Firegear Kalea Bay OFP-L36TFS-P Installation And Operating Instructions Manual

Outdoor gas fireplace
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Kalea Bay Outdoor Gas Fireplace
Installation and Operating Instructions
Natural Gas
OFP-L36TFS-N
OFP-L48TFS-N
OFP-L60TFS-N
OFP-L72TFS-N
IF YOU CANNOT READ OR UNDERSTAND THESE INSTALLATION INSTRUCTIONS
DO NOT ATTEMPT TO INSTALL OR OPERATE THIS APPLIANCE
This fi replace requires a minimum 18-square inches (per side) of cross ventilation.
Failure to provide proper ventilation can void the warranty.
Warning:
Warning: For Outdoor Use Only
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE
This is a Single-Sided fi replace with the option of
converting it into a See-Through fi replace.
MODELS
Description
36" Open Front/See-Through Fireplace
48" Open Front/See-Through Fireplace
60" Open Front/See-Through Fireplace
72" Open Front/See-Through Fireplace
INSTALLATION PRECAUTION:
MH# 60069
Propane
OFP-L36TFS-P
OFP-L48TFS-P
OFP-L60TFS-P
OFP-L72TFS-P

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Summary of Contents for Firegear Kalea Bay OFP-L36TFS-P

  • Page 1 Kalea Bay Outdoor Gas Fireplace Installation and Operating Instructions This is a Single-Sided fi replace with the option of converting it into a See-Through fi replace. MH# 60069 MODELS Natural Gas Description Propane OFP-L36TFS-N 36” Open Front/See-Through Fireplace OFP-L36TFS-P OFP-L48TFS-N 48”...
  • Page 2: Certification, Description & Safety Information

    CARBON MONOXIDE HAZZARD DANGER This appliance can produce carbon monoxide which has no odor. Using it in an enclosed area can kill you. Never use this appliance in an enclosed space such as a camper, tent, car or home. DANGER WARNING Do not store or use gasoline or other If you smell gas:...
  • Page 3 CALIFORNIA PROPOSITION 65 COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS WARNING This product can expose you to Chromium, which is These appliances are approved for installation in the US known to the state of California to cause cancer state of Massachusetts if the follow additional requirements and birth defects or other reproductive harm.
  • Page 4: Table Of Contents

    Fuels used in gas fired appliances, and the products of combustion such as fuels, contain chemicals known to cause cancer, birth defects and/or other reproductive harm. This warning is issued pursuant to the California Health & Safety Code Sec. 25249.1 TABLE OF CONTENTS Certification, Description &...
  • Page 5: Installation Precautions

    INSTALLATION PRECAUTIONS 1. These fireplaces are designed for outdoor use only. Not approved for any indoor use. 2. We recommend using ¾” black iron pipe; however please refer to the NFPA54 (National Fuel Gas Code) for proper pipe sizing when exceeding 20-feet in length for fireplaces rated above 100,000 BTU. 3.
  • Page 6: Framing, Gas Line & Cross Ventilation Requirements

    (2 sides) is required to keep the components in good working order. Use Fig. 3 as a guide. Fig 3. Cross ventilation example providing minimum of 18-square inches per side using Firegear VENT-KIT-6x12 provided. Kalea Bay Outdoor Fireplace REV. 8-22-18 Page 6...
  • Page 7: Hard Piping & High Elevation

    INSTALLATION PRECAUTIONS WARNING: Proper clearances from combustible, construction materials must be maintained from all sides, top and bottom of this appliance. See specifications listed on pages 10-12 for a single-sided fireplace and pages 13-15 for a see-through fireplace. The fireplace must be installed on a flat, level, stable, non-combustible surface. If one layer of ½” cement board is installed underneath the entire fireplace, it may sit on a flat, level, stable, combustible surface.
  • Page 8: Fireplace Specifications

    SPECIFICATIONS NOTE: These fireplaces come shipped as Natural Gas or Propane Gas models only. There is no conversion kit available. Ensure you order the specific model for your gas type. FRAMING FIREPLACE IMPORTANT: It is permissible to reverse the burner pan in the field to enable a closer gas line connection if necessary. Factory NG Btu’s NG Btu’s...
  • Page 9: Gas Pipe Sizing Chart

    REFERENCE GAS PIPE SIZING CHART GAS PIPE SIZING NATURAL GAS : PIPE SIZING CHART Length of Pipe in Feet 1/2” 3/4” 1” 1 - 1/4” 1 - 1/2” 2” 2 - 2 1/2” 3” 4” • Natural Gas (NG) flow is given in 1237 2259 3640...
  • Page 10: Single-Sided Fireplace Application

    SINGLE-SIDED FIREPLACE DIMENSIONS, FRAMING AND CLEARANCES SECTION This fireplace comes with several items prepackaged inside the fireplace with a box labeled PARTS INSIDE DO NOT DISCARD. Read the list below the contents: (1) Transmitter (1) Battery Pack (4) AA Batteries (1) 12-volt Battery (1) Plastic Junction Box (1) Cover Plate for Junction Box...
  • Page 11: Dimensions; Combustible Clearances; Mantel Clearances

    SINGLE-SIDED FIREPLACE DIMENSIONS & CLEARANCES Ensure you follow the proper clearances during installation. Model: Model: Natural Gas Propane Gas Overall Inside Overall Opening Overall Valve Clearance Clearance (NG) (LP) Length Opening Height Height Depth Height Depth Combustible Combustible Side Wall Ceiling OFP-L36TFS-N OFP-L36TFS-P...
  • Page 12: Framing With Metal Studs

    SINGLE-SIDED FRAMING DIMENSIONS WITH METAL STUDS CAUTION: THIS FIREPLACE MUST BE FRAMED WITH METAL STUDS Model: Model: Natural Gas (NG) Propane Gas (LP) Width Height Depth OFP-L36TFS-N OFP-L36TFS-P 40 ½” 37 ¾” 16” OFP-L48TFS-N OFP-L48TFS-P 52 ½” 37¾” 16” OFP-L60TFS-N OFP-L60TFS-P 64 ½”...
  • Page 13: See-Through Fireplace Application

    SEE-THROUGH FIREPLACE DIMENSIONS AND CLEARANCES SECTION This fireplace comes with several items prepackaged inside the fireplace with a box labeled PARTS INSIDE DO NOT DISCARD. Read the list below the contents: (1) Transmitter (1) Battery Pack (4) AA Batteries (1) 12-volt Battery (1) Plastic Junction Box (1) Cover Plate for Junction Box (2) Stainless Steel Hoods...
  • Page 14: Converting Fireplace To A See-Through Model

    SEE-THROUGH FIREPLACE INSTALLATION ONLY If you have determine to install the fi replace as a see-through model then you will need to remove the rear back panel to convert it. Before removing the back panel be sure to remove the contents out of the fi rebox area. Use the following steps: Step 1: Look at the back side of the fi replace.
  • Page 15: Dimensions; Combustible Clearances; Mantel Clearances

    SEE-THROUGH FIREPLACE DIMENSIONS & CLEARANCES ONLY This fireplace ships from the factory as a single sided fireplace but, by removing the back panels you can convert it into a see-through fireplace. Your specific application, single sided verses see-through will determine your installation. Ensure you follow the proper clearances during installation.
  • Page 16: Framing With Metal Studs

    SEE-THROUGH FRAMING DIMENSIONS WITH METAL STUDS Model: Model: NOTE: The standoffs attached to the top of the Natural Gas (NG) Propane Gas (LP) fireplace (secured flat) are not required if using all Width Height Depth non-combustible finishing materials. OFP-L36TFS-N OFP-L36TFS-P 40 ½”...
  • Page 17: Final Preparation

    FINAL PREPARATION NSTALLATION OF BATTERY PACK 1. The battery pack should be installed into the either end of the fireplace no higher than 11 ½” from the bottom. A plastic junction box is provided for the installation of the battery pack (See Figs. 13-15). We recommend a weather resistance cover to protect battery pack.
  • Page 18: Installing Pilot Covers In Burnerpan

    FINAL PREPARATION When the fi replace is framed into position and the gas line is run in place it is recommended to burn test the fi replace before the fi nish work is complete. This will ensure proper operation and enables the installer to check for any gas leaks at the fi replace.
  • Page 19: Installation Of Media In Burnerpan/Trough

    FINAL PREPARATION The Kalea Bay requires Firegear GL ½”-¾” large broken glass, GLR ½”-¾” large refl ective glass or Firegear 1”- 2” lava rock to be installed into the burner trough. Covering the entire burner area is optional. Use the tables below to ½”...
  • Page 20: Installation Of Hoods And Windshield

    FINAL PREPARATION INSTALLING HOOD(S) The Kalea Bay fi replace requires hoods to be installed into the upper opening of the fi rebox. If you are installing a single- sided fi replace you only install one (1) hood. NOTE: If you are installing a see-through fi replace a hood is required on both sides of the fi replace opening.
  • Page 21: Windshield Installation & Pilot Operation

    FINAL PREPARATION WINDSHIELD INSTALLATION The glass windshield(s) slide into the two clips on each end of the fi replace and rest in position if installing for a Side View Side View of single-sided fi replace (See Fig. 21) for the location. If Installing Glass Installed Glass you are installing a see-through fi replace, you will need to...
  • Page 22: Flame Height

    FINAL PREPARATION FLAME HEIGHT Proper fl ame height (Fig. 24) should be at the top edge of glass windshield (peaking above at times) while on HI setting. The LO setting will be at least half of the height of HI or maybe lower. There will be a slight variance in fl ame height on Pilot Natural gas verses LP gas models.
  • Page 23: Learning Additional Remote To Module (Receiver)

    ON button of the remote control (See Fig. 19 page 17). Additional transmitters can be learned to this electronic module; up to a total of three Firegear Outdoors transmitters are available. Contact Firegear Outdoors to discuss additional transmitter options or see the accessory page of Pilot Tube this instruction manual.
  • Page 24: Operation

    OPERATION CAUTION: Children and adults should be alerted to the hazards on high surface temperatures and should stay away to avoid burns or clothing ignition. Young children should be carefully supervised when they are in the area of the appliance. WARNING: Do not use this appliance if any part has been under water.
  • Page 25: Replacement Parts

    KALEA BAY REPLACEMENT PARTS PILOT ADJ PILOT MAIN Drawings Not to Scale Requires 4-AA 1.5V alkaline batteries Slide Switch to Latching Solenoid * Not all replacement parts are are depicted in the drawings above but are listed on pages 24-25. Kalea Bay Outdoor Fireplace REV.
  • Page 26: Replacement Parts List

    KALEA BAY REPLACEMENT PARTS LIST Qty. Item Description Part Number 36” Stainless Steel Burner Pan Assembly KB-36-73200 48” Stainless Steel Burner Pan Assembly KB-48-74200 60” Stainless Steel Burner Pan Assembly KB-60-75200 72” Stainless Steel Burner Pan Assembly KB-72-76200 36” Stainless Steel Burner Tube (1¼” diameter x 22 ¼” long) KB-36-73028 48”...
  • Page 27: Fireplace Maintenance

    KALEA BAY REPLACEMENT PARTS LIST Qty. Item Description Part Number ½” Coupling 304 Stainless Steel (not shown) 99-8 ½” Pipe Nipple 2-inch Length Stainless Steel (not shown) 113SS4-D2 ½” Pipe Nipple 3-inch Length Stainless Steel (not shown) 113SS4-D3 ½” Cap 304 Stainless Steel (not shown) S4104-8 ½”...
  • Page 28: Troubleshooting

    TROUBLESHOOTING Symptom Remedy Fireplace 1. Bleed gas line. TROUBLE SHOOTING Won’t Light 2. Ensure all gas lines are turned ON. 3. Ensure there is not too much media overtop the burner, it can inhibit the gas flow. Too little or no media can also contribute to non-lighting. ADDITIONAL TROUBLE SHOOTING 4.
  • Page 29 TROUBLESHOOTING - MODULE ERROR CODES ERROR CODES The VCS-4000MODTC control module has built-in error detection for several common operating fault conditions. When TROUBLE SHOOTING the control module detects an error, it will emit a series of beeps. The beeping pattern will help to determine the cause of the operating fault Ignition Safety (Protection for Ignition system): Error Code: One beep every one second.
  • Page 30 Thermal Safety (Overheat Protection): Error Code: 4 Beeps every 2 seconds. Description of Fault: Warn users that the modules internal temperature exceeds 170°F. How to Clear: Module’s internal temperature must cool to below 160°F and then press ON button. What to Check: Ensure that there is proper ventilation to the control module.
  • Page 31: Optional Accessories

    OPTIONAL ACCESSORIES The following accessories are available from your local Firegear dealer/distributor. Each accessory comes with a separate installation manual. Read each instruction thoroughly before installing. Firegear Outdoors Media Model: LP CONVERSION KIT ADP10-OUT (10’ wire) ; ADP70-OUT (70’ wire) AC Adapters...
  • Page 32 Lava Rock and Lava Stones are not may not apply to you. covered by warranty For Commercial applications, the liability of Firegear Outdoors End User must provide a bill of sale, canceled check, or payment is limited to the express terms of this warranty. We expressly...
  • Page 33 NOTES Kalea Bay Outdoor Fireplace REV. 8-22-18 Page 33...
  • Page 34 Having problems getting the fireplace to operate? Don’t leave the job site! We want to help! Call 855.498.8324 for Technical Support between the hours of 8:00AM to 5:00PM EST. Text photos to 260.255.5750 or e-mail photos to support@skytechpg.com BEFORE YOU CALL WE WILL NEED THIS INFORMATION Model Number: ___________________________ Serial Number: ___________________________ How long is the gas line run? Nat Gas ____ LP Gas ____...

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