Attaching/Adjusting Reversed Attachment Morse Shift Cables - Mercury 305 CID Service Manual

Attaching/Adjusting
Reversed Attachment Morse
Shift Cables
1. Disconnect battery cables from battery.
MORSE MARINE PRODUCTS PART NUMBER
A35627
1
4
5
3
2
Item
Description
No.
1 Cable Clip
2 Bracket
3 Screw, Mach., Fill. Hd. #10-32 x
1/2 In. Long
4 Lockwasher, Internal Tooth, #10
5 Nut, Hex, #10-32
6 Pivot Pin
7 Adaptor Plate
8 Lockwasher, Internal Tooth, 1/4 In.
9 Nut, Hex, 1/4-28
10 Screw, Mach., Flat Hd. 1/4-28 x
5/8 In. Long
11 Cable Terminal
12 E-Ring 5/16 In.
If your engine/transmission package is equipped with
the above or is being equipped with the above Morse
Marine cables observe the following:
2. Place remote control and transmission shift lever
in neutral.
IMPORTANT: Remote control must provide a to-
tal shift cable travel (at transmission end) of at
least 2-3/4 in. (70 mm). This is necessary to posi-
tion transmission shift lever fully in the forward
and reverse gear positions. Insufficient shift
cable travel will cause transmission to slip and
eventually fail.
90-823325--1 1096
7
9
8
6
8
9
11
10
12
72608
Part
No.
No.
Req'd
1 A35531
1 B35762
2 A50112-545
2 A50803-059
2 A50900-076
1 A300965
1 A47151
2 A50803-077
2 A50901-016
1 A50120-561
2 A300646
1 Comm'l.
INDEX
3. Attach cable clip to bracket using screws, lock-
washers and nuts. Use center holes in cable clip.
4. Remove top transmission mounting bolt and
lockwasher from left (valve) side of transmission;
position bracket, replace bolt and lockwasher.
b
a - Bolt
b - Lockwasher
5. Fasten pivot pin securely through hole (not coun-
tersunk) in adaptor plate using lockwasher and
nut.
6. Attach adaptor plate to transmission shift lever
using screw, lockwasher and nut.
7. Fasten cable hubs in cable clip and screw termi-
nals onto cable rods until holes in terminals line
up with pivot pin. Hold each terminal securely to
prevent from turning and tighten cable nut
against terminal.
NOTE: Be sure control head hand lever and trans-
mission shift lever are in neutral position during the
above installation.
8. Place terminals on pivot pin and secure with E-
ring.
NOTE: When using this kit with Models "S" or "SR"
controls, adjust the stop screws in the control head
to prevent cable from jamming the clutch arm against
its stops at forward and reverse.
9. Refer to control head installation instructions for
final check and adjustment procedures.
10. Connect battery cables to battery by FIRST con-
necting positive (+) battery cable end to positive
(+) battery terminal. Tighten clamp securely.
Then, connect negative (–) battery cable end to
negative (–) battery terminal. Tighten clamp se-
curely.
MIE MODELS - VELVET DRIVE TRANSMISSIONS - 2E-15
a