TECO F33 Series Instruction Manual
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TECO F33 Series Instruction Manual

Variable speed drive
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TECO F33
Variable Speed Drive
Instruction manual
English
Software version 4.2X

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  • Page 1 TECO F33 Variable Speed Drive Instruction manual English Software version 4.2X...
  • Page 2 Date of release: 10-06-2009 © Copyright TECO 2005 - 2009 TECO retains the right to change specifications and illustrations in the text, without prior notification. The contents of this document may not be copied without the explicit permission of TECO.

  • Page 4: Safety Instructions

    Safety Instructions Instruction manual Residual current device (RCD) compatibility Read this instruction manual before using the Variable Speed Drive, VSD. This product cause a DC current in the protective con- ductor. Where a residual current device (RCD) is used Handling the variable speed drive for protection in case of direct or indirect contact, only a Type B RCD is allowed on the supply side of this prod- Installation, commissioning, demounting, taking meas-...
  • Page 5 has been removed. If necessary take the appropriate precautions. Transport To avoid damage, keep the variable speed drive in its original packaging during transport. This packaging is specially designed to absorb shocks during transport. IT Mains supply The variable speed drives can be modified for an IT mains supply, (non-earthed neutral), please contact your supplier for details.

  • Page 6: Table Of Contents

    Contents Safety Instructions ......... 1 Getting Started..........27 Connect the mains and motor cables ....27 Contents ............3 5.1.1 Mains cables ............27 5.1.2 Motor cables............27 Introduction............. 5 Using the function keys .......... 27 Delivery and unpacking ..........5 Remote control............
  • Page 7 General ..............51 11.6 Logical Functions and Timers [600] ....132 The control panel ............ 51 11.6.1 Comparators [610] ..........132 9.2.1 The display............... 51 11.6.2 Logic Output Y [620] ..........136 9.2.2 Indications on the display........52 11.6.3 Logic Output Z [630]..........138 9.2.3 LED indicators ............

  • Page 8: Introduction

    Introduction Delivery and unpacking F33 is used most commonly to control and protect pump and fan applications that put high demands on Check for any visible signs of damage. Inform your sup- flow control, process uptime and low maintenance plier immediately of any damage found. Do not install costs.

  • Page 9: Standards

    the declarations of conformity and manufacturer’s cer- Position Position tificate, contact your supplier for more information . Configuration 0003- 0060- 0046 1500 1.4.1 Product standard for EMC -0003=2.5 A Product standard EN(IEC)61800-3, second edition of Rated current (A) 2004 defines the: continuous -1500=1500 A First Environment (Extended EMC) as environment that...

  • Page 10: Dismantling And Scrapping

    Table 1 Standards Market Standard Description Machine Directive 98/37/EEC EMC Directive 2004/108/EEC European Low Voltage Directive 2006/95/EC WEEE Directive 2002/96/EC Safety of machinery - Electrical equipment of machines Part 1: General requirements. EN 60204-1 Machine Directive: Manufacturer’s certificate acc. to Appendix IIB Adjustable speed electrical power drive systems Part 3: EMC requirements and specific test methods.

  • Page 11: Glossary

    Glossary 1.6.2 Definitions In this manual the following definitions for current, torque and frequency are used: 1.6.1 Abbreviations and symbols In this manual the following abbreviations are used: Table 3 Definitions Name Description Quantity Table 2 Abbreviations Nominal input current of VSD Abbreviation/ Description symbol...

  • Page 12: Mounting

    Mounting This chapter describes how to mount the VSD. Recommended for VSD models -0300 to -1500 Before mounting it is recommended that the installa- tion is planned out first. • Be sure that the VSD suits the mounting location. • The mounting site must support the weight of the VSD.

  • Page 13: Stand-Alone Units

    Stand-alone units The VSD must be mounted in a vertical position against a flat surface. Use the template (delivered together with the VSD) to mark out the position of the fixing holes. Fig. 6 Variable speed drive mounting models 0003 to 1500 2.2.1 Cooling Fig.

  • Page 14: Mounting Schemes

    2.2.2 Mounting schemes 128,5 24,8 128.5 Ø 13 (2x) Ø 13 (2x) Ø 7 (4x) 202.6 Fig. 7 JNFX48/52: Model 0003 to 0018 (B) Glands Gland Ø 7 (4x) Gland Glands Fig. 10 JNFX48/52: Model 0026 to 0046 (C) Fig. 8 JNFX48/52: Model 0003 to 0018 (B) Gland Glands...
  • Page 15 Membrane cable gland M60 Fig. 14 JNFX48: Model 0090 to 0175 (E) including cable interface for mains, motor and communication Fig. 12 JNFX40/50: Model 0046 - 0073 (X2) External Interface Glands Glands Fig. 13 Cable interface for mains, motor and communication, JNFX40/50: Model 0046 - 0073 (X2).

  • Page 16: Cabinet Mounting

    Table 5 Flow rates cooling fans Frame JNFX Model Flow rate [m /hour] Cable dimensions 27-66 mm 0860 - 1000 3200 0600 - 0650 1200 - 1500 4800 0750 - 1000 22.50 344,5 NOTE: For the models 0860 to 1500 the mentioned amount of air flow should be divided equally over the two cabinets.
  • Page 17 Fig. 18 JNFX48: Model 0860 to 1000 (J) Fig. 17 JNFX48: Model 0600 to 7500 (I) JNFX69: Model 0600 to 0650 (J69) JNFX69: Model 0430 to 0500 (I69) Fig. 19 JNFX48: Model 1200 to 1500 (K) JNFX69: Model 0750 to 1000 (K69) Mounting...

  • Page 18: Installation

    Installation The description of installation in this chapter complies Connect the mains cables according to fig. 20 or 21. with the EMC standards and the Machine Directive. The VSD has as standard a built-in RFI mains filter that complies with category C3 which suits the Second Envi- Select cable type and screening according to the EMC ronment standard.

  • Page 19: Motor Cables

    mounting plate. NOTE: The Brake and DC-link Terminals are only fitted if the Brake Chopper Option is built-in. Connect the motor cables according to U - U, V - V and W - W, see Fig. 20 and Fig. 21. WARNING: The Brake Resistor must be NOTE: The terminals DC-, DC+ and R are options.
  • Page 20 Connect motor cables cabinet, the internal wiring must comply with the EMC standard. Fig. 23 shows an example of a VSD 1. Remove the cable interface plate from the VSD built into a cabinet. housing. 2. Put the cables through the glands. 3.

  • Page 21: Connect Motor And Mains Cables For 0090 To 1500

    Connect motor and mains VSD model 0300 to 1500 cables for 0090 to 1500 VSD JNFX48-0090 to 0250 and JNFX69-0090 to 0175 To simplify the connection of thick motor and mains cables to the VSD model JNFX48-0090 to 0250 and JNFX69-0090 to 0175 the cable interface plate can be removed.

  • Page 22: Cable Specifications

    Cable specifications 3.5.2 Tightening torque for mains and motor cables Table 7 Cable specifications Table 9 Model JNFX48/52 0003 to 0046 Cable Cable specification Brake chopper Mains/motor Power cable suitable for fixed installation for the Mains voltage used. Tightening torque, Nm 1.2-1.4 1.2-1.4 Symmetrical three conductor cable with concen-...

  • Page 23: Thermal Protection On The Motor

    Thermal protection on the motor Standard motors are normally fitted with an internal fan. The cooling capacity of this built-in fan is depend- ent on the frequency of the motor. At low frequency, the cooling capacity will be insufficient for nominal loads. Please contact the motor supplier for the cooling char- acteristics of the motor at lower frequency.

  • Page 24: Control Connections

    Control Connections Control board WARNING: Always switch off the mains voltage and wait at least 5 minutes to allow Fig. 28 shows the layout of the control board which is the DC capacitors to discharge before where the parts most important to the user are located. connecting the control signals or changing Although the control board is galvanically isolated from position of any switches.

  • Page 25: Terminal Connections

    Terminal connections Table 14 Control signals The terminal strip for connecting the control signals is Terminal Name Function (Default) accessible after opening the front panel. N/C 2 Relay 2 output The table describes the default functions for the sig- COM 2 Run, active when the VSD is nals.

  • Page 26: Connection Example

    Connection example Fig. 29 gives an overall view of a VSD connection exam- ple. RFI- Motor filter Alternative for potentiometer control** Optional +10 VDC AnIn 1: Reference 0 - 10 V 4 - 20 mA AnIn 2 AnIn 3 Common AnOut 1 AnIn 4 AnOut 2...

  • Page 27: Connecting The Control Signals

    Connecting the Control Signals 4.5.1 Cables The standard control signal connections are suitable for stranded flexible wire up to 1.5 mm and for solid wire up to 2.5 mm Control signals Control signals Fig. 30 Connecting the control signals 0003 to 0018 Fig.

  • Page 28: Types Of Control Signals

    4.5.2 Types of control signals angle. Do not let the signal cable go in parallel with the mains and motor cable. Always make a distinction between the different types of signals. Because the different types of signals can 4.5.4 Single-ended or double-ended adversely affect each other, use a separate cable for each type.

  • Page 29: Current Signals ((0)4-20 Ma)

    4.5.5 Current signals ((0)4-20 mA) A current signal like (0)4-20 mA is less sensitive to dis- turbances than a 0-10 V signal, because it is connected to an input which has a lower impedance (250 Ω) than a voltage signal (20 kΩ). It is therefore strongly advised to use current control signals if the cables are longer than a few metres.

  • Page 30: Getting Started

    Getting Started This chapter is a step by step guide that will show you the Table 16 Mains and motor connection quickest way to get the motor shaft turning. We will show you L1,L2,L3 Mains supply, 3 -phase two examples, remote control and local control. Safety earth We assume that the VSD is mounted on a wall or in a cabinet as in the chapter 2.

  • Page 31: Remote Control

    Remote control Menu [100], Preferred View is displayed when started. In this example external signals are used to control the 1. Press to display menu [200], Main Setup. NEXT VSD/motor. 2. Press and then to display menu [220], Motor ENTER ENTER NEXT A standard 4-pole motor for 400 V, an external start...

  • Page 32: Local Control

    Local control Manual control via the control panel can be used to carry out a test run. Use a 400 V motor and the control panel. 5.4.1 Switch on the mains Close the door to the VSD. Once the mains is switched on, the VSD is started and the internal fan will run for 5 seconds.
  • Page 33 Getting Started...

  • Page 34: Applications

    This chapter contains tables giving an overview of many will find application examples of the most common different applications/duties in which it is suitable to applications and solutions. use variable speed drives from TECO. Further on you Application overview 6.1.1Pumps Challenge...

  • Page 35: Compressors

    6.1.3 Compressors Challenge TECO F33 solution Menu Compressor is damaged when cooling media Overload situation is quickly detected and safety 411–41A enters the compressor screw. stop can be activated to avoid breakdown. Pressure is higher than needed, causing leaks, Load Curve Protection function detects deviation.

  • Page 36: Main Features

    Main Features Select and copy parameter set This chapter contains descriptions of the main features of the VSD. The parameter set selection is done in menu [241], Select Set. First select the main set in menu [241], nor- mally A. Adjust all settings for the application. Usually Parameter sets most parameters are common and therefore it saves a Parameter sets are used if an application requires dif-...

  • Page 37: One Motor And One Parameter Set

    and DigIn 4 and DigIn 5 for selecting the parameter One motor must stop before changing to an other sets. motor. 1. Select parameter set A in menu [241]. Bottling machine with 3 different products Use 3 parameter sets for 3 different Jog reference 2.

  • Page 38: Preset References

    7.1.6 Preset references The VSD is able to select fixed speeds via the control of digital inputs. This can be used for situations where the required motor speed needs to be adapted to fixed val- ues, according to certain process conditions. Up to 7 preset references can be set for each parameter set, which can be selected via all digital inputs that are set to Preset Ctrl1, Preset Ctrl2 or Preset Ctrl3.
  • Page 39 STOP (STOP=DECEL) OUTPUT SPEED Stop RunL RunR Enable Reset ENABLE +24 V Fig. 40 Example of wiring for Run/Stop/Enable/Reset inputs OUTPUT SPEED The Enable input must be continuously active in order to accept any run-right or run-left command. If both RunR and RunL inputs are active, then the VSD stops (or if Spinstart is selected) (06-F104_NG)

  • Page 40: Performing An Identification Run

    Using the Control Panel See Fig. 40. The Enable and Stop input must be active continuously in order to accept any run-right or run-left Memory command. The last edge (RunR or RunL) is valid. Fig. 42 gives an example of a possible sequence. Data can be copied from the VSD to the memory in the control panel and vice versa.

  • Page 41: Load Monitor And Process Protection [400]

    Load Monitor and Process Protection [400] 7.5.1 Load Monitor [410] The monitor functions enable the VSD to be used as a load monitor. Load monitors are used to protect machines and processes against mechanical overload and underload, such as a conveyer belt or screw con- veyer jamming, belt failure on a fan or a pump dry run- ning.
  • Page 42 Fig. 44 Main Features...

  • Page 43: Pump Function

    Pump function All additional pumps can be activated via an VSD, soft Δ starter, Y/ or D.O.L. switches. 7.6.1 Introduction A maximun of 4 pumps can be controlled with the standard F33 variable speed drive. If I/O Board options are installed, a maximum of 7 pumps can be controlled.

  • Page 44: Fixed Master

    7.6.2 Fixed MASTER This is the default setting of the Pump Control. The F33 controls the Master pump which is always running. The relay outputs start and stop the other pumps P1 to P6, depending on flow/pressure. In this configuration a maximum of 7 pumps can be controlled, see Fig.

  • Page 45: Fail Safe Operation

    See menu: [529] to [52H] Digital Input [554] to [55C] Relay Fig. 50 Feedback “Status” input 7.6.5 Fail safe operation operation can be obtained by using the NC contacts of the pump control relays. These can be programmed for Some pump systems must always have a minimum flow each individual additional pump.

  • Page 46: Pid Control

    7.6.6 PID control When using the Pump Control option it is mandatory to activate the PID controller function. Analogue inputs AnIn1 to AnIn4 can be set as functions for PID set val- ues and/or feedback values. See menu: [381] to [385] [553] to [55C] [411] to [41C] Value...

  • Page 47: Wiring Alternating Master

    7.6.7 Wiring Alternating Master Fig. 48 and Fig. 49 show the relay functions CAUTION: The wiring for the Alternating MasterPump1- 6 and SlavePump1-6. The Master and Master control needs special attention and Additional contactors also interlock with each other to should be wired exactly as described here, prevent dual powering of the pump and damage to the to avoid destructive short circuit at the output of the...

  • Page 48: Checklist And Tips

    7.6.8 Checklist And Tips 1. Main Functions Start by choosing which of the two main functions to use: - "Alternating MASTER" function In this case the “Master” pump can be alternated, although this function needs slightly more complicated wiring than the “Fixed MASTER”...

  • Page 49: Functional Examples Of Start/Stop Transitions

    7.6.9 Functional Examples of Start/ like a soft starter could be controlled by the relay out- put. Stop Transitions Starting an additional pump This figure shows a possible sequence with all levels and functions involved when a additional pump is started by means of the pump control relays.
  • Page 50 Stopping an additional pump This figure shows a possible sequence with all levels and functions involved when an additional pump is stopped by means of the pump control relays. The stop- ping of the second pump is controlled by one of the relay outputs.
  • Page 51 Main Features...

  • Page 52: Emc And Machine Directive

    EMC and Machine Directive EMC standards Category 2: Controlled STOP: Stopping while the supply voltage is still present. This The variable speed drive complies with the following STOP can be implemented with each of the variable standards: speed drives STOP command. EN(IEC)61800-3:2004 Adjustable speed electronic power drive systems, part 3, EMC product standards: WARNING: EN 60204-1 specifies that every...
  • Page 53 EMC and Machine Directive...

  • Page 54: Operation Via The Control Panel

    Operation via the Control Panel This chapter describes how to use the control panel. Area A: Shows the actual menu number (3 or 4 The VSD can be delivered with a control panel or a digits). blank panel. Area B Shows if the menu is in the toggle loop or the VSD is set for Local operation.

  • Page 55: Indications On The Display

    9.2.2 Indications on the display Table 20 Control keys The display can indicate +++ or - - - if a parameter is out gives a start with of range. In the VSD there are parameters which are RUN R: right rotation dependent on other parameters.

  • Page 56: Function Keys

    Next key to enter the sub menus [212] to [21A] and operation, the display will show in area B in the dis- enter the parameters. When you press the Toggle key play. again, menu [221] is displayed. The VSD will be started and stopped using the keys on the control panel.

  • Page 57: The Menu Structure

    The menu structure Process and Application Parameters Settings more relevant to the application such as Refer- The menu structure consists of 4 levels: ence Speed, torque limitations, PID control settings, etc. Shaft Power Monitor and Process Main Menu The first character in the menu number. 1st level Protection 2nd level...

  • Page 58: Copy Current Parameter To All Sets

    value. The sign of the value will also change when zero is passed. Press Enter to confirm the value. 0rpm Menu 100 appears Acc Time after power-up. 0.0A 2.00s Blinking NEXT Alternative 2 MAIN SETUP Press Next for menu Press the + or - key to enter edit mode. Then press the [200].
  • Page 59 Operation via the Control Panel...

  • Page 60: Serial Communication

    11.8.2, page 149. The control panel RS232 connection is not galvanic isolated. The optional RS232/485 card from TECO is galvanic isolated. Note that the control panel RS232 connection can safely be used in combination with commercial available isolated USB to RS232 converters.

  • Page 61: Motor Data

    3 significant digits, it will be stored as 1000. into a Profibus slot/index number according to descrip- In the TECO floating point format (F=1), one 16-bit word tion in section section 11.8.2, page 149. is used to represent large (or very small numbers) with 3 significant digits.
  • Page 62 Value Binary -8 1000 -7 1001 -2 1110 -1 1111 0 0000 1 0001 2 0010 6 0110 7 0111 The value represented by the EInt floating point format is m·10 To convert a value from the EInt floating point format to a floating point value, use the formula above.
  • Page 63 Programming example: typedef struct int m:11; // mantissa, -1024..1023 int e: 4; // exponent -8..7 unsigned int f: 1; // format, 1->special emoint format eint16; //--------------------------------------------------------------------------- unsigned short int float_to_eint16(float value) eint16 etmp; int dec=0; while (floor(value) != value && dec<16) dec++;...
  • Page 64 Example TECO 15-bit fixed point format The value 72.0 can be represented as the fixed point number 72. It is within the range 0-32767, which means that the 15-bit fixed point format may be used. The value will then be represented as:...
  • Page 65 Serial communication...

  • Page 66: Functional Description

    11. Functional Description This chapter describes the menus and parameters in the software. You will find a short description of each (1st Line) function and information about default values, ranges, (2nd Line) etc. There are also tables containing communication information. You will find the Modbus, DeviceNet and Fig.

  • Page 67: 2Nd Line [120]

    11.1.2 2nd Line [120] Select Motor [212] Sets the content of the lower row in the menu [100] This menu is used if you have more than one motor in Preferred View. Same selection as in menu [110]. your application. Select the motor to define. It is possi- ble to define up to four different motors, M1 to M4, in the VSD.
  • Page 68 Reference control [214] Communication information To control the speed of the motor, the VSD needs a ref- Modbus Instance no/DeviceNet no: 43015 erence signal. This reference signal can be controlled by a remote source from the installation, the keyboard Profibus slot/index 168/174 of the VSD, or by serial or fieldbus communication.
  • Page 69 also be activated via a digital input. If both [2171] and reversed if these functions are set to be controlled from [2172] is set to Standard, the function is disabled. the keyboard. 2171 LocRefCtrl 218 Lock Code Standard Default: Standard Default: Standard Local reference control set via [214]...

  • Page 70: Remote Signal Level/Edge [21A]

    11.2.3 Mains supply voltage [21B] Communication information Modbus Instance no/DeviceNet no: 43019 WARNING: This menu must be set according Profibus slot/index 168/178 to the VSD product lable and the supply voltage used. Wrong setting might damage Fieldbus format UInt the VSD or brake resistor. Modbus format UInt In this menu the nominal mains supply voltage con-...
  • Page 71 than one motor you need to select the correct motor in Communication information menu [212] before entering motor data. Modbus Instance no/DeviceNet no: 43042 NOTE: The parameters for motor data cannot be Profibus slot/index 168/201 changed during run mode. Fieldbus format Long, 1=1 Hz Modbus format EInt...
  • Page 72 Motor Current [224] [226], appears automatically. In this menu the actual pole number can be set which will increase the control Set the nominal motor current. accuracy of the VSD. 224 Motor Curr 226 Motor Poles Stp M1: Stp M1: Default: (see note section 11.2.4, page 67) Default:...
  • Page 73 Communication information Modbus Instance no/DeviceNet no: 43048 229 Motor ID-Run Profibus slot/index 168/207 Stp M1: Fieldbus format UInt Default: Off, see Note Modbus format UInt Not active Parameters are measured with injected DC When the motor has no cooling fan, None is selected Short current.

  • Page 74: Motor Protection [230]

    you get the wrong sign for the value, swap encoder NOTE: At switching frequencies >3 kHz derating may input A and B. become necessary. If the heat sink temperature gets too high the switching frequency is decreased to avoid tripping. This is done automatically in the VSD. The 22D Enc Speed default switching frequency is 3 kHz.
  • Page 75 Motor I t Time [233] Profibus slot/index 168/220 Sets the time of the I t function. After this time the limit Fieldbus format UInt for the I t is reached if operating with 120% of the I Modbus format UInt current value.
  • Page 76 Motor Class [235] When the selection Trip is set in menu [231] the VSD trips if this limit is exceeded. Only visible if the PTC/PT100 option board is installed. When the selection Limit is set in menu [231] the VSD Set the class of motor used.

  • Page 77: Parameter Set Handling [240]

    Communication information up for different processes or applications such as dif- ferent motors used and connected, activated PID con- troller, different ramp time settings, etc. Modbus Instance no/DeviceNet no: 43066 A parameter set consists of all parameters with the Profibus slot/index 168/225 exception of the menu [211] Language, [217] Local Fieldbus format...
  • Page 78 Select Set [241] Copy Set [242] Here you select the parameter set. Every menu This function copies the content of a parameter set into included in the parameter sets is designated A, B, C or another parameter set. D depending on the active parameter set. Parameter sets can be selected from the keyboard, via the pro- 242 Copy Set grammable digital inputs or via serial communication.
  • Page 79 Load Default Values Into Set [243] Copy All Settings to Control Panel [244] With this function three different levels (factory set- All the settings can be copied into the control panel tings) can be selected for the four parameter sets. including the motor data.

  • Page 80: Trip Autoreset/Trip Conditions [250]

    Number of Trips [251] Data from motor 1 is loaded. Any number set above 0 activates the Autoreset. This Data from motor 2 is loaded. means that after a trip, the VSD will restart automati- Data from motor 3 is loaded. cally according to the number of attempts selected.
  • Page 81 Overvolt [255] Communication information Delay time starts counting when the fault is gone. Modbus Instance no/DeviceNet no: 43072 When the time delay has elapsed, the alarm will be reset if the function is active. Profibus slot/index 168/231 Fieldbus format Long, 1=1 s 255 Overvolt Modbus format EInt...
  • Page 82 Motor I t [25A] Communication information Delay time starts counting when the fault is gone. Modbus Instance no/DeviceNet no: 43086 When the time delay has elapsed, the alarm will be reset if the function is active Profibus slot/index 168/245 Fieldbus format Long, 1=1 s Modbus format EInt...
  • Page 83 PTC Trip Type [25F] Communication information Select the preferred way to react to a PTC trip. Modbus Instance no/DeviceNet no: 43078 Profibus slot/index 168/237 25F PTC TT Fieldbus format Long, 1=1 s Trip Modbus format EInt Default: Trip Selection: Same as menu [25B] PT100 Trip Type [25D] Delay time starts counting when the fault is gone.
  • Page 84 Communication Error [25I] Communication information Delay time starts counting when the fault is gone. When the Modbus Instance no/DeviceNet no: 43091 time delay has elapsed, the alarm will be reset if the function Profibus slot/index 168/250 is active. Fieldbus format Long, 1=1 s 25I Com Error Modbus format...
  • Page 85 Over Speed [25Q] Communication information Delay time starts counting when the fault is gone. Modbus Instance no/DeviceNet no: 43094 When the time delay has elapsed, the alarm will be reset if the function is active. Profibus slot/index 168/253 Fieldbus format UInt 25Q Over speed Modbus format...

  • Page 86: Serial Communication [260]

    11.2.8 Serial Communication [260] Communication information This function is to define the communication parame- Modbus Instance no/DeviceNet no: 43098 ters for serial communication. There are two types of options available for serial communication, RS232/ Profibus slot/index 168/240 485 (Modbus/RTU) and fieldbus modules (Profibus, Fieldbus format UInt DeviceNet and Ethernet).
  • Page 87 Additional Process Values [2634] 2622 Address Define the number of additional process values sent in cyclic messages. Default: 2634 AddPrValues Selection: 1–247 Fieldbus [263] Default: Press Enter to set up the parameters for fieldbus com- Range: munication. Communication Fault [264] 263 Fieldbus Main menu for communication fault/warning settings.
  • Page 88 Communication Fault Time [2642]] DHCP [2655] Defines the delay time for the trip/warning. 2655 DHCP 2642 ComFlt Time 0.5s Default: Default: 0.5 s Selection: On/Off Range: 0.1-15 s Fieldbus Signals [266] Communication information Defines modbus mapping for additional process values. For further information, see the Fieldbus option man- Modbus Instance no/DeviceNet no: 43038...

  • Page 89: Process And Application Parameters [300]

    11.3 Process and Application Communication information Parameters [300] Modbus Instance no/DeviceNet no: 42991 These parameters are mainly adjusted to obtain opti- Profibus slot/index 168/150 mum process or machine performance. Fieldbus format Long The read-out, references and actual values depends on Modbus format EInt selected process source, [321}:...
  • Page 90 Modbus Instance no/DeviceNet no: 43303 321 Proc Source Profibus slot/index 169/207 Speed Fieldbus format UInt Default: Speed Modbus format UInt Function of analogue input. E.g. via PID F(AnIn) control, [330]. User-defined Unit [323] Speed Speed as process reference This menu is only displayed if User is selected in menu PT100 Temperature as process reference.
  • Page 91 169/208 No. for serial No. for serial Character Character 169/209 comm. comm. 169/210 Profibus slot/index Å 169/211 169/212 Ä 169/213 Ö Fieldbus format UInt Modbus format UInt á When sending a unit name you send one character at a time starting at the right most position. Process Min [324] This function sets the minimum process value allowed.
  • Page 92 F(Value), Process Min [327] has an accurate process value when no feedback sig- nal is used. See Fig. 73. This function is used for scaling if no sensor is used. It offers you the possibility of increasing the process accuracy by scaling the process values. The process 326 Ratio values are scaled by linking them to known data in the Linear...

  • Page 93: Start/Stop Settings [330]

    11.3.3 Start/Stop settings [330] Communication information Submenu with all the functions for acceleration, decel- Modbus Instance no/DeviceNet no: 43314 eration, starting, stopping, etc. Profibus slot/index 169/218 Acceleration Time [331] Fieldbus format Long, 1=1 rpm The acceleration time is defined as the time it takes for Modbus format EInt the motor to accelerate from 0 rpm to nominal motor...
  • Page 94 333 Acc MotPot 16.0s Nom. Speed Default: 16.0 s Range: 0.50–3600 s Communication information Modbus Instance no/DeviceNet no: 43103 Acc Time [331] Dec Time [332] Profibus slot/index 169/7 (NG_06-F11) Fieldbus format Long, 1=0.01 s Fig. 76 Acceleration and deceleration times Modbus format EInt Deceleration Time [332]...
  • Page 95 Acceleration Ramp Type [337] 335 Acc>Min Spd Sets the type of all the acceleration ramps in a parame- 10.0s ter set. See Fig. 78. Depending on the acceleration and deceleration requirements for the application, the Default: 10.0 s shape of both the ramps can be selected. For applica- Range: 0.50-3600 s tions where speed changes need to be started and...
  • Page 96 Deceleration Ramp Type [338] Spinstart [33A] Sets the ramp type of all deceleration parameters in a The spinstart will smoothly start a motor which is parameter set Fig. 79. already rotating by catching the motor at the actual speed and control it to the desired speed. If in an appli- cation, such as an exhausting fan, the motor shaft is 338 Dec Rmp already rotating due to external conditions, a smooth...

  • Page 97: Mechanical Brake Control

    11.3.4 Mechanical brake control Communication information The four brake-related menus [33C] to [33F] can be Modbus Instance no/DeviceNet no: 43112 used to control mechanical brakes. Profibus slot/index 169/16 Brake Release Time [33C] Fieldbus format Long, 1=0.01 s The Brake Release Time sets the time the VSD delays Modbus format EInt before ramping up to whatever final reference value is...

  • Page 98: Speed [340]

    Vector Brake [33G] 4xmotor sync speed, 1500 rpm for 1470 Depend on: rpm motor. Braking by increasing the internal electrical losses in the motor. Communication information 33G Vector Brake Modbus Instance no/DeviceNet no: 43113 Profibus slot/index 169/17 Default: Fieldbus format Int, 1=1 rpm Modbus format Int, 1=1 rpm...
  • Page 99 Maximum Speed [343] Communication information Sets the maximum speed at 10 V/20 mA, unless a Modbus Instance no/DeviceNet no: 43121 user- defined characteristic of the analogue input is programmed. The synchronous speed (Sync-spd) is Profibus slot/index 169/25 determined by the parameter motor speed [225]. The Fieldbus format Int, 1=1 rpm maximum speed will operate as an absolute maximum...
  • Page 100 Communication information Communication information Modbus Instance no/DeviceNet no: 43124 Modbus Instance no/DeviceNet no: 43126 Profibus slot/index 169/28 Profibus slot/index 169/30 Fieldbus format Fieldbus format Int, 1=1 rpm Modbus format Modbus format Int, 1=1 rpm Skip Speed 2 High [347] The same function as menu [345] for the 2nd skip range.

  • Page 101: Torques [350]

    IxR Compensation [352] This function compensates for the drop in voltage over different resistances such as (very) long motor cables, chokes and motor stator by increasing the output volt- Freq age at a constant frequency. IxR Compensation is most important at low frequencies and is used to obtain a higher starting torque.

  • Page 102: Preset References [360]

    IxR Comp_user [353] Only visible if User-Defined is selected in previous menu. 353 IxR CompUsr 0.0% Flux optimizing area Default: 0.0% Range: 0-25% x U (0.1% of resolution) Communication information Fig. 85 Flux Optimizing Modbus Instance no/DeviceNet no: 43143 NOTE: Flux optimization works best at stable situations Profibus slot/index 169/47 in slow changing processes.
  • Page 103 The selection of the presets is as in Table 24. Table 24 Preset Preset Preset Output Speed Ctrl3 Ctrl2 Ctrl1 Analogue reference Preset Ref 1 Preset Ref 2 Preset Ref 3 Preset Ref 4 Motpot Preset Ref 5 Preset Ref 6 Preset Ref 7 Motpot DOWN...

  • Page 104: Pid Process Control [380]

    11.3.8 PID Process Control [380] The PID controller is used to control an external process Process via a feedback signal. The reference value can be set reference Process via analogue input AnIn1, at the Control Panel [310] by Process using a Preset Reference, or via serial communication. feedback The feedback signal (actual value) must be connected to an analogue input that is set to the function Process...

  • Page 105: Communication Information

    process feedback value goes below the set margin on higher priority) the process reference as set in [387], the VSD will wake [381]= On up automatically and normal PID operation continues, [386] = 10 s see examples. [387] = 1 Bar The VSD will stop/sleep when the speed (PID output) is PID sleep when less than minimum below or equal to Min Speed for 10 seconds.

  • Page 106: Pump/Fan Control [390]

    PID Steady State Test [388] PID Steady State Margin [389] In application situations where the feedback can PID steady state margin defines a margin band around become independent of the motor speed, this PID the reference that defines “steady state operation”. Steady Test function can be used to overrule the PID During the steady state test the PID operation is over- operation and force the VSD to go in sleep mode i.e.
  • Page 107 Pump enable [391] Number of Drives [392] This function will enable the pump control to set all rel- Sets the total number of drives which are used, includ- evant pump control functions. ing the Master VSD. The setting here depends on the parameter Select Drive [393].
  • Page 108 Fixed MASTER operation: The master drive will be changed if the - The additional drives will be selected timer setting in Change Timer [395] has depending on the Run Time. So the drive elapsed. The change will take place imme- with the lowest Run Time will be selected diately.
  • Page 109 Change Timer [395] Upper Band [397] When the time set here is elapsed, the master drive will If the speed of the master drive comes into the upper be changed. This function is only active if Select Drive band, an additional drive will be added after a delay [393]=All and Change Cond [394]= Timer/ Both.
  • Page 110 Stop Delay [39A] Communication information This delay time must have elapsed before the 'top' pump is Modbus Instance no/DeviceNet no: 43168 stopped. A delay time prevents the nervous switching of Profibus slot/index 169/72 pumps. Fieldbus format Long, 1=1% 39A Stop Delay Modbus format EInt Example:...
  • Page 111 Lower Band Limit [39C] Communication information If the speed of the pump reaches the lower band limit, Modbus Instance no/DeviceNet no: 43173 the 'top' pump is stopped immediately without delay. If Profibus slot/index 169/77 a stop delay is used this delay will be ignored. Range is from 0%, equalling min speed, to the set percentage for Fieldbus format Long, 1=1 s...
  • Page 112 Transition Speed Stop [39G] Switch on The transition speed stop is used to minimize a flow/ Speed procedure starts pressure overshoot when shutting down an additional pump. The setting depends on the dynamics of both Actual the master drive and the additional drives. Additional pump In general: •...

  • Page 113: Load Monitor And Process Protection [400]

    11.4 Load Monitor and Process Run Times 1-6 [39H] to [39M] Protection [400] 39H Run Time 1 h:mm 11.4.1 Load Monitor [410] The monitor functions enable the VSD to be used as a Unit: h:m (hours:minutes) load monitor. Load monitors are used to protect Range: 0h:0m–65535h:59m.
  • Page 114 Load Type [415] Communication information In this menu you select monitor type according to the Modbus Instance no/DeviceNet no: 43322 load characteristic of your application. By selecting the required monitor type, the overload and underload Profibus slot/index 169/226 alarm function can be optimized according to the load Fieldbus format UInt characteristic.
  • Page 115 Max Alarm [416] 4171 MaxPreAlMar Max Alarm Margin [4161] With load type Basic, [415], used the Max Alarm Margin Default: sets the band above the Normal Load, [41B], menu that Range: 0–400% does not generate an alarm. With load type Load Curve, [415], used the Max Alarm Margin sets the band above the Load Curve, [41C], that does not generate an Communication information...
  • Page 116 Min Alarm Response delay [4192] Communication information Sets the delay time between the first occurrence of min Modbus Instance no/DeviceNet no: 43328 alarm condition and after when the alarm is given. Profibus slot/index 169/232 4192 MinAlarmDel Fieldbus format Long, 1=1% 0.1s Modbus format EInt...

  • Page 117: Profibus Slot/Index

    The default set levels for the (pre)alarms are: Communication information Max Alarm menu [4161] + [41B] 43336%, 43337 rpm, Overload 43338%, 43339 rpm, Max Pre Alarm menu [4171] + [41B] 43340%, 43341 rpm, 43342%, 43343 rpm, Min Pre Alarm menu [41B] - [4181] Underload Modbus Instance no/DeviceNet no: 43344%, 43345 rpm,...

  • Page 118: Process Protection [420]

    11.4.2 Process Protection [420] Rotor locked [422] Submenu with settings regarding protection functions With the rotor locked function enabled, the VSD will pro- for the VSD and the motor. tect the motor and application when this is stalled whilst increasing the motor speed from standstill. This protection will coast the motor to stop and indicate a Low Voltage Override [421] fault when the Torque Limit has been active at very low...

  • Page 119: I/Os And Virtual Connections [500]

    11.5 I/Os and Virtual Overvolt control [424] Used to switch off the overvoltage control function Connections [500] when only braking by brake chopper and resistor is Main menu with all the settings of the standard inputs required. The overvoltage control function, limits the and outputs of the VSD.
  • Page 120 Adding analogue inputs Subtracting analogue inputs If more then one analogue input is set to the same Example 2: Subtract two signals function, the values of the inputs can be added Signal on AnIn1 = 8 V together. In the following examples we assume that Signal on AnIn2 = 4 V Process Source [321] is set to Speed.
  • Page 121 Sets the input for a bipolar current input, User Bipol where the scale controls the range for the input signal. Scale can be defined in 100 % advanced menu AnIn Bipol. 0–10 V Normal full voltage scale configuration of 0–20 mA 0–10V the input that controls the full range for the input signal.
  • Page 122 AnIn1 Max [5132] Communication information Parameter to set the maximum value of the external reference signal. Only visible if [512] = User mA/V. Modbus Instance no/DeviceNet no: 43205 Profibus slot/index 169/109 5132 AnIn1 Max Fieldbus format Long Stp 10.0V/20.00mA Modbus format EInt Default: 10.00 V/20.00 mA...
  • Page 123 Communication information NOTE: With AnIn Min, AnIn Max, AnIn Function Min and AnIn Function Max settings, loss of feedback signals Modbus Instance no/DeviceNet no: 43541 (e.g. voltage drop due to long sensor wiring) can be compensated to ensure an accurate process control. Profibus slot/index 170/190 Long,...
  • Page 124 Communication information Communication information Modbus Instance no/DeviceNet no: 43209 Modbus Instance no/DeviceNet no: 43211 Profibus slot/index 169/115 Profibus slot/index 169/113 Fieldbus format UInt Fieldbus format Long, 1=0.001 s Modbus format UInt Modbus format EInt AnIn2 Setup [515] AnIn change Parameter for setting the function of Analogue Input 2. Same functions as AnIn1 Setup [512].
  • Page 125 Communication information Communication information Modbus Instance no/DeviceNet no: 43221 Modbus Instance no/DeviceNet no: 43231 Profibus slot/index 169/125 Profibus slot/index 169/135 Fieldbus format UInt Fieldbus format UInt Modbus format UInt Modbus format UInt AnIn3 Setup [518] AnIn4 Set-up [51B] Same functions as AnIn1 Setup [512]. Same functions as AnIn1 Setup [512].

  • Page 126: Digital Inputs [520]

    11.5.2 Digital Inputs [520] Feedback input pump1 for Pump/Fan con- Pump1 trol and informs about the status of the Submenu with all the settings for the digital inputs. Feedb auxiliary connected pump/fan. Feedback input pump 2 for Pump/Fan con- NOTE: Additional inputs will become available when the Pump2 trol and informs about the status of the I/O option boards are connected.

  • Page 127: Analogue Outputs [530]

    11.5.3 Analogue Outputs [530] Table 26 Submenu with all settings for the analogue outputs. Parameter Set Set Ctrl 1 Set Ctrl 2 Selections can be made from application and VSD val- ues, in order to visualize actual status. Analogue out- puts can also be used as a mirror of the analogue input.
  • Page 128 AnOut 1 Setup [532] AnOut1 Advanced [533] Preset scaling and offset of the output configuration. With the functions in the AnOut1 Advanced menu, the output can be completely defined according to the application needs. The menus will automatically be 532 AnOut1 Setup adapted to “mA”...
  • Page 129 AnOut1 Bipol [5333] Table 27 Automatically displayed if User Bipol mA or User Bipol V AnOut is selected in menu AnOut1 Setup. The menu will auto- Min Value Max Value Function matically show mA or V range according to the selected function.
  • Page 130 AnOut2 Setup [535] Communication information Preset scaling and offset of the output configuration for Modbus Instance no/DeviceNet no: 43257 analogue output 2. Profibus slot/index 169/161 Fieldbus format Long, 0.001 535 AnOut2 Setup 4-20mA Modbus format EInt Default: 4-20mA NOTE: It is possible to set AnOut1 up as an inverted Selection: Same as in menu output signal by setting AnOut1 Min >...

  • Page 131: Digital Outputs [540]

    11.5.4 Digital Outputs [540] The max alarm level has been Max Alarm reached. Submenu with all the settings for the digital outputs. The max pre alarm level has been Max PreAlarm 21 reached. Digital Out 1 [541] The min alarm level has been Sets the function for the digital output 1.

  • Page 132: Relays [550]

    Digital Out 2 [542] PTC Trip Trip when function is active PT100 Trip Trip when function is active NOTE: The definitions described here are valid for the Overvolt Overvoltage due to high main voltage active output condition. Overvolt G Overvoltage due to generation mode Overvolt D Overvoltage due to deceleration Sets the function for the digital output 2.
  • Page 133 Relay 2 [552] Communication information Modbus Instance no/DeviceNet no: 43511–43519 NOTE: The definitions described here are valid for the Profibus slot/index 170/160–170/168 active output condition. Fieldbus format UInt Sets the function for the relay output 2. Modbus format UInt 552 Relay 2 Relay Advanced [55D] This function makes it possible to ensure that the relay will also be closed when the VSD is malfunctioning or...

  • Page 134: Virtual Connections [560]

    11.5.6 Virtual Connections [560] Virtual Connection 1 Source [562] Functions to enable eight internal connections of com- With this function the source of the virtual connection parator, timer and digital signals, without occupying is defined. See DigOut 1 for description of the different physical digital in/outputs.

  • Page 135: Logical Functions And Timers [600]

    11.6 Logical Functions and Timers [600] Analogue value: Menu [611] Signal:CA1 With the Comparators, Logic Functions and Timers, Adjustable Level HI. conditional signals can be programmed for control or Menu [612] signalling features. This gives you the ability to compare Adjustable Level LO.
  • Page 136 Example Create automatic RUN/STOP signal via the analogue reference signal. Analogue current reference signal, 4- Description 20 mA, is connected to Analogue Input 1. AnIn1 Setup, The reference signal passes the Level LO value from menu [512] = 4-20 mA and the threshold is 4 mA. Full below (positive edge), the comparator CA1 output stays scale (100%) input signal on AnIn 1 = 20 mA.
  • Page 137 Communication information Description The reference signal passes the Level HI value from Modbus Instance no/DeviceNet no: 43402 above (negative edge), the comparator CA1 does not Profibus slot/index 170/51 change, output stays high. Long, The reference signal passes the Level LO value from 1=1 W, 0.1 A, 0.1 V, above (negative edge), the comparator CA1 is reset, °...
  • Page 138 Analogue Comparator 2 Value [614] Communication information Function is identical to analogue comparator 1 value. Modbus Instance no/DeviceNet no: 43406 Profibus slot/index 170/55 614 CA2 Value Long, Torque 1=1 W, 0.1 A, 0.1 V, ° Fieldbus format 0.1 Hz, 0.1 C, 1 kWh, Default: Torque...

  • Page 139: Logic Output Y [620]

    Example: Communication information Broken belt detection for Logic Y Modbus Instance no/DeviceNet no: 43408 This example describes the programming for a so- Profibus slot/index 170/57 called “broken belt detection” for fan applications. Fieldbus format UInt The comparator CA1 is set for frequency>10Hz. Modbus format UInt The comparator !A2 is set for load <...
  • Page 140 Y Operator 2 [624] Communication information Selects the second operator for the logic Y function. Modbus Instance no/DeviceNet no: 43411 Profibus slot/index 170/60 624 Y Operator 2 Fieldbus format UInt & Modbus format UInt Default: & When · (dot) is selected, the Logic Y Y Operator 1 [622] expression is finished (when only two Selects the first operator for the logic Y function.

  • Page 141: Logic Output Z [630]

    11.6.3 Logic Output Z [630] Communication information Modbus Instance no/DeviceNet no: 43423 630 LOGIC Z Profibus slot/index 170/72 CA1&!A2&CD1 Fieldbus format UInt Modbus format UInt The expression must be programmed by means of the menus [631] to [635]. Z Operator 2 [634] Z Comp 1 [631] Selects the second operator for the logic Z function.

  • Page 142: Timer1 [640]

    11.6.4 Timer1 [640] Timer 1 Mode [642] The Timer functions can be used as a delay timer or as an interval with separate On and Off times (alternate 642 Timer1 Mode mode). In delay mode, the output signal T1Q becomes high if the set delay time is expired.

  • Page 143: Timer2 [650]

    Timer 1 T1 [644] Timer 1 Value [649] When timer mode is set to Alternate and Timer 1 is ena- Timer 1 Value shows actual value of the timer. bled, this timer will automatically keep on switching according to the independently programmable up and 649 Timer1 Value down times.
  • Page 144 Timer 2 T2 [655] Communication information Modbus Instance no/DeviceNet no: 43452 655 Timer 2 T2 Profibus slot/index 170/101 0:00:00 Fieldbus format UInt Default: 0:00:00, hr:min:sec Modbus format UInt Range: 0:00:00–9:59:59 Timer 2 Delay [653] Communication information 43459 hours 653 Timer2Delay Modbus Instance no/DeviceNet no: 43460 minutes 0:00:00...

  • Page 145: View Operation/Status [700]

    11.7 View Operation/Status Torque [713] Displays the actual shaft torque. [700] Menu with parameters for viewing all actual operational 713 Torque data, such as speed, torque, power, etc. 0% 0.0Nm 11.7.1 Operation [710] Unit: Resolution: 1 Nm Process Value [711] Communication information The process value is a display function which can be programmed according to several quantities and units...
  • Page 146 Current [716] DC Link Voltage [719] Displays the actual output current. Displays the actual DC link voltage. 716 Current 719 DC Voltage Unit: Unit: Resolution: 0.1 A Resolution: Communication information Communication information Modbus Instance no/DeviceNet no: 31007 Modbus Instance no/DeviceNet no: 31010 Profibus slot/index 121/151 Profibus slot/index...

  • Page 147: Status [720]

    11.7.2 Status [720] The following warnings are possible: Fieldbus VSD Status [721] integer Warning message value Indicates the overall status of the variable speed drive. No Error 721 VSD Status Motor I²t Stp 1/222/333/44 Motor lost Fig. 113VSD status Locked rotor Ext trip Display Status...
  • Page 148 Digital Input Status [723] The example in Fig. 115 indicates that DigOut1 is active and Digital Out 2 is not active. Relay 1 is active, relay 2 Indicates the status of the digital inputs. See Fig. 114. and 3 are not active. DigIn 1 DigIn 2 724 DigOutStatus...

  • Page 149: Stored Values [730]

    Analogue Input Status [726] I/O board Status [728] - [72A] Indicates the status of the analogue inputs 3 and 4. Indicates the status for the additional I/O on option boards 1 (B1), 2 (B2) and 3 (B3). 726 AnIn 3 728 IO B1 -100% RE000 DI10...
  • Page 150 Energy [733] Reset Run Time [7311] Reset the run time counter. The stored information will Displays the total energy consumption since the last be erased and a new registration period will start. energy reset [7331] took place. 7311 Reset RunTm 733 Energy Default: Unit:...

  • Page 151: View Trip Log [800]

    11.8 View Trip Log [800] Trip menu Copied from Description Main menu with parameters for viewing all the logged Output voltage trip data. In total the VSD saves the last 10 trips in the Frequency trip memory. The trip memory refreshes on the FIFO principle (First In, First Out).

  • Page 152: Trip Messages [820] - [890]

    11.8.2 Trip Messages [820] - [890] Communication information Same information as for menu [810]. Modbus Instance no/DeviceNet no: 8 Communication information Profibus slot/index Trip log list Fieldbus format UInt 31151–31185 Modbus format UInt 31201–31235 31251–31285 Modbus Instance no/ 31301–31335 NOTE: After the reset the setting goes automatically DeviceNet no: 31351–31385 back to “NO”.
  • Page 153 Unit name [923] Communication information Option to enter a name of the unit for service use or 31038 software version customer identity. The function enables the user to Modbus Instance no/DeviceNet no: 31039 option version define a name with 12 symbols. Use the Prev and Next key to move the cursor to the required position.

  • Page 154: Troubleshooting, Diagnoses And Maintenance

    12. Troubleshooting, Diagnoses and Maintenance 12.1 Trips, warnings and limits “Limits” • The inverter is limiting torque and/or frequency to In order to protect the variable speed drive the principal avoid a trip. operating variables are continuously monitored by the system.

  • Page 155: Trip Conditions, Causes And Remedial Action

    12.2 Trip conditions, causes and 12.2.1 Technically qualified personnel Installation, commissioning, demounting, making remedial action measurements, etc., of or at the variable speed drive The table later on in this section must be seen as a may only be carried out by personnel technically quali- basic aid to find the cause of a system failure and to fied for the task.
  • Page 156 Table 31 Trip condition, their possible causes and remedial action Trip condition Possible Cause Remedy Check on mechanical overload on the t value is exceeded. Motor I motor or the machinery (bearings, Overload on the motor according to the “I t”...
  • Page 157 Table 31 Trip condition, their possible causes and remedial action Trip condition Possible Cause Remedy No master pump can be selected due to error Check cables and wiring for Pump feedback signals in feedback signalling. Pump Check settings with regard to the pump feedback digital inputs NOTE: Only used in Pump Control.

  • Page 158: Maintenance

    Table 31 Trip condition, their possible causes and remedial action Trip condition Possible Cause Remedy Desat Desat U+ * Desat U- * Check on bad motor cable connections Desat V+ * Failure in output stage, Check on bad earth cable connections desaturation of IGBTs Check on water and moisture in the Desat V- *...
  • Page 159 Troubleshooting, Diagnoses and Maintenance...

  • Page 160: Options

    It can also be used to load parameter 500–525 settings from the VSD to the PC for backup and printing. 550–600 1000 Recording can be made in oscilloscope mode. Please contact TECO sales for further information. 660–690 1150 Options...
  • Page 161 Table 33 Brake resistor JNFX40/48 type Table 34 Brake resistors JNFX50/52 V types Rmin [ohm] if supply Rmin [ohm] if supply Rmin [ohm] if supply Rmin [ohm] if supply Type Type 380–415 V 440–480 V 440–480 V 500–525 V JNFX48- -0010 0003 -0013...

  • Page 162: I/O Board

    13.4 I/O Board fuse, from a double isolated transformer. The terminals X1:1 and X1:2 are voltage polarity independent. Order number Description 01-3876-01 I/O option board 2.0 The I/O option board 2.0 provides three extra relay out- puts and three extra digital inputs. The I/O Board works in combination with the Pump/Fan Control, but can also be used as a separate option.
  • Page 163 When the "Safe Stop" condition is achieved by using these two different methods, which are independently controlled, this safety circuit ensures that the motor will not start running because: • The 24V signal is taken away from the "Inhibit" input, terminals 1 and 2, the safety relay K1 is switched off.

  • Page 164: Encoder

    Safe Stop Power board +24 V Controller Enable DigIn Stop DigOut Fig. 126 13.9 Encoder Order number Description 01-3876-03 Encoder 2.0 option board The Encoder 2.0 option board, used for connection of feedback signal of the actual motor speed via an incre- mental encoder is described in a separate manual.
  • Page 165 Options...

  • Page 166: Technical Data

    14. Technical Data 14.1 Electrical specifications related to model Table 38 Typical motor power at mains voltage 400 V Normal duty Heavy duty (120%, 1 min every 10 min) (150%, 1 min every 10 min) Max. output Model Frame size current [A]* Power @400V Rated current...
  • Page 167 Table 39 Typical motor power at mains voltage 460 V Normal duty Heavy duty (120%, 1 min every 10 min) (150%, 1 min every 10 min) Max. output Model Frame size current [A]* Power @460V Rated current Power @460V Rated current [hp] [hp] JNFX48-0003...
  • Page 168 Table 40 Typical motor power at mains voltage 525 V Normal duty Heavy duty (120%, 1 min every 10 min) (150%, 1 min every 10 min) Max. output Model Frame size current [A]* Power @525V Rated current Power @525V Rated current [kW] [kW] JNFX52-0003...
  • Page 169 Table 41 Typical motor power at mains voltage 575 V Normal duty Heavy duty Max. output (120%, 1 min every 10 min) (150%, 1 min every 10 min) Model Frame size current [A]* Power @575V [hp] Rated current [A] Power @575V [hp] Rated current [A] JNFX69-0090 JNFX69-0109 JNFX69-0146...

  • Page 170: General Electrical Specifications

    14.2 General electrical specifications Table 43 General electrical specifications General Mains voltage: JNFX40 230-415V +10%/-15% (-10% at 230 V) JNFX48 230-480V +10%/-15% (-10% at 230 V) JNFX50/52 440-525V +10%/-15% JNFX69 500-690V +10%/-15% Mains frequency: 45 to 65 Hz Input power factor: 0.95 Output voltage: 0–Mains supply voltage:...

  • Page 171: Operation At Higher Temperatures

    14.3 Operation at higher temperatures Most TECO variable speed drives are made for opera- tion at maximum of 40°C ambient temperature. How- ever, for most models, it is possible to use the VSD at higher temperatures with little loss in performance.

  • Page 172: Dimensions And Weights

    14.5 Dimensions and Weights The table below gives an overview of the dimensions and weights. The models 0003 to 0250 is available in IP54 as wall mounted modules. The models 0300 to 1500 consist of 2, 3, 4 or 6 paralleled power electonic building block (PEBB) available in IP20 as wall mounted modules and in IP54 mounted standard cabinet Protection class IP54 is according to the EN 60529...

  • Page 173: Environmental Conditions

    14.6 Environmental conditions Table 48 Operation Parameter Normal operation ° ° Nominal ambient temperature C–40 C See table, see Table 44 for different conditions Atmospheric pressure 86–106 kPa Relative humidity, non-condensing 0–90% Contamination, No electrically conductive dust allowed. Cooling air must be clean and free from corro- according to IEC 60721-3-3 sive materials.

  • Page 174: Fuses, Cable Cross-Sections And Glands

    14.7 Fuses, cable cross- NOTE: The dimensions of fuse and cable cross-section are dependent on the application and must be sections and glands determined in accordance with local regulations. 14.7.1 According IEC ratings NOTE: The dimensions of the power terminals used in the models 0300 to 1500 can differ depending on customer Use mains fuses of the type gL/gG conforming to IEC specification.
  • Page 175 Table 50 Fuses, cable cross-sections and glands Nominal Cable glands (clamping range Maximum Cable cross section connector range [mm ] for input [mm]) Model value fuse current mains/ motor Brake mains / motor Brake JNFX**-0860 JNFX48: (4x)35-240 JNFX**-0900 frame JNFX69: (6x)35-150 JNFX**-1000 1000 JNFX**-1200...

  • Page 176: Fuses And Cable Dimensions According Nema Ratings

    14.7.2 Fuses and cable dimensions according NEMA ratings Table 51 Types and fuses Mains input fuses Input Model current Ferraz-Shawmut [Arms] Class J TD (A) type JNFX48-0003 AJT6 JNFX48-0004 AJT6 JNFX48-0006 AJT6 JNFX48-0008 AJT10 JNFX48-0010 AJT10 JNFX48-0013 11,3 AJT15 JNFX48-0018 15,6 AJT20 JNFX48-0026...
  • Page 177 Table 52 Type cables cross-sections and glands Cable cross section connector Mains and motor Brake Model Cable type Tightening Tightening Tightening Range torque Range torque Range torque Nm/ft lbf Nm/ft lbf Nm/ft lbf JNFX48-0003 JNFX48-0004 JNFX48-0006 JNFX48-0008 Copper (Cu) AWG 20 - AWG 6 1.3 / 1 AWG 20 - AWG 6 1.3 / 1...

  • Page 178: Control Signals

    14.8 Control signals Table 53 Terminal Name: Function (Default): Signal: Type: +10 V +10 VDC Supply voltage +10 VDC, max 10 mA output 0 -10 VDC or 0/4–20 mA AnIn1 Process reference analogue input bipolar: -10 - +10 VDC or -20 - +20 mA 0 -10 VDC or 0/4–20 mA AnIn2 analogue input...
  • Page 179 Technical Data...

  • Page 180: Menu List

    15. Menu List DEFAULT CUSTOM Overvolt Motor Lost DEFAULT CUSTOM Locked Rotor Preferred View Power Fault 1st Line Process Val Undervoltage 2nd Line Current Motor I Main Setup Motor I t TT Trip Operation PT100 Language English PT100 TT Trip Select Motor Drive Mode V/Hz...
  • Page 181 DEFAULT CUSTOM DEFAULT CUSTOM 2669 FB Signal 9 Preset Ref 2 250 rpm 266A FB Signal 10 Preset Ref 3 500 rpm 266B FB Signal 11 Preset Ref 4 750 rpm 266C FB Signal 12 Preset Ref 5 1000 rpm 266D FB Signal 13 Preset Ref 6 1250 rpm...
  • Page 182 DEFAULT CUSTOM DEFAULT CUSTOM 4161 MaxAlarmMar 5169 AnIn2 Filt 0.1s 4162 MaxAlarmDel 0.1s 516A AnIn2 Enabl Max Pre alarm AnIn3 Fc 4171 MaxPreAlMar AnIn3 Setup 4-20mA 4172 MaxPreAlDel 0.1s AnIn3 Advan Min Pre Alarm 5191 AnIn3 Min 4181 MinPreAlMar 5192 AnIn3 Max 20.00mA 4182...
  • Page 183 DEFAULT CUSTOM DEFAULT CUSTOM 5335 AnOut1 VlMin VIO 6 Source 5336 AnOut1 FcMax VIO 7 Dest 5337 AnOut1 VlMax VIO 7 Source AnOut2 FC Torque VIO 8 Dest AnOut2 Setup 4-20mA VIO 8 Source AnOut2 Advan Logical&Timers 5361 AnOut 2 Min Comparators 5362 AnOut 2 Max...
  • Page 184 DEFAULT CUSTOM DEFAULT CUSTOM Status FI Status VSD Status DigIn status Warning DigOut status DigIn Status AnIn status 1 2 DigOut Status AnIn status 3 4 AnIn Status 1-2 AnOut status 1 2 AnIn Status 3-4 IO Status B1 AnOut Status 1-2 IO Status B2 IO Status B1 IO Status B3...
  • Page 185 DEFAULT CUSTOM DEFAULT CUSTOM IO Status B1 IO Status B2 Process Value IO Status B3 Speed Run Time Torque Mains Time Shaft Power Energy Electrical Power Current Process Value Output voltage Speed Frequency Torque DC Link voltage Shaft Power Heatsink Tmpe Electrical Power PT100_1, 2, 3 Current...
  • Page 186 DEFAULT CUSTOM Current Output voltage Frequency DC Link voltage Heatsink Tmp PT100_1, 2, 3 FI Status DigIn status DigOut status AnIn status 1 2 AnIn status 3 4 AnOut status 1 2 IO Status B1 IO Status B2 IO Status B3 Run Time Mains Time Energy...
  • Page 187 Menu List...

  • Page 188: Index

    Index Symbols Brake chopper connections ..15 Expression ........136 Control signal connections ..24 External Control Panel ....157 +10VDC Supply voltage ....175 Mains supply ......15, 27 +24VDC Supply voltage ....175 Motor earth ......15, 27 Numerics Motor output ......15, 27 Factory settings ........ 76 Safety earth ......15, 27 Fail safe ...........
  • Page 189 (242) .........75 (333) ........91 (243) .........76 (334) ........91 LCD display ........51 (244) .........76 (335) ........91 Level control ......36, 67 (245) .........76 (336) ........92 Load default ........76 (250) .........77 (337) ........92 Load monitor ......38, 110 (251) .........77 (338) ........
  • Page 190 (412) ........110 (618) ........135 (920) ........149 (413) ........111 (620) ........136 (922) ........149 (414) ........111 (621) ........136 Minimum Frequency ....92, 96 (415) ........111 (622) .......136, 137 Monitor function (416) ........112 (623) .......136, 137 Alarm Select ......114 (4162) ........112 (624) ........136 Delay time ......
  • Page 191 Process Value .........142 Switching frequency ......70 Product standard, EMC .....6 Switching in motor cables ....17 Programming ........54 Protection class IP23 and IP54 ..157 PT100 Inputs ......73, 74 Terminal connections ......22 PTC input ........73 Test Run ..........70 Pump size ........45 Timer ..........105 Pump/Fan Control ......103 Torque ..........98 Transition Frequency .....108...
  • Page 192 TECO Electric & Machinery Co.,Ltd. 10F, No.3-1,Yuancyu St., Nangang District, Taipei City 115, Taiwan Tel: +886-2-6615-9111, Fax: +886-2-6615-0933 Internet: www.teco.com.tw...

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