speed- Stage 6 Range 【0.0~400.00】 Hz 05-08 Frequency Setting of Speed- Stage 7 Range 【0.0~400.00】 Hz 05-09 Frequency Setting of Speed- Stage 8 Range...
  • Page 205 05-20 Deceleration time setting for multi speed 1 Range 【 0.1~6000.0 】 Sec 05-21 Acceleration time setting for multi speed 2 【 0.1~6000.0 】 Sec Range 05-22 Deceleration time setting for multi speed 2 Range 【 0.1~6000.0 】 Sec 05-23 Acceleration time setting for multi speed 3 Range 【...
  • Page 206 05-37 Acceleration time setting for multi speed 10 Range 【 0.1~6000.0 】 Sec 05-38 Deceleration time setting for multi speed 10 Range 【 0.1~6000.0 】 Sec 05-39 Acceleration time setting for multi speed 11 【 0.1~6000.0 】 Sec Range 05-40 Deceleration time setting for multi speed 11 Range 【...
  • Page 207 Automatic Program Operation Parameters Group 06 06- 00 Automatic Operation Mode Selection 【0】: Disable 【1, 4】: Execute a single cycle operation. Restart speed is based on the previous stopped speed. 【2, 5】: Execute continuous cycle operation. Restart speed is based on the previous cycle stop speed.
  • Page 208 Automatic operation time settings 06-16 Time Setting of Operation -Stage 0 06-17 Time Setting of Operation -Stage 1 06-18 Time Setting of Operation -Stage 2 06-19 Time Setting of Operation -Stage 3 06-20 Time Setting of Operation -Stage 4 06-21 Time Setting of Operation -Stage 5 06-22 Time Setting of Operation -Stage 6...
  • Page 209 Parameter Settings: 06-00 = 1 (Single cycle operation) 06-32~06-34 = 1 (Forward for operation stage 0 - 2) 06-47 = 2 (Reversal for operation stage 15) 06-35~06-46 = 0 (Stop for operation frequency stage 3 - 14) 05-01 = 15 Hz (Operation frequency stage 0: 15 Hz) 06-01 = 30 Hz (Operation frequency stage 1: 30 Hz) 06-02...
  • Page 210 Figure 4.4.43 Periodic automatic operation Example 3: Automatic operation mode – Single cycle and continue running at last speed of the cycle In this example the inverter executes a single cycle and continue running at last speed of the cycle. Figure 4.4.44 Single cycle automatic operation (continuous) 06-00= 1 to 3: After a stop the inverter will start with the incomplete step when the run command is re-applied.
  • Page 211 Group 07: Start /Stop Parameters 07- 00 Momentary Power Loss/Fault Restart Selection 【0】：Disable Range 【1】：Enable 07-00=0: Inverter trips on “UV” fault if power loss time is greater than 8ms. 07-00=1: Inverter restarts after restarting the power at the momentary power loss. Note: When 07-00=1, inverter restore automatically the motor rotation after restarting the power even if momentary power loss occurs.
  • Page 212 Please refer to Figure 4.4.46 for the automatic restart operation. Figure 4.4.46 Auto-restart operation The automatic restart function is active for the following faults. Please note that when the fault is not listed in the table the inverter will not attempt an automatic restart. Parameter Numbers of Faults...
  • Page 213 07- 05 Automatic start delay at power up Range 【1.0~300.0】 Sec When 07- 04 = 0, if power supply is on, the inverter automatically start at power up and it will count the delay time set by 07–05. The inverter starts running only when the delay time ends. ！Warning: When 07- 04 = 0 and run command source is set to external control (00- 02/00- 03 = 1), if running switch is in conducting state and the inverter starts automatically when power supply is...
  • Page 214 Notes: - When parameter 07-16 is set to 0 sec. the inverter will start from the minimum output frequency. - Increasing the DC braking time (07-08, 07-16) can reduce the motor stop time. - Increasing the DC braking current (07-07) can reduce the motor stop time. - During stop operation: If the DC braking start frequency <...
  • Page 215 Figure 4.4.48 Deceleration to stop 07-09=1: Coast to stop When a stop command is issued, the motor will coast to a stop. Stop time depends on motor load and friction of the system. The inverter waits for the time set in the minimum baseblock time (07-18) before accepting the next run command.
  • Page 216 Fmax (01-02) Note: Increase the minimum Baseblock time (07-18) in case an Overcurrent trip occurs during the DC braking. Figure 4.4.50 DC braking to stop 07-09=3: Coast to stop with timer When a stop command is issued the motor will coast to a stop after the minimum Baseblock time (07-18) has expired.
  • Page 217 Set preventive measures: The inverter input voltage will limit the output voltage. If the input voltage drops excessively, or if the load is too big, the motor may stall. If the input voltage drops below the value set in 07-13 then the output is turned off momentarily. The inverter will not automatically start when power is restored.
  • Page 218 Figure 4.4.52 Pre-excitation operation 07- 18 Minimum Base block Time Range 【 0.1~5.0 】Sec In case of a momentary power failure, the inverter continues to operate after the power has been restored when parameter 07-00 is set to 1. Once the momentary power failure is detected; the inverter will automatically shut down the output and maintain B.B for a set time (07-18).
  • Page 219 07- 19 Direction-Detection Speed Search Operating Current Range 【0~100】% 07- 20 Speed Search Operating Current Range 【0~100】% 07- 21 Integral Time of Speed Searching Range 【0.1~10.0】Sec 07- 22 Delay Time of Speed Search Range 【0.0~20.0】Sec 07-23 Voltage Recovery Time Range 【0.1~5.0】Sec 07- 24 Direction-Detection Speed Search Selection...
  • Page 220 Speed search uses current detecting. Use parameter 07-24 to select detection direction. 07-19: Speed Direction Search Operating Current - Used in bidirectional speed search only (07-24 = 1). - Set bidirectional current level. - Increase value if speed search is not successful at low speeds (above 5Hz) Note: If value is too high may cause DC braking effect.
  • Page 221 07-26: SLV Speed Search Function - In SLV mode (00-00 = 2) set the stop mode to the coast stop (07-09 = 1) or to the coast to stop with timer (07-09 = 3). After a stop command is issued (coast to stop or coast to stop with times) the speed search function is automatically activated for the next start.
  • Page 222 (b) Speed search in recovery period of momentary power failure Momentary power loss Minimum b.b. time (07-18) Run command Search command (07-18) Speed search decel time (07-21) Output frequency V/f during speed search Return to voltage at normal operation Voltage recovery time (07-23) Output voltage Output current (07-20)
  • Page 223 Group 08 Protection Parameters 08- 00 Stall Prevention Function 【xxx0b】： Stall prevention is enabled in acceleration. 【xxx1b】： Stall prevention is disabled in acceleration. 【xx0xb】： Stall prevention is enabled in deceleration. 【xx1xb】： Stall prevention is disabled in deceleration. Range 【x0xxb】： Stall prevention is enabled in operation. 【x1xxb】：...
  • Page 224 If the motor is used in the constant power (CH) region, the stall prevention level (08-01) is automatically reduced to prevent the stall. Stall prevention level during acceleration (Constant horsepower) Stall Prev. Lev. Acceleration (CH) = Stall prevention level in acceleration (08-01) x Fbase (01-12) Output frequency Parameter 08-21 is the stall prevention limit value in Constant Horsepower region.
  • Page 225 Output frequency Deceleration time is extended to prevent overvoltage. Deceleration time Figure 4.4.59 Stall prevention selection in deceleration Stall prevention selection during run (08-00=x0xxb) Stall prevention during run can only be used in V/F or SLV control mode. This function prevents the motor from stalling by automatically reducing the output frequency during run. If the inverter output current rises above the level set in parameter 08-03 for the time specified in parameter 08-22, the inverter output frequency is automatically decreased following deceleration time 1 (00-15) or deceleration time 2 (00-17).
  • Page 226 08- 05 Selection for Motor Overload Protection (OL1) 【xxx0b】： Motor Overload Protection is disabled. 【xxx1b】： Motor Overload Protection is enabled. 【xx0xb】： Cold Start of Motor Overload 【xx1xb】： Hot Start of Motor Overload Range 【x0xxb】： Standard Motor 【x1xxb】： Special motor 【0xxxb】： Reserved 【1xxxb】：...
  • Page 227 Refer to Fig.4.4.62 for motor overload rating at different output frequencies. Figure 4.4.62 Motor overload rating at different output frequencies 08- 06 Start-up mode of overload protection operation (OL1) 【0】： Stop Output after Overload Protection Range 【1】： Continuous Operation after Overload Protection. 08-06=0: When the inverter detects a motor overload the inverter output is turned off and the OL1 fault message will flash on the keypad.
  • Page 228 08- 10 Selection of Output Phase Loss Protection 【0】：Disable Range 【1】：Enable 08-10=0: Output phase loss detection is disabled. 08-10=1: Output phase loss detection is enabled. Keypad shows "OPL Output Phase Loss" (OPL), when an output phase loss is detected and the inverter output is turned off and the fault contact is activated. Note: The output phase loss detection is disabled when the output current is less than 10% of the inverter rated current.
  • Page 229 08-13=2: Over-torque detection is enabled during running. Parameter 08-14 selects the way the inverter acts when an over-torque condition is detected. 08-14=0: When an over-torque condition is detected the inverter displays and over-torque detection fault and the motor decelerates to a stop. 08-14=1: When an over-torque condition is detected the inverter displays an over-torque detection alarm and continues to run.
  • Page 230 Figure 4.4.64 Low torque detection operation Over and low torque detection condition can be output to the multi-function digital outputs (R1A-R1C, R2A-R2C, R3A-R3C) by setting parameters 03-11, 03-12 and 03-39 to 12 or 25. Refer to Fig. 4.4.65 for more information. ｝...
  • Page 231 08- 25 Detection selection of External Fault 【0】: Immediately Detect when the Power is Supplied Range 【1】: Start to Detect during Operation The reason for the detection of external faults is determined by parameter 08-25. • When 08-25=0, faults are immediately detected at power up. •...
  • Page 232 chacteristics of positive temperature coefficient (PTC). Thermistor of PTC connects with terminals MT and GND. If motor is overheating, the keypad displays the error code of OH4. 08-35=0: Fault selection of motor overheating is disabled. 08-35=1, 2: Motor stop running while fault of motor overheating occurs. Protection of motor overheating is enabled at R >1330Ω...
  • Page 233 Group 09: Communication Parameters 09- 00 INV Communication Station Address 【 1~31 】 Range 09- 01 Communication Mode Selection 【0】： MODBUS 【1】： BacNET 【2】： MetaSys Range 【3】： PUMP in Parallel Connection 【4】： PROFIBUS 09- 02 Baud Rate Setting (bps) 【0】： 1200 【1】：...
  • Page 234 • Control multi-function inputs Modbus (RS-485) communication specification: Items Specification Interface RS-485 Communication type Asynchronous (start - stop synchronization) Baud rate: 1200, 2400, 4800, 9600, 19200 and 38400 bps Data Length: 8 bits (Fixed) Communication parameters Parity: options of none, even and odd bit. For even and odd selection stop bit is fixed at 1 bit.
  • Page 235 09-07: Stop selection of RS-485 communication failure = 0: Deceleration to stop by deceleration time 00-15 = 1: Coast to stop = 2: Deceleration to stop using the deceleration time of 00-26 (emergency stop time) = 3: Continue to operate (only shows a warning message, press the stop button to stop operation) 09-08: Comm.
  • Page 236 10- 01 PID Feedback Value Source Setting 【1】： AI1 Given Range 【2】： AI2 Given 【3】： Reserved Note: Parameter 10-00 and 10-01 cannot be set to the same source. If both parameters are set to the same source the keypad will show a SE05 alarm. 10- 02 PID Target Value Range...
  • Page 237 【 0.00~10.00 】 Range 10- 06 Integral Time (I) Range 【 0.0~100.0 】Sec 10- 07 Differential Time (D) 【 0.00~10.00 】Sec Range 10- 09 PID Bias Range 【 -100~100 】% 10- 10 PID Primary Delay Time 【 0.00~10.00 】% Range 10-14 PID Integral Limit Range...
  • Page 238 (a) PID control with differential feedback: (10-03 = x1xxb) Make sure to adjust the PID parameters without causing system instability. Refer to Fig. 4.4.69 for PID control for feedback value differential. Figure 4.4.69 PID control for feedback differential value (b) Basic PID control: (10-03 = x0xxb) This is the basic type of PID control.
  • Page 239 Figure 4.4.71 PID input selection PID Control Setting PID control block diagram. The following figure shows the PID control block diagram. (Bias) PID=OFF 10-09 10-03=3,4,7,8 +109% ±200% Limit 10-25=0 10-03=xx0xb (PID output gam) ×1 Frequency PID=0N 10-24 Reference (Fref) 10-03=1,2,5,6 10-03=xx1xb +109% PID Output...
  • Page 240 PID Tuning Use the following procedures to start PID control, (1) Enable PID control (set 10-03 to a value greater than "xxx0b"). (2) Increase the proportional gain (10-05) to the highest value possible without causing the system to become unstable. (3) Decrease the integral time (10-06) to the lowest value possible without causing the system to become unstable.
  • Page 241 PID Fine Tuning All PID control parameters are related to each other and require to be adjusted to the appropriate values. Therefore, the procedure achieving the minimum steady-state is shown as following: (1) Increase or decrease the proportion (P) gain until the system is stable using the smallest possible control change.
  • Page 242 10-11 PID Feedback Loss Detection Selection 【0】： Disable Range 【1】： Warning 【2】： Fault 10-12 PID Feedback Loss Detection Level 【 0~100 】% Range 10-13 PID Feedback Loss Detection Time Range 【 0.0~10.0 】Sec The PID control function provides closed-loop system control. In case PID feedback is lost, the inverter output frequency may be increase to the maximum output frequency.
  • Page 243 10-17 Start Frequency of PID Sleep 【 0.00~180.00 】Hz Range 10-18 Delay Time of PID Sleep Range 【 0.0~255.5 】Sec 10-19 Frequency of PID Waking up 【 0.00~180.00 】Hz Range 10-20 Delay Time of PID Waking up Range 【 0.0~255.5 】Sec PID Sleep Selection 10-29 【0】：...
  • Page 244 Notes: The PID sleep timer is enabled when the output frequency (Fout) falls below the PID sleep frequency (10-17). When the sleep timer reaches the set PID sleep delay time (10-18) the inverter will decelerate to a stop and enter the sleep mode. While sleep mode is active and the motor has stopped, the internal PID control is still in operating.
  • Page 245 10- 32 PID Switching Function 【0】： PID1 【1】： PID2 Range 【2】： Set by DI 【3】： Set by RTC 10-32=0: PID 1 function is enabled. PID target value is set by 10-02 and proportional gain, integral time and differential time are set by 10-05, 10-06 and 10-07.
  • Page 246 10- 39 PID Output Frequency Setting during disconnection Range 【0~400】Hz *1: It is new added in inverter software V1.4. When the warning of PID feedback disconnection occurs, frequency command output depends on the parameter 10-39. When the disconnection warning is removed, PID control restores. Group 11: Auxiliary Parameters 11- 00 Direction Lock Selection...
  • Page 247 Notes: Reduce the carrier frequency if the torque does not match the speed. In V/F control mode, the carrier frequency is determined by parameters 11-30 (Carrier frequency max. limit), 11-31 (Carrier frequency lower limit) and 11-32 (Carrier frequency proportional gain). 11- 02 Soft PWM Function Selection 【0】：...
  • Page 248 11- 08 Jump Frequency 1 11- 09 Jump Frequency 2 11-10 Jump Frequency 3 Range 【 0.0~400.0 】Hz 11-11 Jump Frequency Width Range 【 0.0~25.5 】Hz These parameters allow “jumping over” of certain frequencies that can cause unstable operation due to resonance within certain applications.
  • Page 249 11- 12 Manual Energy Saving Gain Range 【 0~100 】% 11- 18 Manual Energy Saving Frequency Range 【 0.00~400.00 】Hz Manual energy savings reduces the output voltage for the purpose of saving energy. To enable manual energy savings set one of the multi-function digital input (03-00 to 03-05) to 20 and activate the input or use parameter 11-18 to set the manual energy savings activation frequency.
  • Page 250 The parameter of automatic energy saving function has been set at the factory before shipment. In general, it is no need to adjust. If the motor characteristic has significant difference from the TECO standard, please refer to the following commands for adjusting parameters: Enable Automatic Energy Savings Function (1) To enable automatic energy saving function set 11-19 to 1.
  • Page 251 11- 29 Auto De-rating Selection 【0】： Disable Range 【1】： Enable The automatic de-rating function automatically reduces the output frequency by 30% of the nominal motor speed when the inverter detects an overheat condition (heatsink). Automatic de-rating function depends on the automatic carried frequency reduction selection (11-03). If automatic carrier frequency reduction is disabled (11-03=0), the output frequency is reduced by 30% of the nominal motor speed when an overheat condition is detected.
  • Page 252 Notes: - In V/F control mode if the speed and torque are constant, the variable carrier frequency mode (11-01=0) can be selected to reduce the carrier frequency based on output frequency. - If the carrier frequency proportional gain (11-32) > 6 and 11-30 < 11-31, error message "SE01" out of range will appear on the keypad.
  • Page 253 11- 43 Hold Frequency at Start Range 【 0.0~400.0 】Hz 11- 44 Frequency Hold Time at Start Range 【 0.0~10.0 】Sec 11- 45 Hold Frequency at Stop Range 【 0.0~400.0 】Hz 11- 46 Frequency Hold Time at Stop Range 【 0.0~10.0 】Sec The hold function is used to temporarily hold the reference frequency in order to prevent stalling the motor or preventing an over current condition during starting or stopping due to load conditions.
  • Page 254 motor and using the regenerative energy from the motor to maintain the DC-bus at a nominal level. 11-48: KEB detection level If the DC-bus voltage falls below the value set in 11-48, the KEB is activated and the inverter starts decelerating according to the value set in 11-47.
  • Page 255 Figure 4.4.84 Zero-speed braking operation 11- 54 Initialization of Cumulative Energy 【0】：Do not Clear Cumulative Energy Range 【1】：Clear Cumulative Energy Reset the cumulative energy (KWHr) (12-67) and the cumulative energy (MWHr) (12-68) via parameter 11-54. 11- 55 STOP Key Selection 【0】：...
  • Page 256 11- 59 Prevention of Oscillation Gain Range 【0.01~2.50】 Gradually increase the setting value with the unit of 0.01 when the motor is driven leading to the occurrence of oscillation under the state of normal duty. 11- 60 Prevention of Oscillation Upper Limit Range 【0~100】% Function of prevention of oscillation upper limit is required to be within the setting value.
  • Page 257 Group 12: Monitoring Parameters 12- 00 Display Screen Selection (LED) Highest bit => 0 0 0 0 0 <= lowest bit The value range of each bit is 0~7 from the highest bit to the lowest bit, 【0】： No display 【1】：...
  • Page 258 Example1: S1~S6, R1, R2 and R3 are ON Example2: S1~S6, R1, R2 and R3 are OFF 0：OPEN 1：CLOSE Input Terminal(S6) Input Terminal(S5) Input Terminal(S4) Input Terminal(S3) Input Terminal(S2) Input Terminal(S1) Output Terminal(R3) Output Terminal(R2) Output Terminal(R1) Note: Refer to section 4.3 for other monitor parameters 12-11~12-79. Monitor parameters 12-67 (KWHr) and 12-68 (MWHr) is the display of accumulative energy.
  • Page 259 Group 13 Maintenance Function Group 13- 00 Inverter Rating Selection Range 00H~FFH 13- 00 display 13- 00 display Inverter model Inverter model F510-2005-XXX F510-4005-XXX F510-2008-XXX F510-4008-XXX F510-2010-XXX F510-4010-XXX F510-2015-XXX F510-4015-XXX F510-2020-XXX F510-4020-XXX F510-2025-XXX F510-4025-XXX F510-2030-XXX F510-4030-XXX F510-2040-XXX F510-4040-XXX F510-2050-XXX F510-4050-XXX F510-2060-XXX F510-4060-XXX F510-2075-XXX...
  • Page 260 13- 08 Restore Factory Setting 【0】： No Initialization 【1】： Reserved 【2】： 2 Wire Initialization (220/440V, 60Hz) 【3】： 3 Wire Initialization (220/440V, 60Hz) 【4】： 2 Wire Initialization (230/415V, 50Hz) 【5】： 3 Wire Initialization (230/415V, 50Hz) Range 【6】： 2 Wire Initialization (200/380V, 50Hz) 【7】：...
  • Page 261 13-08=6: 2-wire initialization (200V/380V) Multi-function digital input terminal S1 controls forward operation / stop command, and S2 controls reverse operation / stop command. Refer to Fig.4.4.1. Inverter input voltage (01-14) is automatically set to 200V (200V class) or 380V (400V class). Inverter maximum frequency (01-12) is automatically set to 50Hz.
  • Page 262 【0】：None 【1】：PG-L 【2】：PG-O 【3】：PG-PM 【4】：PG-PMS 【5】：PG-PMR 【6】：CM-P 【7】：CM-C 【8】：IO-8DO 13- 13 Option Card CPLD Ver. Range 【0.00~9.99】 *1: It is new added in inverter software V1.4. This parameter displays option card CPLD version on the control board and it is enabled only with option card.
  • Page 263 Group 14: PLC Setting Parameters 14-00 T1 Set Value 1 T1 Set Value 2（Mode 7） 14-01 14-02 T2 Set Value 1 T2 Set Value 2（Mode 7） 14-03 14-04 T3 Set Value 1 T3 Set Value 2（Mode 7） 14-05 14-06 T4 Set Value 1 T4 Set Value 2（Mode 7）...
  • Page 264 14-41 MD2 Set Value 3 14-42 MD3 Set Value 1 14-43 MD3 Set Value 2 14-44 MD3 Set Value 3 14-45 MD4 Set Value 1 14-46 MD4 Set Value 2 14-47 MD4 Set Value 3 Range 【 0~65535 】 Please refer to section 4.5 for more details of built-in PLC function. Group 15: PLC Monitoring Parameters 15- 00 T1 Current Value 1...
  • Page 265 Group 16: LCD Function Parameters 16- 00 Main Screen Monitoring Range 【 5~79 】 16- 01 Sub-Screen Monitoring 1 【 5~79 】 Range 16- 02 Sub-Screen Monitoring 2 Range 【 5~79 】 At power-up the inverter shows two monitor section on the display, main monitor section and the sub-screen monitor section (smaller font).
  • Page 266 *1: It is new added in inverter software V1.4. 16-03: Display unit of digital operator Set the units of the following items to be displayed, the frequency reference (05-01, 00-18, 06-01~06-15) and the monitoring frequency 12-16, 12-17 (Output frequency) 16-04: Display unit of engineering When 16-03 = 00040-39999, engineering units are enabled.
  • Page 267 16- 07 Copy Function Selection 【 0 】: Do not copy parameters 【 1 】: Read inverter parameters and save to the operator. Range 【 2 】: Write the operator parameters to inverter. 【 3 】: Compare parameters of inverter and operator. 16- 08 Selection of Allowing Reading 【...
  • Page 268 READ：Copy inverter parameters to the keypad Steps LCD Display (English) Description Select the copy function group (16) from the group menu. Press the Read / Enter key and select parameter (16-07) copy sel. Press the Read / Enter key to display the data setting / read screen (LCD display is inversed).
  • Page 269 Steps LCD Display (English) Description • Use Read / Enter key to enable the read operation, the display is shown as the left. • The bottom of LCD display will show a bar to indicate the read progress. -ADV- WRITE “WRITE COMPLETE”...
  • Page 270 16- 09 Selection of Operator Removed (LCD) 【 0 】: Keep operating when LCD operator is removed. Range 【 1 】: Display fault to stop when LCD operator is removed 16-09=0: Continue operating when keypad is removed. 16-09=1: Trip inverter when keypad is removed while operating in local mode. 16- 10 RTC Time Display Setting 【...
  • Page 271 16- 13 RTC Timer Function 【 0 】: Disable 【 1 】: Enable Range 【 2 】: Set by DI 16- 14 P1 Start Time 16- 15 P1 Stop Time 16- 18 P2 Start Time 16- 19 P2 Stop Time 16- 22 P3 Start Time 16- 23...
  • Page 272 【xx0x B】: RTC Run2 Forward Rotation 【xx1x B】: RTC Run2 Reverse Rotation 【x0xx B】: RTC Run3 Forward Rotation 【x1xx B】: RTC Run3 Reverse Rotation 【0xxx B】: RTC Run4 Forward Rotation 【1xxx B】: RTC Run4 Reverse Rotation Source of timer can be selected to link multiple time periods and one time period can be set to multiple timers.
  • Page 273 16-32 Timer Function Display 16-35 Time Period 3 and 4 P3+P4 Time Period 1 , 3 and 4 P1+P3+P4 Time Period 2 , 3 and 4 P2+P3+P4 Time Period 1 , 2 , 3 and 4 P1+P2+P3+P4 Offset selection Offset (O) Offset and time period 1 O+P1 Offset and time period 2...
  • Page 274 Table 4.4.14 Reference frequency is determined by timer 1 and 2 Selection of rotation Timer 1 Timer 2 Main Frequency Command Source of frequency setting direction Source Selection (00-05) Set by frequency setting of 6(RTC) By RTC 1 (16-37) speed-stage 0 (05-01) Set by frequency setting of 6(RTC) By RTC 2 (16-37)
  • Page 275 1 Start up the timer in the parameter group 16 (Set the internal time first to enable this function). Set the correct date and time in the parameters 16-11 and 16-12 and set parameter 16-13 to 1(enable RTC timer function). 2 Set time period 1 (P1) Start time 1: 16-14 = 06:00:00 (6:00 AM) Stop time 1: 16-15 = 22:00:00 (10:00 PM)
  • Page 276 Multi-function digital input (G03- 00 to 03- 05 = 56) Offset Time Time gap (G16- 31) Figure 4.4.88 Operation of offset time For example: Inverter runs at the time period exclusive P1: When 16-36=1 (selection of RTC speed is set to timer 1) and 16-32=17 (offset + PI), RTC offset (16-30) is set by DI and the offset time is set via 16-31.
  • Page 277 Group 17: IM Motor Automatic Tuning Parameters 17- 00 Mode Selection of Automatic Tuning 【 0 】: Rotation Auto-tune 【 1 】: Static Auto-tune Range 【 2 】: Stator Resistance Measurement 【 4 】: Loop Tuning 17- 01 Motor Rated Output Power Range 【...
  • Page 278 Automatic tuning mode selection (17-00) 17-00=0: Perform rotational auto-tune (High performance auto-tune) 17-00=1: Perform a static non-rotational auto-tune Motor does not rotate during auto-tuning and this tuning causes lower power at low speed. 17-00=2: Perform stator resistance non-rotational auto-tune (V/F mode) when using long motor leads. This tuning causes lower power at low speed.
  • Page 279 Step 5: Set the 01-12 (Fbase) to the motor rated frequency on the motor nameplate. If the maximum output frequency (01-02, Fmax) and base frequency (01-12, Fbase) are different, set the maximum output frequency when the auto- tuning (01-02, Fmax) is completed. When the inverter input voltage (or frequency) is higher than the motor rated voltage (or frequency), set the motor rated voltage (17-03) and the motor rated frequency (17-04) to the rated frequency on the motor nameplate.
  • Page 280 obtained by manual tuning. Normally, it does not require adjustment. b) It is mainly for non-rotational auto-tuning. The default setting is 3.4%. It is required to tune to make the adjusted parameter value saved into the group 02-33. c) If this parameter is not set, the inverter calculates the motor related parameters. ■...
  • Page 281 Group 18: Slip Compensation Parameters 18- 00 Slip Compensation Gain at Low Speed Range 【 0.00~2.50 】 18- 01 Slip Compensation Gain at High Speed Range 【 -1.00~1.00 】 18- 02 Slip Compensation Limit 【 0~250 】% Range 18- 03 Slip Compensation Filter Time 【...
  • Page 282 18-02: Slip compensation limit Sets slip compensation limit in constant torque and the constant power operation (Fig.4.4.91). If 18-02 is 0%, the slip compensation limit is disabled. Figure 4.4.91 Slip compensation limit When the slip compensation gain 18-00 at low speed is adjusted, and the actual motor speed is still lower than the reference frequency, the motor may be limited by the slip compensation limit.
  • Page 283 18-01: Slip compensation gain at high speed It is not required to adjust the Slip compensation gain at high speed if the motor is loaded. After adjusting parameter 18-00 it is recommended to increase the reference frequency and check the motor speed. In case of a speed error increase the value of 18-01 to adjust the compensation.
  • Page 284 Group 20 Speed Control Parameters 20- 00 ASR Gain 1 Range 【 0.00~250.00 】 20- 01 ASR Integral Time 1 Range 【 0.001~10.000 】Sec 20- 02 ASR Gain 2 【 0.00~250.00 】 Range 20- 03 ASR Integral Time 2 【 0.001~10.000 】Sec Range 20- 04 ASR Integral Time Limit...
  • Page 285 The ASR integrator output can be disabled or limited. The ASR output is passed through a low-pass filter. Primary Torque delay time Limit Frequency Reference 20-00 Torque 20-08 20-02 Reference I Limit 20-01 20-07 = 1 (during accel/decel) 20-03 20-07 = 0 Speed Control Integral Reset Speed Feedback...
  • Page 286 Tune the speed control gain Refer to the following steps: a. Gain adjustment of minimum output frequency - Motor running is at minimum output frequency (Fmin, 01-08). - Maximum ASR proportional gain 2 (20-02) will not lead to instability. - Minimum ASR integration time 2 (20-03) will not leas to instability. - Ensure the output current is lower than 50% of inverter rated current.
  • Page 287 While tuning ASR P and I gain the system may overshoot and an over voltage condition can occur. A braking unit (braking resistor) can be used to avoid an over voltage condition. M otor 1 : 20-01 setting is too short(oscillation occurs) Speed 2 : 20-01 setting is too long(slow response) Figure 4.4.98 The response of ASR integral time...
  • Page 288 4Hz or more above the value of 20-08. When experiencing speed jitter at high speed and stable operation during mid-range speed while operating a heavy load (>100%), it is recommended to reduce the no-load voltage (02-19) or tune the FOC parameters (18-05 ~ 18-06). Parameter 20-17 and 20-18 are for compensating speed feedback at low speed and high speed.
  • Page 289 Derating of torque compensation function can reduce derating effect of ASR at shock load. Refer to Fig. 4.4.97 & Fig. 4.4.98. 20-34 Derating of Compensation Gain: This gain effect is the same as the proportional gain of ASR (20-00, 20-02), but it is required to be with the derating compensation time (20-35) of larger speed tolerance to prevent the inverter from oscillation.
  • Page 290 Table 4.4.16 Torque limit analog input 04-05 (AI2) Function Positive torque limit Negative torque limit Regenerative torque limit (for both forward and reversal directions). Positive/negative torque limit (positive and negative detection torque limit ) Set the analog input terminal (AI2) signal level (04-00), gain (04-07) and bias (04-08) The default setting for the analog input AI2 is 0 -10V representing 0 –...
  • Page 291 Group 22: PM Motor Parameters- only available when PM Control Mode is selected 22- 00 Rated Power of PM Motor Range 【 0.00~600.00 】Kw 22- 01 Rated Voltage of PM Motor 【 50~240 】V: 200V Range 【 100~480 】V: 400V 22- 02 Rated Current of PM Motor Range...
  • Page 292 PM motor rated speed (22-04) Set parameter 22-04 or 22-06, the inverter will automatically calculate the one or the other. Set the motor rated speed in rpm according to the motor nameplate. Note: Only set parameter 22-04 or 22-06, the inverter will automatically calculate the other one. Formula: n (22-04) = 120*f (22-06) / P(22-03) PM motor maximum rotation speed (22-05) Set the maximum motor rated speed in rpm according to the motor nameplate.
  • Page 293 22- 21 SLV PM Motor Tuning 【0】: Disable Range 【1】: Enable 22- 22 Fault History of SLV PM Motor Tuning 【0】: No Error 【1】~【4】: Reserved 【5】: Circuit tuning time out 【6】: Reserved 【7】: Other motor tuning errors Range 【8】: Reserved 【9】: Current Abnormity Occurs while Loop Adjustment 【10】: Reserved 【11】: Stator Resistance Measurement is Timeout...
  • Page 294 Group 23 Pump & HVAC Function Parameters 23- 00 Function Selection 【0】: Disable 【1】: Pump Range 【2】: HVAC 【3】 : Compressor *1: It is new added in inverter software. Select function of pump or HVAC via parameter 23-00. This function is enabled if the source of reference frequency (00-05) is set to 5 (PID given) and PID control mode (10-03) is enabled.
  • Page 295 Set the maximum preesure value depending on the pressure transmitter of pump system. Parameter 23-02 is limited to this maximum value. 23- 04 Pump Pressure Command Source 【0】: Set by 23-02 Range 【1】: Set by AI Pressure command source is given the value set by 23-02 (Operation Pressure Setting) or AI. Note: Refer to section 3.3.4.1 for single/ Multi-pump wiring diagram.
  • Page 296 Overshooting 23-02: Target Pressure Value Stablized deviation Pressure Feedback Signal Stablized Time Figure 4.4.103 Diagram of pressure feedback value Table 4.4.17 Guide for PID parameter adjustment Increase Setting Value Decrease Setting Value Main Feature (Pros) Increase response time (Pros) Reduce jittering Increase Proportional Gain (P) (Cons) Might cause pump...
  • Page 297 23- 09 Tolerance Range of Constant Pressure Range 【0.10~650.00】PSI When pressure feedback value is larger than 23-02 (operation pressure setting) , inverter output frequency will decrease downward into sleep status. PID starts (output frequency will increase) when pressure feedback value is less than (23-02) – (23-09). 23- 10 Sleep Frequency of Constant Pressure Range...
  • Page 298 23-12 Maximum Pressure Limit 23-02 Target Pressure Value Pressure Feedback Signal 23-15 Minimum Pressure Limit Figure 4.4.106 Diagram for pressure feedback limit Note: The pressure under the control of PID is between the maximum pressure limit (23-12) and minimum pressure limit (23-15). 23- 13 Warning Time of High Pressure Range...
  • Page 299 23-12 Maximum Pressure Limit Pressure Feedback Output 23-02 Target Pressure Value 23-15 Minimum Pressure Limit time Stop along the deceleration time (00-15) time OPbFt T1 < (23-13); Recounting after T1 T2 = (23-13); Keypad flashes and displays HIPb T3 = (23-14); Keypad flashes and displays OPbFt Figure 4.4.107 Diagram for warning to stop under the limit of high pressure 23- 16 Warning Time of Low Pressure...
  • Page 300 23-12 Maximum Pressure Limit Pressure Feedback Output 23-02 Target Pressure Value 23-15 Minimum Pressure Limit time Stop along the deceleration time (00-15) 機 time LoPb LPbFt T1 < (23-16); Recounting after T1 T2 = (23-16); Keypad flashes and displays LoPb T3 = (23-17);...
  • Page 301 【0.0 ~ 65.00】PSI Range 23- 25 Period of Water Preesure Detection Range 【0.0 ~ 200.0】Sec 23- 26 Acceleration Time of Water Pressure Detection 【0.0 ~ 600.0】Sec Range 23- 27 Deceleration Time of Water Pressure Detection 【0.0 ~ 600.0】Sec Range Acceleration time of water pressure detection (23-26) and deceleration time of water pressure detection (23-27) are corresponding to the acceleration time 2 (00-16) and the deceleration time 2 (00-17), so the setting of 23-26 changed with the setting of 00-16.
  • Page 302 23-23 = 1 Downward Detection of Water Pressure 23-24 Range of Water Pressure Detection 23-02 Target Pressure Value Pressure Feedback Signal 23-27 Decel. Time of Water time Pressure Detection 23-11 Sleep Delay Time 23-10 Sleep Frequency 23-25 Output Period of Water Frequency Pressure Detection time...
  • Page 303 Table 4.4.18 Guide for comparison of water pressure detection direction Pros Cons Operating frequency is higher caused from too high “Head” under the situation of Upward Keep the pressure above the stopping using water or using a small detection of target pressure during this amount of water.
  • Page 304 23- 31 Synchronous Selection of Multiple Pumps in Parallel 【0】: Disable 【1】: Pressure Setting and Run/ Stop Range 【2】: Pressure Setting 【3】: Run/Stop 23-31=0: Disabled. 23-31=1: Pressure Setting and Run/ Stop Set 23-01 to 1, Pressure setting and Run/ Stop command are modified by Master and Slave follows Master’s command.
  • Page 305 the tolerance range of constant-pressure and the operation time is not over the detection time (23-30), Slave is still in standby. C：If it is over the detection time (23-30), Master informs Slave of auxiliary kicking water. After Slave operates, the operation frequency of Master and Slave reduces to the operation of constant-pressure if water flow is stable.
  • Page 306 Leakage Detection Case1: Pressure Variation > 23-38 ∆P1 ∆P2 23-37 23-02 Leakage Operation Pressure 23-37 Detection Setting Pressure Feedback Leakage Time Value Detection Time time Output time Sleep Leakage Detection Restart Pressure Variation of Leakage Detection Restart ∆P1 < 23-38 ∆P2 >...
  • Page 307 Leakage Detection Case2: Pressure Variation <23-38 23-02 Pressure Operation Feedback Value ∆P1 Pressure Setting ∆P2 ∆P3 23-37 Leakage 23-37 23-39 23-37 Detection Leakage Pressure Tolerance Leakage Time Detection Range of Leakage Detection Time Detection Restart Time time Output time Sleep Pressure Variation of Leakage Detection Restart ∆P1 <...
  • Page 308 23-41=1: Enable User can control FWD/REV key for the switch of Local / Remote key. Frequency command is controlled by the keypad when SEQ and REF signal light off. Note: Local mode is controlled by the keypad and remote mode is controlled by control circuit terminals or RS485 connection.
  • Page 309 23-00=2: HVAC HVAC is enabled when the source of main frequency command (00-05) is set to 5 (PID given) and PID mode is enabled (10-03). 23-45: Given Modes of Flow Meters Feedback Modes of flow meters feedback is given by analog input (AI) or pulse input (PI) and flow meter (12-71) displays feedback value.
  • Page 310 Flow Feedback Output 23-48 Maximum Flow Value of Feedback 23-47 Target Value of Flow Meters time Stop along the Deceleration Time (00-15) HFPb HIPbt T1 < (23-49): Recounting after T1. T2 = (23-49): Keypad flashes and displays HFPb T3 = (23-50): Keypad flashes and displays HIPbt Figure 4.4.113 Diagram for high flow limited warning of stop 23-51 Minimum Flow Value of Feedback...
  • Page 311 23-47 Target Value of Flow Flow Meters Feedback Output 23-51 Minimum Flow Value of Feedback time Stop along the Deceleration Time (00-15) LFPb LOPbt T1 < (23-52): Recounting after T1. T2 = (23-52): Keypad flashes and displays LFPb T3 = (23-53): Keypad flashes and displays LOPbt Figure 4.4.114 Diagram for low flow limited warning of stop 23-54 Detection Function of Low Suction...
  • Page 312 PID Error Level 23-56 PID Error Reaction PID Error Detection of Low Time Output Current Suction 23-55 Both of Two 23-58 Output Current Detection of Output Current 23-57 PID Enable Figure 4.4.115 Diagram for the process of low suction When 23-54=0, detection function of low suction is disabled. And refer to Table 4.4.19 for the detection logic of parameter 23-54 to select PID error of output current as the detection signal.
  • Page 313 23- 66 Derating of Current Level (for Compressor Current) 【10 ~ 200】% Range 24- 67 Derating of Delay Time Range 【1.0 ~ 20.0】Sec 23- 68 Derating of Frequency Gain Range 【1~100】% 23- 69 OL4 Current Level Range 【10~200】% 23-70 OL4 Delay Time Range 【0.0 ~ 20.0】Sec *3: It is new added in inverter software V1.4.
  • Page 314 Group 24 Pump Control Function Parameters 24- 00 Selection of Pump Control Function 【0】: Function of 1 to 8 Pump Card is Disabled. 【1】: Fixed Modes of Inverter Pump: First on and Last off; then Stop All. 【2】: Fixed Modes of Inverter Pump: Only Stop Inverter Pump. 【3】: Fixed Modes of Inverter Pump: First on and First Off;...
  • Page 315 2 Cycle modes of inverter pump: Pump drived by the inverter is not fixed to 1 set and maximum to 4 sets. 3 Ø MC0(RY1) Power Supply MC1(RY2) MC2(RY3) MC3(RY4) MC4(RY5) MC5(RY6) MC6(RY7) MC7(RY8) Figure 4.4.117 Cycle modes of inverter pump In addition to the two basic operation modes provided from 1 to 8 pump card, it can only use the Relay in the control board to enable the cycle modes of inverter pump.
  • Page 316 24-00=4: in the cycle modes of inverter pump, first on and first off; then stop all. All the motors besides the pump are drived by the inverter and switching off the pump (motor) is by the sequence of the first on. 24-00=5: only inverter pump stops in the cycle modes of inverter pump.
  • Page 317 (24-05) to allow the AC power supply input. Then the inverter output drives the next motor, which is determined by the feedback. Switch off the motor of the first on when user decreases pumps to make the pump (motor) be the equal using frequency.
  • Page 318 24- 06 Allowable Bias of Pump Switch Range 【0.0~20.0】% When increasing or decreasing pumps with PID control to operate in coordination with Relay card, user has to determine if it is required to increase or decrease allowable value of pump in the situation of inverter output frequency being closed to upper limit frequency (00-12) or lower limit frequency (00-13).
  • Page 319 The following examples are for the actions of increasing / decreasing pumps in the fixed modes of inverter pump. Relay 1~Relay 4 in 1 to 8 pump card is set to be enabled. Motor 1 is connected to inverter and motor 2~4 are connected to AC power supply.
  • Page 320 Output frequency (Fout) decreases to the lower limit frequency (00-13) and the Fout time is over than the duration of lower limit frequency (24-04). Then Relay 4 is power off and the inverter accelerates to the upper limit frequency (00-12). When Fout reaches to the upper limit frequency (00-12), the inverter starts to decelerate.
  • Page 321 Fout Motor 1 Motor 2 Start Relay 1 Inverter AC Power Relay 2 Supply Relay 3 Inverter Relay 4 Motor 1 Inverter Motor 1 AC Power Supply Motor 2 Inverter Motor 2 AC Power Supply Motor 1 Frequency Motor 2 Frequency T1 = 24-03 Duration of Upper Limit Frequency T2 = 24-05 Switching Time of Magnetic Contactor (MC)
  • Page 322 The following examples are for the actions of increasing / decreasing pumps in 1 to 3 Relay modes. Relay 1~Relay 3 is corresponding to R1A-R3A. Refer to Fig.4.4.118 for switching of the motor connected to the inverter or AC power supply. MC of AC power supply is mainly controlled by the external circuit control. Refer to Fig.4.4.128.
  • Page 323 When pressure feedback value is larger than the target value, output frequency (Fout) decreases. Relay 1 is power off when the output frequency reaches to the lower limit frequency (00-13) and Fout time is over than the duration of lower limit frequency (24-04). Fout Motor 3 Motor 3...
  • Page 324 Wiring for 1 to 8 Pump Card and 1 to 3 Relay Modes MCCB1 F510 MCCB2 24VG STOP MCCB3 PRESSURE COMMAND PRESSURE SENSOR ALARM RY-Card COM1-4 AUTO OPERATE MANUAL OPERATE AUTO OPERATE MANUAL OPERATE MC * MC * MC * MC * MC * MC *...
  • Page 325 MCCB1 F510 MCCB2 24VG STOP MCCB3 PRESSURE COMMAND PRESSURE SENSOR ALARM RY-Card COM1-4 AUTO OPERATE MANUAL OPERATE AUTO OPERATE MANUAL OPERATE MC * MC * MC * MC * MC * MC * MC * MC * Figure 4.4.127 Wiring for the cycle modes of inverter pump 4-251...
  • Page 326 MCCB1 F510 MCCB2 24VG STOP MCCB3 PRESSURE COMMAND PRESSURE SENSOR ALARM AUTO OPERATE MANUAL OPERATE AUTO OPERATE MANUAL OPERATE MC * MC * MC * MC * MC * MC * Figure 4.4.128 Wiring for the cycle modes of inverter pump in the control board 4-252...

  • Page 327: Built-In Plc Function

    4.5 Built-in PLC Function The PLC ladder logic can be created and downloaded using the TECO drive link software. 4.5.1 Basic Command NO / NC I1∼I6 / i1∼i6 Inputs Q1∼Q2 / q1∼q2 Outputs M1∼MF / m1∼mF Auxiliary command V1~V7 Special registers...

  • Page 328: Basic Command Function

    4.5.2 Basic Command Function ◎ D（d）command function Example 1： I1─D ───[ Q1 New scanning cycle Example 2： i1─d ───[ Q1 ◎ NORMAL( -[ ) output I1───[Q1 ◎ SET（ ）output I1─── ◎ RESET（ ）output I1─── ◎ P output i1───PQ1 4-254...

  • Page 329: Application Functions

    4.5.3 Application Functions 1: Counter Function Symbol Description Counter mode (1 ~ 4) UP/Down counting modes can be set by (I1 ~ f8). OFF: Count up (0, 1, 2, 3…) ON: Count down (…3,2,1,0) Use (I1~f8) to reset counting value ON: Internal count value is reset and counter output is OFF OFF: Internal counter value retained...
  • Page 330 Counter mode 2 21 21 20 20 19 19 19 20 20 18 18 19 19 20 0 20 20 Counter input pulse Note: In this mode the internal counter may increase past the counter compare value, unlike mode 1 where the internal counter value is limited to the counter compare value.
  • Page 331 2: Timer Function Symbol Description Timer mode (1-7) Timing unit: 1:0.0~999.9 second 2:0~9999 second 3:0~9999 minute Use (I1~f8) to reset timing value ON: Internal timing value is reset and timer output is OFF OFF: Internal timer stays running Internal timer value Timer set value (AS1~AS4,MD1~MD4,T1~T8,C1~C8,V1~V7,constant) Timer output (T1 to T8, there are a total of 8 timers) Timer mode description：...
  • Page 332 (2) Timer mode 2 (ON-delay Timer mode 2) Reset internal Timer reset timer value Internal timer value = 0 Internal timer value and output Timer start T=t1+t2 When the set value is reached, the timer output turns on (T1 to T8) Reset timer and output T= timer set value (3) Timer mode 3 (OFF-delay Timer mode 1)
  • Page 333 (6) Timer mode 6 (FLASH Timer mode 2) (7) Timer mode 7 (FLASH Timer mode 3) 3: Analog comparator function Symbol Description Analog comparator mode (1~3) Input comparison value selection (AS1~AS4,MD1~MD4,T1~T8,C1~C8,V1~V7) Current analog input value Set the reference comparison value (Upper limit) (AS1~AS4,MD1~MD4,T1~T8,C1~C8,V1~V7, constant ) Set the reference comparison value (lower limit) (AS1~AS4,MD1~MD4,T1~T8,C1~C8,V1~V7, constant )
  • Page 334 (3) Input comparison value selection = V3: AI1 input value (4) Input comparison value selection = V4: AI2 input value (5) Input comparison value selection = V5: Keypad input value (6) Input comparison value selection = V6: Operation current (7) Input comparison value selection = V7: Torque value 4: Operation control function Symbol Description...
  • Page 335 5: Summation and subtraction functions RESULT (calculation result) = V1+ V2- V3 Symbol Description Calculation result : RESULT Addend V1(AS1~AS4,MD1~MD4,T1~T8,C1~C8,V1~V7, constant ) Addend V2(AS1~AS4,MD1~MD4,T1~T8,C1~C8,V1~V7, constant ) Subtrahend V3(AS1~AS4,MD1~MD4,T1~T8,C1~C8,V1~V7, constant ) Coil output of error signal (M1~MF) Addition and subtraction modes number (AS1~AS4) 6: Multiplication and division modes RESULT（calculation result）=V1*V2/V3 Symbol...

  • Page 336: Modbus Protocol Descriptions

    4.6 Modbus Protocol Descriptions 4.6.1 Communication Connection and Data Frame The inverter can communicate with a PC or PLC via RS485 or RS232 using the Modbus RTU or Modbus ACSII protocol. The maximum frame length is 80 bytes. Network Connection F510 F510 F510...
  • Page 337 Data Format Frame Data Frame for ASCII Mode STX(3AH) Start Bit = 3AH Address Hi Communication Address (Station): 2-digit ASCII Code Address Lo Function Hi Function Code (command): 2-digit ASCII Code Function Lo Command Start Address Command Start Address Command Start Byte: 4-digit ASCII Code Command Start Address Command Start Address...
  • Page 338 Checksum Calculation ex. NODE ADDRESS FUNCTION COMMAND DATA LENGTH ------------------------------------------ 0FH------------2’s complement Checksum CS(H) 46H (ASCII) CS(L) 31H (ASCII) CRC Check: CRC code covers the content from Slave address to DATA. Please calculate it according to the following methods. (1) Load a 16-bit register with FFFF hex (all1’s). Call this CRC register. (2) Exclusive OR the first 8-bit byte of the message, the low-order byte of the 16-bit CRC register, putting the result in the CRC register.
  • Page 339 Exception Code ASCII Mode RTU Mode ‘:’ SLAVE Address ‘0’ Function Address ‘1’ Exception code ‘8’ High Function CRC-16 ‘6’ Exception ‘5’ code ‘1’ ‘2’ LRC Check ‘8’ ‘CR’ ‘LF’ During a communication error, the inverter will respond with an Exception Code and send a message back to the main system consisting of a Function Code that is “ANDED (and 80h)”...

  • Page 340: Register And Data Format

    4.6.2 Register and Data Format Command Data (Read / Write) Register No. Content 2500H Reserved Operation Command 1 : Run 0 : Stop Reverse Command 1 : Reverse 0 : Forward External Fault 1 : Fault Fault Reset 1 : Reset Reserved Reserved Multi-function Comm S1...
  • Page 341 Monitor Data (Read only) Register No. Content Operation 1 : Run 0 : Stop Direction 1 : Reverse 0 : Forward Inverter ready 1 : Ready 0 : Unready Fault 1 : Abnormal Warning 1 :“ON” Zero Speed 1 :“ON” Ls 440 1 :“ON”...
  • Page 342 Register No. Content Multi-function Comm S1 Multi-function Comm S2 Multi-function Comm S3 Multi-function Comm S4 Multi-function Comm S5 Multi-function Comm S6 Reserved Reserved 2522H Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved 2523H Frequency Command 2524H Output Frequency 2525H Reserved 2526H DC Voltage Command 2527H...
  • Page 343 Read Holding Register [03H] Read consecutive holding registers. The address of the first holding register is specified in the protocol. Example: Read frequency command from the inverter with node address 1. ASCII Mode Command message Response Message (Normal) Response Message (Error) Node Address Node Address Node Address...
  • Page 344 Loop Back Test [08H] Check the communication between the master and the follower (inverter). The data used can be arbitrary. ASCII Mode Command Message Response Message (Normal) Response Message (Error) Node Address Node Address Node Address Function Code Function Code Function Code Exception Code Test Code...
  • Page 345 Write Single Holding Register [06H] Write single holding register. The register address of the holding register is specified in the message. Example: Write a 60.00Hz frequency command to node address 1. ASCII Mode Command Message Response Message (Normal) Response Message (Error) Node Address Node Address Node Address...
  • Page 346 Write Multiple Holding Register [10H] Write multiple holding registers. The address of the first holding register is specified in the message. Example: Write a 60.00Hz frequency command to node address 1 and enable FWD run command. ASCII Mode Command Message Response Message (Normal) Response Message (Error) Node Address...
  • Page 347 RTU Mode Command Message Response Message (Normal) Response Message (Error) Node Address Node Address Node Address Function Code Function Code Function Code Starting High Starting High Exception Code Register Register High CRC-16 Number of High Number of High Registers Registers Number of Bytes * High CRC-16...
  • Page 348 Parameter Data and Corresponding Register No. Function Code Register No. Function Code Register No. Function Code Register No. Group 0 Group 0 Group 1 0 – 00 0000H 0 – 45 002DH 1 – 00 0100H 0 – 01 0001H 0 –...
  • Page 349 Function Code Register No. Function Code Register No. Function Code Register No. Group 2 Group 3 Group 3 2 – 00 0200H 3 – 00 0300H 3 – 33 0321H 2 – 01 0201H 3 – 01 0301H 3 – 34 0322H 2 –...
  • Page 350 Function Code Register No. Function Code Register No. Function Code Register No. Group 4 Group 5 Group 5 4– 00 0400H 5 – 00 0500H 5 – 33 0521H 4 – 01 0401H 5 – 01 0501H 5 – 34 0522H 4 –...
  • Page 351 Function Code Register No. Function Code Register No. Function Code Register No. Group 6 Group 6 Group 7 6– 00 0600H 6 – 33 0621H 7– 00 0700H 6 – 01 0601H 6 – 34 0622H 7 – 01 0701H 6 –...
  • Page 352 Function Code Register No. Function Code Register No. Function Code Register No. Group 8 Group 9 Group 10 8– 00 0800H 9– 00 0900H 10– 00 0A00H 8 – 01 0801H 9 – 01 0901H 10 – 01 0A01H 8 – 02 0802H 9 –...
  • Page 353 Function Code Register No. Function Code Register No. Function Code Register No. Group 11 Group 11 Group 12 11– 00 0B00H 11– 33 0B21H 12– 00 0C00H 11 – 01 0B01H 11 – 34 0B22H 12 – 01 0C01H 11 – 02 0B02H 11 –...
  • Page 354 Function Code Register No. Function Code Register No. Function Code Register No. Group 12 Group 13 Group 14 12– 33 0C21H 13– 00 0D00H 14– 00 0E00H 12 – 34 0C22H 13 – 01 0D01H 14 – 01 0E01H 12 – 35 0C23H 13 –...
  • Page 355 Function Code Register No. Function Code Register No. Function Code Register No. Group 14 Group 15 Group 16 14 – 34 0E22H 15– 00 0F00H 16– 00 1000H 14 – 35 0E23H 15 – 01 0F01H 16 – 01 1001H 14 –...
  • Page 356 Function Code Register No. Function Code Register No. Function Code Register No. Group 17 Group 18 17– 00 1100H 18– 00 1200H 17 – 01 1101H 18 – 01 1201H 17 – 02 1102H 18 – 02 1202H 17 – 03 1103H 18 –...
  • Page 357 Function Code Register No. Function Code Register No. Function Code Register No. Group 20 Group 21 Group 22 20– 00 1400H 21– 00 1500H 22 – 00 1600H 20 – 01 1401H 21 – 01 1501H 22 – 01 1601H 20 –...
  • Page 358 Function Code Register No. Function Code Register No. Function Code Register No. Group 23 Group 23 Group 24 23 – 00 1700H 23 – 47 172FH 24 – 00 1800H 23 – 01 1701H 23 – 48 1730H 24 – 01 1801H 23 –...

  • Page 359: Bacnet Protocol Descriptions

    4.7 BacNET Protocol Descriptions BACnet is in compliance with four-layer of seven-layer structure models in OSI (Open Systems Interconnection) of International Standard Organization (ISO). These four-layer structure models are application layer, network layer, data link layer and physical layer. Besides, BACnet is definced by the view of standard “object”...

  • Page 360: Bacnet Protocol Structure

    All BACnet devices have the application programs to manage the requirements of device motion and executing services. Take work station for example, the application program needs to keep the display value of every input so it requires sending the service request to the object of other device to update the display value of input.

  • Page 361: Bacnet Specifications

    4.7.3 BACnet Specifications Inverter F510 model is built-in standard BACnet MS/TP communication protocol structure to meet the demand of automatic communication equipment. Control or monitor F510 via BACnet to be allowable to read and modify specific parameter. F510 includes the following supports of standard objects: ■...

  • Page 362: Bacnet Object Properties

    Refer to Table 4.7.4.2 ~ Table 4.7.4.7 for the related object information that inverter supports. User can control/ read each object with the application requirements. Table 4.7.4.1 – Inverter property list Property Inverter Object_Identifier Object_Name TECO F510 Object_Type System_Status Vendor_Name TECO F510 Vendor_ Identifier Model_Name TECO.Inc...
  • Page 363 – Analog output property list (READ/ WRITE) Table 4.7.4.3 Object Name Description Unit Classification Range Set frequency Frequency command 0 - 60 Output voltage Volt 0 - 10 Motor rated current Motor R-Amp Amps 0-65535 Momentary stop and PwrL Sel No Units 0 - 2 restart selection...
  • Page 364 Object Name Description Unit Classification Range selection AO26 FreqUpperLim Upper limit frequency 0 - 400 Lower limit AO27 FreqLowerLim 0 - 400 frequency Acceleration time 1 AO28 Acc Time1 seconds 0 - 3600 AO29 Dec Time1 Deceleration time 1 seconds 0 - 3600 Table 4.7.4.4 Analog value property list (READ/ WRITE) Object Name...

  • Page 365: Metasys N2 Communication Protocol

    4.8 MetaSys N2 Communication Protocol 4.8.1 Introduction and Setting This section mainly describes the communication modes of MetaSys N2 communication protocol. Connect terminal S+ and S- of hardware line RS485 and check if Baudrate setting of parameter 09-02 is 9600bps. If not, inverter requires reconnecting after the communication mode selection of parameter 09-01 is set to 2 (MetaSys).

  • Page 366: Definition Of Metasys N2 Communication Protocol

    4.8.3 Definition of MetaSys N2 Communication Protocol MetaSys N2 is the communication protocol developed by Johnson Control Company. MetaSys N2 communication protocol uses the configuration of Master/ Slave. Every N2 Slave device can set N2 address and the range is 1-255. The data of N2 Slave is displayed by the object and Network Point Type (NPT) is classified to seven kinds of objects: NPT Name...

  • Page 367: Metasys N2 Communication Protocol In F510 Model

    4.8.4. MetaSys N2 Communication Protocol in F510 Model F510 models support four NPT, AI, AO, BI and BO but DO NOT support the following functions: Do not support only for the property or field that JCI used. Do not support functions of Analog Alarm and Analog Warning in AI. The related fields can read or write but do not have corresponding action.
  • Page 368 The followings are parameters F510 models can read and write via MetaSys communication. Analog input property list (READ) Object Name F510 Parameters Unit Classification Range 02-03 Motor Rated Rotation Motor R-RPM No Units 0 ~ 60000 Speed 02-04 Motor Rated Voltage Motor R-Volt Volt 0~240.0/0~480.0...
  • Page 369 Object Name F510 Parameters Unit Classification Range Speed-Stage 3 06-04 Frequency Setting of AO15 FreqCommand5 0 ~ 400.00 Speed-Stage 4 06-05 Frequency Setting of AO16 FreqCommand6 0 ~ 400.00 Speed-Stage 5 06-06 Frequency Setting of AO17 FreqCommand7 0 ~ 400.00 Speed-Stage 6 06-07 Frequency Setting of AO18...
  • Page 370 Binary input property list (READ) No Action / Object Name Classification Range Action Run/ Stop Stop/ Run 0 - 1 Forward/ Direction 0 - 1 Reverse Status OK/ Fault 0 - 1 Abnormal Off/ On 0 - 1 DI_1 Status Off/ On 0 - 1 DI_2 Status...

  • Page 371: Chapter 5 Check Motor Rotation And Direction

    Chapter 5 Check Motor Rotation and Direction This test is to be performed solely from the inverter keypad. Apply power to the inverter after all the electrical connections have been made and protective covers have been re-attached. Important: Motor rotation and direction only applies to standard AC motors with a base frequency of 60Hz.
  • Page 372 LCD Keypad Display At this point, DO NOT RUN THE MOTOR, the LCD keypad should display as shown below in Fig. 5.3 and the speed reference 12-16=005.00Hz should be blinking at the parameter code “12-16”. Next press the RUN key, see Fig 5.4.

  • Page 373: Chapter 6 Speed Reference Command Configuration

    Chapter 6 Speed Reference Command Configuration The inverter offers users several choices to set the speed reference source. The most commonly used methods are described in the next sections. Frequency reference command is selected with parameter 00-05. 00-05: Main Frequency Command (Frequency Source) This function sets the frequency command source.

  • Page 374: Reference From External Analog Signal (0-10V / 4-20Ma)

    6.2 Reference from External Analog Signal (0-10V / 4-20mA) Analog Reference: 0 – 10 V (Setting 00-05 = 1) (S+) (S-) +10V 24VG Common/0V, GND Analog Control Terminals / Input AI1 User Terminals Connect shield to control ground terminal 0 – 10 V Analog Reference: Potentiometer / Speed Pot (Setting 00-05 = 1) (S+) (S-)
  • Page 375 (Setting 00-05 = 1) Analog Reference: 4 – 20mA (S+) (S-) +10V 24VG Common, GND Control Terminals / Analog Input AI2 User Terminals Set switch SW2 to ‘I’ (Factory Default) Connect shield to control ground terminal 4 – 20mA...

  • Page 376: Reference From Serial Communication Rs485 (00-05=3)

    6.3 Reference from Serial Communication RS485 (00-05=3) 8 7 6 5 4 3 2 1 Control board Cable Shield RS485 Port RS485 PLC / Computer Connection To set the speed reference for the inverter via serial communication parameter 00-05 has be set to “3” for frequency command via serial communication.
  • Page 377 Examples: Frequency Reference Command: 10.00 Hz (Inverter Node Address: 01) Command String (hexadecimal): 01 06 25 02 03 E8 23 B8 To set the frequency reference to 10.00, a value of ‘1000’ (03E8h) has to be send to the inverter. Frequency Reference Command: 30.00 Hz (Inverter Node Address: 01) Command String (hexadecimal): 01 06 25 02 0B B8 24 44 To set the frequency reference to 30.00, a value of ‘3000’...

  • Page 378: Reference From Two Analog Inputs

    6.4 Reference from two Analog Inputs Analog input AI1 is used as master frequency reference and analog input AI2 is used as auxiliary frequency reference. Analog Reference AI1: 0 – 10 V (Setting 00-05 = 1) Analog Reference AI2: 0 – 10 V (Setting 00-06 = 1, 04-05 = 1) Dipswitch SW2 04-00 Setting AI1 –...

  • Page 379: Chapter 7 Operation Method Configuration (Run / Stop)

    Chapter 7 Operation Method Configuration (Run / Stop) The inverter offers users several choices to run and stop from different sources. The most commonly used methods are described in the next sections. Operation command is selected with parameter 00-02. 00-02: Run Command Selection This function sets the frequency command source.

  • Page 380: Run/Stop From External Switch / Contact Or Pushbutton (00-02=1)

    7.2 Run/Stop from External Switch / Contact or Pushbutton (00-02=1) Use an external contact or switch to Run and Stop the inverter. Permanent Switch / Contact (S+) (S-) +10V 24VG Common/ 24VG Forward Command/FWD Connect shield to Control Terminals / control Start / Stop Switch User Terminals...

  • Page 381: Run/Stop From Serial Communication Rs485 (00-02=3)

    7.3 Run/Stop from Serial Communication RS485 (00-02=3) 8 7 6 5 4 3 2 1 Control board Cable Shield RS485 Port RS485 PLC / Computer Connection To control (Run/Stop) the inverter via serial communication parameter 00-02 has be set to either a “3” for communication control.
  • Page 382 Examples: Run Forward Command (Inverter Node Address: 01) Command String (hexadecimal): 01 06 25 01 00 01 12 C6 Run Reverse Command (Inverter Node Address: 01) Command String (hexadecimal): 01 06 25 01 00 03 93 07 Stop Command (Inverter Node Address: 01) Command String (hexadecimal): 01 06 25 01 00 00 D3 06 Note: The last 2 bytes of the command strings consist of a CRC16 checksum, please refer to section 4.5 of the instruction manual for additional information.

  • Page 383: Chapter 8 Motor And Application Specific Settings

    Chapter 8 Motor and Application Specific Settings It is essential that before running the motor, the motor nameplate data matches the motor data in the inverter. 8.1 Set Motor Nameplate Data (02-01, 02-05) 02-05 Rated power of motor 1 The nominal motor rated capacity is set at the factory. Please verify that the motor name plate data matches the motor rated capacity shown in parameter 02-05.

  • Page 384: Acceleration And Deceleration Time (00-14, 00-15)

    8.2 Acceleration and Deceleration Time (00-14, 00-15) Acceleration and Deceleration times directly control the system dynamic response. In general, the longer the acceleration and deceleration time, the slower the system response, and the shorter time, the faster the response. An excessive amount of time can result in sluggish system performance while too short of a time may result in system instability.

  • Page 385: Torque Compensation Gain (01-10)

    8.3 Torque Compensation Gain (01-10) This parameter sets the relationship between output frequency and output voltage. Constant torque applications have the same torque requirements at low speed as well as at high speed. Initial Setup For Variable Torque / Normal Duty applications set parameter 01-10 to an initial value of 0.5. For Constant Torque / Heavy Duty applications set parameter 01-10 to an initial value of 1.0.

  • Page 386: Automatic Energy Savings Function (11-19)

    The parameter of automatic energy saving function has been set at the factory before shipment. In general, it is no need to adjust. If the motor characteristic has significant difference from TECO standard, please refer to the following commands for adjusting parameters:...
  • Page 387 11-22: Adjustment time of automatic energy saving Sets sample time constant for measuring output power. Reduce the value of 11-22 to increase response when the load changes. Note: If the value of 11-22 is too low and the load is reduced the motor may become unstable. 11-23: Detection level of automatic energy saving Sets the automatic energy saving output power detection level.

  • Page 388: Emergency Stop

    8.5 Emergency Stop The emergency stop time is used in combination with multi-function digital input function #14 (Emergency stop). When emergency stop input is activated the inverter will decelerate to a stop using the Emergency stop time (00-26) and display the [EM STOP] condition on the keypad. Note: To cancel the emergency stop condition the run command has to be removed and emergency stop input deactivated.

  • Page 389: Direct / Unattended Startup

    8.6 Direct / Unattended Startup The unattended startup function prevents the inverter from starting automatically when a run command is present at time of power-up. To use USP command set one of the multi-function digital input functions to #50 (USP Startup). Unattended Startup Protection...

  • Page 390: Analog Output Setup

    8.7 Analog Output Setup Signal: Use parameter 04-11 to select the analog output signal for AO1 and parameter 04-16 to select the analog output signal for AO2. Gain: Use parameter 04-12 to adjust the gain for AO1 and parameter 04-17 to adjust the gain for AO2. Adjust the gain so that the analog output (10V/20mA) matches 100% of the selected analog output signal (04-11 for AO1 and 04-16 for AO2).
  • Page 391 04-12 AO1 gain value 0.0~1000.0% Range 04-13 AO1 bias-voltage value -100.0~100.0% Range 04-16 AO2 function Setting See parameter 04-11 Range 04-17 AO2 gain value 0.0~1000.0% Range 04-18 AO2 bias-voltage value -100.0~100.0% Range Analog output level adjustment...

  • Page 392: Chapter 9 Using Pid Control For Constant Flow / Pressure Applications

    Chapter 9 Using PID Control for Constant Flow / Pressure Applications 9.1 What is PID Control? The PID function in the inverter can be used to maintain a constant process variable such as pressure, flow, temperature by regulating the output frequency (motor speed). A feedback device (transducer) signal is used to compare the actual process variable to a specified setpoint.
  • Page 393 Example 1: Example 2: Gain = 1.0 Gain = 2.0 Set-Point = 80% Set-Point = 80% Feedback = 78% Feedback = 78% Error = Set-point - Feedback = 2% Error = Set-point - Feedback = 2% Control Error = Gain x Error = 2% Control Error = Gain x Error = 4% Please note that an excessive gain can make the system unstable and oscillation may occur.

  • Page 394: Connect Transducer Feedback Signal (10-01)

    Commonly used PID control modes 0001b: Forward operation: PID operation enabled, motor speeds increases when feedback signal is smaller than set-point (most fan and pump applications) 0011b: Reverse operation: PID operation enabled, motor slows down when feedback signal is smaller than set-point (e.g.

  • Page 395: Engineering Units

    Feedback Signal 0 – 10V (10-01 = 1) – SW2 = V (S+) (S+) +10V 24VG Common, GND Control Terminals / Analog Input AI2 User Terminals Connect shield to Set switch SW2 to ‘V’ control ground terminal 0 – 10Vdc 9.3 Engineering Units The PID setpoint scaling can be selected with parameter 16-03 and 16-04.

  • Page 396: Sleep / Wakeup Function

    9.4 Sleep / Wakeup Function The PID Sleep function can be used to prevent a system from running at low speeds and is frequently used in pumping application. The PID Sleep function is turned on by parameter 10-29 set to 1. The inverter output turns off when the PID output falls below the PID sleep level (10-17) for the time specified in the PID sleep delay time parameter (10-18).

  • Page 397: Chapter 10 Troubleshooting And Fault Diagnostics

    Chapter 10 Troubleshooting and Fault Diagnostics 10.1 General Inverter fault detection and early warning / self-diagnosis function. When the inverter detects a fault, a fault message is displayed on the keypad. The fault contact output energizes and the motor will coast to stop (The stop method can be selected for specific faults).
  • Page 398 LED display Description Cause Possible solutions DC bus voltage is lower The input voltage is too low. • Check the input voltage. than the UV detection level • Under voltage Input phase loss. • or the pre-charge contactor Check input wiring. •...
  • Page 399 LED display Description Cause Possible solutions torque detection level) for Check load / application. • the time specified in 08-20. Parameter 08-18 = 0 or 2 to activate. No Modbus communication communication received in for the time error specified in 09-06 Check connection •...
  • Page 400 LED display Description Cause Possible solutions External fault (Terminal S6) External fault Multi-function input function • Active when 03-05= 25, and Multifunction digital input external • (S6) set incorrectly. fault active. Inverter external fault Check wiring • selection 08-24=0 or 1. CF07 Perform rotational or •...

  • Page 401: Warning / Self-Diagnosis Detection Function

    * When the communication errors occur in LED keypad, the LED will stay the screen and stop action. 10.3 Warning / Self-diagnosis Detection Function When the inverter detects a warning, the keypad displays a warning code (flash). Note: The fault contact output does not energize on a warning and the inverter continues operation. When the warning is no longer active the keypad will return to its original state.
  • Page 402 LED display Description Cause Possible solutions Inverter overheat warning: (flash) Multi-function digital input set Multi-function input Inverter over • Multifunction digital input • to 32. (Terminal S1 ~ S6) function set incorrectly. heating warning overheat warning active. Active when 03-00 ~ 03-05 Check wiring •...
  • Page 403 LED display Description Cause Possible solutions (flash) External Multi-function input • External base block Multifunction digital input • function set incorrectly. baseblock (Terminal S6) external baseblock active. Check wiring • Internal motor overload Check V/f curve. • Motor overload protection tripped, active Check motor rated current •...
  • Page 404 LED display Description Cause Possible solutions (flash) External fault (Terminal S4) External fault Active when 03-03= 25, and (S4) Inverter external fault selection 08-24=2. Multi-function input • (flash) Multifunction digital input function set incorrectly. External fault (Terminal S5) • External fault external fault active and Check wiring Active when 03-04= 25, and...
  • Page 405 LED display Description Cause Possible solutions V/F curve setting error. • 1 01-02 > 01-12 > 01-06 SE03 >01-08; V/f curve error (Fmax) (Fbase) (Fmid1) V/f curve setting error. (Fmin) Check V/F parameters • 201-16 > 01-24 > 01-20 > 01-22;...
  • Page 406 LED display Description Cause Possible solutions LPBFT Check feedback signal is • Low pressure The feedback signal is not • correct and with error connected. connection. Low pressure error Due to feedback value of Check if feedback value • • pump pressure is lower of pressure is lower than than limit of minimum flow.
  • Page 407 • circuit again, replace the circuit EEPROM Poor archiving It occurs in parameters board. • check at inverter boot. Contact TECO for more • information. Control Board The control board is not Error • The control board is not Replace the control •...

  • Page 408: Auto-Tuning Error

    10.4 Auto-tuning Error When a fault occurs during auto-tuning of a standard AC motor, the display will show the “AtErr” fault and the motor stops. The fault information is displayed in parameter 17-11. Note: The fault contact output does not energize with an auto-tuning fault. Refer to Table 10.4.1, for fault information during tuning, cause and corrective action.

  • Page 409: Pm Motor Auto-Tuning Error

    10.5 PM Motor Auto-tuning Error When a fault occurs during auto-tuning of a PM motor, the display will show the “IPErr” fault and the motor stops. The fault information is displayed in parameter 22-22. Note: The fault contact output does not energize with an auto-tuning fault. Refer to Table 10.5.1, for fault information during tuning, cause and corrective action.

  • Page 410: Chapter 11 Inverter Peripheral Devices And Options

    Chapter 11 Inverter Peripheral devices and Options 11.1 Braking Resistors and Braking Units Inverters ratings 200V 5~30HP/400V 5~40HP (IP20) and 400V 5~25HP (IP55) have a built-in braking transistor. For applications requiring a greater braking torque an external braking resistor can be connected to terminals B1 / P and B2 in protection level of IP20 and to terminals B1 and B2 in protection level of IP55;...
  • Page 411 Minimum Braking Inverter Braking unit Braking resistor resistance torque Rated Resistor (Peak / Resistor Current Model Part Number dimensions (Ω) Continues) specification Req. (L*W*H)mm JNBR-400W150 400W/150Ω 395*34*78 133%, 10%ED 60 1200 JNBR-600W130 600W/130Ω 1 400*40*100 107% ,10%ED 60 1200 7.5 11.1 10 17.5 JNBR-800W100 800W/100Ω...
  • Page 412 Table 11.1.2 List of braking resistors and braking units (IP55) Minimum Braking Inverter Braking unit Braking resistor resistance torque Rated Resistor (Peak / Resistor (Ω) Current Model Part Number dimensions Continues) specification Req. (L*W*H)mm JNBR-400W150 400W/150Ω 395*34*78 133%, 10%ED 65 1000 JNBR-600W130 600W/130Ω...

  • Page 413: Ac Line Reactors

    11.2 AC Line Reactors An AC line reactor can be used for any of the following: Capacity of power system is much larger than the inverter rating. Inverter mounted close to the power system (in 33ft / 10 meters). Reduce harmonic contribution (improve power factor) back to the power line. Protect inverter input diode front-end by reducing short-circuit current.

  • Page 414: V Class Ac Reactor Dimensions

    Note: AC reactors listed in this table can only be used for the inverter input side. Do not connect AC reactor to the inverter output side. Both 200V class 60HP～125HP (IP20) and 400V class 100HP～425HP (IP20) and 5HP~100HP (IP55) have built-in DC reactors. If required by the application an AC reactor may be added.
  • Page 415 11.2.2 400V Class AC Resistor Dimensions 1. Standard: In Compliance with JEC-2210 (Ver. 1990) 2. Insulation Level: H Level 3. Phase: 3-phase 4. Voltage: 380~600V 5. Insulation Resistance: below 0.2~1.1KV, AC4000V/1Min 6. Type: MR-DL (for input terminal) 7. Dimensions Figure 1 Figure 2 Dimensions (mm) Inductance...

  • Page 416: Input Noise Filters

    11.3 Input Noise Filters A. Input Noise Filter on Specifications & Ratings Install a noise filter on power supply side to eliminate noise transmitted between the power line and the inverter. The inverter noise filter shown in Table 11.3.1 and Table 11.3.2 below meets the EN61800-3 class A specification.
  • Page 417 Interference Frequency (kHz) Figure 11.3.1 Frequency attenuation characteristics (10 windings case) Induction Motor Ground Ground Figure 11.3.2 Example of EMI Suppression Zero Phase Core Application Note: All the wiring of phases U/T1, V/T2, W/T3 must pass through the same zero-phase core without crossing over.

  • Page 418: Input Current And Fuse Specifications

    11.4 Input Current and Fuse Specifications IP20 200V class Horse 100% of rated Rated input Model Fuse rating power output current current 14.5 F510-2005-H3 F510-2008-H3 22.3 11.4 F510-2010-H3 31.6 F510-2015-H3 41.7 F510-2020-H3 60.9 F510-2025-H3 F510-2030-H3 85.9 F510-2040-H3 119.6 F510-2050-H3 F510-2060-H3 F510-2075-H3 F510-2100-H3 F510-2125-H3...
  • Page 419 IP55 400V class Horse 100% of rated Rated input Model Fuse rating power output current current F510-4005-H3(F)N4 11.1 F510-4008-H3(F)N4 11.6 13.3 17.5 F510-4010-H3(F)N4 18.2 F510-4015-H3(F)N4 F510-4020-H3(F)N4 F510-4025-H3(F)N4 F510-4030-H3(F)N4 F510-4040-H3(F)N4 F510-4050-H3(F)N4 F510-4060-H3(F)N4 F510-4075-H3(F)N4 F510-4100-H3(F)N4 Fuse type: Choose semiconductor fuse to comply with UL. Class: CC, J, T, RK1 or RK5 Voltage Range: For 200V class inverter, use 300V class fuse.

  • Page 420: Other Options

    11.5 Other options A. JN5-OP-F02 LCD keypad LED keypad is standard for F510 IP20 model and it is optional for LCD keypad. Refer to the following figure. B. Analog keypad In addition to LCD & LED keypad and optional HOA LCD keypad for this inverter model (IP20), analog operation panel (JNEP-16), which can be pulled outside to be removable, is optional for installation.
  • Page 421 C. LED/ LCD keypad LED keypad can be pulled out to operate and select different specifications of extension cables depending on needs. Inverter Extension Cable *1 JN5-CB-01M JN5-CB-02M JN5-CB-03M JN5-CB-05M *1：inclusive of dedicatedly isolated wiring extension cable, blank ocer, screws and instruction manuals.
  • Page 422 Dimensions of LCD keypad (IP55): Figure 11.5.3 Dimensions of LCD keypad (IP55) D. 1 to 8 Pump Card Refer to instruction manual of the option card to install. JN5-IO-8DO Card: 8 Relay Output Card. Terminals of JN5-IO-8DO: Terminal Description RY1~RY8 Relay1~Relay8 A terminal output CM1~CM4 Common terminal output...
  • Page 423 E. Copy Unit (JN5-CU) The copy unit is used to copy an inverter parameter setup to another inverter. Copy Module (JN5-CU-M) The copy module is used to copy multiple (128 sets) inverters parameters setup to another inverter. Write parameters RJ45 RJ45 Connecting Table RJ45...
  • Page 424 Connecting: 11-15...

  • Page 425: Communication Options

    11.6 Communication Options (a) PROFIBUS communication interface module (JN5-CM-PDP) For wiring example and communication setup refer to JN5-CM-PDP communication option manual. (b) DEVICENET communication interface module (JN5-CM-DNET) For wiring example and communication setup refer to JN5-CM-DNET communication option manual. (c) CANopen communication interface module (JN5-CM-CAN) For wiring example and communication setup refer to JN5-CM-VAN communication option manual.

  • Page 426: Profibus Communication Option Card

    An error would occur if you use both Profibus-DP communication card and RS-485 communication port at the same time. Specification Content Main Function Connect F510 inverter with Profibus-DP network Suitable Inverter F510 Series Mounting Base Connector on F510 Control Board Maximum Connection 32 DP-Slave nodes Auto-Baud Search(bit/Sec) 9.6K 19.2K 93.75K...

  • Page 427: Wiring Diagram Of Jn5-Cm-Pbus

    11.7.3 Wiring Diagram of JN5-CM-PBUS SIEMENS SIMATIC S7 - 300 Profibus DP Card CPU315-2 DP CPU315-2 DP F510 F510 220 Ω MPI DP MPI DP LED1 LED2 B+ E B+ E GREEN Profibus Layer2 Cable Profibus Layer2 Cable Terminals of JN5-CM-PBUS Terminal Function Profibus sends and receives signals...
  • Page 428 11-19...
  • Page 429 Removing Front Cover and Terminal Cover (1) For IP00/ IP20 models Loosen the fixing screw on the terminal cover. Press the latch on both sides of the terminal cover, and then pull it out. Press the latch on the side of digital operator to remove it.

  • Page 430: Descriptions Of Terminals, Leds And Dip Switch

    11.7.5 Descriptions of Terminals, LEDs and DIP switch LED1 LED2 A- B+ E (1) Terminals Terminals Description Profibus Signal (Positive) Profibus Signal (Negtive) Connect to shield of Profibus Cable (2) LED Description LED1 (Red) LED lights during the Profibus-DP communication. LED2 (Red) LED lights while the option card operates without error.

  • Page 431: Related Parameters For Communication

    11.7.6 Related Parameters for Communication PLC can monitor the status of F510 via Profibus DP option card while parameter 09-01 is set to 4(Profibus), and the operating command and frequency command are enabled by the setting of 00-02 to 2/ 00-05 to 3 (communication control) . Please refer to the following table: Group Parameter Name Setting Range...
  • Page 432 Profibus Description address Reserved Reserved Reserved Reserved Reserved Reserved Reserved LSCFT LSCFT (with “retry” funcion) CF07 Reserved Reserved Reserved Reserved Reserved PIW402 Reserved PID Feedback Loss Fault Reserved Reserved Content Reserved Reserved Reserved PID Feedback Fault Keypad Removed Modbus External Fault Programmable digital Input S1 Programmable digital Input S2 Programmable digital Input S3...
  • Page 433 Profibus Description address PIW406 Frequency command (6000/60Hz) PIW408 Output frequency (6000/60Hz) PIW410 Reserved PIW412 Voltage command (1/0.1V) PIW414 Output current (1/0.1A) No alarm SE05 LOPb HPERR HIPb LSCFT Reserved LOPb Reserved 42 Reserved RETRY Reserved Reserved 43 Reserved Reserved 44 Reserved Reserved Reserved...
  • Page 434 (2) Data output (Data is sent by PLC) Profibus Description address 0 Operating command 1 : Run 0 : Stop Direction command 1 : Reversed 0 : Forward (User can prohibit the direction via parameter 11-00, 0: Allow FWD/REV 1: Allow FWD only 2: Allow REV only ) 2 External fault 1 : Fault 3 Fault reset...

  • Page 435: Error Massage

    Dual port RAM error 4 Flash data error is being exchanged in Dual-port RAM 11.7.9 GSD File ;/***********************************************************/ ;/* Filename: F510-P.GSD ;/* ModelName: TECO AC DRIVES F510 ;/* CreateDate: 2012.12.18 ;/***********************************************************/ #Profibus_DP GSD_Revision Vendor_Name = "TECO" Model_Name = "F510-P" Revision = "Version0.0"...
  • Page 436 MaxTsdr_9.6 = 60 MaxTsdr_19.2 = 60 MaxTsdr_93.75 = 60 MaxTsdr_187.5 = 60 MaxTsdr_500 = 100 MaxTsdr_1.5M = 150 MaxTsdr_3M = 250 MaxTsdr_6M = 450 MaxTsdr_12M = 800 Redundancy ;Not Redundancy Supported Repeater_Ctrl_Sig ;TTL 24V_Pins ;Not Connected Implementation_Type = "VPC3" Bitmap_Device = "DP_NORM"...

  • Page 437: Protective Cover

    11.8 Protective Cover If inverter is around the environment of dust or metal shavings, it is recommended to purchase the protective covers positioned on both sides of the inverter to prevent unknown objects from invading. Frame Model JN5-CR-A01 JN5-CR-A02 JN5-CR-A04 Protective Cover Installation of Protective Cover Inverter with Protective Cover...

  • Page 438: Appendix-A Instructions For Ul

    Appendix-A Instructions for UL Appendix-A Instructions for UL ◆ Safety Precautions DANGER Electrical Shock Hazard Do not connect or disconnect wiring while the power is on. Failure to comply will result in death or serious injury. WARNING Electrical Shock Hazard Do not operate equipment with covers removed.
  • Page 439 Failure to comply could result in damage to the drive and will void warranty. Teco is not responsible for any modification of the product made by the user. This product must not be modified. Check all the wiring to ensure that all connections are correct after installing the drive and connecting any other devices.
  • Page 440 Appendix-A Instructions for UL Recommended Input Fuse Selection Fuse Type Drive Model F510 Manufacturer: Bussmann / FERRAZ SHAWMUT Model Fuse Ampere Rating (A) 200 V Class Three-Phase Drives 2002 Bussmann 20CT 690V 20A 2003 Bussmann 30FE 690V 30A 2005 Bussmann 50FE 690V 50A 2008 Bussmann 50FE...
  • Page 441 Appendix-A Instructions for UL ◆ Drive Motor Overload Protection Set parameter 02-01 (motor rated current) to the appropriate value to enable motor overload protection. The internal motor overload protection is UL listed and in accordance with the NEC and CEC. ■...
  • Page 442 Appendix-A Instructions for UL- Additional Data 08-06=0: When the inverter detects a motor overload the inverter output is turned off and the OL1 fault message will flash on the keypad. Press RESET button on the keypad or activate the reset function through the multi-function inputs to reset the OL1 fault. 08-06=1: When the inverter detects a motor overload the inverter will continue running and the OL1 alarm message will flash on the keypad until the motor current falls within the normal operating range.

Table of Contents

Save PDF