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350 CID
Mercury 350 CID Manuals
Manuals and User Guides for Mercury 350 CID. We have
2
Mercury 350 CID manuals available for free PDF download: Service Manual
Mercury 350 CID Service Manual (967 pages)
GM V-8
Brand:
Mercury
| Category:
Engine
| Size: 22 MB
Table of Contents
Important Information 1 a
8
Marine Engines
1
Replacement Parts
3
Table of Contents
8
Introduction
9
How to Use this Manual
9
Page Numbering
9
How to Read Parts Manual
10
Directional References
11
Engine Rotation
11
Propeller Information
12
Water Testing New Engines
12
Boat and Engine Performance
12
Boat Bottom
12
Marine Fouling
13
Weight Distribution
14
Water in Boat
14
Elevation and Climate
15
Important Information 1 B
17
Maintenance Schedules
18
Maintenance Intervals
18
Alpha Models
18
Bravo Models
21
Tune-Up Specifications
24
Tune-Up Specifications (Gen + Engines Only)
27
Fluid Capacities
28
All Models
29
20-Hour Break-In Period
29
After Break-In Period
29
Fuel, Oil, Fluid, and Coolant Specifications
29
Fuel
29
Crankcase Oil
31
Power Steering Fluid
31
Transmission Fluid
31
Coolant for Closed Cooling System
32
Changing Oil and Filter
32
Maintaining Crankcase Oil Level
32
Overfilled Engine Crankcase
32
Checking Engine Oil Level/Filling
32
Maintaining Power Steering Pump Fluid Level
33
With Engine Warm
33
With Engine Cold
33
Filling and Bleeding Power Steering System 1B-17
34
Flushing Cooling System
34
MCM Stern Drive
35
MIE Inboard
36
Maintaining Closed Cooling Coolant Level
34
Maintaining Transmission Fluid Level
37
Lubrication
38
Throttle Cable
38
Shift Cable
40
Engine Coupler/U-Joint Shaft Splines
41
Drive Shaft Extension Models
41
Starter Motor (MIE Models)
42
Audio Warning System
42
Maintenance 1B-25
42
Cold Weather or Extended Storage
42
Precautions
42
Layup
43
Draining Instructions
45
Recommissioning
56
Important Information 1 C
60
Precautions
61
Spark Plug Analysis
62
Normal Condition
62
Chipped Insulator
62
Wet Fouling (Oil Deposits)
62
Cold Fouling
63
Overheating
63
High Speed Glazing
63
Scavenger Deposits
63
Pre-Ignition Damage
64
Reversed Coil Polarity
64
Splashed Deposits
64
Mechanical Damage
64
Used Spark Plug Analysis
62
Poor Boat Performance And/Or Poor Maneuverability
65
Improper Full Throttle Engine RPM
66
RPM too High
66
RPM too Low
66
Engine Cranks over but will Not Start or Starts Hard
67
Important Information
67
Testing Thunderbolt IV HEI System
68
Testing Thunderbolt V Ignition System
69
Fuel System Rich
70
Fuel System Lean
70
Miscellaneous
70
Charging System Inoperative
71
Noisy Alternator
71
Engine will Not Crank over
71
Instrumentation Malfunction
72
Radio Noise
72
Poor Fuel Economy
73
Carburetor Malfunctions
74
Engine Runs Poorly at Idle
75
Engine Runs Poorly at High RPM
76
Engine Acceleration Is Poor
77
Troubleshooting with Vacuum Gauge
77
Engine Noise
78
Important Information
78
Valve Cover Area
78
Cylinder Area
79
Camshaft Area
79
Crankshaft Area
80
Miscellaneous
81
Oil Pressure
82
Low Oil Pressure
83
High Oil Pressure
83
Excessive Oil Consumption
84
Water in Engine
85
Important Information
85
Water on Top of Pistons
85
Water in Crankcase Oil
86
Engine Overheats (Mechanical)
86
Engine Overheats (Cooling System)
87
Insufficient Water Flow from Belt Driven Seawater Pickup Pump
88
Power Steering
89
Poor, Erratic, or no Assist
89
Noisy Pump
90
Fluid Leaks
90
Troubleshooting Silent Choice Exhaust Silencer System
91
Removal and Installation 2
93
Tools/Lubricants/Adhesives/Sealants
94
Torque Specification
94
Removal
95
Engine Removal
95
Installation
96
Engine Installation/Alignment
96
Engine Connections
98
Removal and Installation 2
104
Removal
106
Engine Removal
106
Installation
108
Engine Installation/Alignment
108
Engine Connections
113
Removal and Installation 2
121
Tools/Lubricants/Adhesives/Sealants
122
Torque Specifications
122
Removal
123
Engine Removal
123
Installation
124
Engine Installation/Alignment
124
Engine Connections
127
Removal and Installation 2
136
Removal
138
Engine Removal
138
Installation
140
Engine Installation/Alignment
140
Engine Connections
145
Throttle Connections
146
Removal and Installation 2
155
Lubricants/Sealants
156
Torque Specifications
156
Removal
157
Engine Removal
157
Installation
158
Engine Installation and Initial Alignment
158
Engine Final Alignment
159
Engine Connections
161
Fuel Supply Connections
162
Attaching/Adjusting Reversed Attachment Morse Shift Cables
170
Removal and Installation 2
174
Lubricants/Sealants
175
Torque Specifications
175
Removal
176
Engine Removal
176
Installation
177
Engine Installation and Initial Alignment
177
Engine Final Alignment
178
Engine Connections
180
Fuel Supply Connections
181
Engine
190
Lubricants/Sealers/Adhesives
196
Engine Specifications
197
L / 305 CID / 5.7L / 350 CID Engine
199
Gen + Engine Specifications
206
General
207
Engine Identification
207
Cylinder Head Identification
208
Engine Rotation
208
Crankshaft
208
Piston and Connecting Rods
208
Camshaft and Drive
209
Cylinder Head
209
Valve Train
209
Intake Manifold
209
Lubrication System
209
Bearing Failures
211
Piston Failures
212
Pre-Ignition
212
Detonation
213
Engine Mounts
214
Intake Manifold
216
Cleaning and Inspection
216
Installation
217
Rocker Arm Cover
216
Removal
216
Installation
216
Rocker Arm/Push Rod
219
Removal
219
Cleaning and Inspection
219
Installation
219
Valve Adjustment
219
Engine Stopped
219
Engine Running
220
Hydraulic Valve Lifters (Flat and Roller Lifter)
221
Locating Noisy Lifters
221
Removal
222
Cleaning and Inspection
222
Installation
222
Valve Stem Oil Seal/Valve Spring
222
Removal - Head Installed
222
Valve Assembly (Exploded View)
224
Installation - Head Installed
224
Cylinder Head
224
Removal
224
Cleaning and Inspection
225
Installation
225
Cylinder Head and Valve Conditioning
226
Disassembly
226
Cleaning
226
Inspection
226
Valve Guide Bore Repair
227
Valve Springs - Checking Tension
228
Rocker Arm Stud Replacement
229
Valve Seat Repair
229
Valve Grinding
230
Reassembly
230
Dipstick Specifications
233
All Engines
233
Oil Pan
234
Removal
234
Installation
234
Oil Pump
236
Removal
236
Disassembly
236
Cleaning and Inspection
237
Reassembly
237
Installation
237
Torsional Damper
238
Removal
238
Installation
238
Crankcase Front Cover
239
Removal
240
Cleaning and Inspection
240
Installation
240
Crankcase Front Cover/Oil Seal
239
Oil Seal Replacement (Without Removing Front Cover)
239
Flywheel
240
Inspection
241
Installation
242
Rear Main Oil Seal
243
Removal
243
Cleaning and Inspection
243
Installation
244
Rear Main Oil Seal Retainer
244
Removal
244
Cleaning and Inspection
244
Main Bearings
244
Checking Clearances
245
Connecting Rod Bearings
248
Inspection and Replacement
248
Cylinder Block
262
Electrical Systems
267
Battery
268
Battery Cable Recommendations
268
Identification
268
Lubricants/Sealants
268
Replacement Parts Warning
268
Torque Specifications
268
Direct Drive Starter Motor
269
Specifications
269
Lubricants/Sealants
269
Positive Current Flow
269
Torque Specifications
269
Starting System Components
270
Starter Motor (Exploded View)
271
Periodic Inspection
272
Starter Motor Repair
272
Removal
272
Solenoid Switch
272
Starter Motor Disassembly
274
Cleaning and Inspection
274
Armature Tests
275
Field Coil Tests
275
Loose Electrical Connections
276
Turning the Commutator
276
Reassembly
276
Clearances
277
Installation
278
(PG200, PG250 and PG260) Starter Motor
279
Specifications
279
Maintenance
280
Testing
280
Storage
280
Permanent Magnet Gear Reduction
279
Standard Starter Slave Solenoid
281
Testing/Replacement
281
Starting System Components
282
Description
283
Positive Current Flow
283
And PG 250 Starter Motor (Exploded View)
285
And PG 250 Starter Motor Repair
286
Removal
286
Disassembly
287
Cleaning and Inspection
289
Armature Tests
289
Armature Bearing (Commutator End)
289
Gear Bearing
290
Shaft Assembly Bearing
290
Drive End Housing Bearing
290
Brushes and Brush Holder
291
Reassembly
292
Installation
294
Periodic Inspection
286
Solenoid Switch
286
PG 260 Starter Motor
295
Exploded View
295
Periodic Inspection
296
PG 260 Starter Motor Repair
296
Removal
296
Disassembly
297
Cleaning and Inspection
299
Armature Tests
300
Brushes and Brush Holder
300
Reassembly
302
Clearances
305
Installation
305
Solenoid Switch
296
Electrical Systems
309
For Information and Procedures on Trouble
309
Notice
309
Shooting, Refer to Section 1C
309
Specifications
311
Coil
311
Spark Plugs
311
Firing Order
311
Distributor Advance Curves
312
Repair
315
Precautions
315
Distributor Cap
315
Rotor/Sensor Wheel
316
Sensor
317
Thunderbolt IV Ignition Module
318
Distributor Repair
318
Removal
318
Thunderbolt IV Exploded View
319
Disassembly
320
Reassembly
320
Distributor Installation
321
Engine Not Disturbed
321
Engine Disturbed
321
Thunderbolt IV Ignition Timing
322
Thunderbolt V Ignition System
323
Identification
323
General Description
324
Idle Speed Spark Control
324
Acceleration Spark Advance
324
Mean-Best-Timing (MBT) Spark Advance
324
Over-Speed Control
324
Knock Retard Spark Control
324
Thunderbolt V Spark Control Graph
325
Circuit Description
326
Ignition Control Module
326
Knock Control Module
326
Ignition Control System Timing Lead
326
Ignition System Wiring Diagram
327
Timing and Idle Adjustment Procedures
328
Setting Base Ignition Timing
328
Adjusting Idle Mixture
328
Adjusting Engine Idle Speed
328
Troubleshooting Thunderbolt V Ignition
329
Ignition Control Module / Coil / Distributor
329
Knock Control Module
330
Spark Plugs
331
Spark Plug Wires
332
Electrical System
335
Mando 55 and 65 Amp Alternator Identification
336
Replacement Parts Warning
336
Specifications
336
Tools/Sealants
336
Torque Specifications
336
Description
337
Precautions
337
Periodic Maintenance
338
System Components
338
Drive Belt Tension Adjustment
339
V-Belt
339
Serpentine Belt
339
Troubleshooting Tests (Alternator on Engine)
340
Circuitry Test
340
Current Output Test
341
Voltage Output Test
342
Exploded View
345
Alternator Repair
346
Removal
346
Disassembly
346
Cleaning and Inspection
349
Component Testing
350
Reassembly
353
Installation
355
Battery Isolators
356
Dual Battery Charging Systems Using a Battery Isolator
356
Battery Isolator
357
Electrical System
361
Identification
362
Special Information
362
Lighting Options
362
Commodore and International Series
362
QSI Series
363
Gauges
363
Oil, Fuel and Temperature
363
Testing
363
Battery Gauge
364
Testing
364
Cruiselog Meter
365
Testing
365
Vacuum Gauge
365
Speedometer
365
Calibration Chart
365
Tachometer
365
Gauge Replacement
366
Senders
366
Oil Pressure
366
Dual Station Sender Identification
366
Testing
366
Water Temperature
367
Dual Station Sender Identification
367
Removal
367
Testing
367
Installation
368
Fuel Tank Sender
368
Flange Type
368
Capsule Type
369
Switches
370
Ignition Key Switch
370
Testing
370
Lanyard Stop Switches
371
Testing
371
Start/Stop Switch
372
Testing
372
Audio Warning System
372
Buzzer
372
Oil Pressure Switch
373
Testing
373
Water Temperature Switch
373
Removal
373
Testing
374
Installation
376
Transmission Fluid Temperature Switch
376
Removal
376
Testing
376
Installation
378
Notice
381
Electrical Systems
394
Thunderbolt IV
395
Alpha Drive - All Engines with Ignition Module Mounted on Exhaust Elbow
395
MCM V-8 Alpha Thunderbolt V with Knock Sensor
401
MCM V-8 Alpha Thunderbolt V Without Knock Sensor
402
MCM V-8 Bravo Thunderbolt V with Knock Sensor
403
MCM V-8 Bravo Thunderbolt V Without Knock Sensor
404
MIE V-8 (Bluewater) Thunderbolt V Without Knock Sensor
405
MIE (Bluewater) V-8 Thunderbolt V with Knock Sensor
406
MIE (Ski) V-8 Thunderbolt V Without Knock Sensor
407
EFI System Harness
408
EFI Engine Harness
410
MCM 5.7L EFI Alpha with Vapor Separator Tank (VST)
410
MCM 5.7L EFI Alpha with Cool Fuel System
411
MCM 5.7L EFI Bravo with Vapor Separator Tank (VST)
412
MCM 5.7L EFI Bravo with Cool Fuel System
413
MCM 350 MPI Bravo and Blackhawk (Including Gen + Engines) with Vapor Separator Tank (VST)
414
MCM 350 Gen+ MPI Bravo and Blackhawk with Cool Fuel System
415
MIE 350 Magnum MPI Gen + Tournament Ski (Black Scorpion)
416
MIE 350 Magnum EFI Gen + Tournament Ski / 5.7L Gen+ Inboard with Cool Fuel System
417
MCM Quicksilver Instrumentation
418
Audio Warning System
425
Battery Meter Gauge
425
Cruiselog
425
Fuel Gauge and Sender
425
Clock
426
Oil Pressure Gauge
426
Water Temperature Gauge
426
Fuel System
428
Identification
429
Replacement Parts Warning
429
Specifications
429
Tools / Lubricants / Sealants
429
Torque Specifications
429
Fuel Supply Connections
429
Fuel Delivery System
430
Recommendations
430
Precautions
430
Fuel System Components
431
Carburetor System
431
Throttle Body Injection with Vapor Separator Tank
432
Throttle Body Injection with Cool Fuel System
432
Multi-Port Injection with Vapor Separator Tank (VST)
433
Multi-Port Injection with Cool Fuel System
433
Earlier Style Starboard Mounted Fuel System for 350 Magnum MPI Gen + Tournament Ski (Black Scorpion)
434
Water Separating Fuel Filter
435
Replacement
436
Sight Tube
436
Inspection
436
Mechanical Fuel Pump
437
Replacement
437
Testing Mechanical Fuel Pump
437
Fuel System
439
Mercarb 2 BBL Carburetor
440
Torque Specifications
440
Tools
440
Specifications
440
Exploded View
441
Identification
443
Important Service Information
443
Flooding at Idle RPM
443
Needle/Seat Change
443
Adjustable Accelerator Pump Lever
444
High Altitude Re-Jetting
444
Description
444
Maintenance
445
Flame Arrestor with Carburetor Cover
445
Fuel Inlet Filter
446
Choke Inspection
447
Precautions
445
Adjustments
447
Pump Rod
447
Choke Setting
448
Choke Unloader
448
Preliminary Idle Speed and Mixture
448
Final Idle Speed and Mixture
449
Repair
450
Removal
450
Installation
450
Disassembly
451
Cleaning and Inspection
456
Reassembly
457
Fuel Systems
468
Carburetor Adjustment Specifications
470
Carburetor Specifications
470
Description
471
Maintenance
471
Flame Arrestor
471
Fuel Filter
472
Precautions
471
Adjustments
473
Accelerator Pump
473
Air Valve Dashpot
474
Air Valve Spring Windup
474
Float Level
474
Choke Coil Rod
475
Vacuum Break
476
Preliminary Idle Speed and Mixture
477
Final Idle Speed and Mixture
477
Repair
478
Removal
478
Installation
480
Disassembly
483
Cleaning and Inspection
487
Reassembly
489
Fuel Systems
498
Identification
499
Replacement Parts Warning
499
Tools
499
Carburetor Adjustment Specifications
501
Torque Specifications
499
Description
502
Precautions
502
Important Service Information
503
Weber Carburetor Adjustable Accelerator Pump
503
Hard Starting
503
Carburetor Metering Rod and Jet Identification
504
Maintenance
505
Flame Arrestor
505
Fuel Filter
506
Adjustments
507
Accelerator Pump
507
Choke Pull-Off
508
Float Drop
508
Float Level
509
Idle Speed and Mixture Adjustments
510
Thunderbolt IV Equipped Engines
510
Thunderbolt V Equipped Engines
512
Repair
513
Removal
513
Installation
514
Exploded View
516
Cleaning and Inspection
526
Reassembly
527
Fuel Systems
539
General Information
542
Introduction
542
Visual/Physical Inspection
542
Basic Knowledge and Tools Required
542
Electrostatic Discharge Damage
542
Diagnostic Information
543
Wiring Harness Service
543
Wiring Connector Service
543
Abbreviations
544
ECM Self-Diagnostics
546
Diagnostic Code Tool with Malfunction Indicator Lamp
546
Intermittent Malfunction Indicator Lamp
546
Reading Codes
546
Scan Tools
547
EFI Diagnostic Circuit Check
547
Scan Tool Use with Intermittents
547
Non-Scan Diagnosis of Driveability Concerns (with no Codes Set)
548
Special Tools
549
Service Precautions
550
Electronic Control Module (ECM) and Sensors
551
General Description
551
Computers and Voltage Signals
551
Analog Signals
551
Digital Signals
552
Engine Control Module (ECM)
552
Speed Density System
553
ECM Input and Sensor Descriptions
554
Spark Management
559
High Energy Ignition with Ignition Control
559
Modes of Operation
559
Distributor Module Mode
559
ECM Control Mode
559
Base Ignition Timing
559
Results of Incorrect Operation
561
Fuel Metering System
561
General Description
561
Modes of Operation
561
Throttle Body Injection Components
563
Multi-Port Injection Components
565
Throttle Body Assembly
566
ECM Connector and Symptom Charts
568
Multi Port Injector Balance Test
573
Fuel Injector Balance Test Set-Up (Multi-Port Injection)
574
Wiring Harness Diagrams
575
MCM 5.7L EFI Alpha with Vapor Separator Tank
575
MCM 5.7L EFI Alpha with Cool Fuel System
576
Vapor Separator Tank
577
MCM 5.7L EFI Bravo with Cool Fuel System
578
MCM 350 MPI Bravo (Including Gen + Engines) with Vapor Separator Tank
579
MCM 350 MPI Gen+ Bravo with Cool Fuel System
580
MIE 350 Magnum MPI Gen + Tournament Ski (Black Scorpion)
581
MIE 350 Magnum EFI Gen + Tournament Ski / 5.7L Gen+ Inboard with Cool Fuel System
582
Multi-Port Injection Wiring Diagram (Chart 1 of 4)
583
Multi-Port Injection Wiring Diagram (Chart 2 of 4)
584
Multi-Port Injection Wiring Diagram (Chart 3 of 4)
585
Multi-Port Injection Wiring Diagram (Chart 4 of 4)
586
Throttle Body Injection Wiring Diagram (Chart 1 of 4)
587
Throttle Body Injection Wiring Diagram (Chart 2 of 4)
588
Throttle Body Injection Wiring Diagram (Chart 3 of 4)
589
Throttle Body Injection Wiring Diagram (Chart 4 of 4)
590
Diagnostic Circuit Check
592
Scan Tool Normal Specifications (Idle / Warm Engine / Closed Throttle / Neutral)
592
No "Malfunction Indicator Lamp" (Marine Diagnostic Code Tool Installed)
595
Chart
595
Engine Cranks but will Not Run Chart
599
Multi-Port Injection Fuel System Diagnosis Chart
603
Throttle Body Injection Fuel System Diagnosis Chart
609
EFI System/Ignition Relay Check (1 of 2)
615
Ignition System Check (1 of 2)
617
Ignition System Check (2 of 2)
619
Idle Air Control (IAC) Functional Test (1 Of2)
621
Lanyard Stop Circuit Check (Emergency Stop) Circuit Check (1 of 2)
623
Audio Warning Buzzer Circuit Check (1 of 2)
625
Discrete Input Circuit Check (Power Reduction Mode) (Non-Scan) (1
628
Troubleshooting Charts
656
Ignition Coil
721
Spark Plug Replacement
722
Fuel Systems
728
Identification
729
Replacement Parts Warning
729
Special Tools
729
Torque Specifications
729
Carburetor Adjustment Specifications
730
Carburetor Specifications
730
Engine Specifications
730
Description
731
Special Notes
731
Carburetor Top Cover
731
Sealed Idle Mixture Screws
731
Metering Assembly
732
Metering Jets
732
Piston Assembly Cover Is Higher
733
Precautions
733
Maintenance
734
Flame Arrestor
734
Fuel Filter
734
Positive Crankcase Ventilation (PCV)
734
Troubleshooting
735
Checking Ported Vacuum Switch
735
And Carburetor Vacuum Circuit for Correct Operation
735
Service Procedures
736
Checking Positive Crankcase
736
Ventilation (PCV) Valve
736
Removing Seals from Idle Mixture Screws
737
Installing New Seals
737
Carburetor Installation
737
Ported Vacuum Switch Installation
738
Emissions System Connections
739
Propane Assisted Idle Set Procedure
740
Emissions Testing
742
Test Equipment
742
Cooling System
745
MCM 350 CID / 5.7L
746
Torque Specifications
746
Tools/Lubricants/Sealants
746
Specifications
746
Seawater Inlet Recommendations
747
Transom Mounted or Thru-Hull Seawater Pickups and Hose
747
Seacock (Seawater Inlet Valve)
747
Sea Strainer
747
Seawater Pickups
748
Thru-Hull Mounted
748
Transom Mounted
748
Sea Strainer (Quicksilver)
749
Removal
749
Installation
750
Stern Drive Unit Seawater Pickup Pump Output Test
751
Stern Drive Unit Seawater Pickup Pump Repairs
752
Water Circulating Pump Replacement
752
Removal
752
Cleaning and Inspection
752
Installation
752
Flushing Seawater Cooling System
753
Engines with Stern Drive Seawater
753
Pickup Pump
753
Check/Clean Seawater Strainer
753
Thermostat
754
Removal
754
Testing
755
Installation
756
Draining Seawater Cooling System
757
Draining Precautions
757
(MCM) Stern Drive Drain Location
760
MIE (Inboard) Models
761
Auxiliary Hot Water Heater Installation
763
Water Flow Diagrams
765
MCM Alpha
765
MCM Alpha Gen+ with Cool Fuel System
766
MCM Bravo
767
MCM Bravo with Cool Fuel System
768
MIE Inboard Models
769
MIE Inboard with Cool Fuel System
770
Cooling System
774
305/350 CID / 5.0L/5.7L
775
Water Flow Diagrams
776
Engines with Coolant Flow Thru Exhaust
776
Engines with Raw Water Flow Thru Exhaust Manifolds
777
Description
778
Seawater Pickup Pump (if Equipped)
778
Maintenance
778
Stern Drive Unit Seawater Pickup Pump
778
Belt Driven Seawater Pickup Pump
778
Maintaining Coolant Level
791
Pressure Cap Maintenance
791
Heat Exchanger Repair
792
Testing Closed Cooling System
792
Testing Coolant for Alkalinity
792
Pressure Testing System
793
Testing for Cylinder Head Gasket Leak
794
Testing Heat Exchanger
794
Testing Pressure Cap
794
Thermostat
795
Removal
795
Testing
797
Installation
798
Changing Coolant
800
Closed Cooling Section
800
Coolant Recommendations
800
Change Intervals
800
Draining Instructions
801
Cleaning System
801
Closed Cooling Section
801
Seawater Section
801
Flushing Seawater Section of Closed Cooling System
802
Draining Seawater Section of Closed Cooling System
804
Draining Precautions
804
Filling Closed Cooling Section
806
Maintaining Closed Cooling System
807
Coolant
807
Checking Coolant for Alkalinity
808
Changing Coolant
808
Pressure Cap Maintenance
811
Flushing Seawater Section
812
Cleaning Seawater Section of Heat Exchanger and Fluid Coolers
813
Cleaning Closed Cooling Section
814
Cold Weather or Extended Storage
815
Seawater Section Draining Instructions
815
Serpentine Drive Belt Adjustment
818
Auxiliary Hot Water Heater Installation
819
Exhaust System
824
Exhaust System Requirements
825
Determining if Exhaust Elbow Risers
825
Are Required
825
MCM (Stern Drive) Engines with Thru
825
Transom Exhaust
825
MIE (Inboard) Engines
826
Exhaust Hose Connection
826
Exhaust Tube Requirements
827
Exhaust System
845
Lubricants/Sealants/Adhesives
846
Shutter Replacement
846
Component Replacement
847
Torque Specifications
846
Below Swim Platform Exhaust Pipe Kit
848
Modifying Swim Platform Exhaust Pipe, if Required
849
Thru-Transom Exhaust
848
Shutter Replacement
848
Component Replacement
848
Silent Choice Exhaust System
849
Exhaust Bellows Removal and Exhaust Tube Installation
849
Air Tube Routing
851
Maintenance
851
Exhaust Muffler Kit
852
Cleaning and Inspection
853
Installation
853
Maintenance Instructions
853
Drives
857
Velvet Drive In-Line (71C and 72C) Specifications
858
Transmission Ratios
858
Torque Specifications
858
Transmission Fluid Capacities
859
Transmission Pressure Specifications
859
Transmission Output Shaft Rolling Torque
859
Transmission Fluid Specification
859
Important Information
860
Shift Control and Cables
860
Engine
860
Transmission
860
Propeller
860
Transmission Shift Lever
861
Checking Transmission Fluid Level
861
Shift Cable Adjustment
861
Changing Transmission Fluid
862
Draining Transmission
862
Filling Transmission
863
Removal and Installation
864
Pump Indexing
865
Pressure Test
866
Shift Lever Installation
866
Transmission Repair
866
Drives
870
Transmission Fluid Capacities
872
Transmission Fluid Specification
872
Transmission Output Shaft Rolling Torque
872
Transmission Pressure Specifications
872
Important Information
873
Shift Control and Cables
873
Engine
873
Transmission
873
Propeller
873
Transmission Shift Lever
874
Checking Transmission Fluid Level
874
Shift Cable Adjustment
874
Changing Transmission Fluid
875
Draining Transmission
875
Filling Transmission
876
Removal and Installation
877
Pump Indexing
878
Pressure Test
879
Shift Lever Installation
879
Transmission Repair
879
V-Drive
879
Drives
883
Specifications
885
Transmission Fluid Specification
885
Capacity
885
Operating Specifications
885
Transmission Ratios
885
General
886
Shift Cable Installation and Adjustment
886
Checking Transmission Fluid Level
891
Draining Transmission
892
Filling Transmission
892
Transmission Removal
893
Transmission Installation
894
Transmission Repair
895
Disassembly
895
Reassembly
909
Final Assembly
924
Functional Test
929
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Mercury 350 CID Service Manual (6 pages)
Marine Engine 5.0L and 5.7L
Brand:
Mercury
| Category:
Engine
| Size: 0 MB
Table of Contents
Marine Engines
1
Notice to Users of this Manual
2
Important Information
2
Replacement Parts
3
Engine Mechanical Components
3
Models Covered in this Manual
4
Removal and Installation
6
Engine
6
Electrical Systems
6
Fuel System
6
Cooling System
6
Exhaust System
6
Drives
6
Power Steering
6
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