TECO A510s Series Instruction Manual
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TECO A510s Series Instruction Manual

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Summary of Contents for TECO A510s Series

  • Page 2: Table Of Contents

    Table of Contents Preface ................................0-1 Chapter 1 Safety Precautions ........................1-1 1.1 Before Supplying Power to the Inverter ....................1-1 1.2 Wiring ................................ 1-1 1.3 Before Operation ............................1-2 1.4 Parameters Setting ........................... 1-2 1.5 Operation ..............................1-2 1.6 Maintenance, Inspection and Replacement ..................... 1-3 1.7 Disposal of the Inverter ..........................
  • Page 3 3.10 Power Terminals ........................... 3-28 3.10.1 Power Terminals (For Standard H & C type) ................3-28 3.10.2 Power Terminals (For Enhanced E & G type) ................3-32 3.11 Input / Output Power Section Block Diagram ..................3-37 3.11.1 Cooling Fan Supply Voltage Selection (400V class) ..............3-41 3.12 Inverter Wiring ............................
  • Page 4 4.6 Modbus Protocol Descriptions ......................4-381 4.6.1 Communication Connection and Data Frame ................4-381 4.6.2 Register and Data Format ......................4-385 4.6.3 Parameter Data ........................... 4-394 Chapter 5 Check Motor Rotation and Direction ..................5-1 Chapter 6 Speed Reference Command Configuration ................6-1 6.1 Reference from the Keypad ........................
  • Page 5 9.1 What is PID Control ........................... 9-1 9.2 Connect Transducer Feedback Signal ....................9-3 9.3 Engineering Units ............................9-4 9.4 Sleep / Wakeup Function .......................... 9-5 Chapter 10 Troubleshooting and Fault Diagnostics ................10-1 10.1 General ..............................10-1 10.2 Fault Detection Function ........................10-1 10.3 Warning / Self-diagnosis Detection Function ..................
  • Page 6 11.9.3 Installation instructions ......................11-27 11.9.4 LED indicator descriptions ......................11-29 11.9.5 Driver parameter setting descriptions ..................11-30 11.9.6 Connection instructions ......................11-30 11.9.7 Meanings of each character ...................... 11-31 11.9.8 PKW regional access parameters ..................... 11-32 11.9.9 Troubleshooting ........................11-34 11.9.10 GSD File ..........................
  • Page 7 11.15.1 JN5-PS-DC24V product specifications ................... 11-62 11.16 EtherNet/IP Communication Card (JN5-CMHI-EIP) ................ 11-63 11.16.1 Preparations before using the instrument ................11-63 11.16.2 Installation of a semi-finished product ..................11-63 Connection steps 11.16.3 ....................... 11-64 11.16.4 Running ........................... 11-71 11.17 JN5-CM-EIP Manual ........................

  • Page 8: Preface

    All A510s documentation is subject to change without notice. Be sure to obtain the latest editions for use or visit our website at http://industrialproducts.teco.com.tw/ Available Documentation: 1. A510s Start-up and Installation Manual 2. A510s Instruction Manual Ensure you have sound knowledge of the device and familiarize yourself with all safety information and precautions before proceeding to operate the inverter.

  • Page 9: Chapter 1 Safety Precautions

    Chapter 1 Safety Precautions Users are advised to carefully read the safety precautions required in this chapter before installing, testing and repairing the system. Any personnel injury and equipment loss caused by illegal operation are irrelevant to the company and bear any responsibility. 1.1 Before Supplying Power to the Inverter Warning The main circuit must be correctly wired.

  • Page 10: Before Operation

    come in contact with the inverter case.  Do not perform a dielectric voltage withstand test (megger) on the inverter this will result in inverter damage to the semiconductor components. Caution  The line voltage applied must comply with the inverter’s specified input voltage. ...

  • Page 11: Maintenance, Inspection And Replacement

     Operations may start suddenly if an alarm or fault is reset with a run command active. Confirm that no run command is active upon resetting the alarm or fault, otherwise accidents may occur.  Do not operate switches with wet hands, otherwise electric shock may result. ...

  • Page 12: Disposal Of The Inverter

    1.7 Disposal of the Inverter Caution  Please dispose of this unit with care as an industrial waste and according to your required local regulations.  The capacitors of inverter main circuit and printed circuit board are considered as hazardous waste and must not be burned.

  • Page 13: Chapter 2 Model Description

    Chapter 2 Model Description 2.1 Nameplate Data It is essential to verify the A510s inverter nameplate and make sure that the A510s inverter has the correct rating so it can be used in your application with the proper sized AC motor. Unpack the A510s inverter and check the following: (1) The A510s inverter and start-up and installation manual are contained in the package.
  • Page 14 Model Identification A510 - 4 010 - S H 3 F - 1 Voltage Rating Enclosure 2: 200V Class Blank: IP00/IP20 4: 400V Class 1: IP21 for frame 1~5 5: 575V Class B: Enhanced type 6: 690V Class 400V 40HP built-in braking transistor A510s model...

  • Page 15: Inverter Models - Motor Power Rating (Hd-Heavy Duty)

    2.2 Inverter Models – Motor Power Rating (HD – Heavy Duty) 200V Class Applied Applied Filter Voltage A510s Model Motor Motor with without (KW) (HP) A510-2001-S 1ph/3ph, ◎ 0.75 200~240V A510-2002-S ◎ +10%/-15% A510-2003-S ◎ 50/60Hz A510-2005-S3 ◎ A510-2008-S3 ◎ A510-2010-S3 ◎...
  • Page 16 400V Class Applied Applied Filter Voltage A510s Model Motor Motor with without (KW) (HP) A510-4001-S3 ◎ 0.75 A510-4001-S3F ◎ 0.75 A510-4002-S3 ◎ A510-4002-S3F ◎ A510-4003-S3 ◎ A510-4003-S3F ◎ A510-4005-S3 ◎ A510-4005-S3F ◎ A510-4008-S3 ◎ A510-4008-S3F ◎ A510-4010-S3 ◎ A510-4010-S3F ◎ A510-4015-S3 ◎...
  • Page 17 575/690V Class Applied Applied Filter Voltage A510s Model Motor Motor with without (HP) (KW) ◎ A510-5001-S3 0.75 ◎ A510-5002-S3 3ph, 500~600V ◎ A510-5003-S3 +10%/-15% ◎ A510-5005-S3 50/60Hz ◎ A510-5008-S3 ◎ A510-5010-S3 ◎ A510-6015-S3 ◎ A510-6020-S3 ◎ A510-6025-S3 18.5 ◎ A510-6030-S3 ◎...

  • Page 18: Chapter 3 Environment And Installation

    Chapter 3 Environment and Installation 3.1 Environment The environment will directly affect the proper operation and the life span of the inverter. To ensure that the inverter will give maximum service life, please comply with the following environmental conditions: Protection Protection Class IP20/IP21/NEMA 1 or IP00 IP20/IP21: -10°C - +40°C (14 -104 °F)

  • Page 19: Installation

    3.2 Installation When installing the inverter, ensure that inverter is installed in upright position (vertical direction) and there is adequate space around the unit to allow normal heat dissipation as per the following Fig. 3.2.1 Fig 3.2.1: A510s Installation space X = 1.18”...

  • Page 20: External View

    3.3 External View (a) 200V 1 ~ 7.5 HP / 400V 1 ~ 7.5 HP / 575V 1~ 3 HP Fan Cover Anti-dust Cover Mounting Hole Rings (4 rings) Front Cover Digital Operator Nameplate and Barcode Terminal Cover (Wall-mounted type, IEC IP20) (Wall-mounted type, IEC IP20, NEMA1) (b) 200V 10 ~ 25 HP / 400V 10 ~ 30 HP / 575V 5~10HP / 690V 15~40HP (Wall-mounted type, IEC IP20)
  • Page 21 (c) 200V 30 ~ 40 HP / 400V 40 ~ 75 HP / 690V 50~75HP Mounting Hole Front Cover Rings (4 rings) Digital Operator Nameplate and Barcode Terminal Cover (Wall-mounted type, IEC IP20, NEMA1) (d) 200V 50 ~ 100 HP / 400V 100 ~ 215 HP / 690V 100~270HP Anti-dust Cover Mounting Hole Mounting Hole...

  • Page 22: Warning Labels

    (e) 200V 125 ~ 150 HP / 400V 270 ~ 425 HP Anti-dust Cover Mounting Hole Mounting Hole Front Cover Rings (4 rings) Rings (4 rings) Front Cover Digital Operator Nameplate Nameplate Digital Operator Terminal Cover and Barcode and Barcode Terminal Cover Wiring Box (Wall-mounted type, IEC IP00)

  • Page 23: Removing The Front Cover And Keypad

    3.5 Removing the Front Cover and Keypad Caution  Before making any wiring connections to the inverter the front cover needs to be removed.  It is not required to remove the digital operator before making any wiring connections.  575V/690V 1 –...
  • Page 24 Step 3: Make wire connections and place cover back Step 4: Fasten screw (b) 200V: 10 ~ 25 HP / 400V: 10 ~ 30 HP /575V: 5~10HP/690V 15~40HP Step 1: Unscrew cover Step 2: Remove cover...
  • Page 25 Step 3: Make wire connections and place cover back Step 4: Fasten screw (c) 200V: 30 ~ 40 HP / 400V: 40 ~ 75 HP /690V: 50~75HP (Chassis Type) Step 1: Unscrew cover Step 2: Remove cover...
  • Page 26 Step 3: Make wire connections and place cover back Step 4: Fasten screw (d) 200V: 50 ~ 100 HP / 400V: 100 ~ 215 HP /690V: 100~270HP (Chassis Type) Step 1: Unscrew cover Step 2: Remove cover...
  • Page 27 Step 3: Make wire connections and place cover back Step 4: Fasten screw (e) 200V: 125 ~ 150 HP / 400V: 270 ~ 425 HP (Chassis Type) Step 1: Unscrew cover Step 2: Remove cover 3-10...
  • Page 28 Step 3: Make wire connections and place cover back Step 4: Fasten screw 3-11...

  • Page 29: Built-In Filter Type (400V 1 ~60Hp)

    3.5.2 Built-in filter type (400V: 1 ~ 60 HP) Step 1: Unscrew cover Step 2: Remove cover Step 3: Unscrew filter section Step 4: Remove filter cover Step 5: Make connections and place filter cover back Step 6: Fasten screw 3-12...

  • Page 30: Wire Gauges And Tightening Torque

    To comply with UL standards, use UL approved copper wires (rated 75° C) and round crimp terminals (UL Listed products) as shown in table below when connecting to the main circuit terminals. TECO recommends using crimp terminals manufactured by NICHIFU Terminal Industry Co., Ltd and the terminal crimping tool recommended by the manufacturer for crimping terminals and the insulating sleeve.
  • Page 31 Main Circuit Terminal Wiring UL approval requires crimp terminals when wiring the inverter’s main circuit terminals. Use crimping tools as specified by the crimp terminal manufacturer. Teco recommends crimp terminals made by NICHIFU for the insulation cap. The table below matches inverter models with crimp terminals and insulation caps.
  • Page 32 Wire Gauge Terminal Crimp Terminal Tool Insulation Cap Drive Model , (AWG / MCM) A510s R/L1  S/L2  T/L3 U/T1  V/T2  W/T3 Screws Model No. Machine No. Model No. 3.5 (12) / 5.3 (10) R3.5-6 / R5.5-6 5010 Nichifu NH 1 / 9 TIC 3.5/ 5.5...

  • Page 33: Wiring Peripheral Power Devices

    3.7 Wiring Peripheral Power Devices Caution  After power is shut off to the inverter the capacitors will slowly discharge. Do NOT touch the inverter circuit or replace any components until the “CHARGE” indicator is off.  Do NOT wire or connect/disconnect internal connectors of the inverter when the inverter is powered up or after power off but the “CHARGE””...
  • Page 34 200V: 3HP~8HP/ 400V: 5HP~8HP/575V: 1~3HP Disconnect the ground wire of J1 on the  control board (C/B). 200V: 10HP/ 400V: 10~20HP/575V: 5~10HP Disconnect the ground wire of  isolated metal plate. 3-17...
  • Page 35 200V: 15- 25HP/ 400V: 25~30HP/690V: 15~40HP Disconnect the ground wire of  isolated metal plate. 200V: 30-40HP/ 400V: 40-75HP/690V: 50~75HP Disconnect the ground wire of  isolated metal plate. 3-18...
  • Page 36 200V: 50HP/ 400V: 100HP and the above/690V: 100HP Disconnect the ground screw below the C/B and ground studs of  isolated metal plate. Caution  Refer to the recommended wire size table for the appropriate wire to use. The voltage between the power supply and the input terminals of the inverter may not exceed 2%.
  • Page 37  A filter must be installed when there are inductive loads affecting the inverter. The inverter meets EN55011 Class A, category C3 when the TECO special filter is used. See section 11.3 for peripheral devices. Inverter:  Output terminals T1, T2, and T3 are connected to U, V, and W terminals of the motor.

  • Page 38: General Wiring Diagram (For Standard H & C Type)

    3.8.1 General Wiring Diagram (For Standard H & C type) Notes: *1: Models 200V 1 ~ 25HP and 400V 1 ~ 40HP or lower ratings have a built-in braking transistor. To use this braking transistor a braking resistor can be connected between B1 and B2. *2: Use SW3 to select between Sink (NPN, with 24VG common) or Source (PNP, with +24V common) for multi-function digital input terminals S1~S8.

  • Page 39: General Wiring Diagram (For Enhanced E & G Type)

    3.8.2 General Wiring Diagram (For Enhanced E & G type) AC Input Voltage Braking Resistor L1(R) L2(S) L3(T) P2/B1 B2 *1 3Ø Induction motor L1/R U/T1 L2/S V/T2 L3/T W/T3 Ground < 100Ω Main Power Section FWD / STOP REV / STOP Analog Analog Outputs Output 1...
  • Page 40 3.9.1 User (Control) Terminals (For Standard H & C type) 200V: 1 ~ 2 HP, 400V: 1 ~ 3HP 200V: 3 ~ 40 HP, 400V: 5 ~ 75HP, 575V:1~10HP, 690V: 15~75HP R1A R1B R1C R2A R2C RJ45 200V: 50 ~ 150 HP, 400V: 100 ~ 425HP, 690V: 100~270HP R2A R2C R1A R1B R1C RJ45 3-23...
  • Page 41 Description of User Terminals Type Terminal Terminal Function Signal Level / Information 2-wire forward/ stop (default) * 1 2-wire reversal/ stop (default) * 1 Multi-speed/ position setting command 1 (default) * 1 Signal Level 24 VDC Digital Multi-speed/ position setting command 2 (photo isolated) (default) * 1 input...
  • Page 42 Type Terminal Terminal Function Signal Level / Information L: from 0.0 to 0.5V H: from 4.0 to 13.2V Max. Frequency: 0 - 32KHz Pulse command input, Pulse input Built-in pull-up resistance. Bandwidth: 32KHz signal When open collector input is used, it is not required to connect resistance.

  • Page 43: User (Control) Terminals (For Enhanced E & G Type)

    3.9.2 User (Control) Terminals (For Enhanced E & G type) 200V: 1 ~ 2 HP, 400V: 1 ~ 3HP 200V: 3 ~ 40 HP, 400V: 5 ~ 75HP 200V: 50 ~ 150 HP, 400V: 100 ~ 425HP Description of User Terminals Type Terminal Terminal Function...
  • Page 44 Type Terminal Terminal Function Signal Level / Information Multi-function analog output terminals . can use PWM Frequency: 10KHz SW2 to switch voltage or current input (0~10V / 4- 20mA output) Analog signals ground terminal Max. Frequency: 32KHz Pulse Bandwidth: 32KHz output Open Collector output signal...
  • Page 45 3.10.1 Power Terminals (For Standard H & C type) 200V: 1 ~ 25HP 200V: 30 ~ 150HP 400V: 1 ~ 40HP Terminal 400V: 50 ~ 425HP 575V: 1 ~ 10HP 690V: 50 ~ 270HP 690V: 15 ~ 40HP R/L1 S/L2 Input Power Supply (For single phase use terminals R/L1 and S/L2) T/L3 B1／P...
  • Page 46 575V: 5~10HP Terminal screw size 400V: 20HP (Frame 3) Terminal screw size 200V: 15~25HP, 400V: 20 ~ 30HP, 690V: 15~40HP Terminal screw size 400V: 40HP Terminal screw size 3-29...
  • Page 47 200V: 30 ~40HP, 400V: 50 ~ 75HP Terminal screw size 690V: 50~75HP Terminal screw size 200V: 50~60HP, 400V: 100HP Terminal screw size Power supply 200V 50-60HP/ 400V 100HP 3-30...
  • Page 48 690V: 100~150HP Power supply 690V 100~150HP 400V : 125HP Terminal screw size 3-31...
  • Page 49 200V: 75~100HP, 400V: 150~215HP, 690V: 175~270HP Terminal screw size 200V: 125~150HP, 400V: 270~425HP Terminal screw size Notes: For wire gauges and screw torques, please refer to the table in section 3.6. 3.10.2 Power Terminals (For Enhanced E & G type) 200V: 1 ~ 2HP 200V: 3 ~ 30HP 200V: 40 ~ 150HP...
  • Page 50 200V : 1 ~ 2HP , 400V : 1 ~ 3HP Terminal screw size 200V : 3 ~7.5HP , 400V : 5 ~ 7.5HP Terminal screw size 200V : 10HP , 400V : 10 ~ 20HP Terminal screw size 3-33...
  • Page 51 200V : 15~25HP , 400V : 25 ~ 30HP Terminal screw size 200V : 30 ~40HP , 400V : 40 ~ 75HP Terminal screw size 400V: 40HP-B Terminal screw size 3-34...
  • Page 52 200V : 50~60HP, 400V : 100HP Terminal screw size 400V : 125HP Terminal screw size 200V : 75~100HP, 400V : 150~215HP Terminal screw size 3-35...
  • Page 53 200V : 125~150HP, 400V : 270~425HP Terminal screw size 3-36...
  • Page 54 3.11 Input / Output Power Section Block Diagram The following diagrams 1 - 8 show the basic configuration of the power sections for the range of horsepower and input voltages. This is shown for reference only and is not a detailed depiction. (For Enhanced E &...
  • Page 55 2-2: 200V: 2 HP (Enhanced Type) / 400V: 2 ~ 3 HP (Enhanced Type) 2-3: 200V: 3 ~ 25 HP (Enhanced Type) / 400V: 3 ~ 30 HP (Enhanced Type) L1/R U/T1 L2/S V/T2 L3/T W/T3 Control DC /DC Circuit Converter Cooling Fan Main Power Section 3-1: 200V: 30 ~ 40 HP (Standard Type) / 400V: 50 ~ 75 HP (Standard Type)
  • Page 56 3-2: 200V: 30 ~ 40 HP (Enhanced Type) /400V: 40 ~ 75 HP (Enhanced Type) 4: 690V: 50~75HP 5: 200V: 50 ~ 60 HP / 400V: 100 ~ 215 HP 3-39...
  • Page 57 6: 690V: 100~150HP 7: 200V: 75, 100 HP, 125, 150 HP 8: 400V: 270HP, 300HP, 375HP, 425 HP / 690V: 175~270HP 3-40...
  • Page 58 3.11.1 Cooling Fan Supply Voltage Selection (400V class) The inverter input voltage range of the A510s 400V class models ranges from 380 to 480Vac. In these models the cooling fan is directly powered from the power supply. Inverter models A510s-4215(F8)/ 4270/ 4300/ 4375/ 4425 requires the user to select the correct jumper position based on the inverter input voltage ("400V"...
  • Page 59 The inverter input voltage range of the A510s 600V class models ranges from 575 to 690Vac. In these models the cooling fan is directly powered from the power supply. Inverter models A510s-6175~6270 requires the user to select the correct jumper position based on the inverter input voltage ("690V"...
  • Page 60 3.12 Inverter Wiring Wiring Precautions  Do NOT remove any protective covers or attempt any wiring while input power is applied. Connect all wiring before applying input power. When making wiring changes after power up, remove input power and wait a minimum of five minutes after power has been turned off before starting.
  • Page 61 3.13 Input Power and Motor Cable Length The length of the cables between the input power source and /or the motor and inverter can cause a significant phase to phase voltage reduction due to the voltage drop across the cables. The wire size shown in Tables 3.16.1 is based on a maximum voltage drop of 2%.
  • Page 62 3.16 Power Input Wire Size, NFB and MCB Part Numbers The following table shows the recommended wire size, molded case circuit breakers and magnetic contactors for each of the A510S models. It depends on the application whether or not to install a circuit breaker.
  • Page 63 A510s Model wire diameter AWG(mm horse Rated Rated Grounding Main Control Power power current (A) line circuit line (HP) HD/ND HD/ND E(G) 14~10 11~10 30~14 4.2/5.3 5.5/6.9 TO-50EC(15A) CU-11 (2～5.5) (3.5～5.3) (0.5～2) 14~10 11~10 30~14 7/9.2 9.2/12.1 TO-50EC(15A) CU-18 (2～5.5) (3.5～5.3) (0.5～2) 11~10...
  • Page 64 *3: Control line is the terminal wire on the control board. *4: The NFB and MCB listed in the table are of TECO product numbers, products with same rated specification of other brands may be used. To reduce electrical noise interference, ensure that a RC surge absorber (R: 10Ω/ 5W, C: 0.1μf/1000VDC) is added to both sides of MCB coil.
  • Page 65 3.17 Control Circuit Wiring (1) Separate the wiring for control circuit terminals from main circuit wiring for terminals (R/L1, S/L2, T/L3, U/T1, V/T2, W/T3) . (2) Separate the wiring for control circuit terminals R1A-R1B-R1C (or R2A, R2C) (Relay outputs) from wiring for terminals  -  , A01, A02, GND, DO1, DO2, DOG, +10V, (-10V), AI1, AI2 and GND wiring.
  • Page 66 In Section 3.8 the control boards referenced have a jumper SW3 that can select the digital input to terminals  -  to be set for SINK or SOURCE. The following Fig. 3.17.3 (a.) – (d.) shows examples for the various SINK / Source interfaces. Sink Configuration +24V Source...
  • Page 67 3.18 Inverter Specifications Basic Specifications 200V class Inverter capacity (HP) Rated output Capacity (KVA) 12.6 17.9 22.9 27.8 Heavy Duty type Rated output current (A) 17.5 H.D. Maximum applicable motor (150%/1min) (KW) (0.75) (1.5) (2.2) (3.7) (5.5) (7.5) (11) (15) (18.5) 13.5 20.1...
  • Page 68 Basic Specifications 400V class Inverter capacity (HP) Rated output Capacity (KVA) 11.3 13.7 18.3 23.6 29.7 34.3 Heavy Duty type Rated output current (A) 14.8 H.D. Maximum applicable motor (150%/1min) (KW) (0.75) (1.5) (2.2) (3.7) (5.5) (7.5) (11) (15) (18.5) (22) 10.1 12.6...
  • Page 69 Inverter capacity (HP) Rated Output capacity (KVA) Heavy Duty type Rated output current (A) H.D. Maximum applicable motor (150%/1min) (KW) (200) (220) (280) (315) Motor rated current (A) Rated Output capacity (KVA) Normal Duty Rated output current (A) type Maximum applicable motor N.D.
  • Page 70 Allowable frequency fluctuation ±5% *1: Take TECO standard 4-pole induction motor as the base. *2: A510s model is designed to use in heavy duty conditions, the factory setting is the HD (Heavy Duty type) mode. *3: The overload capacity of A510s model HD (Heavy Duty) is 150% / 1min, 200% / 2sec. See the table below for the carrier frequency default setting and range.
  • Page 71 The following table shows maximum output frequency for each control mode. Duty Cycle Control mode Other settings Maximum output frequency maximum frequency set to V/F + PG 599Hz 599Hz SLV2 200V 1~10HP, 400V 1~15HP 150Hz 200V 15~25HP, 400V 20HP 110Hz 400V 25~30HP 100Hz 200V 30~100HP,...
  • Page 72 General Specifications LCD keypad with parameter copy function (Optional Seven-segment display * 5 + Operation mode LED keypad) Control mode V/F, V/F+PG, SLV, SV, PMSV, PMSLV, SLV2* with space vector PWM mode Frequency control range 0.1Hz～599.0Hz Output frequency accuracy Digital references: ±0.01％(-10 to +40°C) Analog references: ±0.1% (25°C (Temperature change) ±10°C )
  • Page 73 Location Indoor (protected from corrosive gases and dust). -10~+40°C (14°F~104°F) (IP20/IP21), -10~+50°C (14°F~122°F) (IP00 or top anti- Ambient temperature dust cover removed); with de-rating, its maximum operation temperature is 60°C (140°F) (Enhanced type frame 5 is 50°C without de-rating Storage temperature -20~+70°C (-4°F~+158°F) Humidity 95％RH or less ( no condensation )
  • Page 74 3.19 Inverter Derating Based on Carrier Frequency 200V Models 1 - 20 HP 25 HP 30 – 40 HP 50 - 100 HP 125 – 150 HP 3-57...
  • Page 75 400V Models 1 - 30 HP 40 - 50 HP 60 – 100 HP & 150~175HP 125 HP Iout 70% of HD 0 2kHz 4kHz 10kHz 215 HP 3-58...
  • Page 76 215H - 375 HP 425 HP (Note) Note: The spec. please refer to Chapter 3.18, the rated current is 330/370A. 575/690V Models 575V 1 - 10 HP 575/690V 15 - 30 HP 8kHz 575/690V 40 - 60 HP 575/690V 75HP 4kHz 8kHz 3-59...
  • Page 77 575/690V 100 - 150 HP 575/690V 175 - 270 HP 6kHz 4kHz 1.5kHz 2kHz 3.20 Inverter Derating Based on Temperature IP20 IP20 Iout 80% of ND 80% of HD IP00 Temperature 60°C 50°C 3-60...
  • Page 78 Capacitor reforming Guide after long storage ◆ For correct performance of this product after long storage before use it is important that Inverter Capacitors are reformed according to the guide below: Storage Procedure to re-apply voltage time Apply rated voltage(*1) of inverter in the normal way ≦1year Between Apply rated voltage of inverter to the product for one hour...
  • Page 79 3.21 Inverter Dimensions (a) 200V: 1 – 7.5HP / 400V: 1 - 7.5HP/ 575V:1-3HP (IP20/NEMA1) Dimensions in mm (inch) Net Weight in kg Inverter Model (lbs) A510-2001-S□ (5.12) (8.46) (5.91) (4.65) (7.99) (0.20) (4.9) A510-2002-S□ (5.12) (8.46) (5.91) (4.65) (7.99) (0.20) (4.9) 279.5...
  • Page 80 (b) 200V: 10 - 25HP / 400V: 10 - 30HP / 575V: 5~10HP / 690V: 15~40HP (IP20/NEMA1) Dimensions in mm (inch) Net Weight in kg Inverter Model (lbs) A510-2010-S□3 (8.27) (11.81) (8.46) (7.56) (11.26) (0.06) (13.67) A510-2015-S□3 (10.43) (14.17) (8.86) (9.65) (13.39) (0.06)
  • Page 81 Dimensions in mm (inch) Net Weight in kg Inverter Model (lbs) A510-6020-S□3 (10.43) (14.17) (8.86) (9.65) (13.39) (0.06) (22.05) A510-6025-S□3 (10.43) (14.17) (8.86) (9.65) (13.39) (0.06) (22.05) A510-6030-S□3 (10.43) (14.17) (8.86) (9.65) (13.39) (0.06) (22.05) A510-6040-S□3 (10.43) (14.17) (8.86) (9.65) (13.39) (0.06) (22.05)
  • Page 82 (c) 200V: 30 - 40HP / 400V: 40 - 75HP / 690V 50~75HP (IP20/NEMA1) Dimensions in mm (inch) Net Weight in kg Inverter Model (lbs) A510-2030-S□3 (11.34) (20.71) (6.30) (19.88) (0.13) (59.52) A510-2040-S□3 (11.34) (20.71) (6.30) (19.88) (0.13) (59.52) A510-4040-S□3 (11.34) (20.71) (6.30)
  • Page 83 200V: 50 - 100HP / 400V: 100 - 215HP / 690V: 100~270HP (IP00) Dimensions in mm (inch) Net Weight in kg Inverter Model (lbs) A510-2050-S□3 (13.54) (22.83) (11.81) (9.84) (22.05) (0.06) (88.18) A510-2060-S□3 (13.54) (22.83) (11.81) (9.84) (22.05) (0.06) (88.18) 324.5 A510-2075-S□3 (163.14)
  • Page 84 A510-6125-S□3 (13.54) (22.83) (11.81) (9.84) (22.05) (0.06) (88.18) A510-6150-S□3 (13.54) (22.83) (11.81) (9.84) (22.05) (0.06) (88.18) 324.5 A510-6175-S□3 (163.14) (18.07) (31.10) (12.78) (12.60) (29.92) (0.06) 324.5 A510-6215-S□3 (163.14) (18.07) (31.10) (12.78) (12.60) (29.92) (0.06) 324.5 A510-6250-S□3 (163.14) (18.07) (31.10) (12.78) (12.60) (29.92) (0.06)
  • Page 85 Dimensions in mm (inch) Net Weight in kg Inverter Model (lbs) 348.5 A510-2050-S□3 (97.00) (13.72) (29.13) (11.81) (9.84) (22.05) (0.06) 348.5 A510-2060-S□3 (97.00) (13.72) (29.13) (11.81) (9.84) (22.05) (0.06) 463.5 1105 324.5 A510-2075-S□3 (178.57) (18.25) (43.50) (12.78) (12.60) (29.92) (0.06) 463.5 1105 324.5...
  • Page 86 (e) 200V: 125 - 150HP / 400V: 215H - 425HP (IP00) Dimensions in mm (inch) Net Weight in kg Inverter Model (lbs) 1000 A510-2125-S□3 (27.17) (39.37) (16.14) (20.87) (10.43) (37.80) (0.06) (405.65) 1000 A510-2150-S□3 (27.17) (39.37) (16.14) (20.87) (10.43) (37.80) (0.06) (405.65) 1000...
  • Page 87 (f) 200V: 125 - 150HP / 400V: 215H - 425HP (IP20/NEMA1) Dimensions in mm (inch) Net Weight in kg Inverter Model (lbs) 1313 A510-2125-S□3 (427.70) (27.24) (51.69) (16.14) (20.87) (10.43) (37.80) (0.06) 1313 A510-2150-S□3 (427.70) (27.24) (51.69) (16.14) (20.87) (10.43) (37.80) (0.06) 1313...
  • Page 88 3.22 Dimensions for Models with Built-in Filter (a) 400V: 1 - 7.5HP Dimensions in mm (inch) Net Weight in Inverter Model kg (lbs) A510-4001-S□3F (5.12) (12.05) (5.91) (4.65) (7.99) (8.46) (0.20) (7.71) A510-4002-S□3F (5.12) (12.05) (5.91) (4.65) (7.99) (8.46) (0.20) (7.71) A510-4003-S□3F (0.20)
  • Page 89 (b) 400V: 10 - 30HP Dimensions in mm (inch) Net Weight in kg Inverter Model (lbs) 416.5 A510-4010-S□3F (8.27) (16.40) (8.46) (7.56) (11.26) (11.81) (0.06) (17.64) 416.5 A510-4015-S□3F (8.27) (16.40) (8.46) (7.56) (11.26) (11.81) (0.06) (17.64) 12.5 A510-4020-S□3F (10.43) (19.69) (8.86) (9.65) (13.39)
  • Page 90 (c) 400V: 40 - 60HP Dimensions in mm (inch) Net Weight in Inverter Model kg (lbs) A510-4040-S□3F (11.34) (26.77) (6.30) (19.88) (20.67) (0.13) (70.55) A510-4050-S□3F Note (11.34) (26.77) (6.30) (19.88) (20.67) (0.13) (70.55) A510-4060-S□3F (11.34) (26.77) (6.30) (19.88) (20.67) (0.13) (70.55) A510-4040-SE3F-B 286.5...
  • Page 91 Chapter 4 Keypad and Programming Functions 4.1 LED Keypad 4.1.1 Keypad Display and Keys (Standard Type) (Enhanced Type) Note: For Enhanced Type sold in the mainland, the last code of the inverter product is C, and the panel is the same as the Standard Type. DISPLAY Description 5 Digit LED Display...
  • Page 92 LED ON when RUN command is from the external control terminals or from serial communication LED ON when Frequency Reference command is from the external control terminals or from serial communication KEYS (8) Description RUN Inverter in Local Mode STOP STOP Inverter ▲...
  • Page 93 4.1.2 Seven Segment Display Description Actual LED Display Actual LED Display Actual LED Display Actual LED Display ° Display output frequency Frequency Reference Set Frequency Reference LED lights on LED flashes Flashing digit  At power-up, the display will show the frequency reference setting and all LEDs are flashing. Press the ▲...
  • Page 94 LED Display Examples Seven Segment Display Description 1. Displays the frequency reference at power-up. 2. Displays the actual output frequency during run operation. Displays parameter code. Displays the setting value of parameter. Displays input voltage. Displays inverter current. Displays DC Bus Voltage. Displays temperature.
  • Page 95 4.1.3 LED Indicator Description  Fault LED State Description FAULT LED No Fault Active Illuminated Fault Active Forward LED  State Description FWD LED Inverter in reverse direction Illuminated Inverter is running in forward direction Flashing Forward direction active, no run command Reverse LED ...
  • Page 96  SEQ LED State Description SEQ LED Sequence controlled from keypad Illuminated Sequence set from external source  REF LED State Description REF LED Frequency reference set from keypad Frequency reference set from external source Illuminated Run / Stop Status Indicators...
  • Page 97 4.1.4 Power-up Monitor Power-up   Changing Monitor at Power-up 12- 00 Display Selection Highest bit -> 0 0 0 0 0 <- Lowest bit The setting range for each bit is 0 ~ 7 from the highest bit to the lowest bit. 0: No display 4: Temperature Range...
  • Page 98 Example: 12- 00=【12345】 4.1.5 Modifying Parameters/ Set Frequency Reference Example: Modifying Parameters...
  • Page 99 Example: Set Frequency Reference Inverter stopped: Inverter is running: Display Voltage Class Display Voltage Class Flashing for 3 seconds Flashing for 3 seconds Display Frequency Reference Display Frequency Reference ▲ Press Press RUN 1x Press </RESET Output Frequency Set Frequency Reference Press </RESET Press Set Frequency Reference 0.01 Hz...
  • Page 100 4.1.6 Operation Control 4-10...
  • Page 101 4.2 LCD Keypad 4.2.1 Keypad Display and Keys (Standard Type) (Enhanced Type) DISPLAY Description LCD Display Monitor inverter signals, view / edit parameters, fault / alarm display. LED INDICATORS FAULT LED ON when a fault or alarm is active. LED ON when inverter is running in forward direction, flashing when stopping. On when inverter is running in reverse direction, flashing when stopping.
  • Page 102 KEYS (8) Description RUN Inverter in Local Mode STOP STOP Inverter ▲ Parameter navigation Up, Increase parameter or reference value ▼ Parameter navigation down, decrease parameter or reference value FWD/REV Used to switch between Forward and Reverse direction (Standard Type) Used to switch between Local Mode and Remote Mode REMOTE Mode: Set by parameters, controlled by control circuit terminals, communication or other ways.
  • Page 103 4.2.2 Keypad Menu Structure Main Menu The A510S inverter main menu consists of two main groups (modes). The DSP/FUN key is used to switch between the monitor mode and the parameter group mode. Mode Description Monitor Mode View inverter status, signals and fault data. Parameter Group Mode Access to available parameter groups.
  • Page 104 Monitor Mode In monitor mode inverter signals can be monitored such as output frequency, output current and output voltage, etc…) as well as fault information and fault trace. See Fig 4.2.2.2 for keypad navigation. Fig 4.2.2.2 Monitor Mode Note: - To scroll through the available monitor parameter list, press and hold the ▲ (up) or ▼ (down) key. 4-14...
  • Page 105 Programming Mode In programming mode inverter parameters can be read or changed. See Fig 4.2.2.3 for keypad navigation. Power ON Monitor Freq Ref 12-16=005.00Hz 12-17=000.00Hz 12-18=0000.0A Parameter Parameter Parameter Group Edit Mode Group Mode Selection Mode READ READ ENTER Edit 00-00 ENTER Group...
  • Page 106 Auto-tuning Mode In the auto-tuning mode motor parameters can be calculated and set automatically based on the selected control mode. See Fig 4.2.2.4 for keypad navigation. Group 17 Auto-tuning 18 Slip Compen 19 Traverse Func. READ E NT ER Press ▲ or ▼ key to change the value. READ Edit 17-00...
  • Page 107 4.2.2 Notes: 1. Use the up and down keys to scroll though the auto-tuning parameter list. Depending on the selected control mode in parameter 00-00, part of auto-tuning parameters will not be accessible. (Refer to the Auto-tuning Group 17 parameters). 2.
  • Page 108 4.3 Parameters Parameter group Group Name Basic Parameters Group 00 Group 01 V/F Control Parameters Group 02 IM Motor Parameters Group 03 External Digital Input and Output Parameters External Analog Input and Output Parameters Group 04 Group 05 Multi-Speed Parameters Group 06 Automatic Program Operation Parameters Group 07...
  • Page 109 Group 00: Basic Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 0: V/F 1: V/F+PG 2: SLV Control Mode 00-00 3: SV Selection 4: PMSV 5: PMSLV 6: SLV2 0: Forward Motor’s Rotation 00-01 1: Reverse Direction 0: Keypad...
  • Page 110 Group 00: Basic Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 2: Terminal Command Selection UP/DOWN 3: Communication Control (RS-485) 4: Pulse Input 5: Reserved 6: RTC Note8 7: AI2 Auxiliary Frequency Main and 0: Main Frequency Alternative 00-07...
  • Page 111 Group 00: Basic Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 Jog Deceleration 00-20 0.1~0600.0 Time Acceleration time 00-21 0.1~6000.0 Deceleration time 00-22 0.1~6000.0 Acceleration time 00-23 0.1~6000.0 Deceleration time 00-24 0.1~6000.0 Switch-Over Frequency of 0.00~599.00 00-25 Acc/Dec Time 1...
  • Page 112 Group 00: Basic Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 Modified 0:Disable 00-33 Parameters (only 1:Enable for LCD keypad) 00-34 Reserved 00-40 00-41 User parameter 0 00-41 00-42 User parameter 1 00-42 00-43 User parameter 2 00-43 00-44 User parameter 3 00-44...
  • Page 113 Group 01: V/F Control Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 V/F Curve 01-00 0~FF Selection 01-01 Reserved Maximum Output 50.0/ Frequency of 01-02 4.8~599.0 60.0 Motor 1 200V: 0.1~255.0 Maximum Output 400V: 0.2~510.0 Voltage of Motor 01-03 575V: 0.1~670.0...
  • Page 114 Group 01: V/F Control Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 0: Torque Compensation Selection of Mode 0 Torque 01-11 Compensation 1: Torque Compensation Mode Mode 1 Base Frequency 50.0/ 01-12 4.8~599.0 of Motor 1 60.0 200V: 0.0~255.0 Base Output...
  • Page 115 Group 01: V/F Control Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 Base Frequency 50.0/ 01-24 4.8~599.0 of Motor 2 60.0 200V: 0.0~255.0 Base Output 400V: 0.0~510.0 Voltage of 01-25 575V: 0.0~670.0 Motor 2 690V: 0.0~804.0 V/F Curve 01-26...
  • Page 116 Group 02: IM Motor Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 Core Saturation 02-11 Coefficient 2 1~100 of Motor 1 Core Saturation 02-12 Coefficient 3 80~300 of Motor 1 Core loss of 02-13 0.0~15.0 Motor 1 02-14...
  • Page 117 Group 02: IM Motor Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 Motor 1 Slip 02-34 0.10~20.00 1.00 Frequency 02-35 Reserved 02-36 Motor Mechanical 02-37 0.0~10.0 Loss Group 03: External Digital Input and Output Parameters Control mode Code Parameter Name Setting Range...
  • Page 118 Group 03: External Digital Input and Output Parameters Control mode Code Parameter Name Setting Range Default Unit SLV SV SLV2 Attribute 14: Emergency Stop (decelerate to zero and stop) 15: External Baseblock Command (rotation freely to stop) Multi-Function 16: PID Control Disable Terminal 03-02 Function...
  • Page 119 Group 03: External Digital Input and Output Parameters Control mode Code Parameter Name Setting Range Default Unit SLV SV SLV2 Attribute 42: PG Disable 43: PG Integral Reset 44: Mode Switching between Speed and Torque 45: Negative Torque Command Multi-Function 46: Zero-Servo Terminal Command...
  • Page 120 Group 03: External Digital Input and Output Parameters Control mode Code Parameter Name Setting Range Default Unit SLV SV SLV2 Attribute xxx0b: S5 A Contact xxx1b: S5 B Contact xx0xb: S6 A Contact Multi-Function xx1xb: S6 B Contact Terminal S5-S8 03-10 0000b x0xxb: S7 A Contact...
  • Page 121 Group 03: External Digital Input and Output Parameters Control mode Code Parameter Name Setting Range Default Unit SLV SV SLV2 Attribute 31: Zero Speed Servo Status (Position Mode) 32: Communication Control Contacts 33: RTC Timer 1 Note8 34: RTC Timer 2 Note8 35: RTC Timer 3 Note8...
  • Page 122 Group 03: External Digital Input and Output Parameters Control mode Code Parameter Name Setting Range Default Unit SLV SV SLV2 Attribute **Mechanical 0.00 03-17 Braking Release 0.00~599.00 Level **Mechanical 0.00 03-18 0.00~599.00 Braking Level Set xxx0b: R1 A Contact xxx1b: R1 B Contact Relay (R1A-R2A) xx0xb: R2 A Contact 03-19...
  • Page 123 Group 03: External Digital Input and Output Parameters Control mode Code Parameter Name Setting Range Default Unit SLV SV SLV2 Attribute 03-30 = 0: 50~32000Hz 03-30 = 1:10~1000Hz 03-32 Pulse Input Gain 0.0~1000.0 03-33 Pulse Input Bias -100.0~100.0 Filter Time of 03-34 0.00~2.00 Pulse Input...
  • Page 124 Group 03: External Digital Input and Output Parameters Control mode Code Parameter Name Setting Range Default Unit SLV SV SLV2 Attribute Low Current 03-49 Detection Delay 0.00~655.34 0.01 Note2 (Note4) Time Frequency 03-50 0.0~599.0 Note3 Detection Level 4 Frequency 03-51 0.0~599.0 Note3 Detection Level 5...
  • Page 125 Group 04: External Analog Input and Output Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 2: Frequency Reference Bias 3: Output Voltage Bias 4: Coefficient of Acceleration and Deceleration Reduction 5: DC Braking Current 6: Over-Torque Detection Level 7: Stall Prevention Level...
  • Page 126 Group 04: External Analog Input and Output Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV2 0: Output Frequency 1: Frequency Command 2: Output Voltage 3: DC Voltage 4: Output Current 5: Output Power 6: Motor Speed 7: Output Power Factor 8: AI1 Input 9: AI2 Input...
  • Page 127 Group 04: External Analog Input and Output Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV2 2: AO1 4~20mA AO2 0~10V 3: AO1 4~20mA AO2 4~20mA Filter Time of AO 04-20 0.00~0.50 0.00 Signal Scan AI3 Signal 04-21 Scanning and 0.00~2.00...
  • Page 128 Group 05: Multi-Speed Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 *Frequency Setting 05-12 of Speed-Stage 11 0.00~599.00 5.00 *Frequency Setting 05-13 of Speed-Stage 12 0.00~599.00 5.00 *Frequency Setting 05-14 of Speed-Stage 13 0.00~599.00 5.00 *Frequency Setting 05-15...
  • Page 129 Group 05: Multi-Speed Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 Speed 6 Acceleration Time Setting of Multi 05-31 0.1~6000.0 10.0 Speed 7 Deceleration Time Setting of Multi 05-32 0.1~6000.0 10.0 Speed 7 Acceleration Time Setting of Multi 05-33 0.1~6000.0...
  • Page 130 Group 05: Multi-Speed Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 Deceleration Time Setting of Multi 05-48 0.1~6000.0 10.0 Speed 15 * If the maximum output frequency of motor is over 300HZ, the frequency resolution is changed to 0.1Hz Group 06: Automatic Program Operation Parameters Control mode Code Parameter Name...
  • Page 131 Group 06: Automatic Program Operation Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV *Frequency Setting 06-01 of Operation-Stage 0.00~599.00 5.00 *Frequency Setting 06-02 of Operation-Stage 0.00~599.00 10.00 *Frequency Setting 06-03 of Operation-Stage 0.00~599.00 20.00 *Frequency Setting 06-04 of Operation-Stage 0.00~599.00...
  • Page 132 Group 06: Automatic Program Operation Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV Operation Time Setting of 06-16 0.0~6000.0 Speed-Stage 0 Operation Time Setting of 06-17 0.0~6000.0 Speed-Stage 1 Operation Time Setting of 06-18 0.0~6000.0 Speed-Stage 2 Operation Time Setting of...
  • Page 133 Group 06: Automatic Program Operation Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV Operation 0: Stop Direction Selection 1: Forward 06-33 of Speed-Stage 1 2: Reverse Operation 0: Stop Direction Selection 1: Forward 06-34 of Speed-Stage 2 2: Reverse Operation 0: Stop...
  • Page 134 Group 07: Start /Stop Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 Momentary Power 0: Disable Loss/Fault Restart 07-00 1: Enable Selection Fault Auto-Restart 07-01 0~7200 Time Number of Fault Auto-Restart 07-02 0~10 Attempts 07-03 Reserved 0: When the external run...
  • Page 135 Group 07: Start /Stop Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 Direction-Detection Speed Search 0~100 07-19 Operating Current Speed Search 0~100 07-20 Operating Current Integral Time of 0.1~10.0 07-21 Speed Searching Delay Time of 0.0~20.0 07-22 Speed Searching...
  • Page 136 Group 07: Start /Stop Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 Short-circuit 0.0~200.0 07-36 braking current 100.0 Note1 limited 07-37 Reserved 07-41 07-42 Voltage Limit Gain 0.0~50.0 Note2 Short-circuit 07-43 Braking Time of 0.00~100.00 0.00 Note3...
  • Page 137 Group 08: Protection Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 xxx0b: Stall prevention is enabled in acceleration. xxx1b: Stall prevention is disabled in acceleration. xx0xb: Stall prevention is enabled in deceleration. xx1xb: Stall prevention is disabled in deceleration.
  • Page 138 Group 08: Protection Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 xx1xb: Hot Start of Motor Overload x0xxb: Standard Motor x1xxb: Inverter Duty Motor 0xxxb: Reserved 1xxxb: Reserved 0: Stop Output after Start-up Mode of Overload Protection Overload 08-06...
  • Page 139 Group 08: Protection Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 Detection Time of Over-Torque 08-16 0.0~10.0 Detection 0: Low-Torque Detection is Disabled. 1: Start to Detect when Selection of Reaching the Set Low-Torque 08-17 Frequency.
  • Page 140 Group 08: Protection Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 Function Selection 1: Coast to Stop 08-31 Reserved 08-34 0: Disable 1: Deceleration to Stop Motor Overheating 08-35 Fault Selection 2: Free Run to top 3: Continue Running PTC Input Filter 08-36...
  • Page 141 Group 08: Protection Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 of Fire Mode 0：Fire Mode Speed Motor Speed (08-52) Setting Source of 08-51 Note4 1：PID Control Fire Mode 2：AI2 Motor Speed of 08-52 0.00~100.00 100.00 Note4...
  • Page 142 Group 09: Communication Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 09-00 Communication 1~31 Station Address Communication 09-01 0: MODBUS Mode Selection 0: 1200 1: 2400 2: 4800 Baud Rate Setting 09-02 (bps) 3: 9600 4: 19200 5: 38400 0: 1 Stop Bit...
  • Page 143 Group 10: PID Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 1: AI1 given 2: AI2 given 3: PI given PID Target Value 4:10-02 given 10-00 Source Setting 5: Reserved 6: Frequency Command (00-05) 1: AI1 given PID Feedback Value Source...
  • Page 144 Group 10: PID Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 Delay Time of PID 10-18 0.0~255.5 Sleep *Frequency of PID 10-19 0.00~599.00 0.00 Waking up Delay Time of PID 10-20 0.0~255.5 Waking up 10-21 Reserved 10-22...
  • Page 145 Group 10: PID Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 15: MPM 16: CMM 17: W 18: KW 19: m 20: °C 21: RPM 22: Bar 23: Pa 24: KPa Proportional Gain 10-36 0.00~10.00 3.00 Note2...
  • Page 146 Group 11: Auxiliary Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 0: Allow Forward and Reverse Rotation 1: Only Allow Forward Direction Lock 11-00 Selection Rotation 2: Only Allow Reverse Rotation 0: Carrier Output 11-01 Carrier frequency Frequency Tuning 1~16: 1~16KHz...
  • Page 147 Group 11: Auxiliary Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 Limit of Energy Saving Tuning Adjustment Time of Automatic 0~5000 11-22 Energy Saving Detection Level of Automatic Energy 0~100 11-23 Saving Coefficient of Automatic Energy 0.00~655.34 (Note4)
  • Page 148 Group 11: Auxiliary Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 0: Disable 1: OV Prevention Mode 1 OV Prevention 11-40 Selection 2: OV Prevention Mode 2 3: OV Prevention Mode 3 0: Decelerate to Stop when Reference Selection of Frequency Disappears...
  • Page 149 Group 11: Auxiliary Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 1: Stop Key is Enabled when the Operation Command is not Provided by Operator. 0: When UP/DOWN in Keypad is Disabled, it will be Enabled if Pressing ENTER after Frequency UP/DOWN...
  • Page 150 Group 11: Auxiliary Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 Soft PWM 2 11-68 6.00~60.00 Note2 Switch Frequency Gain of Preventing 11-69 0.00~200.00 5.00 Note1 Oscillation 3 Upper Limit of 11-70 Preventing 0.01~100.00 5.00 Note1 Oscillation 3...
  • Page 151 Group 12: Monitoring Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 00000~77777 From the leftmost bit, it displays the screen when press DSP key in order. 0:no display Display Screen 1: Output Current 00321 12-00 Selection (LED) 2: Output Voltage...
  • Page 152 Group 12: Monitoring Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 LED display is shown as below no input correspondences to input and output Status Display of Digital Input & 12-05 Output Terminal (LED / LCD) LCD display is shown as below 0：OPEN...
  • Page 153 Group 12: Monitoring Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 Display the current output 12-19 Output Voltage voltage Display the current DC 12-20 DC Voltage (Vdc) voltage Display the current output 12-21 Output Power (kw) power Display motor’s current rotation speed...
  • Page 154 Group 12: Monitoring Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 maximum frequency set by 01-02 ) 12-31 Reserved Display output value of speed controller 12-32 ASR Output (100% corresponds to the maximum frequency set by 01-02) Display feedback’s speed value of speed controller...
  • Page 155 Group 12: Monitoring Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 1: CRC Error 1: Data length Error RS-485 Error 1: Data Function Error 12-42 1: Parity Error Code 1: Overrun Error 1: Framing Error 1: Time out Error Reserved 1: Inverter ready...
  • Page 156 Group 12: Monitoring Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 Display DI/DO status of DIO Status of previous fault 12-59 Previous Fault Description is similar to 12-05 Display inverter status of Inverter Status of previous fault 12-60 Previous Fault...
  • Page 157 Group 13: Maintenance Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 Inverter Capacity 13-00 ---- Selection 13-01 Software Version 0.00-9.99 0: Disable to Clear Cumulative Operation Clear Cumulative 13-02 Hours Operation Hours 1: Clear Cumulative Operation Hours Cumulative 0~23...
  • Page 158 Group 13: Maintenance Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 13: 2 wire Initialization (50Hz)(230/400V) 14: 3 wire Initialization (50Hz)(230/400V) 15: 2 wire Initialization (50Hz)(220/380V) (Note4) 16: 3 wire Initialization (50Hz)(220/380V) (Note4) 0: No Clearing Fault Fault History History Clearance...
  • Page 159 Group 13: Maintenance Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 Previous eleven Exhibit Previous eleven 13-31 Note1 Fault History Fault History Previous twelve Exhibit Previous twelve 13-32 Note1 Fault History Fault History Previous thirteen Exhibit Previous thirteen 13-33 Note1...
  • Page 160 Group 14: PLC Setting Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 14-00 T1 Set Value 1 0~9999 Note6 T1 Set Value 2 14-01 0~9999 Note6 (Mode 7) 14-02 T2 Set Value 1 0~9999 Note6 T2 Set Value 2 14-03...
  • Page 161 Group 14: PLC Setting Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 14-36 MD1 Set Value 1 0~65534 Note6 (Note4) 14-37 MD1 Set Value 2 0~65534 Note6 (Note4) 14-38 MD1 Set Value 3 0~65534 Note6 (Note4) 14-39 MD2 Set Value 1...
  • Page 162 Group 15: PLC Monitoring Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute SLV SV SLV2 15-18 C3 Current Value 0~65534 (Note4) 15-19 C4 Current Value 0~65534 (Note4) 15-20 C5 Current Value 0~65534 (Note4) 15-21 C6 Current Value 0~65534 (Note4) 15-22 C7 Current Value...
  • Page 163 Group 16: LCD Function Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute V/F+ SLV SV SLV2 0~39999 Determine the display way and unit of frequency command 0: Frequency display unit is 0.01Hz 1: Frequency display unit is 0.01% 2: Frequency display unit is rpm.
  • Page 164 Group 16: LCD Function Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute V/F+ SLV SV SLV2 0: without using engineering unit 1: FPM 2: CFM 3: PSI 4: GPH 5: GPM 6: IN 7: FT 8: /s 9: /m 10: /h 11: °F...
  • Page 165 Group 16: LCD Function Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute V/F+ SLV SV SLV2 parameters and save to the operator. 0: Keep operating when LCD operator is Selection of removed. Operator 16-09 1: Display fault when Removed (LCD) LCD operator is removed...
  • Page 166 Group 16: LCD Function Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute V/F+ SLV SV SLV2 1:Mon 2:Tue 16-28 P4 Start Date Note8 3:Wed 4:Thu 5:Fri 16-29 P4 Stop Date 6:Sat Note8 7:Sun 0: Disable Selection of RTC 1: Enable 16-30 Note8...
  • Page 167 Group 16: LCD Function Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute V/F+ SLV SV SLV2 xxx0b: RTC Run1 Forward Rotation xxx1b: RTC Run1 Reverse Rotation xx0xb: RTC Run2 Forward Rotation xx1xb: RTC Run2 Selection of RTC Reverse Rotation 16-37 0000b...
  • Page 168 Group 17: Automatic Tuning Parameters Control mode Code Parameter Name Setting Range Default Unit V/F+ Attribute SLV SV SLV2 0: Rotation Auto-tuning 1: Static Auto-tuning 2: Stator Resistance VF:2 Measurement VF+PG 3: Reserved Mode Selection of 4: Loop Tuning 17-00 Automatic Tuning* 5: Rotation Auto-tuning SLV:6...
  • Page 169 Group 17: Automatic Tuning Parameters Control mode Code Parameter Name Setting Range Default Unit V/F+ Attribute SLV SV SLV2 Proportion of 17-12 Motor Leakage 0.1~15.0 Inductance Motor Slip 17-13 0.10~20.00 1.00 Frequency Selection of 0:VF Rotation Auto-tuning 17-14 Rotation 1: Vector Rotation Auto-tuning Auto-tuning KVA: The default value of this parameter will be changed by different capacities of inverter.
  • Page 170 Group 18: Slip Compensation Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute V/F+ SLV SV SLV2 Slip VF:0.0 Compensation 18-00 0.00~2.50 Gain at Low SLV* Speed. Slip Compensation 18-01 -1.00~1.00 Gain at High Speed. Slip Compensation 18-02 0~250 Limit Slip...
  • Page 171 Group 20: Speed Control Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute V/F+P SLV SV SLV2 20-00 ASR Gain 1 0.00~250.00 ASR Integral Time 0.001~10.000 20-01 20-02 ASR Gain 2 0.00~250.00 ASR Integral Time 0.001~10.000 20-03 ASR Integral Time 0~300 20-04 Limit...
  • Page 172 Group 20: Speed Control Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute V/F+P SLV SV SLV2 0: Deceleration to stop Over Speed (OS) 1: Coast to stop 20-19 Selection 2: Continue to operate Over Speed (OS) 0~120 20-20 Detection Level Over Speed (OS)
  • Page 173 Group 21: Torque And Position Control Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute V/F+P SLV SV SLV2 0: Speed Control Torque Control 21-00 Selection 1: Torque Control Filter Time of 0~1000 21-01 Torque Reference 0: According to AI Input 1: According to the Set Value of 21-03 Speed Limit...
  • Page 174 Group 21: Torque And Position Control Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute V/F+P SLV SV SLV2 The Command of the Pulse Number 21-17 -9999 ~ 9999 of Section 3 The Command of Rotation Cycle 21-18 -9999 ~ 9999 Number of Section The Command of...
  • Page 175 Group 21: Torque And Position Control Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute V/F+P SLV SV SLV2 of Section 10 The Command of Rotation Cycle 21-32 -9999 ~ 9999 Number of Section The Command of the Pulse Number 21-33 -9999 ~ 9999 of Section 11...
  • Page 176 Group 22: PM Motor Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute V/F+P SLV SV SLV2 PM Motor Rated 22-00 0.00~600.00 Power PM Motor Rated 200V: 50.0~240.0 220.0 22-01 Note7 Voltage 400V: 100.0~480.0 440.0 PM Motor Rated 25%~200% inverter’s 22-02 Current...
  • Page 177 Group 22: PM Motor Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute V/F+P SLV SV SLV2 22-19 Reserved Offset Angle of the 22-20 Magnetic Pole and 0~360 PG Origin 0: PM Motor Tuning is not Active. 1: Parameter Auto-tuning (for PMSLV Tuning) 2: Magnetic Pole 22-21 PM Motor Tuning...
  • Page 178 Group 22: PM Motor Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute V/F+P SLV SV SLV2 2: Full Closed Loop Control 5~120 (Note 7) Voltage Command (22-25=2 or 22-26=1 is 22-27 of Mode 2 enabled) (Note 7) Divider Ratio of (22-25=2 or 22-26=1 is 22-28...
  • Page 179 Group 22: PM Motor Parameters Control mode Code Parameter Name Setting Range Default Unit Attribute V/F+P SLV SV SLV2 0: Decelerate or stop below 22-11 and brake directly 22-41 PM stop method 1: Decelerate or stop below 22-11 and open loop stop Fully closed loop 22-42...
  • Page 180 Attachment 1: Parameters’ default value and upper limit value are adjusted by different capacities of inverter. Max. frequency Max. frequency The initial value of Display (Hz) in SLV (Hz) in SLV when parameter 18-00 in parameter Models Frame when carrier carrier frequency SLV/ SV (Slip 12-41 (Inverter...
  • Page 181 The initial The initial The initial The initial value (s) of Max. Max. value of value (V) of Default value (s) of Accel. & carrier in HD carrier in parameters parameter carrier in Models parameter Decel HD kHz 21-05 ~21-08 08-02(Stall HD kHz 20-08 (ASR...
  • Page 182 575/690V Models Max. frequency The initial value of Max. frequency Display (Hz) in SLV parameter 18-00 in (Hz) in SLV when parameter Model Frame when carrier SLV/ SV (Slip carrier frequency 12-41 (Inverter frequency <= compensation at low > 8K temperature) speed) 5001...
  • Page 183 The initial The initial value The initial value of Default Max. carrier (s) of parameter value (s) of Models parameters carrier in in HD kHz 20-08 (ASR Accel. & 21-05 ~21-08 HD kHz (others) Filter Time) Decel (Torque Limit) 5001 5002 200% 0.002...
  • Page 184 Low Voltage Detection Level Function: Wiring: UPS or Battery Timing Diagram of Magnetic Contactor Relevant parameters: 07-30 Low Voltage Level Selection set 0 (Enable) 07-13 Low Voltage Detection Level set to 250V in 400V Class. 03-00~03-07 Set EPS input (62) enable. 07-31 Low Voltage Run Frequency 4-94...
  • Page 185 4.4 Description of Parameters 00-00 Control mode selection 0: V/F 1: V/F+PG 2: SLV Range 3: SV 4: PMSV 5: PMSLV 6: SLV2 The inverter offers the following control modes: Value Mode Info Application General Purpose Applications which do V/F Control without PG not require high precision speed control - Auto-tuning is not required.
  • Page 186 00-00=2: Sensorless Vector Control Verify the inverter rating matches the motor rating. Perform rotational auto-tune to measure and store motor parameters for higher performance operation. Perform non-rotational auto-tune if it’s not possible to rotate the motor during auto-tune. Refer to parameter group 17 for details on auto-tuning. 00-00=3: Closed Loop Vector Control Verify the inverter rating matches the motor rating.
  • Page 187 00-02=0: Keypad Control Use the keypad to start and stop the inverter and set direction with the forward / reverse key). Refer to section 4-1 for details on the keypad. 00-02=1: External terminal control External terminals are used to start and stop the inverter and select motor direction. 00- 03 Alternative RUN Command Selection 0: Keypad control...
  • Page 188 ■ 3-wire operation For 3-wire operation set any of parameters 03-02 to 03-07 (terminal S3 ~ S8) to 26 to enable 3-wire operation in combination with S1 and S2 terminals set to run command and stop command. Parameter 13-08 to 3, 5 or 7 for 3-wire program initialization, multi-function input terminal S1 is set to run operation, S2 for stop operation and S7 for forward/reverse command.
  • Page 189 ■ 2-wire operation with hold function To enable 2-wire operation with hold function, set any of parameters 03-02 to 03-07 (terminal S3 ~ S8) to 53. When this mode is enabled set terminal S1 (03-00=0) to forward and S2 (03-01=1) to reverse run command. Note: Terminal S1, S2 and S5 must be closed for a minimum of 50ms to activate operation.
  • Page 190 00-02=4: RTC control The inverter is controlled by RTC timer when run command is set to RTC. Refer to function group 16. 00- 04 Language 0: English 1: Simplified Chinese Range 2: Traditional Chinese 3: Turkish It is required to be with LCD keypad to display the language selection of parameter 00-04. 00-04=0, LCD keypad displays in English.
  • Page 191 Note: Set parameter 04-05 to 10 to add frequency reference using AI2 to AI1. +10V Main Speed 2KΩ Frequency Reference Command ( Voltage Input) Main Speed Frequency Reference Command ( Current Input) AI1 AI2 - 10V Figure 4.4.4 Analog input as main frequency reference command (For H & C type) 00-05/00-06= 2: Terminal UP / DOWN The inverter accelerates with the UP command closed and decelerates with the DOWN command closed.
  • Page 192 Figure 4.4.5 Frequency reference from pulse input 00-05/00-06= 6: RTC Enables RTC control, reference frequency is controlled by the RTC function, Refer to parameter group 16 for RTC setup. 00-05/00-06= 7: AI2 Auxiliary Frequency When 04-05 is set to 0 (auxiliary frequency), frequency command is provided by multi-function analog input AI2 and the maximum output frequency (01-02, Fmax) = 100%.
  • Page 193 00- 08 Communication frequency command – READ ONLY Range 0.00~599.00 Hz Display the frequency reference when 00-05 or 00-06 is set to communication control (3). Communication frequency command memory 00-09 0: Don’t save when power supply is off. (00-08) Range 1: Save when power is off.
  • Page 194 Notes: When the frequency lower limit is set to a value greater than 0 and the inverter is started the output frequency will accelerate to the frequency lower limit with a minimum frequency defined by parameter 01-08 for motor 1 and parameter 01-22 for motor 2.
  • Page 195 00-14 Acceleration time 1 Range 0.1~6000.0 Sec 00-15 Deceleration time 1 Range 0.1~6000.0 Sec 00-16 Acceleration time 2 Range 0.1~6000.0 Sec 00-17 Deceleration time 2 Range 0.1~6000.0 Sec 00-21 Acceleration time 3 Range 0.1~6000.0 Sec 00-22 Deceleration time 3 Range 0.1~6000.0 Sec 00-23 Acceleration time 4...
  • Page 196 Acceleration / Deceleration Size Default Value 1~3HP 575V series 5~10HP 15~40HP 690V series 50~535HP A: Select acceleration and deceleration time via the digital input terminals The following table shows the acceleration / deceleration selected when the digital input function Accel/ Decel time 1 (#10) and Accel/Decel time 2 1(#30) are used.
  • Page 197 B. Switch of Acceleration/Deceleration time according to motors 03-00~03-07 set to 40 (Switching between motor 1/motor 2), it can switch motors by digital input. This function I only for V/F control mode and V/F +PG card mode. Chose for motor1, acceleration and deceleration time of multi-speed depends on Figure 4.4.1. Chose for motor, acceleration and deceleration time of multi-speed depends on the following Figure.
  • Page 198 When run command selection is external terminal control (00-02=1) and the inverter uses the jog frequency (00-18, default 6.0 Hz) as its frequency reference with 03-00~03-07=6 or 7(6: Forward jog run command 7: Reverse jog run command).The motor will run by the setting. 00-26 Emergency stop time Range...
  • Page 199 00-27 HD/ND selection 0: HD (Heavy Duty / Constant Torque) Range 1: ND (Normal Duty / Variable Torque) The inverter overload curve, carrier frequency, stalls prevention level, rated input/output current and maximum frequency are automatically set based on the inverter duty (HD/ND) selection. Please refer to table 4.4.2 for detailed information.
  • Page 200 00- 28 Command characteristic selection of master frequency 0: Positive characteristic (0-10V / 4-20mA = 0 -100%) Range 1: Negative / inverse characteristic (0-10V / 4~20mA = 100 - 0%) 00-28= 0: Positive reference curve, 0 – 10V / 4 – 20mA = 0 – 100% main frequency reference. 00-28= 1: Negative reference curve, 0 –...
  • Page 201 Command time Frequency Reference Fmin (01-08) (Fref) time Output Frequency after softstart (Fout SFS) Pre-excitation DC braking 00-29=0 time 07-16 07-08 Pre-Excitation time Pre-excitation DC braking Fmin time 00-29=1 coast to 07-16 07-08 stop Fmin Pre-excitation DC braking 00-29=2 time 07-08 07-16 Fmin...
  • Page 202 Range 4: Reserved 5: Compressor 6: Hoist- * Consult TECO for the settings 7: Crane- * Consult TECO for the settings 8: Manual Pulse Generator (MPG) Note: If set 00-32 back to 0, 2 wire initialization (60Hz)(230/400V) setting (13-08=11) will be executed.
  • Page 203 00-32=6: Hoist Parameter Name Value 00-00 Control mode selection 2: SLV 00-05 Main Frequency command source selection 0: keypad 11-43 Hold Frequency at start 3.0 Hz 11-44 Frequency hold Time at start 0.3 sec 00-14 Acceleration time 1 3.0 sec 00-15 Deceleration time 1 3.0 sec...
  • Page 204 00-32=8: Manual Pulse Generator (MPG) Parameter Name Value 00-00 Control mode selection 0: V/F 00-02 Main Run Command Source Selection 1: External Terminal (Control Circuit) 00-05 Main Frequency Command Source Selection 8: Manual Pulse Generator (MPG) Acceleration Time 2 00-16 0.1 sec Deceleration Time 2 00-17...
  • Page 205 PARA -01. Motor Direction Press READ/ ENTER key and ▲ (Up)/ ▼ (Down) to select -02. RUN Source alternative run command source (00-03). -03. Sub RUN Source Edit 00-00 Sub RUN Sou ce Press READ/ ENTER key and adjust the value. The selected setting Terminal value will flash.
  • Page 206 When 13-06=1, only parameter of 00-00 ~ 00-56 can be set or read in the advanced modes. 13-06=1 is ‧ enabled in the parameter setting of 00-41~00-56. When user would like to leave the screen of user parameters, press RESET key and then DSP/FUN key to ‧...
  • Page 207 Example 2: After one or more parameters in 00-41 ~ 00-56 are set, user parameters settings are as follows. Step LCD Display Descriptions Group 13 Driver Status Select the start parameter group (03) in the advanced modes. 14 PLC Setting 15 PLC Monitor PARA -06.
  • Page 208 Step LCD Display Descriptions Press (READ/ ENTER) key to enter the screen of data setting/ read. Edit 00-41 S1 Function Sel *The selected setting value will flash. 2-Wire (FWD-RUN) In this example, 03-00 (Multi-function terminal Function Setting-S1) (00~57) has been defined as user parameters (00-41). The right bottom <...
  • Page 209 Note: User level (13-06=1) can be set by one or more parameters in the user parameters of 00-41 ~ 00-56. [Main Screen] [Main Menu] [Subdirectory] [READ/ ENTER] READ ENTER PARA Monitor Group Freq Ref -00 KVA Sel 12 – 16 = 000 . 00Hz 13 Driver Status -01 S/W Version 1 ------------------------------------...
  • Page 210 01-V/F Control Parameters 01-00 V/F curve selection Range 0~FF The V/F curve selection is enabled for V/F mode with or without PG or SLV2 mode. Make sure to set the inverter input voltage parameter 01-14. There are three ways to set V/F curve: (1) 01-00 = 0 to E: choose any of the 15 predefined curves (0 to E).
  • Page 211 Table 4.4.3: 1 - 2HP V/F curve selection (200V) Type Specification 01-00 V/F curve Type Specification 01-00 V/F curve Starting Torque 50Hz 50Hz High (50Hz Starting Default Torque setting) 60Hz Saturatio Starting (60Hz Torque Default 60Hz setting.) 50Hz High Saturatio Starting Torque 72Hz...
  • Page 212 Table 4.4.4: 3 - 30HP V/F curve selection (200V) Type Specification 01-00 V/F curve Type Specification 01-00 V/F curve Starting Torque 50Hz 50Hz High (50Hz Starting Default Torque setting) 60Hz Saturati Starting (60Hz Torque Default setting.) 60Hz 60Hz 50Hz High Saturati Starting Torque...
  • Page 213 Table 4.4.5: 40HP and above V/F curve selection (200V) Type Specification 01-00 V/F curve Type Specification 01-00 V/F curve Starting Torque 50Hz 50Hz High (50Hz Starting Default Torque setting) 60Hz Starting (60Hz Saturation Torque Default setting) 60Hz 60Hz High 50Hz Starting Saturation Torque...
  • Page 214 Table 4.4.6: 1 - 2HP V/F curve selection (220V) Type Specification 01-00 V/F curve Type Specification 01-00 V/F curve Starting Torque 50Hz 50Hz High ( 50Hz Starting Default Torque setting ) 60Hz Saturati Starting ( 60Hz Torque Default 60Hz 60Hz setting ) 50Hz Saturati...
  • Page 215 Table 4.4.7: 3 - 30HP V/F curve selection (220V) Type Specification 01-00 V/F curve Type Specification 01-00 V/F curve Starting Torque 50Hz 50Hz High ( 50Hz Starting Default Torque setting ) 60Hz Saturati Starting ( 60Hz Torque Default setting ) 60Hz 60Hz 50Hz...
  • Page 216 Table 4.4.8: 40HP and above V/F curve selection (220V) Type Specification 01-00 V/F curve Type Specification 01-00 V/F curve Starting Torque 50Hz 50Hz High ( 50Hz Starting Default Torque setting 60Hz Saturati Starting ( 60Hz Torque Default setting ) 60Hz 60Hz 50Hz Saturati...
  • Page 217 Table 4.4.9: 1 - 2HP V/F curve selection (230V) Type Specification 01-00 V/F curve Type Specification 01-00 V/F curve Starting Torque 50Hz 50Hz High ( 50Hz Starting Default Torque setting ) 60Hz Saturati Starting ( 60Hz Torque Default 60Hz 60Hz setting ) (1),(F) 15.5...
  • Page 218 Table 4.4.10 : 3 - 30HP V/F curve selection (230V) Type Specification 01-00 V/F curve Type Specification 01-00 V/F curve Starting Torque 50Hz 50Hz High ( 50Hz Starting Default Torque setting ) 60Hz Saturati Starting ( 60Hz Torque Default setting ) 60Hz 60Hz 50Hz...
  • Page 219 Table 4.4.11: 40HP and above V/F curve selection (230V) Type Specification 01-00 V/F curve Type Specification 01-00 V/F curve Starting Torque 50Hz 50Hz High ( 50Hz Starting Default Torque setting ) 60Hz Saturati Starting ( 60Hz Torque Default setting ) 60Hz 60Hz 50Hz...
  • Page 220 Table 4.4.12:1 - 2HP V/F curve selection (380V) Type Specification 01-00 V/F curve Type Specification 01-00 V/F curve Starting Torque 50Hz 50Hz High ( 50Hz Starting Default Torque setting ) 60Hz Saturati Starting ( 60Hz Torque Default 60Hz 60Hz setting ) 50Hz Saturati Starting...
  • Page 221 Table 4.4.13: 3 - 30HP V/F curve selection (380V) Type Specification 01-00 V/F curve Type Specification 01-00 V/F curve Starting Torque 50Hz 50Hz High ( 50Hz Starting Default Torque setting ) 60Hz Saturati Starting ( 60Hz Torque Default setting ) 60Hz 60Hz 50Hz...
  • Page 222 Table 4.4.14: 40HP and above V/F curve selection (380V) Type Specification 01-00 V/F curve Type Specification 01-00 V/F curve Starting Torque 50Hz 50Hz High ( 50Hz Starting Default Torque setting ) 60Hz Saturati Starting ( 60Hz Torque Default setting ) 60Hz 60Hz 50Hz...
  • Page 223 Table 4.4.15: 1 - 2HP V/F curve selection (400V) Type Specification 01-00 V/F curve Type Specification 01-00 V/F curve Starting Torque 50Hz 50Hz High ( 50Hz Starting Default Torque setting ) 60Hz Saturati Starting ( 60Hz Torque Default 60Hz 60Hz setting ) 50Hz Saturati...
  • Page 224 Table 4.4.16: 3 - 30HP V/F curve selection (400V) Type Specification 01-00 V/F curve Type Specification 01-00 V/F curve Starting Torque 50Hz 50Hz High ( 50Hz Starting Default Torque setting ) 60Hz Saturati Starting ( 60Hz Torque Default setting ) 60Hz 60Hz 50Hz...
  • Page 225 Table 4.4.17: 40HP and above V/F curve selection (400V) Type Specification 01-00 V/F curve Type Specification 01-00 V/F curve Starting Torque 50Hz 50Hz High ( 50Hz Starting Default Torque setting ) 60Hz Saturati Starting ( 60Hz Torque Default setting ) 60Hz 60Hz 50Hz...
  • Page 226 Table 4.4.18: 1 - 2HP V/F curve selection (415V) Type Specification 01-00 V/F curve Type Specification 01-00 V/F curve Starting Torque 50Hz 50Hz High ( 50Hz Starting Default Torque setting ) 60Hz Saturati Starting ( 60Hz Torque Default 60Hz 60Hz setting ) 50Hz Saturati...
  • Page 227 Table 4.4.19: 3 - 30HP V/F curve selection (415V) Type Specification 01-00 V/F curve Type Specification 01-00 V/F curve Starting Torque 50Hz 50Hz High ( 50Hz Starting Default Torque setting ) 60Hz Saturati Starting ( 60Hz Torque Default setting ) 60Hz 60Hz 50Hz...
  • Page 228 Table 4.4.20 : 40HP and above V/F curve selection (415V) Type Specification 01-00 V/F curve Type Specification 01-00 V/F curve Starting Torque 50Hz 50Hz High ( 50Hz Starting Default Torque setting ) 60Hz Saturati Starting ( 60Hz Torque Default setting ) 60Hz 60Hz 50Hz...
  • Page 229 Table 4.4.21: 1 - 2HP V/F curve selection (440V) Type Specification 01-00 V/F curve Type Specification 01-00 V/F curve Starting Torque 50Hz 50Hz High ( 50Hz Starting Default Torque setting ) 60Hz Saturati Starting ( 60Hz Torque Default 60Hz 60Hz setting ) 50Hz Saturati...
  • Page 230 Table 4.4.22: 3 - 30HP V/F curve selection (440V) Type Specification 01-00 V/F curve Type Specification 01-00 V/F curve Starting Torque 50Hz 50Hz High ( 50Hz Starting Default Torque setting ) 60Hz Saturati Starting ( 60Hz Torque Default setting ) 60Hz 60Hz 50Hz...
  • Page 231 Table 4.4.23: 40HP and above V/F curve selection (440V) Type Specification 01-00 V/F curve Type Specification 01-00 V/F curve Starting Torque 50Hz 50Hz High ( 50Hz Starting Default Torque setting ) 60Hz Saturati Starting ( 60Hz Torque Default setting ) 60Hz 60Hz 50Hz...
  • Page 232 Table 4.4.24: 1 - 2HP V/F curve selection (460V) Type Specification 01-00 V/F curve Type Specification 01-00 V/F curve Starting Torque 50Hz 50Hz High ( 50Hz Starting Default Torque setting) 60Hz Saturati Starting ( 60Hz Torque Default 60Hz 60Hz setting ) 50Hz Saturati Starting...
  • Page 233 Table 4.4.25: 3 - 30HP V/F curve selection (460V) Type Specification 01-00 V/F curve Type Specification 01-00 V/F curve Starting Torque 50Hz 50Hz High ( 50Hz Starting Default Torque setting ) 60Hz Saturati Starting ( 60Hz Torque Default setting ) 60Hz 60Hz 50Hz...
  • Page 234 Table 4.4.26: 40HP and above V/F curve selection (460V) Type Specification 01-00 V/F curve Type Specification 01-00 V/F curve Starting Torque 50Hz 50Hz High ( 50Hz Starting Default Torque setting ) 60Hz Saturati Starting ( 60Hz Torque Default setting ) 60Hz 60Hz 50Hz...
  • Page 235 01-02 Maximum output frequency of motor 1 Range 4.8~599.0 Hz 01-03 Maximum output voltage of motor 1 200V: 0.1~255.0 V 400V: 0.2~510.0 V Range 575V: 0.1~670.0 V 690V: 0.1~804.0 V 01-04 Middle output frequency 2 of motor 1 Range 0.0~599.0 Hz 01-05 Middle output voltage 2 of motor 1 200V: 0.0~255.0 V...
  • Page 236 V/F curve setting (01-02~01-09 and 01-12~01-13) Select any of the predefined V/F curves setting ‘0’ to ‘E’ that best matches your application and the load characteristic of your motor, choose a custom curve setting ‘F’ or ‘FF’ to set a custom curve. Important: Improper V/F curve selection can result in low motor torque or increased current due to excitation.
  • Page 237 When setting the frequency related parameters for a custom V/F curve values make sure that: ≥ F > ＞ F >F base mid2 mid1 (01-02) (01-12) (01-04) (01-06) (01-08) The ‘SE03’ V/F curve tuning error is displayed when the frequency values are set incorrectly. When 01-04 and 01-05 (or 01-18 and 01-19) are set to 0, the inverter ignores the set values of Fmid2 and Vmid2.
  • Page 238 01-10 Torque compensation gain Range 0.0~2.0 In V/F or V/F + PG and SLV2 mode the inverter automatically adjusts the output voltage to adjust the output torque during start or during load changes based on the calculated loss of motor voltage. Torque compensation gain (01-10) can adjust in the running time.
  • Page 239 the increasing frequency. When the speed is at 0~120Hz, the compensation amount is the same as that in Torque compensation mode 0. 01-14 Input voltage setting 200V: 155.0~255.0 V 400V: 310.0~510.0 V Range 575V: 540.0~670.0 V 690V: 648.0~804.0 V The minimum input voltage of inverter is 0.1V. Set the inverter input voltage (E.g.
  • Page 240 01- 21 Middle output voltage 1 of motor 2 200V: 0.0~255.0 V 400V: 0.0~510.0 V Range 575V: 0.0~670.0 V 690V: 0.0~804.0 V 01- 22 Minimum output frequency of motor 2 Range 0.0~599.0 Hz 01-23 Minimum output voltage of motor 2 200V: 0.0~255.0 V 400V: 0.0~510.0 V Range...
  • Page 241 02 - IM Motor Parameters 02- 00 No-load current of motor 1 Range 0.01~600.00 A 02- 01 Rated current of motor 1 V/F and V/F+PG modes are 10%~200% of inverter’s rated current. SLV, SV modes are Range 25%~200% of inverter’s rated current. 02-03 Rated rotation speed of motor1 Range...
  • Page 242 02-19 No-Load Voltage of motor 1 200V: 50~240 V 400V: 100~480 V Range 575V: 420~600 V 690V: 504~720 V Motor parameters are automatically set when performing an auto-tune (17-10=1). In most case no adjustment is required after performing an auto-tune except when using the inverter in special applications (e.g. machine tool, positioning, etc…).
  • Page 243 (9) Setting of motor core’s saturation coefficient 1, 2 and 3 (02-10, 02-11, 02-12) These parameters are automatically set during auto-tune. No adjustment required. Parameters are set to 50% for 02-10, 75% for 02-11 and 137.5% for 02-12 to reduce the impact of core saturation. The motor core’s saturation coefficient is defined as a percentage of the motor excitation current.
  • Page 244 02-22 Rated rotation speed of motor 2 Range 0~ 60000 rpm 02- 23 Rated voltage of motor 2 200V: 50.0~240.0 V 400V: 100.0~480.0 V Range 575V: 150.0~670.0 V 690V: 200.0~804.0 V 02- 24 Rated power of motor 2 Range 0.01~600.00 kW 02-25 Rated frequency of motor 2 Range...
  • Page 245 Motor 1 Slip Frequency <1> 02-34 Range 0.1~20.0 Hz Normally, it is not required to be adjusted. It can be obtained via manual tuning parameter function. Such tuning does not have magnetic function. The default value of motor slip is set to 1 Hz. Motor slip is obtained from the nameplate. ...
  • Page 246 03- External Digital Input and Output Parameters 03-00 Multi-function terminal function setting – S1 03-01 Multi-function terminal function setting – S2 03-02 Multi-function terminal function setting – S3 03-03 Multi-function terminal function setting – S4 03-04 Multi-function terminal function setting – S5 03-05 Multi-function terminal function setting –...
  • Page 247 41: PID Sleep 42: PG disable 43: PG integral reset 44: Mode switching between speed and torque 45: Negative torque command 46: Zero-Servo Command 47: Fire Mode (Forced Operation mode) 48: KEB acceleration 49: Parameter writing allowable 50: Unattended Start Protection (USP) 51: Mode switching between speed and position 52: Multi Position Reference Enable 53: 2-Wire Self Holding Mode (Stop Command)
  • Page 248 Figure 4.4.16 Multi-function digital input and related parameters 4-158...
  • Page 249 Table 4.4.27 Multi-function digital input setting (03-00 to 03-07) (“O”: Enable, “X”: Disable) Function Control mode Value Description V/F+ Name LCD Display SLV SV 2-wire type 2-Wire 2- wire (ON : Forward operation (Forward (FWD-RUN) command). operation) 2-wire type 2-Wire 2- wire (ON : Reverse operation (Reverse (REV-RUN)
  • Page 250 Function Control mode Value Description V/F+ Name LCD Display SLV SV PID integral reset PID I-Reset ON: PID integral value reset Reserved Reserved Reserved Reserved Reserved Reserved PLC input PLC Input ON: Digital PLC input External fault Ext. Fault ON: External fault alarm 3-wire control (forward/reverse command).
  • Page 251 Function Control mode Value Description V/F+ Name LCD Display SLV SV Lower Deviation of ON: Lower offset off frequency Lower Dev Run traverse operation wobbling Switching between motor Motor 2 Switch ON: Start motor 2 1/motor 2 PID Sleep PID Sleep ON: PID Sleep PG disabled PG disabled...
  • Page 252 Function Control mode Value Description V/F+ Name LCD Display SLV SV Reserved Reserved Reserved Reserved Reserved Reserved EPS function EPS Input ON:EPS input Reserved Reserved Reserved Reserved Reserved Reserved Short-circuit SC Brk ON: SC Brk turn on breaking ON: PID control function is disabled and the last PID Disabled 2 PID Disable 2...
  • Page 253 Table 4.4.28 Multi-speed operation selection Multi-function digital input (S1 to S8) Speed Frequency selection Multi-speed Multi-speed Multi-speed Multi-speed frequency frequency 4 frequency 3 frequency 2 frequency 1 reference Frequency command 0( 05-01) or main speed frequency Auxiliary speed frequency (04-05 = 0) or frequency reference 1 ( 05-02) Frequency command 2 ( 05-03) Frequency command 3 ( 05-04)
  • Page 254 Wiring Example: Figure 4.4.17 and 4.4.18 show an example of a 9-speed operation selection. Figure 4.4.17 Control Terminal Wiring Example Figure 4.4.18: 9-speed timing diagram *1. When 00-05=1, multi-speed frequency reference is set by analog input AI1 or AI2. When 00-05=0, multi-speed frequency reference is set by 05-01.
  • Page 255 03-0X =06: Forward jog run command, uses jog frequency parameter 00-18. Note:  Jog command has a higher priority than other frequency reference commands.  Jog command uses stop mode set in parameter 07-09 when Jog command is active > 500ms. 03-0X =07: Reverse jog run command, uses jog frequency parameter 00-18.
  • Page 256 Figure 4.4.20 Up / Down command timing diagram UP / DOWN Command Operation When the Forward Run command is active and the UP or Down command is momentarily activated the inverter will accelerate the motor up to the lower limit of the frequency reference (00-13). When using the UP / Down command, the output frequency is limited to the upper limit of frequency reference (00-12) and the lower limit of frequency reference (00-13).
  • Page 257 *1. 11-58 = 1, When acceleration / deceleration inhibition command is activated, the frequency reference is stored even when powering down the inverter. When a run command is given (e.g. run forward) and the acceleration / deceleration inhibit command is active, the inverter will accelerate to the previously stored frequency reference.
  • Page 258 the inverter output. During run: When an external base block command is activated, the keypad displays "BBn BaseBlock (Sn)", indicating the inverter output is turned off (n indicates the digital input number 1 – 8). Upon removing the base block signal, the motor will run at the frequency reference. If speed search from frequency reference is active the inverter output frequency starts from the frequency reference and searches for the coasting motor speed and continue to operate.
  • Page 259 * To reset an active fault the run command has to be removed. 03-0X =19: Speed Search 1 (from the maximum frequency). 03-0X =34: Speed Search 2 (from the frequency command). Refer to the "speed search" function. 03-0X =20: Energy saving enabled Manual energy savings function is set with parameters 11-12 and 11-18.
  • Page 260 03-0X =28: Remote mode selection Switch between terminal source and communication (RS-422/RS-485) source for frequency reference and operation command. In Remote mode, indicators of SEQ and REF are on; you can use terminals AI1 and AI2 to control the frequency command, and use terminals S1, S2 or communication terminal RS-485 to control the operation command.
  • Page 261 03-0X =31: Inverter overheat warning When input is active the inverter displays warning message "OH2" and continues operation. Deactivating the input reverts back to the original display. Warning message does not require resetting the inverter. 03-0X =32: Sync command Selects between frequency reference source from pulse input or frequency reference source selected by parameter 00-05.
  • Page 262 03-0X =38: Upper Deviation of traverse operation 03-0X =39: Lower Deviation of traverse operation See “Wobble Frequency” function in parameter group 19 03-0X =40: Switching between motor 1 and motor 2 03-0X =41: PID Sleep Set parameter 10-29 to 2 (active by DI) and refer to the descriptions of parameters 10-17~10-20. 03-0X =42: PG disable When input is active PG feedback is disabled and speed control is set to V/F control.
  • Page 263 03-0X =50: Unattended Start Protection (USP) When input is active prevents inverter from starting automatically when a run command is present at time of power-up. Please refer to Figure 4.4.24a for more details. Figure 4.4.24a Unattended Start Protection 03-0X =51: Mode switching between speed and position control. Refer to the parameter description of 21-09 ~ 21-41 Input Control...
  • Page 264 Note: Short-circuit braking command or DC braking command can only be selected. If they are set simultaneously, SE02 error (DI Terminal Error) will occur. 03-0X =66: PID Disabled 2 When PID is disabled, the main frequency command source (00-05) is active; when PID is enabled, the previous frequency command is integrated and PID mode is active.
  • Page 265 frequency will be limited to the set rotation speed by parameter 20-44. ‧ 4: When MPG stops running (stop pulse input), the motor speed will start to decelerate depending on the set value of deceleration time 2 (parameter 00-17). When the motor speed is lower than the minimum output frequency of motor 1, the motor will start DC current injection brake action.
  • Page 266 Manual Pulse Generator (MPG) Machine Tuning Parameter Setting General Mode Manual Pulse Generator Mode Mode Selection (DI Input) 00-14: Acceleration Time 1 07-46: DC Injection Current Limit 00-15: Deceleration Time 1 20-27: PG Pulse Number 04-02: AI1 Gain 20-28: PG Rotation Direction 04-03: AI1 Bias Selection Other Adjustment Parameters - need to be modified...
  • Page 267 be displayed. To enable the external overload function, the fire mode must be enabled first (08-48 =1), only the external ‧ input terminal S5 can be designated as External Overload Input. Setting the external input terminal as External Overload will set the input terminal as the normally closed, ‧...
  • Page 268 03-11 Relay (R1A-R1C) output 03-12 Relay (R2A-R2C) output 03-20 Relay (R4A-R4C) output 0: During Running 1: Fault contact output 2: Frequency Agree 3: Setting Frequency Agree (03-13 ± 03-14) 4: Frequency detection 1 (> 03-13, hysteresis range is the setting value of 03-14) 5: Frequency detection 2 (<...
  • Page 269 54: Turn on short-circuit braking 57: Low Current Detection 58: Frequency Deceleration Detection 59: Over-Temperature Detection Note: For frame 1, the DO2 function is setting by 03-12. Default function Related parameter Fault signal 03-11 During 03-12 Running *use DO2/DOG on Frame 1. Figure 4.4.25 Multi-function digital output and related parameters ...
  • Page 270 Function Control mode Setting Contents Name LCD display SLV SV Reserved Reserved Reserved Reserved Reserved Reserved Baseblock Baseblock ON: During baseblock Reserved Reserved Reserved Reserved Reserved Reserved Over-Torque Over Torque ON: Over torque detection is ON Detection Current Agree Current Agree ON: when output current > 03-15 is ON Mechanical Braking ON: Mechanical braking release frequency...
  • Page 271 Function Control mode Setting Contents Name LCD display SLV SV Zero Speed Servo Status Zero Servo ON: Zero servo function is active (Position Mode) Communicatio Control From ON: Communication control contacts n control Communication (location:2507H). contacts ON: 16-36 (RTC Speed Selection) selects RTC Timer 1 RTC Timer 1 Timer 1 and 16-32 (Source of Timer 1) is...
  • Page 272 Function Control mode Setting Contents Name LCD display SLV SV Frequency ON: Output Frequency < Frequency Command – parameter 03-14 in Deceleration Freq. Decel to deceleration Detection Over-Tempera ON: Heat Sink Temperature >08-46, OH Detect hysteresis Zone 08-47 ture Detection 03-1X=0: During Running Run command is OFF and the inverter is stopped.
  • Page 273 Output is controlled by the PLC logic 03-1X=20: Zero-speed Output is active during zero-speed Active Output frequency <=minimum output frequency (01-08, Fmin) Output frequency is>=the minimum output frequency Figure 4.4.26 Zero-speed operation 03-1X=21: Inverter Ready Output is active when no faults are active and the inverter is ready for operation. 03-1X=22: Under voltage Detection Output is active when the DC bus voltage falls below the low voltage detection level (07-13).
  • Page 274 Output is active when the frequency reference is lost. When parameter 11-41 is set to 0 the inverter will decelerate to a stop. When parameter 11-41 is set to 1 operation will continue at the value of parameter 11-42 times the last know frequency reference. 03-1X=27: Time function output Output is controlled by timer function see parameter 03-37 and 03-38.
  • Page 275 When output current <=03-48, relay is active. 03-1X=58: Frequency Deceleration Detection When output frequency < frequency command- 03-14 in deceleration, the relay is active. Please refer to Table 4.3.30 Frequency detection operation 03-1X=59: Over Temperature Detection The Heat Sink Temperature > 08-46, the relay is active, the Magnetic Hysteresis Zone is set by 08-47. 03-13 Frequency detection Level Set Range...
  • Page 276 Table 4.4.30 Frequency detection operation Function Detection operation of frequency confirmation Description Freq Output Reference Output is active when the output frequency Frequency 03-14 falls within the frequency reference minus the frequency detection width (03-14). time Frequency agree Freq Any of the digital outputs function (03-11, Frequency 03-14 Reference...
  • Page 277 Function Detection operation of frequency confirmation Description Output signal is OFF when the output frequency rises above the frequency 03-45 Output Frequency detection level 2 (03-44) + frequency 03-51 03-44 detection width 2 (03-45) and turns ON Output time when the output frequency falls below 03-45 frequency frequency detection level 5 (03-51).
  • Page 278 Function Detection operation of frequency confirmation Description The Output Signal is ON, when the Freq Reference Output 03-14 Frequency Frequency decelerates and the output frequency is outside the range of Frequency time Frequency Reference ± Frequency Deceleration Detection Width (03-14), Detection Frequency 03-14...
  • Page 279 03-48 Low Current Detection Level 【0.0~999.9】 A Range 03-49 Low Current Detection Delay Time 【0.00~655.34】 Sec Range 03-11 set to 57: When output current <= 03-48 (Low current detection level), the relay works. When 03-48 set 0.0, low current detection function disabled. If the detection time is bigger than the setting time of 03-49, the relay works.
  • Page 280 When 03-17≤03-18, the timing diagram is as follows: 03-18 03-17 STOP 運轉 03-11=14 When 03-17≥03-18, the timing diagram is as follows:: 03-17 03-18 STOP 運轉 03-11=14 4-190...
  • Page 281 03-19 Relay (R1A-R2C) type xxx0b: R1 A contact xxx1b: R1 B contact Range xx0xb: R2 A contact xx1xb: R2 B contact 0xxxb: R4 A contact 1xxxb: R4 B contact Parameter 03-19 selects the digital output type between a normally open and a normally closed contact. Each bit of 03-19 presents an output：...
  • Page 282 Upper Limit of Output Frequency Frequency Reference △Hz Lower Limit of Frequency Reference Terminal S1 Terminal S2 Mode 3: When 03-40 is not set to 0 Hz and terminals conduction time > 2 Sec, frequency changes upon general acceleration/ deceleration. Upper Limit of Frequency...
  • Page 283 0 = Normally open (A), 1 = Normally closed (B) 03- 30 Function setting of pulse input 0: General Pulse Input Range 1: PWM There are two ways for pulse input selection: (1) General pulse input: PI= cutoff frequency divided by pulse input scale set by 03-31, corresponding to the maximum output frequency of motor 1 (01-02).
  • Page 284 03-31 Scale of pulse input Depending on the setting of 03-30 Range 03-30=0: 50~32000Hz 03-30=1: 10~1000Hz Pulse input scaling, 100% = Maximum pulse frequency. 03- 32 Pulse input gain Range 0.0~1000.0 % Target value (03-03) in % = Pulse input frequency scaled to 100% based on maximum pulse frequency (03-31) times the gain (03-32) + bias (03-33).
  • Page 285 Set parameter 00-05 to 5 and 03-30 to 2 to use the pulse input terminal PI as the PID target (setpoint) value. Next set the pulse input scaling (03-31), enter the pulse input frequency to match the maximum output frequency. Adjust the pulse input filter time in case interference or noise is encountered.
  • Page 286 Figure 4.4.29 Pulse output proportion When setting 03-35 to 2 (output frequency), PO's pulse output and the inverter output frequency are sync. Scale of pulse output is equal to the value of 03-36. For the pulse output signal level, please refer to figure 4.4.30. Figure 4.4.30 Pulse output signal level When 03-35 = 7 (PG pulse monitoring output), PG pulse output scaling is internally set 1:1, independent of the scaling set in parameter 03-36.
  • Page 287 Inverter Fwd Run/Stop Rev Run/Stop 24VG (*1 ) Figure 4.4.31 Speed follower from external PG Parameter settings: 1. Frequency reference selection: 00-05=4 (Pulse input) 2. Pulse input’s function selection: 03-30=0 (General pulse input) 3. Pulse input scale: 03-31 (set the number of pulse in Hz to match maximum output frequency, 01-02) 4.
  • Page 288 6. Pulse input’s filter time: 03-34 (if the pulse input is unstable due to the interference, increase value.) 7. Pulse output function selection: 03-35=2 (Pulse output is output frequency 8. Scale pulse output parameter 03-36 to 100% of output frequency Inverter #1 parameter settings: Frequency reference from analog signal 1.
  • Page 289 Figure 4.4.34 Synchronized operation master follower Master inverter parameter settings: 1. Pulse output function selection: 03-35=1 (Pulse output is output frequency 2. Scale pulse output parameter 03-36 to 100% of output frequency 3. Set one of the Multi-function inputs Sn: 03-00 ~ 03-07=32 (Synchronization command) Follower inverter parameter settings: 1.
  • Page 290 Timer output is turned OFF after the multi-function timer input is turned OFF for the time specified in parameter 03-38. Timing example: 03- 41 Torque Detection Level Range 0~150 % 03-42 Brake Release Delay Time Range 0.00~65.00 Sec Brake Release Function： It is required to be with the frequency agree function, as the following figure: When the inverter starts running, if the output frequency >...
  • Page 291 03-43 UP/DOWN Acceleration/ Deceleration Selection 【0】: Acceleration/Deceleration Time 1 Range 【1】: Acceleration/Deceleration Time 2 Calculate the acceleration/ deceleration time of frequency command by switch the function of UP/DOWN from parameter 03-43. Ex: H1 (set frequency increment at acceleration) and H2 (set frequency increment at deceleration).
  • Page 292 H2: Frequency augmentation setting in deceleration, t2: Terminal conduction time in deceleration t3: Acceleration time in output H3: Output frequency augmentation in acceleration, t4: Deceleration time in output H4: Output frequency augmentation in deceleration Upper limit Frequency    Upper Limit Frequency...
  • Page 293 Upper limit Frequency    Upper Limit Frequency    Accelerati Time Accelerati Time Upper limit Frequency Upper Limit Frequency       Decelerati Time Decelerati Time1 4-203...
  • Page 294 04-External Analog Input / Output Parameter 04-00 AI input signal type 0: AI1: 0~10V AI2: 0~10V 1: AI1: 0~10V AI2: 4~20mA 2: AI1: -10~10V AI2: 0~10V Range 3: AI1: -10~10V AI2: 4~20mA 4: AI1: 4~20mA AI2: 0~10V 5: AI1: 4~20mA AI2: 4~20mA 04- 09 AI Input Signal Type of I/O card...
  • Page 295 04-06 AI2 signal scanning and filtering time Range 0.00~2.00 Sec 04-07 AI2 gain Range 0.0~1000.0% 04-08 AI2 bias Range -100.0~1000.0% 04-21 AI3 Signal Scanning and Filtering Time Range 0.00~2.00 Sec 04-22 AI3 Gain Range 0.0~1000.0 % 04-23 AI3 Bias Range -100.0~100.0 % Refer to the followings for 04-00 AI input signal type: (For standard H &...
  • Page 296 Gain setting: Sets the level in % that corresponds to a 10V, -10V or 20mA signal at the analog input. (Set the maximum output frequency 01-02 to 100 %) Bias setting: Sets the level in % that corresponds to a 0V or 4mA signal at the analog input. (Set the maximum output frequency 01-02 to 100%) Use both gain and bias setting to scale the input signal.
  • Page 297 Note: Increasing the filter time causes the drive operation to become more stable but less responsive to change to the analog input. Figure 4.4.37 Filter time constant (4) AI2 function setting (04-05) AI2 is multi-function analog input terminal function selection. Refer to Table 4.4.11 for function overview. Table 4.4.32 Multi-function analog input list (04-05 setting) Function Control mode...
  • Page 298 Function Control mode Setting Description SLV SLV2 Name Screen display SLV SV Adjust the lower limit (0 to 100%) of frequency command based on analog input, the maximum output = 100%. The Frequency lower Ref. Low Bound lower limit of frequency command is the limit greater one of the actual frequency command’s lower limit 00-13 or the...
  • Page 299 Example: When the internal gain of AI1 (04-02) is set to 100% and AI2 to 5V (for example FGAIN = 50%), the reference frequency of terminal AI1 will be 50%, as shown in Figure 4.4.39. Figure 4.4.39 Frequency reference gain adjustment (example) 04-05=2: Frequency reference bias (FBIAS) Multi-function analog input terminal AI2 can be used to adjust the frequency reference bias of AI1.
  • Page 300 Example: Terminal AI1 input is 0V, 04-02 = 100% (AI1 gain), 04-03 = 0% (AI1 bias) and terminal AI2 input is 3V. The reference frequency will be 30% as shown in Figure 4.4.41. Figure 4.4.41 Frequency Reference bias adjustment (example) 04-05=3: Output voltage bias (VBIAS) Multi-function analog input AI2 can be used to adjust the output voltage.
  • Page 301 Terminal AI2 analog input 1 2 3 4 5 6 7 8 9 (20mA) (4mA) 100% Actual Accel / Decel time Terminal AI2 analog input Figure 4.4.43 Acceleration / deceleration time reduction coefficient 04-05=5: DC braking current Multi-function analog input AI2 can be used to adjust the DC Injection braking current. DC braking current parameter 07-07 setting should be set to 0% to use this function.
  • Page 302 Figure 4.4.45 Over-torque detection level adjustment 4-05=7: Stall prevention level during running Multi-function analog input AI2 can be used to adjust the stall prevention level during operation. Inverter rated current = 100%. When AI2 is set to control stall prevention level (04-05 = 7) and parameter 08-03 (Stall prevention level during operation) is used, then the lesser of the two value becomes the active stall prevention level during operation.
  • Page 303 Figure 4.4.47 Adjustment of lower limit of frequency reference 04-05=9: Jump frequency 4 Multi-function analog input AI2 can be used to adjust Jump frequency 4. Maximum output frequency (01-02, Fmax) = 100%. Setting 11-08 to 11-10 to 0.0Hz turns of the Jump frequency function.
  • Page 304 Figure 4.4.49 Operation of being added to Al1 as bias Example: 04-02 (AI1 gain) = 100%, 04-03 (AI2 gain) = 0%, and terminal AI2 level is 2V. If input terminal AI1 is 0V, the internal reference frequency of terminal AI1 will be 20 %. 04-05=11: Positive torque limit Multi-function analog input AI2 can be used to adjust the positive torque limit.
  • Page 305 04-11 AO1 function Setting 0: Output frequency 1: Frequency command 2: Output voltage 3: DC voltage 4: Output current 5: Output power 6: Motor speed 7: Output power factor 8: AI1 input 9: AI2 input 10: Torque command 11: q -axis current 12: d-axis current 13: Speed deviation Range...
  • Page 306 Figure 4.4.50 Analog outputs and related parameters Analog output AO1 and AO2 adjustment (04-12, 04-13 and 04-17, 04-18) Signal: Use parameter 04-11 to select the analog output signal for AO1 and parameter 04-16 to select the analog output signal for AO2. Gain: Use parameter 04-12 to adjust the gain for AO1 and parameter 04-17 to adjust the gain for AO2.
  • Page 307 Table 4.4.33 Selection of analog output terminals function (04-11 and 04-16) Control Mode Monitoring 04-11, 04-16 Function Parameter Parameters VF VF+PG SLV SLV SLV2 (Keypad display) setting Group 12 Output Freq 12-17 Freq Ref 12-16 Output Voltage 12-19 DC Voltage 12-20 Output Current 12-18...
  • Page 308 When 04-19=1, AO1 is 0~10V, and SW1 on the control board is V, AO1 output signal type is voltage. AO2 is 4~20mA, and SW2 on the control board is I, AO2 output signal type is current. When 04-19=2, AO1 is 4~20mA, and SW1 on the control board is I, AO1 output signal type is current. AO2 is 0~10V, and SW2 on the control board is V, AO2 output signal type is voltage.
  • Page 309 Example: Acceleration / deceleration timing when 05-00 is set to 1. In this example the following parameters are set: 00-02=1 (External terminal operation) 03-00=0 (Terminal S1: Forward /Stop) 03-01=1 (Terminal S2: Reversal /Stop) 03-02=2 (Terminal S3: Speed 1) 03-03=3 (Terminal S4: Speed 2) 03-03=4 (Terminal S5: Speed 3) *Speed 1 is required to confirm if AI2 function setting (04-05) is set to 0 (Auxiliary frequency).
  • Page 310 Acceleration / Deceleration Calculation Mode 2: If the run command is remains on, acceleration and deceleration time (a ~ f) is calculated based on the active speed command as follows: 05-03 05-02 05-04 05-06 05-01 05-05 Stop Terminal S1 Terminal S2 Terminal S3 Terminal S4 Terminal S5...
  • Page 311 05-01 Frequency setting of speed-stage 0 Range 0.0~599.00 Hz 05-17 Acceleration time setting for multi speed 0 Range 0.0~6000.0 Sec 05-18 Deceleration time setting for multi speed 0 Range 0.0~6000.0 Sec 05-19 Acceleration time setting for multi speed 1 Range 0.0~6000.0 Sec 05-20 Deceleration time setting for multi speed 1...
  • Page 312 05-32 Deceleration time setting for multi speed 7 Range 0.0~6000.0 Sec 05-33 Acceleration time setting for multi speed 8 Range 0.0~6000.0 Sec 05-34 Deceleration time setting for multi speed 8 Range 0.0~6000.0 Sec 05-35 Acceleration time setting for multi speed 9 Range 0.0~6000.0 Sec 05-36...
  • Page 313 06-Automatic Program Operation Parameters 06-00 Automatic operation mode selection 0: Disable 1: Execute a single cycle operation. Restart speed is based on the previous stopped speed. 2: Execute continuous cycle operation. Restart speed is based on the previous cycle stop speed. 3: After completion of a single cycle, the on-going operation speed is based on the speed of the Range last stage.
  • Page 314 Freq. 06-02 50 Hz 06-01 30 Hz 05-01 15 Hz 06-15 20 Hz 06-31 06-16 06-17 06-18 Figure 4.4.52 Single cycle automatic operation (stop) Example 2: Automatic operation mode – Continuous cycle In this example the inverter repeats the same cycle. Parameter Settings: 06-00 = 2 or 5 (Continuous cycle operation)
  • Page 315 Example 3: Automatic operation mode – Single cycle and continue running at last speed of the cycle In this example the inverter executes a single cycle and continue running at last speed of the cycle. Parameter Settings: 06-00= 3 or 6 (Single cycle operation) 06-32~06-35= 1 (Forward) 06-36~06-47=...
  • Page 316 Automatic operation frequency reference settings 06-01 Frequency setting of speed-stage 1 06-02 Frequency setting of speed-stage 2 06-03 Frequency setting of speed-stage 3 06-04 Frequency setting of speed-stage 4 06-05 Frequency setting of speed-stage 5 06-06 Frequency setting of speed-stage 6 06-07 Frequency setting of speed-stage 7 06-08...
  • Page 317 Automatic operation direction settings 06-32 Operation direction selection of speed-stage 0 06-33 Operation direction selection of speed-stage 1 06-34 Operation direction selection of speed-stage 2 06-35 Operation direction selection of speed-stage 3 06-36 Operation direction selection of speed-stage 4 06-37 Operation direction selection of speed-stage 5 06-38 Operation direction selection of speed-stage 6...
  • Page 318 07- Start/Stop Parameters 07-00 Momentary Power Loss/Fault Restart Selection 0: Disable Range 1: Enable 07-00=0: Inverter trips on “UV” fault if power loss time is greater than 8ms. 07-00=1: Inverter restarts after restarting the power at the momentary power loss. Note: When 07-00=1, inverter restore automatically the motor rotation after restarting the power even if momentary power loss occurs.
  • Page 319 Automatic restart operation: a) Fault is detected. The inverter turn off the output, displays the fault on the keypad and waits for the minimum baseblock time parameter 07-18 to expire before accepting another run / automatic restart command. b) After the minimum baseblock time (07-18) and delay time of speed search have expired, the active fault is reset and a speed search operation is performed.
  • Page 320 07- 04 Direct Start at Power on 【0】: When the external run command is enabled, direct start at power up Range 【1】: When the external run command is enabled, unable to direct start at power-up. 07-04=0, If operation switch is conducted at power up, the inverter will start automatically. 07-04=1, If operation switch is not conducted at power up, the inverter is not able to start and the warning signal of STP1 flashes.
  • Page 321 2.Control mode: PMSLV (00-00=5) Set short-circuit braking time at start and DC braking time at start individually by parameter 07-34 and 07-16. Braking action at start is active to perform SC braking by the set time of 07-34 and then to perform DC braking by that of 07-16.
  • Page 322 07-07 DC injection braking current Range 0~100 % DC Injection braking current as percentage of the inverter rated current. Increasing this level will increase the amount of heat generated by the motor windings. Do not set this parameter higher than the level necessary to hold the motor shaft.
  • Page 323 Output 07-16 Frequency The larger value of 01-08 or 07-06 01-08 07-06 (Fmin) Motor 07-08 Speed Braking time Command Figure 4.4.58 DC braking operation DC braking operation can be controlled via any one of the multi-function input terminals (03-00 to 07) function 33. Refer to figure 4.4.58 for DC braking operation.
  • Page 324 Note: DC braking stop (2) and coast to stop with timer (2) are not available in SV mode. 07-09=0: Deceleration to stop When a stop command is issued, the motor will decelerate to the minimum output frequency (01-08) Fmin and then stop.
  • Page 325 Figure 4.4.60 Coast to stop 07-09=2: DC braking to stop When a stop command is issued, the inverter will turn off the output (Baseblock) and after the minimum Baseblock time (07-18) has expired activate DC braking (07-07). Refer to Figure 4.4.61. The DC braking time (t ) of Figure 4.4.61 is determined by the value of 07-08 (DC Braking start time) and the DCDB...
  • Page 326 07-09=3: Coast to stop with timer When a stop command is issued the motor will coast to a stop after the minimum Baseblock time (07-18) has expired. The inverter ignores the run command until the total time of the timer has expired. The total time of the timer is determined by the deceleration time (00-15, 17, 22 or 24) and the output frequency upon stop.
  • Page 327 07-13 Low voltage detection level 200V: 150~210Vdc 400V: 300~420Vdc Range 575V: 500~600Vdc 690V: 500~600Vdc 07-25 Low voltage detection time Range 0.00~1.00 Sec Adjust the 07-13 voltage level from 150 to 300 Vdc (200V class) or from250 to 600 Vdc (400V class). When the AC input voltage is lower than the 07-13 value (07-13/ 1.414 = AC voltage detection level) for the time specified in 07-25 the low-voltage error "UV"...
  • Page 328 (07-15) to a high level. If 07-15 is set greater than 100%, providing a high excitation current during the pre-excitation time (07-14), motor’s magnetization time is shorted. When the setting reaches 200%, magnetization is reduced by roughly half. A high pre-excitation level (07-15) might result in excessive motor sound during pre-excitation. When the flux reaches 100%, pre-excitation current reverts back to 100% and pre-excitation is completed.
  • Page 329 07-18 Minimum base block time Range 0.1~5.0 Sec In case of a momentary power failure, the inverter continues to operate after the power has been restored when parameter 07-00 is set to 1. Once the momentary power failure is detected; the inverter will automatically shut down the output and maintain B.B for a set time (07-18).
  • Page 330 07-22 Delay time of speed searching 0.0~20.0 Sec Range 07-23 Voltage recovery time 0.1~5.0 Sec Range 07-24 Direction-Detection Speed Search Selection 0: Disable Range 1: Enable 07-26 SLV Speed Search Function 0: Enable Range 1: Disable 07-27 Start Selection after fault during SLV mode 0: Start with speed search Range 1: Normal start...
  • Page 331 Figure 4.4.65 Speed search and operation commands Notes: Speed Search Operation - The speed search cannot be used when the motor rated power is greater than the inverter rated power. - The speed search cannot be used when the motor rated power is two inverter sizes smaller than the inverter currently used.
  • Page 332 07-23: Voltage recovery time - Sets the voltage recovery time. - Sets the time for the inverter to restore the output voltage from 0V to the specified V/f level after speed search function is completed. 07-24: Direction-Detection Speed Search Selection 0: Disable Direction-Detection Speed Search Speed search is executed using speed search operating current defined in parameter 07-20.
  • Page 333 07-32: Speed Search Mode Selection 0: Disable: The inverter start to run from the lowest output frequency but it won’t limit the other functions of trigger speed search. 1: Mode1: Execute a Speed Search at Power On: The inverter executes a speed search at power on when entering first run command.
  • Page 334 Figure 4.4.67 Speed search in recovery period of momentary power failure Notes: If the minimum base block time (07-18) is longer than the momentary power failure time, the speed search starts operation after the minimum base block time (07-18). If the minimum base block time (07-18) is too short, the speed search operation begins immediately after power has been restored.
  • Page 335 07-43 Short-circuit Braking Time of PM Speed Search Range 【0.00~100.00】Sec 07-44 DC Braking Time of PM Speed Search Range 【0.00~100.00】Sec If the motor is in a rotating state due to inertia or the like and the rotation speed is far below the minimum speed control range, parameter 07-43 and 07-44 is set to perform the braking to stop motor and then restart.
  • Page 336 Output Frequency 00-25 22-11 time Tacc3 Tacc1 Tacc4 Tacc4 Tdec1 Tdec3 Rate Rate Rate Rate Rate Rate (00-21) (00-14) (00-23) (00-25) (00-15) (00-22) Note: When 00-25≠0, the switching frequency can't be less than the 22-11 parameter frequency setting, and this parameter is enabled only in PMSLV mode.
  • Page 337 08-Protection Parameters 08-00 Stall prevention function. xxx0b: Stall prevention function is enabled during acceleration. xxx1b: Stall prevention function is disabled during acceleration. xx0xb: Stall prevention function is enabled during deceleration. xx1xb: Stall prevention function is disabled during deceleration. Range x0xxb: Stall prevention function is enabled during operation. x1xxb: Stall prevention function is disabled during run.
  • Page 338 Figure 4.4.68 Stall prevention during acceleration If the motor is used in the constant power (CH) region, the stall prevention level (08-01) is automatically reduced to prevent the stall. Stall prevention level during acceleration (Constant horsepower) Stall Prev. Lev. Acceleration (CH) = Stall prevention level in acceleration (08-01) x Fbase (01-12) Output frequency Parameter 08-21 is the stall prevention limit value in Constant Horsepower region.
  • Page 339 Table 4.4.34 Stall prevention level Inverter model 08-02 default value 200V class 385VDC 400V class 770VDC 575V class 950VDC 690V class 1140VDC Note: When using external braking (braking resistor or braking module) disable stall prevention during deceleration (08-00 to xx1xb). Figure 4.4.70 Stall prevention selection in deceleration Stall prevention selection during run (08-00=x0xxb) Stall prevention during run can only be used in V/F or V/F + PG and SLV2control mode.
  • Page 340 Figure 4.4.71 Stall prevention selection in operation Note: Stall prevention level in operation is set by multi-function analog input AI2 (04-05=7). 08-05 Selection for motor overload protection (OL1) xxx0b: Motor overload is disabled xxx1b: Motor overload is enabled xx0xb: Cold start of motor overload xx1xb: Hot start of motor overload Range x0xxb: Standard motor...
  • Page 341 With cold start enabled (08-05 = xx0xb), motor overload protection occurs in 5 and a half minutes when operating the motor at 150% of the motor rated current at an output frequency greater than 60Hz. With hot start enabled (08-05 = xx1xb), motor overload protection occurs in 3 and a half minutes when operating the motor at 150% of the motor rated current at an output frequency greater than 60Hz.
  • Page 342 08-07=2:   Figure 4.4.72 Motor overload protection curve (example: standard motor) When using force cooled motors (Special inverter motor), thermal characteristics are independent of the motor speed, set 08-05 = x1xxb. When 08-05 = x1xxb, overload protection function is based on motor rated current for output frequencies between 6 and 60Hz.
  • Page 343 Figure 4.4.73 Motor overload rating at different output frequencies 08-06 Start-up mode of overload protection operation (OL1) 0: Stop output after overload protection Range 1: Continuous operation after overload protection. 08-06=0: When the inverter detects a motor overload the inverter output is turned off and the OL1 fault message will display on the keypad.
  • Page 344 08-09 Selection of input phase loss protection 0: Disable Range 1: Enable 08-09=0: Input phase loss detection is disabled. 08-09=1: Input phase loss detection is enabled. Keypad shows "IPL input Phase Loss" (IPL), when an input phase loss is detected the inverter output is turned off and the fault contact is activated. Note: The input phase loss detection is disabled when the output current is less than 30% of the inverter rated current.
  • Page 345 08-19 Level of low-torque detection Range 0~300% 08-20 Time of low-torque detection Range 0.0~10.0 Sec The over torque detection function monitor the inverter output current or motor torque and can be used to detect increase in inverter current or motor torque (e.g. heavy load). The low torque detection function monitor the inverter output current or motor torque and can be used to detect a decrease in inverter current or motor torque (e.g.
  • Page 346 Low-torque detection Parameter 08-18 selects low-torque detection function. An low-torque condition is detected when the output current / torque falls below the level set in parameter 08-19 (low-torque detection level) for the time specified in parameter 08-20 (Low-torque detection time). 08-17=0: Low-torque detection is disabled.
  • Page 347 08-23 Ground Fault (GF) selection 0: Disable Range 1: Enable 08-23=1: If the inverter leakage current is greater than 50% of inverter rated current and the ground fault function is enabled (08-23), the keypad will display a "GF Ground Fault" (GF), motor will coast to a stop and fault contact is activated.
  • Page 348 Motor overheat fault selection 08-35 0: Disable 1: Deceleration to stop Range 2: Free run to top 3: Continue running 08-36 PTC input filter time constant Range 0.00 ~ 5.00 sec 08-39 Delay time of motor overheat protection Range 1~300 sec 08-42 PTC protection level Range...
  • Page 349    -------- Formula (1)    Resistance Class F Class H (ohms) 150°C 180°C 1330 ＋10V 分壓電阻R Divider resistor AI 2 200KΩ PTC熱敏電阻 Resistor Temperature 內部線路 Tr - 5 Tr + 5 Tr：Temperature threshold value (b) PTC Thermistor (a) PTC Thermistor Connections Characteristics...
  • Page 350 08-48 Selection of Fire Mode 【0】: Disable Range 【1】: Enable 08-49 Multi-Function Input Terminal Status of Fire Mode 【0】: Reset after Power Off Range 【1】: Reset after Terminal Removed 08-50 Multi-Function Terminal Status of Fire Mode 【xxx0b】: S6 A Contact Range 【xxx1b】: S6 B Contact 08-51...
  • Page 351 Table 4.4.35 These functions will be ignored when fire mode is triggered 0x2521H Fault Description OH1 (Heat sink over heat) OL1 (Motor overload) OL2 (Inverter overload) OT (Over torque) FB (PID feedback signal error) Keypad Removed CE (Communication error) OH4 (Motor over heat) MtrSw (DI Motor Switch Fault) PF(Protection error) ！Danger：...
  • Page 352 【 0.0~10.0 】Sec Range 08-55 PID Feedback Loss Detection Selection of Fire Mode 【0】：Keep Running 【1】：Fire Mode Speed(08-52) Range 【2】：Max. Output Frequency of Motor 1 (01-02)  When 08-51=1, PID feedback loss detection function will be opened automatically.  When fire mode is enabled, if 08-51=1 and then PID feedback, inverter will be stopped after the setting value of 08-54.
  • Page 353  When 08-58=2, output frequency will be based on the setting value of parameter 01-02. If AI2 signal is less than the setting value of 08-56 in 360ms, and the time longer than setting value of 08-57, the frequency reference will be considered to loss. Analog signal will compare with the previous value at 360ms, if inverter ensure the frequency reference already loss, frequency reference will base on the value of 08-58.
  • Page 354 09-Communication Parameters 09-00 INV Communication Station Address Range 1~31 09-02 Baud rate setting (bps) 0: 1200 1: 2400 2: 4800 Range 3: 9600 4: 19200 5: 38400 09-03 Stop bit selection 0: 1 stop bit Range 1: 2 stop bits 09-04 Parity selection 0: No Parity...
  • Page 355 Modbus (RS-485) communication specification: Items Specification Interface RS-485 Communication type Asynchronous (start - stop synchronization) Baud rate: 1200, 2400, 4800, 9600, 19200 and 38400 bps Data Length: 8 bits (Fixed) Communication parameters Parity: options of none, even and odd bit. For even and odd selection stop bit is fixed at 1 bit.
  • Page 356 09-06: RS-485 communication error detection time 09-07: Stop selection of RS-485 communication failure = 1: Deceleration to stop by deceleration time 00-15 = 2: Coast to stop = 2: Deceleration to stop using the deceleration time of 00-26 (emergency stop time) = 3: Continue to operate (only shows a warning message, press the stop button to stop operation) 09-08: Comm.
  • Page 357 10-PID Parameters 10-00 PID target value source setting 1: AI1 given 2: AI2 given 3: Pulse given Range 4: Use 10-02 setting 5: Reserved 6: Frequency Command (00-05) When 10-00=1 or 2 , Source of signal is proportional to be corresponding to PID target via analog input terminal. For example: 0~10V is corresponding to 0~100% target value.
  • Page 358 10-02 PID target value Range 0.00~100.00 % 10-03 PID control mode xxx0b: PID disable xxx1b: PID enable xx0xb: PID positive characteristic xx1xb: PID negative characteristic Range x0xxb: PID error value of D control x1xxb: PID feedback value of D control 0xxxb: PID output 1xxxb: PID output + Frequency Command PID target value source setting(10-00) / PID feedback value source setting(10-01)
  • Page 359 10-10 PID Primary delay time Range 0.00~10.00 % 10-14 PID integral limit Range 0.0~100.0 % 10-23 PID limit Range 0.00~100.0 % 10-24 PID output gain Range 0.0~25.0 10-25 PID reversal output selection 0: Do not allow the reversal output Range 1: Allow the reversal output 10-26 PID target acceleration / deceleration time...
  • Page 360 PID Control Type The inverter offers two types of PID control: (a) PID control with differential feedback: (10-03 = x1xxb) Make sure to adjust the PID parameters without causing system instability. Refer to Figure 4.4.80 for PID control for feedback value differential. Figure 4.4.80 PID control for feedback differential value (b) Basic PID control: (10-03 = x0xxb) This is the basic type of PID control.
  • Page 361 Select PID target value (10-00): 10-00: PID target value =1: analog AI1 given (default) =2: analog AI2 given =3: Pulse given =4:10-02 =6 frequency command (00-05) Select PID feedback value (10-01): 10-01: PID feedback value =1: Analog AI1 given =2: Analog AI2 given =3: Pulse given AI 1 10-00=1...
  • Page 362 PID Control Setting PID control block diagram. The following figure shows the PID control block diagram. Pulse Input 10-00=3 Figure 4.4.83 PID control block diagram 4-272...
  • Page 363 PID Tuning Use the following procedures to start PID control, (1) Enable PID control (set 10-03 to a value greater than "xxx0b"). (2) Increase the proportional gain (10-05) to the highest value possible without causing the system to become unstable. (3) Decrease the integral time (10-06) to the lowest value possible without causing the system to become unstable.
  • Page 364 PID Fine Tuning All PID control parameters are related to each other and require to be adjusted to the appropriate values. Therefore, the procedure achieving the minimum steady-state is shown as following: (1) Increase or decrease the proportion (P) gain until the system is stable using the smallest possible control change.
  • Page 365 10-11 PID feedback loss detection selection 0: Disable Range 1: Warning 2: Fault 10-12 PID feedback loss detection level Range 0~100 % 10-13 PID feedback loss detection time Range 0.0~10.0 Sec The PID control function provides closed-loop system control. In case PID feedback is lost, the inverter output frequency may be increase to the maximum output frequency.
  • Page 366 10-17 Start frequency of PID sleep Range 0.00~599.00 Hz 10-18 Delay time of PID sleep Range 0.0~255.5 Sec 10-19 Frequency of PID wakeup Range 0.00~599.00 Hz 10-20 Delay time of PID wakeup Range 0.0~255.5 Sec 10-29 PID sleep selection 0: Disable Range 1: Enable 2: Set by DI...
  • Page 367 Figure 4.4.85: (b) Timing diagram PID sleep / wakeup Figure 4.4.85: (c) Timing diagram of PID sleep compensation frequency/ wakeup Notes: 10-40=0, refer to Figure 4.4.85 (b) The PID sleep timer is enabled when the output frequency (Fout) falls below the PID sleep frequency (10-17). When the sleep timer reaches the set PID sleep delay time (10-18) the inverter will decelerate to a stop and enter the sleep mode.
  • Page 368 Example: -- When wakeup frequency< sleep frequency, inverter starts by the sleep frequency and sleeps depending on wakeup frequency. -- When wakeup frequency> sleep frequency, inverter starts by the wakeup frequency and sleeps depending on sleep frequency. Example: Sleep mode only have positive direction, if set 10-25 = 1 (Allow the reversal output), the sleep mode must be closed.
  • Page 369 10-30 Upper Limit of PID Target Range 0 ~ 100 10-31 Lower Limit of PID Target Range 0 ~ 100 Target value of PID will be limited to the range of upper & lower limit of PID target. 10-33 Maximum Value of PID Feedback Range 1~10000 When the maximum value of PID feedback is active, it will become 100% the corresponding value of 10-02.
  • Page 370 The Signal given corresponds to the speed command mode: PID trim mode (10‐15) Max.  0 = Not select Frequency 1 = Proportional ( 01‐02 ) 2 = Direct Main Frequency Command Source Selection(00‐05)  Main Frequency Command Source Selection (00‐05)  Speed  × command PID trim scale (10‐16) × PID command PID feedback  Use the follow steps to start D type PID control: 10-03 (PID control mode) set to 1001b.
  • Page 371 11-Auxiliary Parameters 11-00 Direction Lock Selection 0: Allow forward and reverse rotation 1: Only allow forward rotation Range 2: Only allow reverse rotation If motor operation direction is set to 1 or 2, the motor can only operate in that specific direction. Run commands in the opposite direction are not accepted.
  • Page 372 11-02 Soft PWM Function Selection 【 0 】 : Disable Range 【1】: Soft PWM 1 enables 【2】: Soft PWM 2 enables 11-02=0: Soft PWM control disables. 11-02=1: Soft PWM 1 control enables. Soft PWM control can improve the ‘metal’ noise produced by the motor, more comfortable for the human ear.
  • Page 373 11-03 Automatic carrier lowering selection 0: Disable Range 1: Enable If inverter detects the overheating, the carrier frequency will decrease automatically. Once this temperature returns to normal, the carrier frequency will automatically return to the set value of 11-01. 11-03=0: Automatic carrier frequency reduction during an overheat condition is disabled. Carrier frequency operation depends on the set value of 11-01.
  • Page 374 11-08 Jump frequency 1 11-09 Jump frequency 2 11-10 Jump frequency 3 Range 0.0~599.0 Hz 11-11 Jump frequency width Range 0.0~25.5 Hz These parameters allow “jumping over” of certain frequencies that can cause unstable operation due to resonance within certain applications. Note: Prohibit any operation within the jump frequency range.
  • Page 375 11-13 Automatic return time Range 0~120 sec If the keypad is not pressed within the time specified in 16-06 (returning time of automatic back button), the keypad will automatically return to the mode screen. When it is set to 0, the automatic return function is off. Press the back button to return to the previous directory. 11-12 Manual energy saving gain Range...
  • Page 376 The parameter of automatic energy saving function has been set at the factory before shipment. In general, it is no need to adjust. If the motor characteristic has significant difference from the TECO standard, please refer to the following commands for adjusting parameters: Enable Automatic Energy Savings Function To enable automatic energy saving function set 11-19 to 1.
  • Page 377 Figure 4.4.91 Voltage limit value of commissioning operation 11-22: Adjustment time of automatic energy saving Sets sample time constant for measuring output power. Reduce the value of 11-22 to increase response when the load changes. Note: If the value of 11-22 is too low and the load is reduced the motor may become unstable. 11-23: Detection level of automatic energy saving Set the automatic energy saving output power detection level.
  • Page 378 If automatic carrier frequency reduction is enabled (11-03=1), the output frequency is reduced by 30% of the nominal motor speed when the carrier frequency is at its minimum setting. 11-29=0: Auto de-rating selection disabled, carrier frequency is based on 11-01 or 11-03. 11-29=1: Auto de-rating selection is enabled.
  • Page 379 11-28 Frequency Gain of Over Voltage Prevention 2 Range 1~200% 11-33 DC Voltage Filter Rise Amount Range 0.1~10.0 V 11-34 DC Voltage Filter Fall Amount Range 0.1~1.00 V 11-35 DC Voltage Filter Deadband Level Range 0.0~99.0 V 11-36 Frequency gain of OV prevention 0.000~1.000 Range 11-37...
  • Page 380 Figure 4.4.92 Stamping Operation Over-voltage prevention (OVP) function monitors the DC-bus voltage and adjusts the speed reference, acceleration and deceleration rate, to prevent the inverter from tripping on an overvoltage. When the speed reference is reduced, the motor will start to decelerate. When the inverter is operating at a fixed output frequency and excessive regenerative energy back to the inverter is detected the inverter will accelerate the motor in order to reduce the DC-bus voltage.
  • Page 381 When 11-40=1: OV prevention Mode 1 1) DC voltage filter is used to provide a stable reference value for determining the change in DC voltage change during regenerative operation. - Adjust the DC voltage filtering increase rate parameter 11-33 (DC Voltage Filter Rise Amount). When the DC voltage exceeds 11-33 +11-35 (DC Voltage Filter Deadband Level), the output of the filter will increase.
  • Page 382 - When DC voltage reaches the setting of 11-39 (stop voltage of OVP deceleration), it will decelerate based on the set value of 00-24 (Tdec4) - Deceleration rate is linear based on the slope defined by the start point (11-38) and end point (11-39). 4).
  • Page 383 The inverter will return to normal operation when: (1) The reference frequency is restored while running and the reference level exceeds 80% of the master frequency command. (2) Stop command is issued. Notes: - Reference frequency loss level (11-42) is corresponding to the maximum output frequency of Motor 1 (01-02). - Reference frequency loss level is used in the analog signal (1: AI1 or 7: AI2) from the selection of main frequency source (00-05).
  • Page 384 Figure 4.4.96 Reserved function When the inverter is in stop mode, this function can also be used to prevent wind milling. In addition, it can be used for the purpose of braking using the motor to consume the braking energy resulting in a better controlled stop.
  • Page 385 Figure 4.4.97 KEB operation 11- 49 Zero-servo gain Range 0.01~5.00 11- 50 Zero-servo count Range 0~4096 11- 51 Braking selection of zero-speed 0: Zero-speed DC braking is disabled Range 1: Zero-speed DC braking is enabled When the motor is stopped, the zero-servo function is used to maintain the motor shaft position in SV control mode.
  • Page 386 Use one of multi-function digital inputs (03-00 to 03-07) set to 46 to execute the zero-servo command. If the frequency reference is lower than the zero speed level (the larger of 01-08 or 07-06 (DC braking start frequency)), zero servo operation is active (zero servo start position) and the motor shaft will remain in the same position even if the analog reference signal level is greater than 0.
  • Page 387 Figure 4.4.99 Zero-speed braking operation 11-52 Droop control level Range 0.0~100.0% 11-53 Droop control delay Range 0.01~2.00 Sec 11- 76 Droop frequency level 1 Range 【 0.00~599.00 】Hz 11- 77 Droop frequency level 2 Range 【 0.00~599.00 】Hz 11- 78 Droop torque offset value Range 【...
  • Page 388 - Droop function can be used to approximate the characteristic of a high slippage motor. Set 11-52 to the percentage of the speed reduction that amounts to 100% of motor torque based on the maximum frequency (01-02). - Droop function is disabled when 11-52 is set to 0.0%. Frequency (11-52) * (01-02) Droop correction frequency...
  • Page 389 ‧ Parameter 11-78 can be used to set the Droop Function starting operations when reaching the set Torque Offset Value, the Torque Command Adjustment Curve is shown in the Figure below. Torque Ref. - (11-78) -(11-78) Torque Ref. 11-78 Torque Ref. + (11-78) 11-54 Output KWHr initialization 0: Do not clear output KWHr...
  • Page 390 11- 58 Record reference frequency 0: Disable Range 1: Enable This function is enabled only when one of multi-function digital input terminals (03-00 to 03-07) is set to 11 (Inhibit ACC / DEC command). 11-58= 0 : When ACC / DEC inhibition command is enabled, the motor will stop accelerate or decelerate, and the frequency at the moment will be used as frequency command.
  • Page 391 11- 61 Time Parameter of Preventing Oscillation Range 0~100 Adjust the response of oscillation function. (Time parameter of adjust preventing oscillation function delay.) 11- 62 Selection of Preventing Oscillation 0: Mode 1 Range 1: Mode 2 2 : Mode 3 When 11-62=0 and 1: Mode 1 and 2, the response to preventing oscillation is slower.
  • Page 392 11- 79 LOC/REM Keypad Button Selection 0: Forward / Reverse control Range 1: Local / Remote control The user can set the function of the LOC/ROM button according to the requirement. 11-79=0: Forward and reverse control, can be to set the direction of rotation. 11-79=1: Local and remote control, can switch the panel/external control directly, adjust with external control logic parameters.
  • Page 393 12 - Monitoring Parameters 12-00 Display screen selection (LED) Highest bit => 0 0 0 0 0 <= lowest bit The value range of each bit is 0~7 from the highest bit to the lowest bit, 0: No display 1: Output current 2: Output voltage Range 3: DC bus voltage...
  • Page 394 12-05 Status display of digital input terminal (LED / LCD) Range Read-only Terminals S1-S8 are represented using two segments of each digit. Segment turns on when input is active. The bottom segments of each of the first three digits are used to represent the digital outputs (R1, R2, DO1). Segments turn on when output is active.
  • Page 395 Example2: S1~S8, R1, R2 and DO1 are OFF Note: Refer to section 4.3 for monitors 12-11~12-64. Monitoring parameter 12-34: Only for JN5-PG-L, JN5-PG-O, JN5-PG-PM optional card and manual pulse generator (MPG) function. Monitoring parameter12-66: Encoder Angle Encoder PG pulse (20-27) is set to correct connection with the encoder wiring. Make the motor rotate forwardly at non-run state and the angle will accumulate to 360°at two times;...
  • Page 396 13-Maintenance Parameters 13-00 Inverter Capacity Selection Range ---- Inverter model: 13- 00 display Inverter model: 13- 00 display A510-2001-XXX A510-4001-XXX A510-2002-XXX A510-4002-XXX A510-2003-XXX A510-4003-XXX A510-2005-XXX A510-4005-XXX A510-2008-XXX A510-4008-XXX A510-2010-XXX A510-4010-XXX A510-2015-XXX A510-4015-XXX A510-2020-XXX A510-4020-XXX A510-2025-XXX A510-4025-XXX A510-2030-XXX A510-4030-XXX A510-2040-XXX A510-4040-XXX A510-2050-XXX A510-4050-XXX A510-2060-XXX...
  • Page 397 13-06 Parameters lock 0: Parameters are read-only except 13-06 and main frequency Range 1: Only User Defined Parameters 2: All parameters are writable When 13-06=0, only parameter 13-06 and frequency command parameter in main screen can be set but other parameters are read-only. When 13-06=1, only user parameters (00-41~00-56) are enabled.
  • Page 398 Step 2: DSP/ READ/ ENTER ▼ ▲ READ/ ENTER 2nd entry ▼ ▲ DSP/ READ/ ENTER Lifting lock key code (password): Password failed to lift READ/ ENTER DSP/ ▼ ▲ READ/ Lifting ENTER Password ▼ ▲ DSP/ READ/ ENTER Password successfully lifted 4-308...
  • Page 399 13-08 Restore factory setting / Initialize 0 : No initialization 2 : 2 wire initialization (60Hz)(220V/440V/690V) 3 : 3 wire initialization (60Hz)(220V/440V/690V) 4 : 2 wire initialization (50Hz)(230V/415V) 5 : 3 wire initialization (50Hz)(230V/415V) 6 : 2 wire initialization (50Hz)(200V/380V/575V) 7 : 3 wire initialization (50HZ)(200V/380V/575V) Range 8 : PLC initialization...
  • Page 400 13-08=6: 2-wire initialization (50Hz) (200V/380V/575V) Multi-function digital input terminal S1 controls forward operation / stop command, and S2 controls reverse operation / stop command. Refer to Figure 4.4.1. Inverter input voltage (01-14) is automatically set to 200V (200V class) or 380V (400V class) or 575V (660V class). When 01-00V/Curve= F, 01-02 will automatically set to 50Hz.
  • Page 401 Multi-function digital input terminal S1 controls forward operation / stop command, and S2 controls reverse operation / stop command. Refer to Figure 4.4.1. Inverter input voltage (01-14) is automatically set to 230V (200V class) or 400V (400V class). When 01-00V/Curve= F, 01-02 will automatically set to 50Hz. 13-08=14: 3 wire Initialization (50Hz) (230/400V) Multi-function digital input terminal S7 controls the forward / reverse direction, and terminals S1 and S2 are set for 3-wire start operation and stop command.
  • Page 402 13-09 Fault history clearance function 0: Do not clear fault history Range 1: Clear fault history 13-09=1: Clears inverter fault history. Note: parameters 12-11~12-15/12-45~12-64 are cleared as well. 13-10 Parameter Password Function 2 Range 0 ~ 9999 13-11 C/B CPLD Ver. Range 0.00~9.99 This parameter displays the CPLD software version on the control board.
  • Page 403 14-PLC Parameters 14-00 T1 set value 1 14-01 T1 set value 2 (mode 7) 14-02 T2 set value 1 14-03 T2 set value 2 (mode 7) 14-04 T3 set value 1 14-05 T3 set value 2 (mode 7) 14-06 T4 set value 1 14-07 T4 set value 2 (mode 7) 14-08...
  • Page 404 14-36 MD1 set value 1 14-37 MD1 set value 2 14-38 MD1 set value 3 14-39 MD2 set value 1 14-40 MD2 set value 2 14-41 MD2 set value 3 14-42 MD3 set value 1 14-43 MD3 set value 2 14-44 MD3 set value 3 14-45...
  • Page 405 16-LCD Function group 16-00 Main screen monitoring Range 5~82 16-01 Sub-screen monitoring 1 Range 5~82 16-02 Sub-screen monitoring 2 Range 5~82 At power-up the inverter shows two monitor section on the display, main monitor section and the sub-screen monitor section (smaller font). Choose the monitor signal to be displayed as the main-screen monitor screen in parameter 16-00, and the monitor signals to be displayed on the sub-screen monitor in parameters 16-01 and 16-02, similar to monitor parameters 12-5 ~ 12-82.
  • Page 406 (2). Display unit of engineering (16-04). When 16-03 = 00040-39999, engineering units are enabled. The displayed set range and the frequency range of unit (05-01, 06-01~06-15) as well as the monitoring frequency (12-16, 12-17) are changed by parameters 16-04 and 16-03. 16-03 Set / displayed contents 0.01 Hz...
  • Page 407 16-05 LCD backlight Range Adjust the screen contrast of the digital operator. If it is set to 0, the screen backlight is turned off. 16-07 Copy function selection 0: Do not copy parameter 1: Read inverter parameters and save to the keypad Range 2: Write the keypad parameters to inverter 3: Compare parameters of inverter and keypad...
  • Page 408 ■ READ: Copy inverter parameters to the keypad Steps Keypad (English) Description Select the copy function group (16) from the group menu. Press the Read / Enter key and select parameter (16-07) copy sel. Press the Read / Enter key to display the data setting / read screen (LCD display is inversed).
  • Page 409 WRITE: Copy Keypad parameters to the Inverter  Steps LCD Display (English) Description Select the copy function group (16) from the group menu. Press the Read / Enter key and select parameter (16-07) copy sel. Press the Read / Enter key to display the data setting / read screen (LCD display is inversed).
  • Page 410 Verify: Compare Inverter Parameters against Keypad Parameters ■ Steps LCD Display (English) Description Select the copy function group (16) from the group menu. Press the Read / Enter key and select parameter (16-07) copy sel. Press the Read / Enter key to display the data setting / read screen (LCD display is inversed).
  • Page 411 16- 10 RTC Time Display Setting 【 0 】: Hide Range 【 1 】: Display 16- 11 RTC Date Setting 【12.01.01 ~ 99.12.31】 Range 16- 12 RTC Time Setting 【00:00 ~ 23:59】 Range Set the internal clock before using the function of Real Time Clock (RTC). RTC date setting is determined by parameter 16-11 and RTC time setting is determined by parameter 16-12.
  • Page 412 16- 13 RTC Timer Function 【 0 】: Disable 【 1 】: Enable Range 【 2 】: Set by DI 16- 14 P1 Start Time 16- 15 P1 Stop Time 16- 18 P2 Start Time 16- 19 P2 Stop Time 16- 22 P3 Start Time 16- 23...
  • Page 413 【4】: By Timer 4 【5】: By Timer 1+2 16- 37 Selection of RTC Rotation Direction 【xxx0 B】: RTC Run1 Forward Rotation 【xxx1 B】: RTC Run1 Reverse Rotation 【xx0x B】: RTC Run2 Forward Rotation 【xx1x B】: RTC Run2 Reverse Rotation Range 【x0xx B】: RTC Run3 Forward Rotation 【x1xx B】: RTC Run3 Reverse Rotation 【0xxx B】: RTC Run4 Forward Rotation 【1xxx B】: RTC Run4 Reverse Rotation Source of timer can be selected to link multiple time periods and one time period can be set to multiple timers.
  • Page 414 Refer to the following Table 4.4.13 for the selection of timer operation cycle. Table 4.4.13 Arrange time period to the timer function 16-32 Timer Function Display 16-35 Without the selection of timer None Time Period 1 Time Period 2 Time Period 1 and 2 P1+P2 Time Period 3 Time Period 1 and 3...
  • Page 415 Reference frequency = Frequency Setting of Speed-Stage 0 (05-01) 16-36=5: Timer 1 and 2 are enabled. Reference frequency is enabled by the simultaneous operation of timer 1 and 2. Notes: The inverter runs via the start of the specific timer without the influence of other timers. The selection of RTC speed setting (16-36) is affected by the action of time period 1 to 4 (P1~P4) which is corresponding to the selection of RTC rotation direction (16-37).
  • Page 416 The work time on Sunday is 8:00 AM to 12:00 PM. Motor runs on weekdays (Mon. to Fri.) at speed 1 and on weekends at speed 2. T im e 2 4: 0 0 2 2: 0 0 2 0: 0 0 1 8: 0 0 1 6: 0 0 T im e...
  • Page 417  Timer 1 is enabled to set all the time periods (P1, P2, P3, P4) 16-32 = 15: Source of timer 1 = P1 + P2 + P3 + P4)  Selection of RTC speed is determined by timer 1 16-36 = 1: Timer 1 is enabled.
  • Page 418 17-Automatic Tuning Parameters 17-00 Mode selection of automatic tuning 0: Rotational auto-tuning 1: Static auto-tuning 2: Stator resistance measurement Range 3: Reserved 4: Loop tuning 5: Rotational Auto-tuning Combination (Item: 4+2+0) 6: Static Auto-tuning Combination (Item: 4+2+1) 17-01 Motor rated output power Range 0.00~600.00 kW 17-02...
  • Page 419 17-10 Automatic tuning start 0: Disable Range 1: Enable 17-11 Error history of automatic tuning 0: No error 1: Motor data error 2: Stator resistance tuning error 3: Leakage induction tuning error 4: Rotor resistance tuning error Range 5: Mutual induction tuning error 6: Encoder error 7: DT Error 8: Motor’s acceleration error...
  • Page 420 Motor rated voltage (17-03)  Motor rated frequency (17-04)  Motor rated speed (17-05)  When tuning a special motor (e.g. constant power motor, high-speed spindle motor), with a motor rated voltage or rated motor frequency that is lower than a standard AC motor, it is necessary to confirm the motor nameplate information or the motor test report.
  • Page 421 ■ Number of PG pulse (17-07) Set the pulse number of each cycle. If the control mode is SV mode and the V / F + PG mode, the encoder must be installed on the motor shaft and there is no reduction gear ratio. ■...
  • Page 422 17-12 Proportion of Motor Leakage Inductance Range 0.1~15.0 % Only the stator resistance auto tune (17-00=2) can be set. The static non-rotational type and rotational type auto tune will automatically measure the proportion of motor leakage inductance so this parameter is not active. It is set the value to 4%.
  • Page 423 18-Slip Compensation Parameters 18-00 Slip compensation gain at low speed Range 0.00~2.50 18-01 Slip compensation gain at high speed Range -1.00~1.00 18-02 Slip compensation limit Range 0~250% 18-03 Slip compensation filter Range 0.0~10.0 Sec 18-04 Regenerating slip compensation selection 0: Disable Range 1: Enable 18-05...
  • Page 424 [ Output current (12-18) - no-load current of Motor 1 (02-00) ] Slip Compensation Value = Motor rated slip frequency x [ Rated current of Motor 1(02-01) - no-load current of Motor 1 (02-00) ] (Motor no-load synchronous speed – Motor full load rated speed)(N) x Motor Poles (P) Motor Rated Slip Frequency (f) = Figure 4.4.105 Slip compensation output frequency 18-02: Slip compensation limit...
  • Page 425 SLV mode adjustment 18-00: Slip compensation gain a) Slip compensation can be used to control the full rang speed accuracy under load condition. b) If the speed is lower than 2 Hz and the motor speed decreases, increase the value of 18-00. c) If the speed is lower than 2 Hz and the motor speed increases, reduce the value of 18-00.
  • Page 426 Figure 4.4.108 18-00/18-01 Slip compensation gain versus frequency reference Figure 4.4.109 18-01 Effect on torque speed curve 18-05: FOC (Flux Orient Control) delay time In the SLV mode, the slip compensation of the magnetic flux depends on the torque current and excitation current. If the motor load rises above 100% while running at the motor rated frequency, the motor voltage and resistance drops sharply, which may cause the inverter output to saturate and current jitter occur.
  • Page 427 19–Wobble Frequency Parameters 19-00 Center frequency of wobble frequency Range 5.00~100.00% 19-01 Amplitude of wobble frequency Range 0.1~20.0% 19-03 Jump time of wobble frequency Range 0~50 msec 19-04 Wobble frequency cycle time Range 0.0~1000.0 Sec 19-05 Wobble frequency ratio Range 0.1~10.0 msec 19-06 Upper offset amplitude of wobble frequency...
  • Page 428 In wobble operation, the inverter operates uses the in the wobble time (19-04, tup + tdown) and wobble frequency (19-05, tup / tdown). Set multi-function digital output terminals (R1A-R1C, R2A-R2C) to output wobble operation (in acceleration) by setting from 03-11 to 03-12 to 20 or 21. Refer to the figure 4.4.111 for the wobble ON / OFF control.
  • Page 429 In wobble operation, the center frequency can be controlled by one of multi-function digital inputs. The wobble upper and lower deviation command (03-00 to 07 = 38) and the wobble lower deviation command (03-00 to 07 = 39) cannot be active at the same time, this will result in the inverter operating at the original center frequency (19 - 00).
  • Page 430 20-Speed Control Parameters 20-00 ASR gain 1 Range 0.00~250.00 20-01 ASR integral time 1 Range 0.001~10.000 Sec 20-02 ASR gain 2 Range 0.00~250.00 20-03 ASR integral time 2 Range 0.001~10.000 Sec 20-04 ASR integral time limit Range 0~300 % 20-05 ASR positive limit Range 0.1 ~ 10 %...
  • Page 431 20-15 ASR gain change frequency 1 Range 0.0~599.0 Hz 20-16 ASR gain change frequency 2 Range 0.0~599.0 Hz 20-17 Torque compensation gain at low speed Range 0.00~2.50 20-18 Torque compensation gain at high speed Range -10~10% 20-33 Detection Level at Constant Speed Range 0.1~5.0 % Parameter 20-33 is used when 20-07 is set to 0 and frequency command source is set to analog input mode.
  • Page 432 SLV control mode: The ASR function adjusts the output frequency to control the motor speed to minimize the difference between the frequency reference and actual motor speed. The ASR controller in SLV mode uses a speed estimator to estimate the motor speed. In order to reduce speed feedback signal interference, a low-pass filter and speed feedback compensator can be enabled.
  • Page 433 SV control mode and PMSV mode: The ASR function adjusts the output frequency to control the motor speed to minimize the difference between the frequency reference and actual motor speed. The ASR controller in SLV mode uses a speed estimator to estimate the motor speed. In order to reduce speed feedback signal interference, a low-pass filter and speed feedback compensator can be enabled.
  • Page 434 b) ASR gain tuning at maximum output frequency 1. Operate the motor at the highest output frequency (Fmax). 2. Increase the ASR proportional gain 1 (20-00) as much as possible without causing instability. 3. Decrease the ASR integral time 1(20-01) as much as possible without causing instability. c) The gain tuning of acceleration / deceleration integral control (20-07) 1.
  • Page 435 ASR setting (SV/SLV/PMSV control mode) In SLV mode the ASR gain is divided into a high-speed and low-speed section. The speed controller has a high-speed gain 20-00/20-01 and a low-speed gain 20-02/20-03 that can be set independently. a) The high/low switch frequency can be set with parameter 20-15 and 20-16. Similar to the ASR gain, the speed estimator has a high-speed gain 20-09/20-10 and a low-speed gain 20-11/20-12.
  • Page 436 Figure 4.4.119 System response of ASR proportion gain a) Reduce ASR integral time 1(20-01), ASR integral time 2 (20-02) and carefully monitor system stability. 1. A long integral time will result in poor system response. 2. If the integral time setting is too short, the system may become unstable Refer to the following figure. While tuning ASR P and I gain the system may overshoot and an over voltage condition can occur.
  • Page 437 reduce the system response. Increasing the low-pass time reduces the speed feedback signal interference but may results in sluggish system response when the load suddenly changes. Adjust the low-pass filter time if the load stays fairly constant during normal operation. The low bandwidth of the speed feedback must be supported by the low gain of ASR to ensure the stable operation.
  • Page 438 Use parameter 20-17 to adjust the torque compensation gain for the low speed range. By tuning 20-17an  offset is added to the torque-speed curve. Increase 20-17 when the no-load speed is lower than the frequency reference. Decrease 20-17 when the no-load speed is higher than the frequency reference. The effect on the torque-speed curve from 20-17 is shown as the following figure: Figure 4.4.121 Effect on the torque-speed curve from 20-17 Use parameter 20-18 to adjust the torque compensation gain for middle to high speed range.
  • Page 439 20-19 Overspeed (OS) selection 0: Deceleration to stop Range 1: Coast to stop 2: Continue to operate 20-20 Overspeed (OS) detection level Range 0~120 % 20-21 Overspeed (OS) detection time Range 0.0~2.0 sec 20-22 Speed deviation (DEV) selection 0: Deceleration to stop Range 1: Coast to stop 2: Continue to operate...
  • Page 440 ■ PG feedback setting (1) Over speed operation setting (20-19 to 20-21) a) When the motor speed exceeds the tuning limit, an error is detected. If the motor speed feedback exceeds the value of 20-20 (overspeed detection level) for the time specified in 20-12 (over speed detection delay time) an over-speed (OS) condition is detected.
  • Page 441 20-28=0: Forward operation, phase A is leading (phase B is leading for reversal operation). 20-28=1: Forward operation, phase B is leading (phase A is leading for reversal operation). Figure 4.4.124 PG and motor rotation direction Motor direction is determined as below: Forward: The motor direction is counter-clockwise when inverter runs in forward direction (see figure 4.4.125.) Figure 4.4.125 Motor operation direction Forward: The motor direction is clockwise when inverter runs in forward direction (see figure 4.4.126.)
  • Page 442 Examples: 20-29=001 → n=0, k=1, proportion = (1+0)/1=1 20-29=032 → n=0, k=32, proportion = (1+0)/32=1/32 20-29=132 → n=1, k=32, proportion = (1+1)/32=1/16 (7) Gear ratio of PG and motor (20-30, 20-31). Gear ratio specifies when a gearbox is connected between the PG and the motor a) Set the gear ratio of the load side parameter 20-31.
  • Page 443 21-Torque And Position Control Parameters 21-00 Torque control selection 0: Speed control Range 1: Torque control 21-01 Filter time of torque reference Range 0~1000 msec 21-02 Speed limit selection 0: according AI input Range 1: according to the set value of 21-03 2: Input by the Communication Address (2502H) 21-03 Speed limit value...
  • Page 444 Torque Control The torque reference command (Tref) uses analog input AI2 (04-05=15) Note: Torque reference command cannot be set via the keypad. Multi-function analog input (AI2) can used for torque reference (04-05=15) (torque) or torque compensation level (04-05=16). The direction (torque output) of the motor depends on the polarity of the analog input signal (AI2) instead of the direction of the run command.
  • Page 445 Table 4.4.42 Speed limit input method Related Input Input method parameter Description terminal setting 21-02=0 Analog input (AI1 or AI2) as speed limit Voltage input Analog input (AI1 or AI2 is set by 04-05 ) as reference 00-05=1 (-10V – 10V) frequency input Terminal AI1 signal level : -10V - 10V 04-00=2,3...
  • Page 446 Example 1: Set 30% speed limit in forward and reverse direction. Figure 4.4.128 Speed limit setting Example 2: Settings: 1. Speed limit value (21-03) =100% (positive speed limit) 2. Speed limit bias (21-04) = 20% The speed range in torque control is from -20% (21-04) to 120% (21-03+21-04) Figure 4.4.129 Speed limit setting (Example 2) 4-356...
  • Page 447 Example: Torque limit and speed limit operation: In this example the torque limit and speed limit are used in a winding and unwind operation. Winding operation The line speed (N) and motor torque (T) are in the same direction of the motor. Refer to Figure 4.4.130 Figure 4.4.130 Winding operation ①.
  • Page 448 The relationship among Tref (torque reference), NLmt (speed limit) and N (motor speed) is shown below when used in winding operation and roll-out operation. Operations Winding operation Unwind operation T-N curve Operation Forward Reverse Forward Reverse direction Tref ( Torque −...
  • Page 449 21-05 Positive torque limit Range 0~300 % 21-06 Negative torque limit Range 0~300 % 21-07 Forward regenerating torque limit Range 0~300 % 21-08 Reversal regenerating torque limit Range 0~300 % Use the torque limit function to limit the torque applied to the load, or limit the regenerative torque. In speed control the torque limit function has a higher priority than the motor speed control and compensation.
  • Page 450 Torque limit setting by using multi-function analog input AI2 (04-05) Table 4.4.43 Torque limit analog input 04-05 (AI2) Function Positive torque limit Negative torque limit Regenerative torque limit (for both forward and reversal directions). Positive/negative torque limit (positive and negative detection torque limit ) Set the analog input terminal (AI2) signal level (04-00), gain (04-07) and bias (04-08) The default setting for the analog input AI2 is 0 -10V representing 0 –...
  • Page 451 When the analog input is at maximum (10V or 20mA), the torque limit is 100% of the motor rated torque. In order to increase the torque limit above 100% the analog input gain (04-07) has to set to a value greater than 100%. For example: 200.0% of the gain will result in the torque limit of 200% of motor rated torque at 10V (20mA) analog input level.
  • Page 452 21-26 The command of rotation cycle number of section 8 Range -9999~9999 21-27 The command of the pulse number of section 8 Range -9999~9999 21-28 The command of rotation cycle number of section 9 Range -9999~9999 21-29 The command of the pulse number of section 9 Range -9999~9999 21-30...
  • Page 453 21-09 Maximum frequency for position control Maximum output frequency when moving to the next position. The position control function uses acceleration time 1 (00-14). Maximum output frequency when moving to the next position. The position control function uses deceleration time 1 (00-15).
  • Page 454 multi-speed command 1~4 is transformed to multi-position command 1~4 and the origin of zero-servo mode has 17-section position. Refer to Fig.4.4.131. Spindle Positioning Function (Z-phase locked function) Parameter 21-42 is set to 1 and the speed is lower than the lowest frequency so the inverter will enter into the position mode when Z-phase signal appears.
  • Page 455 A position is defined by the number of rotations plus the number of pulses. When multi-position function is used, position command enable (Multi Pos. Enable, DI is set to 52) is required to be ON so the inverter can receive the external position command. Refer to Fig. 4.4.137. External Position 2 Position 0...
  • Page 456 22- PM Motor Parameters 22-00 PM motor rated power Range 0.00~600.00 Kw 22-01 PM motor rated voltage 200V: 【50 ~ 240】V Range 400V: 【100 ~ 480】V 22-02 PM motor rated current Range 25%~200% inverter’s rated current 22-03 PM motor’s pole number Range 2~96 Poles 22-04...
  • Page 457 PM motor’s maximum rotation speed (22-05) When using the flux-weakening function, the PM motor’s maximum rotation speed (22-05) must be set higher than the PM motor’s rated rotation speed (22-04). PM type selection (22-07) When using the SPM motor, the recommended setting is 0. Related adjustable parameters are the speed estimated gain (22-30) and the speed estimated filter value (22-31).
  • Page 458 2: Without PG option card 3: Rotation pole alignment is forced to stop 4: Error of Encoder Feedback Direction. 5: Loop adjustment is time out 6: Encoder error 7: Other errors of motor tuning 8: Current abnormity occurs when aligning rotation magnetic pole 9: Current abnormity occurs while loop adjustment 10:Reserved 11: Stator Resistance Measurement Timeout...
  • Page 459 Set resistor for each phase of the motor in unit of 0.001Ω. It is set automatically when the motor auto-tunes (22-21). Note: Do not be confused with line-to-line resistance. 22-15: D-axis Inductance of PM Motor Set motor’s D-axis inductance in unit of 0.001mH. It is set automatically when the motor auto-tunes (22-21). 22-16: Q-axis Inductance of PM Motor Set motor’s Q-axis Inductance in unit of 0.001mH.
  • Page 460 encoder type (22-08) set to 4 (Sine wave, ECN1313, ECN413 and ERN1387) or specific encoder (20-32) set to 1 (Resolver) and the motor pole number (22-03) is known, please set 22-21=1 (Parameter auto-tune), then set to 3 (Magnetic pole alignment), the tuning time can be reduced. Note 1: If encoder type (22-08) set to 0 ~ 3, and set 22-21=3, PM Tune Error03 will be display.
  • Page 461 22-28: Divider Ratio of Mode 2 When 22-25=2 or setting of parameter 22-26 is enabled, the input of continuous signal frequency depends on the parameter (11-01) carrier setting. If the carrier setting is higher, it is required to appropriately increase the divider ratio so as to reduce the input of continuous signal frequency and ensure the accuracy of detection angle.
  • Page 462 22-32: MTPA Selection 0: MTPA invalid 1: Distribute D-Q-axis current command according to the torque command. 2: Distribute D-Q-axis current command according to the torque command and restrict output voltage (12-19) to below the motor’s rated voltage (22-01). 3: Distribute D-Q-axis current command according to the torque command and control the output voltage (12-19) to around the motor’s rated voltage (22-01).
  • Page 463 which enables better effects and protection in control operation. 22-39: Preliminary DC injection time When the PM motor starts, it will first estimate the angle and then run in the PMSLV mode. When this parameter is set, when the angle estimation is completed, the DC injection method will first be used to draw the motor to the angle before running, which can effectively achieve start-up stability.
  • Page 464 4.5 Built-in PLC Function The PLC ladder logic can be created and downloaded using the TECO drive link software. 4.5.1 Basic Command   NO / NC I1I8 / i1i8 Inputs Outputs Q1Q2 / q1q2 Auxiliary command M1MF / m1mF...
  • Page 465 4.5.2 Basic Command Function ◎ D (d) command function Example 1： I1─D ───[ Q1 Example 2： i1─d ───[ Q1 ◎ NORMAL( -[ ) output I1───[Q1 ◎ SET（  ）output I1───  Q1 ◎ RESET（  ）output I1───  Q1 ◎ P output i1───PQ1 4-375...
  • Page 466 4.5.3 Application Functions 1: Counter Function Symbol Description Counter mode (1 ~ 4)   UP/Down counting modes can be set by (I1 ~ f8). OFF: Count up (0, 1, 2, 3…) ON: Count down (…3,2,1,0)  Use (I1~f8) to reset counting value ON: Internal count value is reset and counter output ...
  • Page 467 Counter mode 2 Note: In this mode the internal counter may increase past the counter compare value, unlike mode 1 where the internal counter value is limited to the counter compare value. 4-377...
  • Page 468 (1) Counter mode 3 is similar to the counter mode 1, with the exception that the counter value is saved when the drive is powered down and reloaded at power up. (2) Counter mode 4 is similar to the counter mode 2, with the exception that the counter value is saved when the drive is powered down and reloaded at power up.
  • Page 469 2: Timer Function Symbol Description Timer mode (0-7)  Timing unit: 1: 0.0~999.9 second  2: 0~9999 second 3: 0~9999 minute Use (I1~f8) to reset timing value ON: Internal timing value is reset and timer output  is OFF  OFF: Internal timer stays running Internal timer value ...
  • Page 470 Example: (3) Timer mode 2 (ON-delay Timer mode 2) (4) Timer mode 3 (OFF-delay Timer mode 1) 4-380...
  • Page 471 (5) Timer mode 4 (OFF-delay Timer mode 2) Reset internal Timer reset Internal timer value timer value and Internal timer value = 0 output Timer start When the set value is reached, the timer output turns on (T1 to T8) Reset timer and output T= timer set value (6) Timer mode 5 (FLASH Timer mode 1)
  • Page 472 3: Analog comparator function Symbol Description  Analog comparator mode (1~3)  Input comparison value selection (AS1~AS4,MD1~MD4,T1~T8,C1~C8,V1~V8)  Current analog input value Set the reference comparison value (Upper limit)  (AS1~AS4,MD1~MD4,T1~T8,C1~C8,V1~V8, constant ) Set the reference comparison value (lower limit) ...
  • Page 473 4: Operation control function Symbol Description Forward /Reversal control can be set by ( I1~f8 )  OFF: Forward(FWD) ON: Reversal(REV) Speed terminal control can be set by ( I1~f8 )  OFF: Operation based on  set frequency ON: Operation based on frequency of speed  Set frequency (can be constant or V3、V4，V5、V8 ) ...
  • Page 474 5: Summation and subtraction functions RESULT (calculation result) = V1+ V2- V3 Symbol Description  Calculation result : RESULT Addend V1(AS1~AS4,MD1~MD4,T1~T8,C1~C8,V1~V8, constant )   Addend V2(AS1~AS4,MD1~MD4,T1~T8,C1~C8,V1~V8, constant )  Subtrahend V3(AS1~AS4,MD1~MD4,T1~T8,C1~C8,V1~V8, constant )  Coil output of error signal (M1~MF) ...
  • Page 475 4.6 Modbus Protocol Descriptions 4.6.1 Communication Connection and Data Frame The inverter can communicate with a PC or PLC via RS485 or RS232 using the Modbus RTU or Modbus ACSII protocol. The maximum frame length is 80 bytes. Network Connection A510s A510s A510s...
  • Page 476 Data Format Frame Data Frame for ASCII Mode STX(3AH) Start Bit = 3AH Node Address Hi Communication Address(Station): Node Address Lo 2-digit ASCII Code Function Hi Function Code (command): Function Lo 2-digit ASCII Code Command Start Address Command Start Address Command Start byte: Command Start Address 4-digit ASCII Code...
  • Page 477 Function Code 03H: Read the register contents 06H: Write a WORD to register 08H: Loop test 10H: Write several data to register (complex number register write) Checksum Calculation ex. NODE ADDRESS FUNCTION COMMAND DATA LENGTH ------------------------------------------ 0FH ------------ 2’s complement Checksum CS (H) 46H (ASCII)
  • Page 478 CRC calculate program (C language): UWORD ch_sum (UBYTE long, UBYTE *rxdbuff ) BYTE i = 0; UWORD wkg = 0xFFFF; while ( long-- ) { wkg ^= rxdbuff++; for ( i = 0 ; i < 8; i++ ) { if ( wkg &...
  • Page 479 4.6.2 Register and Data Format Command Data (Read / Write) Register No. Content 2500H Reserved Operation Command 1 : Run 0 : Stop Reverse Command 1 : Reverse 0 : Forward External Fault 1 : Fault Fault Reset 1 : Reset Reserved Reserved Multi-function Comm S1...
  • Page 480 Monitor Data (Read-only) Register No. Content Operation 1 : Run 0 : Stop Direction 1 : Reverse 0 : Forward Inverter ready 1 : ready 0 : unready Fault 1 : Abnormal Warning 1 :“ON” Zero Speed 1 :“ON” Is440V 1 :“ON”...
  • Page 481 Over Torque 2 Terminal S1 Terminal S2 Terminal S3 Terminal S4 Terminal S5 Terminal S6 Terminal S7 Terminal S8 2522H Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved 2523H Frequency command (0.01Hz) 2524H Output frequency (0.01Hz) 2525H Reserved 2526H DC voltage command (0.1V) 2527H Output current (0.1A) No alarm...
  • Page 482 AO2 (0 ~ 1000): Voltage (corresponding to 0.00~10.00V); Current 252BH (corresponding to 4mA~20mA) 252CH Analog Input 1 (0.1%) 252DH Analog Input 2 (0.1%) 252EH Reserved 252FH L510(s)/ E510(s)/ A510(s)/ F510 Check Note: Write in zero for Not used BIT, do not write in data for the reserved register. * If the maximum output frequency of motor is over 300HZ, the frequency resolution is changed to 0.1Hz 4-392...

  • Page 483: Ascii Mode

    Read Holding Register [03H] Read consecutive holding registers. The address of the first holding register is specified in the protocol Example: Read frequency command from the inverter with node address 1. ASCII Mode Command Message Response Message (Normal) Response Message (Error) Node Address Node Address Node Address...

  • Page 484: Lrc Check

    Loop back test [08H] Check the communication between the master and the follower (inverter). The data used can be arbitrary. ASCII Mode Command Message Response Message (Normal) Response Message (Error) Node Address Node Address Node Address Function Function Function Exception code Test Code Test Code LRC CHECK...

  • Page 485: 02H

    Write Single Holding Register [06H] Write single holding register. The register address of the holding register is specified in the message. Example: Write a 60.00Hz frequency command to node address 1. ASCII Mode Command Message Response Message (Normal) Response Message (Error) Node Address Node Address Node Address...
  • Page 486 Write Multiple Holding Register [10H] Write multiple holding registers. The address of the first holding register is specified in the message. Example: Write a 60.00Hz frequency command to node address 1 and enable FWD run command. ASCII Mode Command Message Response Message (Normal) Response Message (Error) Node Address...
  • Page 487 RTU Mode Command Message Response Message (Normal) Response Message (Error) Node Address Node Address Node Address Function Function Function High High Exception code Starting Starting Register Register High CRC-16 Number of High Number of High Registers Registers Number of Bytes* High CRC-16 High...
  • Page 488 4.6.3 Parameter Data Function Register No Function Register No Function Register No Group 0 Group 0 Group 1 0 – 00 0000H 0 – 43 002BH 1 – 00 0100H 0 – 01 0001H 0 – 44 002CH 1 – 01 0101H 0 –...
  • Page 489 Function Register Function Register Function Register Function Register Group 2 Group 3 Group 3 Group 4 2 – 00 0200H 3 – 00 0300H 3 – 43 032BH 4 – 00 0400H 2 – 01 0201H 3 – 01 0301H 3 –...
  • Page 490 Function Register Function Register Function Register Function Register Group 5 Group 5 Group 6 Group 6 5 – 00 0500H 5 – 33 0521H 6 – 00 0600H 6 – 33 0621H 5 – 01 0501H 5 – 34 0522H 6 –...
  • Page 491 Function Register Function Register Function Register Function Register Group 7 Group 7 Group 8 Group 8 7 – 00 0700H 7 – 41 0729H 8 – 00 0800H 8 – 41 0829H 7 – 01 0701H 7 – 42 072AH 8 –...
  • Page 492 Function Function Function Function Register No Register No Register No egister No Group 9 Group 10 Group 10 Group 11 9 – 00 0900H 10 – 00 0A00H 10 – 44 0A2CH 11 – 00 0B00H 9 – 01 0901H 10 –...
  • Page 493 Function Register No Function Register No Function Register No Group 11 Group 12 Group 12 High WORD: 2510H 11 – 44 0B2CH 12 – 00 12 – 35 0C23H Low WORD: 2511H 11 – 45 0B2DH 12 – 01 0C01H 12–...
  • Page 494 Function Register Function Register Function Register Function Register Group 12 Group 13 Group 13 Group 14 12 – 70 0C46H 13 – 00 0D00H 13 – 35 0D23H 14 – 00 0E00H 12 – 71 0C47H 13 – 01 0D01H 13 –...
  • Page 495 Function Register No Function Register No Function Register No Group 14 Group 15 Group 16 14 – 35 0E23H 15 – 00 0F00H 16 – 00 1000H 14 – 36 0E24H 15 – 01 0F01H 16 – 01 1001H 14 – 37 0E25H 15 –...
  • Page 496 Function Register No Function Register No Function Register No Group 17 Group 18 Group 19 17 – 00 1100H 18 – 00 1200H 19 – 00 1300H 17 – 01 1101H 18 – 01 1201H 19 – 01 1301H 17 – 02 1102H 18 –...
  • Page 497 Function Register No Function Register No Function Register No Group 20 Group 20 Group 21 20 – 00 1400H 20 – 37 1425H 21 – 00 1500H 20 – 01 1401H 20 – 38 1426H 21 – 01 1501H 20 – 02 1402H 20 –...
  • Page 498 Function Register No Function Register No Function Register No Group 21 Group 22 21 – 33 1521H 22 – 00 1600H 21 – 34 1522H 22 – 01 1601H 21 – 35 1523H 22 – 02 1602H 21 – 36 1524H 22 –...
  • Page 499 Chapter 5 Check Motor Rotation and Direction This test is to be performed solely from the inverter keypad. Apply power to the inverter after all the electrical connections have been made and protective covers have been re-attached. Important: Motor rotation and direction only applies to standard AC motors with a base frequency of 60Hz.
  • Page 500  LCD Keypad Display At this point, DO NOT RUN THE MOTOR, the LCD keypad should display as shown below in Fig. 5.3 and the speed reference 12-16=005.00Hz should be blinking at the parameter code “12-16”. Next press the RUN key, see Fig 5.4.
  • Page 501 Chapter 6 Speed Reference Command Configuration The inverter offers users several choices to set the speed reference source. The most commonly used methods are described in the next sections. Frequency reference command is selected with parameter 00-05. 00-05: Main Frequency Command (Frequency Source) This function sets the frequency command source.
  • Page 502 6.2 Reference from External Analog Signal (0-10V / 4-20mA) Analog Reference: 0 – 10 V (Setting 00-05 = 1) Analog Reference: Potentiometer / Speed Pot (Setting 00-05 = 1)
  • Page 503 Analog Reference: 4 – 20mA (Setting 00-05 = 1)
  • Page 504 6.3 Reference from Serial Communication RS485 (00-05=3) 8 7 6 5 4 3 2 1 Control board Cable Shield RS485 Port RS485 PLC / Computer Connection To set the speed reference for the inverter via serial communication parameter 00-05 has be set to “3” for frequency command via serial communication.
  • Page 505 Examples: Frequency Reference Command: 10.00 Hz (Inverter Node Address: 01) Command String (hexadecimal): 01 06 25 02 03 E8 23 B8 To set the frequency reference to 10.00, a value of ‘1000’ (03E8h) has to be send to the inverter. Frequency Reference Command: 30.00 Hz (Inverter Node Address: 01) Command String (hexadecimal): 01 06 25 02 0B B8 24 44 To set the frequency reference to 30.00, a value of ‘3000’...
  • Page 506 6.4 Reference from Pulse Input (00-05=4) Set Pulse Input Setup as Frequency Reference Set parameter 00-05 to 4 and 03-30 to 0 to use the pulse input terminal PI as the frequency reference source. Next set the pulse input scaling (03-31), enter the pulse input frequency to match the maximum output frequency.
  • Page 507 6.5 Reference from two Analog Inputs Analog input AI1 is used as master frequency reference and analog input AI2 is used as auxiliary frequency reference. Analog Reference AI1: 0 – 10 V (Setting 00-05 = 1) Analog Reference AI2: 0 – 10 V (Setting 00-06 = 1, 04-05 = 1) Dipswitch SW2 04-00 Setting AI1 –...
  • Page 508 Chapter 7 Operation Method Configuration (Run / Stop) The inverter offers users several choices to run and stop from different sources. The most commonly used methods are described in the next sections. Operation command is selected with parameter 00-02. 00-02: Run Command Selection This function sets the frequency command source.
  • Page 509 7.2 Run/Stop from External Switch / Contact or Pushbutton (00-02=1) Use an external contact or switch to Run and Stop the inverter. Example: NPN wiring  Permanent Switch / Contact...
  • Page 510  Momentary Contacts (Push Buttons) Use push button / momentary switch to Run and Stop the inverter. Set parameter 13-08 to 3, 5 or 7 for 3-wire program initialization, multi-function input terminal S1 is set to run operation, S2 for stop operation and S7 for forward/reverse command. 00-01 Operation Method = 1 03-07 Terminal S7 Function = 26 Note: Stop mode selection can be set with parameter 07-09, default is deceleration to stop.
  • Page 511 7.3 Run/Stop from Serial Communication RS485 (00-02=3) 8 7 6 5 4 3 2 1 Control board Cable Shield RS485 Port RS485 PLC / Computer Connection To control (Run/Stop) the inverter via serial communication parameter 00-02 has be set to either a “2” for communication control.
  • Page 512 Examples: Run Forward Command (Inverter Node Address: 01) Command String (hexadecimal): 01 06 25 01 00 01 12 C6 Run Reverse Command (Inverter Node Address: 01) Command String (hexadecimal): 01 06 25 01 00 03 93 07 Stop Command (Inverter Node Address: 01) Command String (hexadecimal): 01 06 25 01 00 00 D3 06 Note: The last 2 bytes of the command strings consist of a CRC16 checksum, please refer to section 4.5 of the instruction manual for additional information.
  • Page 513 Chapter 8 Motor and Application Specific Settings It is essential that before running the motor, the motor nameplate data matches the motor data in the inverter. 8.1 Set Motor Nameplate Data (02-01, 02-05) 02-05 Rated power of motor 1 The nominal motor rated capacity is set at the factory. Please verify that the motor name plate data matches the motor rated capacity shown in parameter 02-05.
  • Page 514 8.2 Acceleration and Deceleration Time (00-14, 00-15) Acceleration and Deceleration times directly control the system dynamic response. In general, the longer the acceleration and deceleration time, the slower the system response, and the shorter time, the faster the response. An excessive amount of time can result in sluggish system performance while too short of a time may result in system instability.
  • Page 515 8.3 Torque Compensation Gain (01-10) This parameter sets the relationship between output frequency and output voltage. Constant torque applications have the same torque requirements at low speed as well as at high speed. Initial Setup For Variable Torque / Normal Duty applications set parameter 01-10 to an initial value of 0.5. For Constant Torque / Heavy Duty applications set parameter 01-10 to an initial value of 1.0.
  • Page 516 The parameter of automatic energy saving function has been set at the factory before shipment. In general, it is no need to adjust. If the motor characteristic has significant difference from TECO standard, please refer to the following commands for adjusting parameters:...
  • Page 517 11-22: Adjustment time of automatic energy saving Set sample time constant for measuring output power. Reduce the value of 11-22 to increase response when the load changes. Note: If the value of 11-22 is too low and the load is reduced the motor may become unstable. 11-23: Detection level of automatic energy saving Set the automatic energy saving output power detection level.
  • Page 518 8.5 Emergency Stop The emergency stop time is used in combination with multi-function digital input function #14 (Emergency stop). When emergency stop input is activated the inverter will decelerate to a stop using the Emergency stop time (00-26) and display the [EM STOP] condition on the keypad. Note: To cancel the emergency stop condition the run command has to be removed and emergency stop input deactivated.
  • Page 519 8.6 Forward and Reverse Jog The jog forward command is used in combination with multi-function digital input function #6 (Jog Forward) and the jog reverse command is used in combination with multi-function digital input function #7 (Jog Reverse). Example: Jog Forward input terminal S5 (03-04 = 06) and Jog Reverse input terminal S7 (03-06=7) with NPN wiring.
  • Page 520 8.8 Analog Output Setup Signal: Use parameter 04-11 to select the analog output signal for AO1 and parameter 04-16 to select the analog output signal for AO2. Gain: Use parameter 04-12 to adjust the gain for AO1 and parameter 04-17 to adjust the gain for AO2. Adjust the gain so that the analog output (10V) matches 100% of the selected analog output signal (04-11 for AO1 and 04-16 for AO2).
  • Page 521 04-12 AO1 gain 0.0~1000.0% Range 04-13 AO1 bias -100.0~100.0% Range 04-16 AO2 function Setting See parameter 04-11 Range 04-17 AO2 gain 0.0~1000.0% Range 04-18 AO2 bias -100.0~100.0% Range 04-19 AO2 Output Signal Type 0: AO2 0~10V Range 1: AO2 4~20mA 04-20 Filter Time of AO Signal Scan 0.00~0.50s...
  • Page 522 Chapter 9 Using PID Control for Constant Flow / Pressure Applications 9.1 What is PID Control? The PID function in the inverter can be used to maintain a constant process variable such as pressure, flow, temperature by regulating the output frequency (motor speed). A feedback device (transducer) signal is used to compare the actual process variable to a specified setpoint.
  • Page 523 Example 1: Example 2: Gain = 1.0 Gain = 2.0 Set-Point = 80% Set-Point = 80% Feedback = 78% Feedback = 78% Error = Set-point - Feedback = 2% Error = Set-point - Feedback = 2% Control Error = Gain x Error = 2% Control Error = Gain x Error = 4% Please note that an excessive gain can make the system unstable and oscillation may occur.
  • Page 524 Commonly used PID control modes 0001b: Forward operation: PID operation enabled, motor speeds increases when feedback signal is smaller than set-point (most fan and pump applications) 0011b: Reverse operation: PID operation enabled, motor slows down when feedback signal is smaller than set-point (e.g.
  • Page 525 Feedback Signal from AI1 (10-01 = 1), and set the input voltage to 0 – 10V / SW2 = V 9.3 Engineering Units (only for LCD) The PID setpoint scaling can be selected with parameter 16-03 and 16-04. Example: 0 – 200.0 PSI Setpoint, set 16-03 to 12000 (1 decimal, range 0 – 200) and 16-04 to 2 (PSI).
  • Page 526 9.4 Sleep / Wakeup Function The PID Sleep function can be used to prevent a system from running at low speeds and is frequently used in pumping application. The PID Sleep function is turned on by parameter 10-29 set to 1. The inverter output turns off when the PID output falls below the PID sleep level (10-17) for the time specified in the PID sleep delay time parameter (10-18).
  • Page 527 Chapter 10 Troubleshooting and Fault Diagnostics 10.1 General Inverter fault detection and early warning / self-diagnosis function. When the inverter detects a fault, a fault message is displayed on the keypad. The fault contact output energizes and the motor will coast to stop (The stop method can be selected for specific faults).
  • Page 528 LED display Description Cause Possible solutions The inverter output current  Set the longer acceleration over current  Deceleration time is too short exceeds the overcurrent time level in deceleration time  Short circuit or ground fault (08-23 = short circuit ...
  • Page 529 LED display Description Cause Possible solutions OPL output  Wiring loose in inverter output  Check output wiring / Phase loss at the output phase loss terminal. faster screws. side of the inverter, active  Motor rated current is less than 10% ...
  • Page 530 LED display Description Cause Possible solutions PG pulses are not received by the inverter for the time  PG cable disconnected.  Check PG wiring. specified in 20-26 (PG  PG has no power.  Check PG power-supply. Open circuit open circuit detection time).
  • Page 531 LED display Description Possible causes Corrective action External fault (Terminal S1) External fault Active when 03-00= 25 or (S1) 68, and Inverter external fault selection 08-24=0 or 1. External fault (Terminal S2) External fault Active when 03-01= 25 or (S2) 68, and Inverter external fault selection 08-24=0 or 1.
  • Page 532 LED display Description Possible causes Corrective action CF07  Perform rotational or Motor control stationary auto-tune  SLV mode is unable to run motor. Motor control fault fault  Increase minimum output frequency (01-08)  Increase the value of CF08 22-10 properly.
  • Page 533 10.3 Warning / Self-diagnosis Detection Function When the inverter detects a warning, the keypad displays a warning code (flash). Note: The fault contact output does not energize on a warning and the inverter continues operation. When the warning is no longer active the keypad will return to its original state. When the inverter detected a programming error (for example two parameters contradict each other of are set to an invalid setting), the keypad displays a self-diagnostics code.
  • Page 534 LED display Description Possible causes Corrective action The temperature of the  Ambient temperature too  Install fan or AC to cool heat sink is too high. Heatsink Note: when OH1 fault high. surroundings. overheat  cooling fan failed  Replace cooling fan. occurs three times within ...
  • Page 535 LED display Description Possible causes Corrective action (flash) External External base block baseblock (Terminal S4) (flash) External External base block baseblock (Terminal S5) (flash) External External base block baseblock (Terminal S6)  Multi-function input  Multifunction digital input function set incorrectly. external baseblock active.
  • Page 536 LED display Description Possible causes Corrective action Motor speed exceeds level set in 20-20 (PG (flash) Over speed Level) for the Motor over  Check ASR parameters  Motor speed overshoot time set in 20-21 (PG speed group 21. over speed time). Active (ASR) ...
  • Page 537 LED display Description Possible causes Corrective action (flash)  Connection lost or wire No Modbus  Check connection communicati communication received broken.  Check host computer / on error  Host stopped for 2 sec. software. Active when 09-07=3. communicating. over current Inverter current reaches protection...
  • Page 538 LED display Description Possible causes Corrective action EF1 ( flash ) External fault (Terminal External fault S1) Active when 03-00= (S1) 25 or 68, and Inverter external fault selection 08-24=2. EF2 ( flash ) External fault (Terminal External fault S2) Active when 03-01= (S2) 25 or 68, and Inverter external fault selection...
  • Page 539 LED display Description Possible causes Corrective action EF9 ( flash ) Forward run and reverse error of run are active within 0.5 forward/revers  Forward run and reverse run  Check run command sec of each other. Stop al rotation active (see 2-wire control).
  • Page 540 LED display Description Possible causes Corrective action HPErr Inverter capacity setting Model  Inverter capacity setting does error:  Check inverter capacity selection Inverter capacity setting not match voltage class setting 13-00. error 13-00 does not match (13-00). the rated voltage. ...
  • Page 541 LED display Description Possible causes Corrective action STP2 External Terminal is External main run command  Run command executes from  Remove the run Terminal source selection (00-02=1) and run external terminal but executes command from external Stop Error command executes but stop command from keypad.
  • Page 542 LED display Description Possible causes Corrective action EPErr EEPROM  Restore factory setting, Save error  EEPROM circuit failure then cut off the power The data save in  Parameter check error after and power on again. EEPROM is wrong. ...
  • Page 543 10.4 Auto-tuning Error When a fault occurs during auto-tuning of a standard AC motor, the display will show the “AtErr” fault and the motor stops. The fault information is displayed in parameter 17-11. Note: The fault contact output does not energize with an auto-tuning fault. Refer to Table 10.4.1, for fault information during tuning, cause and corrective action.
  • Page 544 10.5 PM Motor Auto-tuning Error When a fault occurs during auto-tuning of a PM motor, the display will show the “IPErr” fault and the motor stops. The fault information is displayed in parameter 22-18. Note: The fault contact output does not energize with an auto-tuning fault. Refer to Table 10.5.1, for fault information during tuning, cause and corrective action.
  • Page 545 10.6 General troubleshooting Status Checking point Remedy Is the wiring for the output terminals Wiring must match U, V, and W terminals of the motor. Motor runs in correct? wrong Is the wiring for forward and reverse Check for correct wiring. direction signals correct? Is the wiring for the analog frequency...
  • Page 546 10.7 Troubleshooting of the Inverter 10.7.1 Quick troubleshooting of the Inverter INV Fault Is fault known? Symptoms other than burn Any Symptoms of burn Check burnt and out, damage, or fuse out and damage? damaged parts meltdown in the inverter? Is the main circuit DM Fault signal? Consult with the supplier...
  • Page 547 From previous page Check Inverter parameters Perform parameter initializations Specify operation control mode Does the FWD or REV Replace the control LED light flash? board Set up frequency command Is the frequency value Replace the control displayed on the display? board Are there voltage outputs at Replace the control...
  • Page 548 10.7.2 Troubleshooting for OC, OL error displays The inverter displays OC, OL errors Is the main circuit I.G.B.T Replace I.G.B.T working Replace faulty circuit Any visual abnormalities? board Apply power Is the current detector Replace the current Any abnormal indications? controller Input operation command Replace control board...
  • Page 549 10.7.3 Troubleshooting for OV, LV error The inverter displays OV, LV Is the main circuit fuse intact? Consult with the supplier Any visual abnormalities? Consult with the supplier Apply power Any abnormal indications? Consult with the supplier Input operation command Is FWD LED still illuminated after flash Consult with the supplier Input frequency commands...
  • Page 550 10.7.4 The motor can not run The motor can not run Is MCCB On? Can MCCB be turned On? Short circuited wiring Are voltages between power 1.The power is abnormal 2.Incorrect wiring terminals correct? Is LED lit? INVfault The operation switch is set to Is the operation switch in 　...
  • Page 551 10.7.5 Motor Overheating M o to r O v e rh e a tin g Is lo a d o r c u rre n t e x c e e d in g C o n s id e r re d u c in g th e lo a d a n d in c re a s in g Y E S th e s p e c ifie d v a lu e ? th e c a p a c itie s o f th e in v e rte r a n d m o to r...
  • Page 552 10.7.6 Motor runs unbalanced Motor runs unevenly Does it happen Is the acceleration Increase the Acc/ Dec time during eceleration? time correct? Reduce the load.Increase capacities of INV and the motor. Are the output voltages INV faults between U-V,V-W,W-U balanced? Reduce the load fluctuation Is the load fluctuating? or add a flywheel.
  • Page 553 10.8 Routine and periodic inspection To ensure stable and safe operations, check and maintain the inverter at regular intervals. Use the checklist below to carry out inspection. Disconnect power after approximately 5 minutes to make sure no voltage is present on the output terminals before any inspection or maintenance.
  • Page 554 10.9 Maintenance To ensure long-term reliability, follow the instructions below to perform regular inspection. Turn the power off and wait for a minimum of 5 minutes before inspection to avoid potential shock hazard from the charge stored in high-capacity capacitors. 1.
  • Page 555 Chapter 11 Inverter Peripheral devices and Options 11.1 Braking Resistors and Braking Units Inverters ratings 200V 1~25HP / 400V 1~40HP(For Standard H & C type) / 400V 1~30HP(For Enhanced E & G type) / 575V 1~10HP/ 690V 15~40HP have a built-in braking transistor. For applications requiring a greater braking torque an external braking resistor can be connected to terminals B1 / P and B2;...
  • Page 556 Inverter Braking unit Braking resistor Braking Minimum torque Resistor Resistance (Peak / Input Resistor Spec.(W/Ω) & Model Part Number Req. Req. Continues) Voltage Req. specification Dimensions (Ω) (set) (pcs) 10%ED (L*W*H)mm 1500W/20Ω JNTBU-260 JNBR-7R5KW4 7500W/4Ω 106% 4500W Ω (615*60*110) parallel 1500W/13.6Ω...
  • Page 557 Inverter Braking unit Braking resistor Braking Minimum torque Resistor Resistance (Peak / Input Resistor Spec.(W/Ω) & Model Part Number Req. Req. Continues) Voltage Req. specification Dimensions (Ω) (set) (pcs) 10%ED (L*W*H)mm 1500W/13.6Ω 2 in 45 JNTBU-430 JNBR-3KW27R2 3000W/27.2Ω 2 120% 19.2Ω...
  • Page 558 A510-4040-S□3-B model, please follow the table as below. Inverter Braking unit Braking resistor Braking Minimum Resistor torque Resistance (Peak / Input Resistor Spec.(W/Ω) & HP KW Model Part Number Req. Req. Continues) Voltage Req. specification Dimensions (Ω) (set) (pcs) 10%ED (L*W*H)mm 2000W/40Ω...
  • Page 559 11.2 AC Line Reactors An AC line reactor can be used for any of the following: Capacity of power system is much larger than the inverter rating. Inverter mounted close to the power system (in 33ft / 10 meters). Reduce harmonic contribution (improve power factor) back to the power line. Protect inverter input diode front-end by reducing short-circuit current.
  • Page 560 Table 11.2.1 List of AC Line Reactors (continued) Model AC reactor Input Rated Current(A) Inductance Value (mH) Rated Current(A) Voltage HD/ND 3.4/4.1 4.2/5.4 5.5/6.9 9.2/12.1 14.8/17.5 0.88 18/23 0.65 24/31 0.53 31/38 0.46 39/44 0.35 45/58 0.28 60/73 400V 0.23 75/88 3Ø...
  • Page 561 Table 11.2.1 List of AC Line Reactors (continued) Model AC reactor Input Rated Current(A) Specification (mH) Rated Current(A) Voltage HD/ND 1.7/3.0 3/4.2 575V 4.2/5.8 3Ø 6.6/8.8 9.9/12.2 11.4/14.5 15/19 19/22 22/27 27/34 34/42 0.84 42/52 0.84 54/62 0.84 690V 62/80 0.45 3Ø...
  • Page 562 11.3 Input Noise Filters A. Input Noise Filter on Specifications & Ratings Install a noise filter on power supply side to eliminate noise transmitted between the power line and the inverter. The inverter noise filter shown in Table 11.4.1 below meets the EN61800-3 class A specification.
  • Page 563 Inverter size Noise filter Input voltage Model Dimension 1HP/2HP/3HP/5HP FN258HV-7-29 255*50*126 575V 3Ø 7.5HP/10HP FN258HV-16-29 305*55*142 15HP/20HP/25HP/30HP FN258HV-30-33 335*60*150 40HP FN258HV-42-33 329*70*185 50HP/60HP FN258HV-55-34 329*80*185 75HP FN258HV-75-34 329*80*220 690V 100HP/125HP FN258HV-100-35 379*90*220 3Ø 150HP FN258HV-130-35 439*110*240 175HP FN3359HV-150-28 300*210*120 215HP FN3359HV-180-28 300*210*120 250HP/270HP...
  • Page 564 B. Input or Output Noise Filter (EMI Suppression Zero Phase Core) Part Number: 4H000D0250001 Select a matched ferrite core to suppress EMI noise according to the required power rating and wire size. The ferrite core can attenuate high frequencies in the range of 100 kHz to 50 MHz, as shown in figure 11.4.1 below, and therefore should minimize the RFI generated by the inverter.
  • Page 565 11.4 Input Current and Fuse Specifications 200V class 3 phases Single-phase 100% of rated Horse Rated input Three-phase rated input Model output current power current fuse rating current HD/ND HD/ND HD/ND A510-2001-S□ 5.4/6.5 9.4/11.3 A510-2002-S□ 8/9.6 8.5/10.3 14.7/17.9 A510-2003-S□ 11/12 11.7/12.8 20.3/22.1 A510-2005-S□3...
  • Page 566 400V class 100% of rated Horse Rated input current Model output current Fuse rating power HD/ND HD/ND A510-4001-S□3(F) 3.4/4.1 3.7/4.5 A510-4002-S□3(F) 4.2/5.4 5.3/5.9 A510-4003-S□3(F) 5.5/6.9 6.0/7.5 A510-4005-S□3(F) 9.2/12.1 9.6/11.6 A510-4008-S□3(F) 11.3 14.8/17.5 15.5/18.2 A510-4010-S□3(F) 13.7 18/23 18.7/24.0 A510-4015-S□3(F) 18.3 24/31 25.0/32.3 A510-4020-S□3(F) 23.6...
  • Page 567 600V class 100% of rated Horse Rated input current Model output current Fuse rating power HD/ND HD/ND 1.7/3.0 1.7/3.0 A510-5001-S□3 3/4.2 3/4.2 A510-5002-S□3 4.2/5.8 4.2/5.8 A510-5003-S□3 6.6/8.8 6.6/8.8 A510-5005-S□3 9.9/12.2 9.9/12.2 A510-5008-S□3 11.4 11.4/14.5 11.4/14.5 A510-5010-S□3 17.9 15/19 15/19 A510-6015-S□3 22.7 19/22 19/22...
  • Page 568 11.5 PG Speed Feedback Card Drive Installation (For Standard ITEM Encoder/Resolver Input Type Output Type H&C type) SIZE 1 >=SIZE 2 JN5-PG-O Open collector feedback card Open collector JN5-PG-L Line driver speed feedback card Line Driver JN5-PG-L-24 Line driver speed feedback card Open collector JN5-PG-PM Synchronous motor line driver speed feedback card...
  • Page 569 JN5-PG-O block diagram: B) JN5-PG-L / JN5-PG-L-24 speed feedback card: Line driver speed feedback card JN5-PG-L / JN5-PG-L-24 terminal specification Terminal Name Description Power supply for encoder. 12V or 5V ±5%, 200mA Maximum (12V or 5V input voltage selected by the Switch Jumper. Can’t GND (0V Common Terminal) use both 12V and 5V at the same time) Encoder input signal, A correct divider ratio output requires a...
  • Page 570 C) JN5-PG-PM speed feedback card: synchronous motor line driver speed feedback card JN5-PG-PM terminal specification Terminal Name Description Power supply for encoder. 5V ±5%, 200mA Maximum GND (0V Common Terminal) Encoder input signal, A correct divider ratio output requires a A, /A, B, /B, Z, /Z two-phase input.
  • Page 571 D) JN5-PG-PMR speed feedback card with TAMAGAWA Resolver Encoder JN5-PG-PMR terminal specification Terminal Name Description R+, R- Excitation signal to Resolver. 7Vrms, 10KHz. S1, S3 COS signals from Resolver. S2, S4 SIN signals from Resolver. A,B,Z pulse Monitor signal output, a+, a-, b+, b-, z+, z- Line driver output Type,RS-422 level.
  • Page 572 E) JN5-PG-PMS/JN5-PG-PMS-24 speed feedback card with Heidenhain ERN 1387 Encoder JN5-PG-PMS / JN5-PG-PMS-24 terminal specification Terminal Name Description Power supply for encoder. 5V±5%, 200mA 0V Common Terminal C+,C- input C pulse from the encoder, Vp-p= 0.6~1.2V D+, D- input D pulse from the encoder, Vp-p= 0.6~1.2V A+, A- input A pulse from the encoder, Vp-p= 0.6~1.2V, fmax=20KHz B+, B-...
  • Page 573 F. JN5-PG-PMC/JN5-PG-PMC-24 speed feedback card with Heidenhain ECN 1313 Encoder JN5-PG-PMC / JN5-PG-PMC-24 terminal specification Terminal Name Description Power supply for encoder. 5V±5%, 200mA 0V Common Terminal DATA+/- Bi-direct data for the encoder, RS485 driver. CLOCK+/- output clock to the encoder, line driver RS422 output A+, A- input A pulse from the encoder, Vp-p= 0.6~1.2V, fmax=20KHz B+, B-...
  • Page 574 11.6 Other Options A. Blank cover and keypad extension cable When used for remote control purposes, the keypad can be removed and remotely connected with an extension cable. Extension cables are available in the following lengths: 1m (3.3ft), 2m (6.6ft), 3m (10ft), and 5m (16.4ft).
  • Page 575 LED/LCD keypad dimensions B. Copy Unit (JN5-CU) The copy unit is used to copy an inverter parameter setup to another inverter. The copy unit saves time in applications with multiple inverters requiring the same parameter setup. 1 4 . 2 6 2 .
  • Page 576 Option cover part numbers: Frame Model JN5-CR-A01 JN5-CR-A02 JN5-CR-A04 Protective Cover Installation of Protective Cover Inverter with Protective Cover D. High-speed communication expansion card & I/O expansion card & DC24V power card & Middle layer case If frame 1~4 of the enhanced inverter need to install encoder feedback card, high-speed communication expansion card, I/O expansion card or DC24V power card, middle layer case is necessary, which is option, to install between the top cover and the bottom case, for adding extra space to install the expansion card.
  • Page 577 Table 2. Middle layer case model number Middle layer case Frame Note model number After installation, the depth (D) increases by 44mm JN5-MD-A01 After installation, the depth (D) increases by 31mm JN5-MD-A02 After installation, the depth (D) increases by 34mm JN5-MD-A03 After installation, the depth (D) increases by 35mm JN5-MD-A04...
  • Page 578 11.7 Communication Modules (a) PROFIBUS communication interface module (JN5-CM-PDP) For wiring example and communication setup refer to JN5-CM-PDP communication option manual. (b) DEVICENET communication interface module (JN5-CM-DNET) For wiring example and communication setup refer to JN5-CM-DNET communication option manual. (c) CANopen communication interface module (JN5-CM-CAN) For wiring example and communication setup refer to JN5-CM-CAN communication option manual.
  • Page 579 This product is the PROFIBUS high-speed communication expansion module; it can perform remote setting and communication functions through the PROFIBUS bus. It is used on the TECO A510s/F510 AC motor driver (hereinafter referred to as the “driver”), and allows the driver to operate on the PROFIBUS network.
  • Page 580 SPI high speed communication method 1. The communication module communicates with the AC motor Terminal driver through this interface. functions 2. The AC motor driver provides power to the communication module through this interface. Communication TECO communication protocol protocols 11-26 ...
  • Page 581 11.9.3 Installation instructions PROFIBUS network connection Definitions of PROFIBUS DP communication port pins are as shown in the figure below. Definition Description Not assigned RXD/TXD-P (B- Receive/Send data Line) Not assigned DGND (2M) Data reference potential Not assigned RXD/TXD-N Receive/Send data (A-Line) Not assigned PROFIBUS network connection...
  • Page 582 PROFIBUS bus terminal resistor The first and last station of the PROFIBUS bus must be connected to the bus, and the bus terminal resistor must be turned on. Serial transmission Maximum bus length rate（kbps） （m） 1200 19.2 1200 45.45 1200 93.75 1200 187.5...
  • Page 583 11.9.4 LED indicator descriptions The module has two dual-color LED indicators built-in used to quickly diagnose and monitor the communication statuses between the module itself and the bus. Module status LED (RUN LED & ERR LED) Used to monitor whether the equipment is operating normally. Indicator Description statuses...
  • Page 584 11.9.5 Driver parameter setting descriptions Used to monitor the operability of the communication module PROFIBUS network. Users must first confirm related parameter settings on the driver in order to ensure that the communication module can connect normally. Parameters Parameter name Settings Settings descriptions 00-02...
  • Page 585 PZD3/ PZD4: Not used. Driver slave station PLC master station Driver output status; mapped to the MODBUS addresses 0x2520~0x252F of the driver. The default values of PZD3/PZD4/PZD5/PZD6 are set as follows: PZD3: Default multi-function terminal block on/off status; mapped to the MODBUS address 0x2522 of the driver.
  • Page 586 Model 440 Frequency reached Any frequency reached Frequency detection one Frequency detection two Low voltage Frequency converter no output Frequency not according to communication SeqNotFromComm Over-torque 11.9.8 PKW regional access parameters The driver can provide request and response information. Due to the request and response mechanism, the master station must send requests until a communication response is received.
  • Page 587 Request character AK PLC master station driver slave station Request Identifier Description No request Read parameter value Modify parameter value Response character AK Driver slave station PLC master station Request Identifier Description No response Request parameter value processed Request parameter value cannot process Error character If the request parameter value was not processed, then the error codes that will be kept in the low-bit PWE1 set are as follows:...
  • Page 588 PLC master station driver slave station: 1000 0005 0000 0000 Driver slave station PLC master station: 1000 0005 0000 0004 Request Response 1st word 1st word (PKE) 1000 1000 (PKE) 2nd word 2nd word (IND) 0005 0005 (IND) 3rd word 3rd word (PWE1) 0000 0000...
  • Page 589 1. Not yet connected with the PROFIBUS host terminal. 11.9.10 GSD File When using the Profibus communication module, if the GSD description file (JN5-CMHI-PDP_V (latest version).GSD) is needed, please download it from the TECO official website or request for it from your purchasing sales channel. 11-35 ...
  • Page 590 This product is the CANopen high-speed communication expansion module; it can perform remote setting and communication functions through the CANopen bus. It can only be used with the TECO A510s/F510 AC motor driver (hereinafter referred to as the “driver”), and allow the driver to operate on the CANopen network.
  • Page 591 SPI high speed communication method 1. The communication module communicates with the AC motor Terminal driver through this interface. functions 2. The AC motor driver provides power to the communication module through this interface. Communication TECO communication protocol protocols 11-37 ...
  • Page 592 11.10.3 Installation instructions Communication module contact description As shown in the figure below, A – Terminal block (TB1) B, C – Mounting holes D - RUN LED E - ERR LED F – Control board connector (CN5) G - Rate setting switch H –...
  • Page 593 ID address setting description As shown in the figure below, ID addresses (1~127) correspond to SW1 b1~b7. Transmission rate corresponds to SW2 b1~b3. DIP switch DIP switch Function status Description position 7654321 0000000 Cannot be used 0000001 Network address is 1 0000010 Network address is 2 Network...
  • Page 594 11.10.4 Transmission rate, maximum transmission distance and cable length The maximum allowable length of the bus bar mainly depends on the type of cable used. The allowed cable types are: •Thin cable •Thick cable •Flat cable ODVA requirements for data transmission cable (Thick cable): Serial Maximum bus Serial...
  • Page 595 Single flash Warning Packet error Double flash Error Guard/Heartbeat error Red light lights Disconnected Bus closed 11.10.6 Driver parameter setting descriptions Used to monitor the operability of the communication module CANopen network. Users must first confirm related parameter settings on the driver in order to ensure that the communication module can connect normally.
  • Page 596 Response code: 43H: Read 4-byte data / 4BH: read 2-byte data / 4FH: read 1-byte data Write: Master to slave (4-byte data maximum) COB-ID Byte0 Byte1 Byte2 Byte3 Byte4 Byte5 Byte6 Byte7 Object index Request data Reque Object (600H) + Node subind bit0~ Bit8~...
  • Page 597 11.10.8 Object index list Basic index Index Name Default value R/W Size Remarks 1000H Device type 00010192H 1001H Error register 1005H COB-ID SYNC message 1006H Communication cycle period 1008H Manufacturer device name A510 Manufacturer hardware 1009H version Manufacturer software 100AH 1.00 version 00000080H+Node-I...
  • Page 598 Index Name Default value R/W Size Remarks Number of entries 1.Mapped Object 604F0010H 1601H 2.Mapped Object 60500010H 3.Mapped Object 4.Mapped Object Number of Number of entries entries COB-ID used by PDO 180H+Node-ID Transmission Transmission Type 0xFF type 1800H Inhibit time 0x64 Inhibit time CMS-Priority Group...
  • Page 599 DS402 part Sub- Default Index Name R/W Size Unit Index value 603F Error code 6040 Control word 6041 Status word 6042 vl target velocity 6043 vl velocity demand vl ramp function time 604F 0.1S Acceleration time vl slow down time 6050 0.1S Deceleration time...
  • Page 600 Monitor DATA (read only) Register Content address 0 Operation status 1: Operate 0: Stop 1 Direction status 1: Reverse 0: Forward Frequency converter operation preparation status 1: Preparation complete 0: Preparation not yet complete 3 Error 1: Abnormal 4 Warning 1: “ON”...
  • Page 601 Register Content address 16 DEV 47 Reserved 17 EF1 48 Reserved 18 EF2 49 MtrSw (DI Motor Switch Fault) 19 EF3 50 OCA (Acceleration over-current) OCD (Deceleration over-current) 21 EF5 52 OCC (Operation over-current) 22 EF6 53 CF08 23 EF7 54 PTCLS 24 EF8 55 PF (Protection fault)
  • Page 602 Register Content address 8 Reserved 38 SE05 68 STP1 9 UT 39 HPERR 69 BDERR 10 OS 40 EF 70 EPERR 11 PGO 41 Reserved 71 Reserved 12 DEV 42 Reserved 72 Reserved 13 CE 43 RDP 73 STP0 14 CALL 44 Reserved 74 Reserved 15 Reserved 45 OL1 75 STP2...
  • Page 603 ODVA specifications. 11.10.10 EDS file When using the CANopen communication module, if the EDS description file (JN5-CMHI-CAN_V (latest version).eds) is needed, please download it from the TECO official website or request for it from your purchasing sales channel. 11-49 ...
  • Page 604 EtherCAT network environment. It can only be used with the TECO A510s/F510 AC motor driver (hereinafter referred to as a driver), and allow the driver to operate on the EtherCAT network.
  • Page 605 11.11.2 Product specifications EtherCAT ports Item Specifications Connector Dual-port network socket Network EtherCAT communication protocol protocols AC motor driver port Item Specifications Connector Communication card CN5 connector 1. The communication module communicates with the AC motor Terminal driver through this interface. functions 2.
  • Page 606 Driver parameter setting description Users must first confirm related parameter settings on the driver in order to ensure that the communication module can connect normally. Parameters Parameter name Settings Settings descriptions 00-02 Operation command source Communication control 00-05 Frequency command source Communication control 11.11.4 LED indicator descriptions The module has two dual-color LED indicators built-in used to quickly diagnose and monitor...
  • Page 607 11.11.5 Object index list Basic index Sub- Default Index Name Size Remarks Index value 1000H Device type 00000192H 1001H Error register JN5-CM-CA 1008H Manufacturer device name 1009H Manufacturer hardware version Version 100AH Manufacturer software version Version number of entries Vender ID 0000081BH 1018H Product code...
  • Page 608 Object part Sub- Index Name Default value Size Unit Index 603F Error code 6040 Control word 6041 Status word 6042 vl target velocity 6043 vl velocity demand vl ramp function time Driver default 604F 0.1S Acceleration time value vl slow down time Driver default 6050 0.1S...
  • Page 609 11.11.7 xml file When using the EtherCAT communication module, if the xml description file (JN5-CMHI-ECAT_V (latest version).xml) is needed, please download it from the TECO official website or request for it from your purchasing sales channel. 11-55 ...
  • Page 610 11.12.1 Hardware and data structure This product is an I/O expansion module; it allows performing of I/O expansion functions through the SPI bus. Used with the TECO A510s/F510 AC motor driver (hereinafter referred to as a driver). 11.12.2 Product specifications...
  • Page 611 AC motor driver port Item Specifications Connector Control board CN5 connector Transmission SPI high speed communication method Terminal 7 external contacts, pplicable wire diameter: AWG functions 20~14 stranded wire 11.12.3 Installation instructions Contact description Type Terminal Terminal functions Signal level -10V to +10V, Main speed command input;...
  • Page 612 11.13 DC reactor Installing a DC reactor at the DC terminal of the frequency converter provides the following advantages: • Improves the input current waveform distortion caused by the rectifier in the frequency converter while maintaining continuous rectified current. • Suppresses instantaneous current surges and prevents related overheating phenomenon caused by the rectifier and voltage regulator components due to instantaneous current surges.
  • Page 613 Model DC reactor Rated current Inductance value Rated current (A) (mH) HD/ND 9.2/12.1 14.8/17.5 18/23 24/31 31/38 0.83 39/44 45/58 0.51 60/73 0.41 75/88 0.34 91/103 0.28 118/145 100 (built-in) 150/168 0.18 125 (built-in) 180/208 0.15 150 (built-in) 216/250 0.22 175 (built-in) 260/296 0.15...
  • Page 614 11.14 Sinusoidal output reactor The parasitic inductance and capacitance that exist in the frequency converter and motor wiring are determined by the component switching speed and wiring of the frequency converter. The voltage of the motor terminal will reach as high as twice the DC voltage of the frequency converter.
  • Page 615 Model Output reactor Rated current Inductance value Rated current (A) (mH) HD/ND 31/38 0.18 39/44 0.16 45/58 0.12 60/73 75/88 0.08 91/103 0.07 118/145 0.05 150/168 0.04 180/208 0.032 216/250 0.027 260/296 0.023 295/328 0.021 380/435 0.015 450/515 0.012 523/585 0.012 585/585 0.012...
  • Page 616 Model Output reactor Rated current Inductance value Rated Current ND (A) (mH) 0.04 0.04 0.03 0.02 0.02 0.02 Note: 1. The frequency converter has improved IGBT equipment and soft-switching driver circuit; compared to previous models, it can improve dv/dt by approximately 50% terminal voltage.
  • Page 617 11.16 EtherNet/IP Communication Card (JN5-CMHI-EIP) 11.16.1 Preparations before using the instrument  A510s or F510 Enhanced series inverter  IBM PC or compatible computer (with the following related software installed) *1  BOOTP-DHCP Tool (Rockwell IP setting software) RSlinx Classic (Rockwell communication software) ...
  • Page 618 11.16.3 Connection steps  Connect with the PC network and set the IP (as shown in the figure below, set the PC network card IP). Execute the Rockwell BOOTP-DHCP Tool and select the PC network card  11-64...
  • Page 619 The Rockwell BOOTP-DHCP Tool scans the MAC Address of the communication  module, then select ADD RELATION and set the CLIENT IP ADDRESS to 192.168.22.2  Set and confirm the IP status (using Micro820 as the example) of the A510s/F510 communication card (Ethernet/IP).
  • Page 620 Execute Connected Components Workbench, open a Project file and set the Micro800 PLC address (192.168.22.4) and subnet mask (255.255.255.0); they do not need to be changed again after the setting is completed Check whether the network connection is successful, as shown in the figure below. Execute RSlinx Classic Lite and execute Configure Drivers 11-66...
  • Page 621 Select Ethernet/IP Driver, Add new, and select the IP of the PC network card 11-67...
  • Page 622 Expand AB_ETHIP-1, the PLC (192.168.22.4) and communication card (192.168.22.2) can be seen Open the CCW project file and confirm that the IP DHCP is assigned to the expansion card for Local Variables -> A_TarCfg.Path is 192.168.22.2 11-68...
  • Page 623 Set the “Connected Components Workbench” communication software.  Open the “Connected Components Workbench” communication software as shown in the figure below, select the connected device and select “Local Variables.” Confirm that the IP DHCP assigned to the expansion card is 192.168.22.2 for A_TarCfg.Path. Select “Build Project”...
  • Page 624 Press the “Download” button to complete the USB to PLC setting. The download will execute the connection between the communication card and PLC automatically, as shown in the figure below. 11-70...
  • Page 625 11.16.4 Running  The connected A510s/F510 communication card (Ethernet/IP), as shown in the figure below. Confirm that Remote Run is enabled. As shown in the figure below, select and open “RUN_POU.” Load A_ReqData and check whether the Input Assembly content was written. PLC command MODBUS register Description...
  • Page 626 Load R_ResData and check whether the Output Assembly content was read. PLC command MODBUS register Description location location R_ResData[1] 2520 Low Byte Motor drive status R_ResData[2] 2520 High Byte R_ResData[3] 2521 Low Byte Error description R_ResData[4] 2521 High Byte R_ResData[5] 2522 Low Byte DI status R_ResData[6]...
  • Page 627 Execute Molex Ethernet/IP Tool and send the UCMM read command (Get Attribute) to the A510s/F510 communication card (Ethernet/IP); the response that can be received from the communication card is as shown in the figure below. Class Instance Attribute Name Default Size Value 0x01...
  • Page 628 A_ReqData[1] motor drive operation signal (2501H) PLC command Function Description location A_ReqData[1].0 Operation status 1 : RUN 0 : STOP Direction status A_ReqData[1].1 1 : REV 0 : FWD A_ReqData[1].2 External error 1:EF0 A_ReqData[1].3 Error reset 1 : RESET The run command sent to the motor drive written with the Molex Ethernet/IP Tool is as follows Service Code No.
  • Page 629 11.17 JN5-CM-EIP Manual 11.17.1 Preparations before using the instrument  510 series inverter  IBM PC or compatible computer (with the following related software installed) *1 BOOTP-DHCP Tool (Rockwell IP setting software)   RSlinx Classic (Rockwell communication software)  Connected Components Workbench (Rockwell PLC software) ...
  • Page 630 11.17.3 Connection steps  Connect with the PC network and set the IP (as shown in the figure below, set the PC network card IP). Execute the Rockwell BOOTP-DHCP Tool and select the PC network card  11-76...
  • Page 631 The Rockwell BOOTP-DHCP Tool scans the MAC Address of the communication  module, then select ADD RELATION and set the CLIENT IP ADDRESS to 192.168.22.2  Set and confirm the IP status (using Micro820 as the example) of the 510 communication module (Ethernet/IP).
  • Page 632 Execute Connected Components Workbench, open a Project file and set the Micro800 PLC address (192.168.22.4) and subnet mask (255.255.255.0); they do not need to be changed again after the setting is completed Check whether the network connection is successful, as shown in the figure below. Execute RSlinx Classic Lite and execute Configure Drivers.
  • Page 633 Select Ethernet/IP Driver, Add new, and select the IP of the PC network card 11-79...
  • Page 634 Expand AB_ETHIP-1, the PLC (192.168.22.4) and the communication module (192.168.22.2) can be seen. Open the CCW project file and confirm that the IP DHCP is assigned to the expansion card for Local Variables -> A_TarCfg.Path is 192.168.22.2. 11-80...
  • Page 635 Set the “Connected Components Workbench” communication software.  Open the “Connected Components Workbench” communication software as shown in the figure below, select the connected device and select “Local Variables.” Confirm that the IP DHCP assigned to the expansion card is 192.168.22.2 for A_TarCfg.Path. Select “Build Project”...
  • Page 636 Press the “Download” button to complete the PC to PLC setting. After download, it will execute the connection between the communication module and PLC automatically, as shown in the figure below. 11-82...
  • Page 637 11.17.4 Running  The connected 510 communication module (Ethernet/IP), as shown in the figure below. Confirm that Remote Run is enabled. As shown in the figure below, select and open “RUN_POU.” Load A_ReqData and check whether the Input Assembly content was written. PLC command MODBUS register Description...
  • Page 638 Load R_ResData and check whether the Output Assembly content was read. PLC command MODBUS register Description address address R_ResData[1] 2520 Low Byte Inverter status R_ResData[2] 2520 High Byte R_ResData[3] 2521 Low Byte Error description R_ResData[4] 2521 High Byte R_ResData[5] 2522 Low Byte DI status R_ResData[6] 2522 High Byte...
  • Page 639 Execute Molex Ethernet/IP Tool and send the UCMM read command (Get Attribute) to the 510 communication module (Ethernet/IP); the response that can be received from the communication module is as shown in the figure below. Class Instance Attribute Name Default Size 0x01 Vendor ID...
  • Page 640 Commands can be sent to the inverter through PLC from the following switch A_ReqData[1] inverter operation signal (2501H) PLC command Function Description address Operation status A_ReqData[1].0 1 : RUN 0 : STOP A_ReqData[1].1 Direction status 1 : REV 0 : FWD A_ReqData[1].2 External error 1:EF0...
  • Page 641  Bluetooth communication device (IOS system mobile phone or Android system mobile phone)  TECO “BT DriveLink” APP (Download from Apple APP Store or Google Play) 11.18.2 Connecting the Bluetooth APP with the motor drive Bluetooth LCD operator  Motor drive setting In order to ensure operational safety, the Bluetooth communication function is disabled by default;...
  • Page 642  APP setting Open the following APP (BLE DriveLink) from the Bluetooth communication device (IOS or Android mobile phone). After executing the APP, the APP login screen will appear (as shown in the bottom-left figure); use the default account and password to log into the system. Default test account: demo@test.com Default password: 888888 The system will display as the bottom-right figure;...
  • Page 643 After pressing this icon and then selecting Bluetooth Status, a screen matching the bottom-right figure will appear. Press Bluetooth Scan on the screen in the right figure and TECO-BLE XX will appear (Note), confirming the device is online. After confirming the device to connect, press the device name at the center to start connecting.
  • Page 644 Once the Bluetooth connection is successfully established, a prompt window as shown in the bottom-left figure will appear, meaning successfully connected. After pressing OK, scroll down the page and it can be seen that the value behind the parameter 2520H has started showing related communication data, meaning that the communication connection is successful.
  • Page 645  Descriptions of basic APP functions  Introduction to the interface ※ Setting icon: To use Bluetooth to control the operation of the motor drive, the Main operation control command 00-02 parameter must be set as 2 (communication control). Press the “Setting icon”...
  • Page 646  Parameter settings function Press the ≡ symbol at the top-left of the APP and then press Parameter settings, and functions that can be selected and set include General parameter settings, IM autotuning function settings, and PM autotuning function settings. 11-92...
  • Page 647  General parameter settings Parameter settings can be performed directly, and be written into the connected machine. Select the modified parameters or select all, and Write into the group to complete parameter settings.  IM autotuning function settings After setting the various motor parameters, the induction motor autotuning function can be executed.
  • Page 648  PM autotuning function setting After setting the various motor parameters, the permanent-magnet motor autotuning function can be executed. When the autotuning is completed, autotuning failed (Note) or autotuning successful will be displayed. Press the ≡ symbol at the top-left of the APP when completed and press Real-time monitoring to return to the monitoring screen and execute functions such as Run and Stop etc.
  • Page 649 Appendix A: Communication Networks A1.1 RS485 –Network (Modbus) This section shows a RS485 network consisting of several inverters communicating using the built-in Modbus RTU protocol. Wiring diagram RS485 Modbus RTU Network Notes: A PC / PLC controller with a built-in RS-485 interface can be connected directly to the RS-485 network.
  • Page 650 Appendix B: UL Instructions Danger Electric Shock Hazard Do not connect or disconnect wiring while the power is on. Failure to comply will result in death or serious injury. Warning Electric Shock Hazard Do not operate equipment with covers removed. Failure to comply could result in death or serious injury.
  • Page 651 Do not modify the inverter circuitry. Failure to comply could result in damage to the inverter and will void warranty.Teco is not responsible for any modification of the product made by the user. This product must not be modified.
  • Page 652  UL Standards The UL/cUL mark applies to products in the United States and Canada and it means that UL has performed product testing and evaluation and determined that their stringent standards for product safety have been met. For a product to receive UL certification, all components inside that product must also receive UL certification.
  • Page 653 Main Circuit Terminal Wiring UL approval requires crimp terminals when wiring the inverter’s main circuit terminals. Use crimping tools as specified by the crimp terminal manufacturer. Teco recommends crimp terminals made by NICHIFU for the insulation cap. The table below matches inverter models with crimp terminals and insulation caps.
  • Page 654 Wire Gauge Terminal Crimp Terminal Tool Insulation Cap Drive Model , (AWG / MCM) A510s R/L1  S/L2  T/L3 U/T1  V/T2  W/T3 Screws Model No. Machine No. Model No. 5001 R2-4 ~ R5.5-4 2 (14) / 3.5 (12) / 5.3 (10) TIC 2/ 3.5/ 5.5 Nichifu NH 1 / 9 R2-4 ~ R5.5-4...
  • Page 655  Type 1 During installation, all conduit hole plugs shall be removed, and all conduit holes shall be used. 690V 80A  Motor Over-temperature Protection Motor over-temperature protection shall be provided in the end use application. ■ Field Wiring Terminals All input and output field wiring terminals not located within the motor circuit shall be marked to indicate the proper connections that are to be made to each terminal and indicate that copper conductors, rated 75°C are to be used.
  • Page 656 ■ Inverter Short-Circuit Rating This inverter has undergone the UL short-circuit test, which certifies that during a short circuit in the power supply the current flow will not rise above value. Please see electrical ratings for maximum voltage and table below for current. •...
  • Page 657 ■ 08-05 Motor Overload Protection Selection The inverter has an electronic overload protection function (OL1) based on time, output current, and output frequency, which protects the motor from overheating. The electronic thermal overload function is UL-recognized, so it does not require an external thermal overload relay for single motor operation. This parameter selects the motor overload curve used according to the type of motor applied.
  • Page 658 ■ 08-06 Motor Overload Operation Selection 08-06 Start-up mode of overload protection operation (OL1) 0: Stop output after overload protection Range 1: Continuous operation after overload protection. 08-06=0: When the inverter detects a motor overload the inverter output is turned off and the OL1 fault message will flash on the keypad.
  • Page 659         INVERTER A510s series Safety stop function instruction manual CONTENTS 1. Introduction ....................3 2. Safety-Related Standard ................3 3. Product Information ..................4 4. Safety Stop / Safety Torque OFF ............. 5 5. Electromechanical and Safety integrated interface Comparison .. 6 6.
  • Page 660 CAUTION The information of this manual is merely a guide for proper installation. TECO Electric Co. cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.

  • Page 661: Introduction

            1. Introduction This document describes the main design specification of the A510s Safe Torque Off (STO) and the requirements for its installation and integration within safety related applications. The correct Installation and integration of the A510s STO is the responsibility of the Installer and it is expected that the installer follows the safety guide and is a trained technician and experienced in the design of safety systems.

  • Page 662: Product Information

            Over voltage category III or less Pollution degree II or less Mounting wall mounting / vertical orientation 3. Product Information 3.1 Product models & range 230V three phase. IP20 0.75 ~ 110KW (1 ~ 150Hp) without built-in filter ...

  • Page 663: Safety Stop / Safety Torque Off

            3.3 Model Identification A B – CDE – F – G – HIJ – K - L   A：Product F：Standard voltage H-J：O/P Current       1：Inverter  1：100‐120V  04P1：4.1 Amp (1HP)  2：SERVO  2：200‐240V  12P1：12.1 Amp (5HP) 3：PLC  4：380‐480V  0103：103 Amp (60HP) B：UL Category  G：Phase ...

  • Page 664: Electromechanical And Safety Integrated Interface Comparison

            5. Electromechanical and Safety integrated interface Comparison Diagrams below show simple Inverter drive configurations for comparison between safe stop interfaces using electromechanical and Safety integrated type solutions. Electromechanical. Without STO function No SIL. Stop Category 0 Emergency stop  ...

  • Page 665: Terminal Designation & Interface

            6. Terminal designation & interface 6.1 Power & Control terminals. Frame 1. Terminal layout is shown as a typical example.     Control terminals.   Frame1 A510s Power   terminals           Ground Terminals  ...
  • Page 666         6.3 External 24Vdc supply (Connection option). +24V External power Supply 8   ...

  • Page 667: Safety Input Logic & Status

      7. Safety Input logic & Status TECO A510s safety stop function prevents a drive from supplying rotational energy to motors. Dual safety channels “SF1” and “SF2” cut off the gate-drive power for IGBT to turn off. Diagram below shows the basic block diagram design of the safety and interface for the safety inputs.

  • Page 668: Installation And Wiring

    CAUTION The following information is merely a guide for proper installation. TECO Electric & Machinery Co. cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.

  • Page 669: Safety Input Status

            9. Safety Input Status Table below shows the logic level status for external safety interface, internal circuit and drive output. Table 2 Truth table of Safety related signals External Safety Drive Output +24VDC Internal safety circuit logic Safety Input Status Status...
  • Page 670         Test procedure for functionality As depicted “ATTENTION” in above, the test for the functionality is important. Please do the test following procedure. (1) Please make each state of SF1-SG and SF2-SG depicted at Table 2. (2) If there is any different state from Table 2, A510s has some malfunction. (3) If there is no different state from Table 2, check the systematic performance, such as, press the Emergency switch, press the start/restart button at the failure detected (RUN-SE opened), and so on.

  • Page 671: Safety Design And Specifications

            Safety design and specifications STO design main requirements Safety Function Requirement Specification SIL2 Initiating devices User connected sensor or other safety devices Hazard Rotation of the motor (To be derived from hazard assessment) Consequence Human harm or damage to machinery. Safe State PWM removed, therefore No Voltage output from the drive.
  • Page 672 Efficiency class: IE2  Nominal voltage: Please refer to the tabel below  Nominal frequency: 50Hz  Nominal power: Please refer to the tabel below  Motor control: V/f, V/f+PG, SLV, SLV2, SV, PMSV,  PMSLV  Nominal current: Please refer to the table below  Nominal apparent power: Please refer to the  table below  Maximum operating temperature:  ℃ for IP20 50℃ for IP00 or top anti-dust cover removed Frame 5 is 50℃, which is IP20 level   CDM losses and efficiency (calculated with  default settings) point: As the picture right          Manufacturer: TECO Electric & Machinery CO., LTD.－10F, No.3‐1, Park St., Nan‐Kang, Taipei, 115603, Taiwan  EU contact: MOTOVARIO S.p.A－Via Quattro Passi 1/3－41043－Formigine (MO)－ITALY. MOTOVARIO EORI number: IT02569681204     ...
  • Page 673 CDM losses and efficiency table  ❾ ❽ ❻ ❸ ❼ ❺ ❷ ❹ ❶ ❿ Nominal Nominal Nominal Nominal apparent CDM (0,25) CDM (0,50) CDM (0,100) CDM (50,25) CDM (50,50) CDM (50,100) CDM (90,50) CDM (90,100) CDM (100,100) STANDBY Frame Model Name voltage current power power LOSS...

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