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Summary of Contents for Wintriss SmartPAC2
- Page 1 SmartPAC 2 Wintriss Press Automation Control ® includes optional DiPro PAC and ProCam PAC ® ® 1126700 Rev. F October 2014 Tech Support Hotline 800-586-8324 8-5 EST Wintriss Controls Group, LLC www.wintriss.com...
- Page 2 Changes for Revision F of the SmartPAC 2 User Manual (1126700) This revision of the SmartPAC 2 user manual covers SmartPAC 2 software version 12.73 and higher. The changes include: Added to the cover of the installation manual the URL and QR code user needs to •...
- Page 3 Wintriss Product. We appreciate your business and want to do whatever we can to ensure your satisfaction. Wintriss products are built to stay on the job day after day, and are backed by an ironclad guarantee, international standards approvals, and unbeatable support.
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Page 4: Table Of Contents
Table of Contents Chapter 1. Introduction to SmartPAC 2 ....1-1 SmartPAC 2 Standard Features ........1-1 SmartPAC 2 Options . - Page 5 1126700 SmartPAC 2 User Manual Zeroing the Resolver ..........2-35 Moving the Ram to Top Dead Center (TDC) .
- Page 6 SmartPAC 2 User Manual 1126700 POSITION SENSOR ..........4-3 Position Sensor Mode .
- Page 7 1126700 SmartPAC 2 User Manual Chapter 5. SmartPAC 2 Program Mode ....5-1 Entering and Exiting Program Mode ....... . . 5-1 TOOL MANAGER .
- Page 8 MESSAGING ..........6-32 Sending E-mail to Wintriss Technical Support ......6-34 TOGGLE HOT KEYS .
- Page 9 Installing Updated Firmware from USB Disk to SmartPAC 2 ....B-2 Downloading Updated Firmware from the Wintriss Server ....B-7 Installing Firmware from a Replacement Compact Flash (CF) Card .
- Page 10 SmartPAC 2 User Manual 1126700 Appendix E. Replacing SmartPAC 2 PC Board ....E-1 Unpacking the Replacement Board........E-1 Installing the Replacement Board .
- Page 11 Index........... I-1 Wintriss Manuals...
- Page 12 SmartPAC 2 User Manual 1126700 Figure 2-22. Main Initialization Menu ....................2-35 Figure 2-23. Installed Options Screen .....................2-35 Figure 2-24. “Resolver Zero” Screen ....................2-37 Figure 2-25. Position Sensor Dwell on Different Diameter Shafts ..........2-38 Figure 2-26. Position Sensor Screen ....................2-39 Figure 2-27. Position Sensor Installation ..................2-40 Figure 3-1.
- Page 13 1126700 SmartPAC 2 User Manual Figure 4-18. Tool Information Setup Screen with Sample Entries ..........4-24 Figure 4-19. Security Access Menu ....................4-24 Figure 4-20. “Enter Your Password” Screen .................. 4-27 Figure 4-21. Set Passwords Menu ....................4-29 Figure 4-22. “Enter a New Password” Window ................4-29 Figure 4-23.
- Page 14 SmartPAC 2 User Manual 1126700 Figure 5-36. Sensor Stop Type Screen ....................5-34 Figure 5-37. Sensor Summary Screen Showing Ready Signals for Green Sensors ......5-34 Figure 5-38. Sensor Settings Screen ....................5-35 Figure 5-39. Sensor Names Screen with Slug Detection Function Highlighted ......5-35 Figure 5-40.
- Page 15 Figure 6-27. Messaging Screen: List of Recipients ................ 6-33 Figure 6-28. Messaging Screen: List of Messages ................6-33 Figure 6-29. Sample E-mail to Wintriss Tech. Support ..............6-34 Figure 6-30. Toggle Hot Keys 1 and 2 Menu Items ............... 6-35 Figure 7-1.
- Page 16 SmartPAC 2 User Manual 1126700 Figure F-1. Forced Idle Dialog Mode Time Line (Downtime Reason Backfilled) ......F-3 Figure F-2. Forced Idle Dialog Mode Time Line (Downtime Reason Forward Filled) ....F-4 Figure F-3. Forced Error Dialog Mode Time Line ................F-5 Figure F-4. SmartPAC 2 Main Initialization Menu .................F-8 Figure F-5.
- Page 17 1126700 SmartPAC 2 User Manual Table 2-6. DiPro Sensor Interface (DSI) 2 to SmartPAC 2 Wiring, Sensors 25-32 ..2-24 Table 2-7. ProCamPAC to Cam Output Assembly TB301 Wiring, Cams 1-8 ....2-28 Table 2-8.
- Page 18 Appendix F shows you how to report downtime and scrap to Wintriss’s ShopFloorConnect Asset Utilization Software (SFC). Appendix G shows you how to report downtime and scrap to Wintriss’s Line Efficiency Tracking Software (LETS). The Glossary provides definitions of some of the terms used in the manual that may be unfamiliar to you.
- Page 19 1126700 SmartPAC 2 User Manual Important Highlighted Information Important danger, warning, caution and notice information is highlighted throughout the manual as follows: DANGER A DANGER symbol indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury. WARNING A WARNING symbol indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
- Page 20 Wintriss Controls freight prepaid and which are, after examination, disclosed to the satisfaction of Wintriss to be defective. This warranty shall not apply to any equipment which has been subjected to improper installation, misuse, misapplication, negligence, accident, or unauthorized modification.
- Page 21 1126700 SmartPAC 2 User Manual xviii Table of Contents...
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Page 22: Smartpac 2 Standard Features
Automated press speed and lubrication control • Servofeed interface • In addition, SmartPAC 2 can be linked to Wintriss’s ShopFloorConnect Asset Utilization Software (SFC) or Line Efficiency Tracking Software (LETS) for data collection, analysis and reporting. SmartPAC 2 Standard Features SmartPAC 2 brings a multitude of press automation functions to one central location. -
Page 23: Smartpac 2 Options
SmartPAC 2’s Ethernet connectivity. In order to make use of Info Center functionality, SmartView (see Appendix C) must be installed. Documentation of the Info Center option is available at www.smartpac2.com/SmartView/InfoCenterSetupHelp.htm SmartPAC 2 Front Panel Programming and operation of SmartPAC 2 is accomplished via the SmartPAC 2 front panel, which is shown in Figure 1-1, page 1-3. -
Page 24: Figure 1-1. Smartpac 2 Front Panel
SmartPAC 2 User Manual 1126700 SmartPAC 2 PRESS DEMO CAMBIE TOOL NUMBER 6160 PART CNTR 0 AL ESPANOL DEMO TOOL TWO HAND S.S. FLYWHEEL SPM POWER USE THE CURSOR KEYS ENABLE SENSORS TO MAKE SELECTIONS. COUNTERS BRAKE PRESS ENTER TO CAM SWITCH WARNING ACCESS SELECTION. -
Page 25: Resolver-Based Operation
1126700 SmartPAC 2 User Manual Detailed instructions on how to use the keyboard and display are provided in Chapter 3. Resolver-based Operation SmartPAC 2 is connected to a resolver mounted on the press that turns one to one (1:1) with the crankshaft. -
Page 26: Sensors Available For Dipropac
SmartPAC 2, contact Wintriss Controls. Wintriss makes or sells a wide range of sensors. Those that can be used with SmartPAC 2 with DiProPAC are shown below. Detailed application information is available. Many sensors made by other manufacturers can also be used. -
Page 27: Procampac Programmable Cams
1126700 SmartPAC 2 User Manual Short feed sensors—Used to ensure that material is contacted at the fully advanced • position. Overload sensors—Used to prevent expensive die damage due to overload from slugging, • material thickness variations, broken tooling, etc. Die overload sensors—Designed to detect minor changes in shut height. •... -
Page 28: Smartpac 2 Specifications
SmartPAC 2 User Manual 1126700 SmartPAC 2 Specifications SmartPAC 2 specifications are shown in Table 1-1. Table 1-1. SmartPAC 2 Specifications Equipment Main enclosure: 12.76 x 11.53 x 5.28 in. (324 x 293 x 134 mm), NEMA 12, shock mounted. Weight: 17.4 lbs. Panel mount: 12.3 x 11.3 in. - Page 29 With WaveFormPAC: Up to 4 windows to monitor tonnage at points other than the peak WPC 2000* (Wintriss Clutch/Brake Control) 16 x 16 x 9 in. (406 x 406 x 228 Ability to set press parameters using keyboard Easy-to-understand error diagnostic messages on display...
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Page 30: Chapter 2. Installing Smartpac 2
Chapter 2. Installing SmartPAC 2 DANGER ELECTRIC SHOCK OR HAZARDOUS ENERGY Disconnect main power before installation. • Remove all power to the press, press control, and other equipment used with the press. • Remove all fuses and “tag out” per OSHA 1910.147 Control of Hazardous Energy (Lockout/ Tagout). -
Page 31: Installing Smartpac 2
1126700 SmartPAC 2 User Manual Before You Start NOTICE READ INSTALLATION INSTRUCTIONS BEFORE STARTING INSTALLATION If you install SmartPAC 2 yourself, read this installation chapter carefully, plan your installation, and figure out what steps you will follow before you start drilling holes, running conduit, or cutting wires. NOTICE LEARN TO USE SMARTPAC 2 BEFORE INSTALLING ON A PRESS If you have not used SmartPAC 2 before, learn how to initialize and program it before installing it... -
Page 32: Installation Guidelines
Communications wiring should be run separately in its own conduit. Communications wiring will be installed if SmartPAC 2 is connected to the WPC 2000 Wintriss Clutch/ Brake Control, ServoFeed Interface (SFI™), MultiPAC, AutoSetPAC, SBR, LETS/SFC, or other equipment. -
Page 33: Figure 2-1. Installation Overview
DiPro Sensor ProCamPAC Interface output assembly Make wiring connections inside the press control SmartPAC 2 for AC, emergency stop, Wintriss Press Automation Control top stop and input check PRESS #14 CAMBIE AL ESPANOL TOOL NUMBER 6160 PART CNTR 51635 circuit FLANGE TWO HAND S.S. -
Page 34: Connecting Wires To Terminal Block Connectors
SmartPAC 2 User Manual 1126700 Connecting Wires to Terminal Block Connectors NOTICE CONNECTOR WIRING The connector can plug into the receptacle on the PC board in only one direction. Before wiring the connector, mark its left and right ends when it is plugged in to make sure you wire the correct pin numbers. -
Page 35: Checking The Press
1126700 SmartPAC 2 User Manual Strip cable jacket as far as end of Drain wire conduit fitting Secure drain wire under nut on ground stud Figure 2-3. Connecting Shield Drain Wire to Ground Stud For each shielded cable, perform the following steps, referring to Figure 2-3. Strip the cable jacket as far as the end of the conduit fitting. -
Page 36: Mounting The Smartpac 2 Control Enclosure
SmartPAC 2 User Manual 1126700 Mounting the SmartPAC 2 Control Enclosure NOTICE If your SmartPAC 2 is a panel mount version, go to the next section, page 2-8, for mounting instructions. NOTICE PLACE SMARTPAC 2 AT A CONVENIENT HEIGHT SmartPAC 2 should be installed at a convenient height for all users. Ideally, the top edge of the unit should be approximately at chin level. -
Page 37: Installing Smartpac 2 As A Panel Mount
1126700 SmartPAC 2 User Manual Determine a convenient location for the enclosure. Ideally, the enclosure should be mounted where operators and setup personnel can easily see the readouts and reach the keyboard. Make sure that all cables can reach the enclosure. Leave enough room to open the door at least 120°. -
Page 38: Figure 2-5. Smartpac 2 Mounting And Cutout Dimensions: Panel Mount
SmartPAC 2 User Manual 1126700 POWER BRAKE WARNING SINGLE STROKE PROG INCH CONT ENTER HELP RESET CLEAR Figure 2-5. SmartPAC 2 Mounting and Cutout Dimensions: Panel Mount Installation... -
Page 39: Installing The Resolver
1126700 SmartPAC 2 User Manual Installing the Resolver DANGER RESOLVER OUT OF SYNCH WITH CRANKSHAFT Retain the sprockets on the crankshaft and resolver shaft mechanically so they cannot shift or move out of radial alignment. Be sure that the key on the resolver shaft retains the resolver sprocket. -
Page 40: Mounting The Resolver
Failure to comply with these instructions could result in property damage. Wintriss Controls Group stocks a spring-loaded base with a hole pattern that matches the hole pattern on the resolver. The resolver can turn in a clockwise or counterclockwise direction. -
Page 41: Wiring The Resolver
1126700 SmartPAC 2 User Manual Keeping the resolver’s keyway aligned with the arrow (within ±5°), attach the chain or drive mechanism. Wiring the Resolver Wire the resolver as follows, referring to Table 2-1, page 2-13, Figure 2-7, page 2-13, and Figure 4 at the end of the manual. -
Page 42: Figure 2-7. Smartpac 2 Board: Location Of Components
SmartPAC 2 User Manual 1126700 Table 2-1. Resolver Wiring PIN # on TB101 Wire Color Shield (terminate to ground stud nearest entry to enclosure) 212 (GND) No connection 213 (S1) Black* 214 (S2) Green 215 (R1) 216 (S3) Yellow* 217 (R2) Orange 218 (S4) Brown... -
Page 43: Connecting Ac Wiring
1126700 SmartPAC 2 User Manual Connecting AC Wiring WARNING ELECTRIC SHOCK HAZARD • Do not connect the AC power source until you are done with all other installation procedures. • Turn off and disconnect power from the machinery SmartPAC 2 is connected to before making any wiring connections. -
Page 44: Connecting Stop Circuits And Input Check Circuit
SmartPAC 2 User Manual 1126700 (white) and ground (green). For 230 Vac, wires are black and red with green or green/ yellow for ground. Connect the AC input wires and ground wire as shown in Figure 2-8 and Figure 4 at the back of the manual. -
Page 45: Making Wiring Connections
1126700 SmartPAC 2 User Manual Making Wiring Connections To make wiring connections from SmartPAC 2 to your press control emergency-stop, top- stop, and input check circuits, do the following: Run the stop circuit and input check circuit wires to SmartPAC 2 through flexible liquid- tight conduit to the enclosure. -
Page 46: Connecting To Network
SmartPAC 2 comes from the factory set up for a Dynamic Host Configuration Protocol (DHCP) network, which automatically assigns IP addresses. If your network requires static IP addresses, have your network administrator call Wintriss Tech. Support for assistance in setting up SmartPAC 2 with a static IP address. See CHANGE NETWORK SETTINGS, page 4-37. -
Page 47: Adding Or Upgrading Dipropac Or Procampac
1126700 SmartPAC 2 User Manual Adding or Upgrading DiProPAC or ProCamPAC WARNING ELECTRIC SHOCK HAZARD Turn off and disconnect power from SmartPAC 2 and from the machinery it is connected to before making any wiring connections. This includes power to the machine control and motor. Do not connect the AC power source until you are done with all other installation procedures. -
Page 48: Figure 2-11. Dipropac And Procampac Boards Installed On Smartpac 2 Board
SmartPAC 2 User Manual 1126700 On the SmartPAC 2 board, locate the board that you wish to replace (see Figure 2-11). TB102 282 283 284 285 286 287 288 289 290 260 261 262 263 264 265 266 267 268 269 270 292 293 294 295 296 297 298 299 300 301 JP102 ProCamPAC 16... -
Page 49: Figure 2-12. Dipropac Boards (8-, 16-, And 32-Sensor): Location Of Components
1126700 SmartPAC 2 User Manual 282 283 284 285 286 287 288 289 290 291 282 283 284 285 286 287 288 289 290 291 282 283 284 285 286 287 288 289 290 291 TB554 TB554 TB554 Wiring connector for sensor inputs 1-8 (also DiProPAC 16 and 32) 292 293 294 295 296 297 298 299 300 301... -
Page 50: Installing A New Board
SmartPAC 2 User Manual 1126700 Remove the board by pulling it straight up from the SmartPAC 2 board and out of its connector. Making sure that you are still grounded, install the new board by plugging it into the appropriate connector, J111 or J112 (see Figure 2-7, page 2-13). Connectors are keyed, so you can only plug in the boards in one direction. -
Page 51: Connecting Dipro Sensor Interface To Smartpac 2
1126700 SmartPAC 2 User Manual Making sure that you are grounded, install the new board by plugging it into the appropriate connector, J111 or J112 (see Figure 2-7, page 2-13). Connectors are keyed, so you can only plug in the boards in one direction. When the board is properly seated, screw it down to the four standoffs, using the screws that came with the kit. -
Page 52: Table 2-3. Dipro Sensor Interface (Dsi) 2 To Smartpac 2 Wiring, Sensors 1-8
SmartPAC 2 User Manual 1126700 Table 2-3. DiPro Sensor Interface (DSI) 2 to SmartPAC 2 Wiring, Sensors 1-8 Wire color* 1st DSI 2 (TB2) DiProPAC (TB554) Pin # Pin Designation Pin # Pin Designation Brown SENSOR 1 SENSOR 1 SENSOR 2 SENSOR 2 Orange SENSOR 3... -
Page 53: Table 2-5. Dipro Sensor Interface (Dsi) 2 To Smartpac 2 Wiring, Sensors 17-24
1126700 SmartPAC 2 User Manual Table 2-5. DiPro Sensor Interface (DSI) 2 to SmartPAC 2 Wiring, Sensors 17-24 Wire color* 3rd DSI 2 (TB2) DiProPAC (TB555) Pin # Pin Designation Pin # Pin Designation Brown SENSOR 1 SENSOR 17 SENSOR 2 SENSOR 18 Orange SENSOR 3... -
Page 54: Connecting Programmable Cam Channels
SmartPAC 2 User Manual 1126700 Connecting Programmable Cam Channels DANGER PROGRAMMABLE CAM SWITCH NOT FOR SAFETY USE Use SmartPAC 2’s programmable cam switch to control auxiliary functions only. The SmartPAC 2 programmable cam capability should never be used to provide timing signals for any safety use including clutch/brake control or muting of light curtains. -
Page 55: Figure 2-14. Procampac Output Assembly
1126700 SmartPAC 2 User Manual Cam output 6.00 (152.4) 0.312 (7.9) dia. enclosure 4 places 10.00 (254.0) 10.75 (273.1) 3.50 (88.9) XX.XX = inches (XX.X) = mm 8.00 (203.2) 6.00 (152.4) Cam output board TB301 Connections to control DS301 Sockets for solid state relays only (Channels 5 through 8) 5.50 (139.7) -
Page 56: Figure 2-15. Cam Outputs Board
SmartPAC 2 User Manual 1126700 Connection to press control TB301 DS301 Solid State Relays Channels 5-8 LEDs for channels Use only one relay (mechanical or solid state) for each channel Relay 6 Relay 5 Relay 4 Relay 3 Relay 2 Relay 1 K311 K309... -
Page 57: Table 2-7. Procampac To Cam Output Assembly Tb301 Wiring, Cams 1-8
1126700 SmartPAC 2 User Manual Remove the appropriate connector(s) from its socket on the ProCamPAC board (TB401 for an 8-channel ProCamPAC, TB451 and TB452 for a 16-channel ProCamPAC). Connect wires from the 12-conductor cable(s) to the pin locations on the appropriate terminal blocks, as shown in Table 2-7 (for the 8-channel option) or Table 2-7 and Table 2-8 (for the 16-channel option). -
Page 58: Figure 2-16. Connector Tb302 And Tb303 For Wiring Relays To Equipment
SmartPAC 2 User Manual 1126700 Plug the connector(s) back into its socket. Run the cable(s) through conduit to TB301 in the ProCamPAC Output enclosure, using the knockouts directly above the connector. Remove the TB301 connector from its socket, and connect wires from the 12-conductor cable(s) as shown in Table 2-7 (for 8-channel ProCamPAC) or Table 2-7 and Table 2-8 (for 16-channel ProCamPAC). -
Page 59: Figure 2-17. Installing Suppressors Across An Ac Load
1126700 SmartPAC 2 User Manual To reduce electrical noise and to extend the life of the relays, do the following: a. AC loads: Install arc suppressors across each inductive load (motors, coils, etc.) that is connected to a cam relay (see Figure 2-17). Suppressors are supplied with each relay. Install the suppressors across the load or as close to the load as possible. -
Page 60: Wiring Setup Mode Circuit
For Setup mode, you must provide contact closure when a non-Wintriss press control is in Inch mode. Connect a wire from SmartPAC 2 terminal block TB107, terminal #252 (SETUP) to one side of a normally open switch (see Figure 2-7, page 2-13, Table 2-14, page 2-44, and Figure 4 at the end of the manual). -
Page 61: Figure 2-19. Optional Top-Stop Wiring
1126700 SmartPAC 2 User Manual Wiring the ProCamPAC Output with Your Mechanical Top Stop Cam Switch (Optional) DANGER PROGRAMMABLE CAM SWITCH NOT FOR SAFETY USE • Use SmartPAC 2’s programmable cam switch to control auxiliary functions only. The SmartPAC 2 programmable cam capability should never be used to provide timing signals for any safety use including clutch/brake control or muting of light curtains. -
Page 62: Turning On Power To Smartpac 2
• If the error message continues to appear after your press RESET, find the message in Chapter 7 and follow the instructions for correcting the problem. If you cannot find the error message or cannot fix the problem, contact Wintriss Tech. Support. Installation... -
Page 63: Verifying Installation Of Dipropac And Procampac
Power down SmartPAC 2, and check that the connectors are correctly seated on both ends of the cables between the SmartPAC 2 board and the display. Power up SmartPAC 2 again. If the display remains off, contact Wintriss Tech. Support. Verifying Installation of DiProPAC and ProCamPAC If you installed DiProPAC and/or ProCamPAC on SmartPAC 2, you need to verify that the installation was done correctly and that these options are available. -
Page 64: Zeroing The Resolver
SmartPAC 2 User Manual 1126700 Figure 2-22. Main Initialization Menu Figure 2-23. Installed Options Screen Zeroing the Resolver NOTICE PRESS MUST BE AT TDC WHEN ZEROING RESOLVER Verify that the press is at top dead center (i.e., at 0° ± 2°) before you zero the resolver. If the press is not at TDC, your timing settings may be wrong. -
Page 65: Moving The Ram To Top Dead Center (Tdc)
1126700 SmartPAC 2 User Manual If the ram is already at top dead center (TDC), perform the Setting the Resolver Zero Position procedure, below. Otherwise, first inch the ram to TDC, following the Moving the Ram to Top Dead Center (TDC) procedure, next. Moving the Ram to Top Dead Center (TDC) If the ram is not at TDC, you must first inch the press to 0°... -
Page 66: Installing The Position Sensor (Optional)
Setting the Top Stop “On” Angle and Installing the Overrun Magnet section in Chapter 2 of the SmartPAC 2 with WPC 2000 user manual (Wintriss Part no. 1128600). The overrun limit switch feature is required when WPC 2000 is integrated with SmartPAC 2. -
Page 67: Figure 2-25. Position Sensor Dwell On Different Diameter Shafts
1126700 SmartPAC 2 User Manual relative to this signal, SmartPAC 2 knows that the resolver drive has slipped or broken or the resolver itself has failed and issues an Emergency Stop command, simultaneously displaying an error message. Find a mounting location that allows the magnet to move past the switch once on every stroke and close enough for the switch to sense the presence of the magnet. -
Page 68: Figure 2-26. Position Sensor Screen
SmartPAC 2 User Manual 1126700 Figure 2-26. Position Sensor Screen Press RESET twice to return to the Main Program Menu. Create a tool, following the steps in Creating a New Tool, page 5-3. Enter a counter preset of 10,000 for the tool, following the directions in COUNTERS, page 5-9. -
Page 69: Figure 2-27. Position Sensor Installation
If none of these steps changes the POSITION SENSOR INPUT setting to ON, the • magnetic switch may be bad. Try another switch if one is available. Otherwise, call Wintriss Tech. Support for help. Turn the Program/Run key to RUN. 2-40... -
Page 70: Setting Up High Speed Version Of Smartpac 2 (Optional)
SmartPAC 2 User Manual 1126700 Inch the press through a few strokes to verify that the position sensor works properly and SmartPAC 2 does not produce position sensor fault messages. Inch the press while watching the Position Sensor LED, located beneath the Input Check Voltage Switch on the SmartPAC 2 board (see Figure 2-7, page 2-13). -
Page 71: Check And Set Direction Of Rotation Of Resolver
RESET and run the press again for a few strokes, checking for error messages. If no error messages display, go to step 5. • If error messages continue to display, and you cannot correct the fault, call Wintriss • Tech. Support. Check the Top-stop Circuit Set the stroke counter preset to a small value (e.g., 10), referring to COUNTERS, page 5-9;... -
Page 72: Test Complete
SmartPAC 2 User Manual 1126700 Test Complete If you get to this step, SmartPAC 2 is working correctly. Clear any error messages by pressing RESET, then delete the test tool. You can now create a tool in SmartPAC 2, program settings for it, load it, and begin to make parts using your new SmartPAC 2. What Next? To program and use your SmartPAC 2, follow the instructions in the remaining chapters of this manual. -
Page 73: Table 2-12. Spare 1 Port (5) And Wpc Port (6) (Tb105) Wiring
1126700 SmartPAC 2 User Manual Table 2-12. Spare 1 Port (5) and WPC Table 2-14. Aux I/O (TB107) Wiring Port (6) (TB105) Wiring Pin # Signal Pin # Signal Port +15 V –TXD6 WPC PORT POSITION SENSOR +TXD6 “ ZERO –RXD6 “... -
Page 74: Modes
Chapter 3. SmartPAC 2 Keyboard, Displays and Operating Modes This chapter shows you how to use the SmartPAC 2 keyboard and displays and introduces you to SmartPAC 2’s three operating modes. The keyboard and the screen on which the displays appear are located on the SmartPAC 2 front panel, which is shown in Figure 3-1. It is a good idea to learn how to use SmartPAC 2 before you install it. -
Page 75: Comparing Smartpac 2 With Original Smartpac
PROG ENTER SmartPAC ® HELP Wintriss Press Automation Control RESET CLEAR Figure 3-2. Differences Between SmartPAC 2 and Original SmartPAC SmartPAC 2 and the original SmartPAC are similar in appearance, and many of the procedures for using them are the same. The differences between their front-panel controls... -
Page 76: Smartpac 2 Keyboard
SmartPAC 2 User Manual 1126700 SmartPAC 2 Keyboard The SmartPAC 2 keyboard, as shown in Figure 3-3, is composed of number keys, cursor keys, function keys, and HELP, CLEAR, ENTER, and RESET keys. There is also a Program/Run key switch. Use of the keys and key switch is explained in the following sections. PROG ENTER HELP... -
Page 77: Clear Key
1126700 SmartPAC 2 User Manual Figure 3-5. Numeric Entry Window (Left); Alphabetic Entry Window (Right) Figure 3-6. Alphanumeric Entry Window To enter a number in an entry window, simply key in the individual digits of the number, using the number keys. In Numeric Entry windows, press ENTER; in Alphabetic or Alphanumeric Entry windows, press F6. -
Page 78: Cursor Keys
SmartPAC 2 User Manual 1126700 Cursor Keys The cursor, or arrow, keys, shown in Figure 3-8, are used to Move the highlight bar over an item you want to select on a SmartPAC 2 display • Increase or decrease numeric values in SmartPAC 2 entry windows and screens •... - Page 79 1126700 SmartPAC 2 User Manual If there is only one column of items displayed, the highlight bar wraps to the top of the list when you press the Down () cursor key with the bar on the last item. The highlight bar moves to the bottom of the list when you press the Up () cursor key with the bar on the first item.
- Page 80 SmartPAC 2 User Manual 1126700 The two cursors define the endpoints of a highlighted arc that indicates graphically the duration of the On signal. The four cursor keys function in the following manner: Right () cursor key increases the On setting, moving the On cursor clockwise. •...
- Page 81 1126700 SmartPAC 2 User Manual ° ° Figure 3-11. Cam Channel Timing: On=239 , Off=0 To set the Off angle, you use the Up () and Down () cursor keys. With the cam channel timing set as in Figure 3-11, press the Down () cursor key and hold it down until the Off cursor, moving counterclockwise, reaches 270°...
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Page 82: Help Key
SmartPAC 2 User Manual 1126700 HELP Key The HELP key, shown in Figure 3-13, provides information about the current SmartPAC 2 display. Pressing HELP takes you to a Help screen that instructs you how to use the display and explains key terms you need to know. SmartPAC 2 CAMBIE AL ESPANOL... -
Page 83: Reset Key
1126700 SmartPAC 2 User Manual RESET Key The RESET key, shown in Figure 3-15, has two functions: to exit from the current display and return to the previous display and to reset SmartPAC 2 when an error is generated or a counter preset is reached. -
Page 84: Function Keys
SmartPAC 2 User Manual 1126700 The switch has a removable key so that access to Run mode can be controlled. NOTICE SmartPAC 2 changes from Run to Program mode or from Program to Run when the display shows the Main menu in the mode you are leaving. If you turn the key and nothing happens, press RESET repeatedly until you see the new mode appear on the display. -
Page 85: Smartpac 2 Display Layout In Run Mode
1126700 SmartPAC 2 User Manual PRESS #14 CAMBIE TOOL NUMBER 6160 PART CNTR 25346 AL ESPANOL FLANGE TWO HAND CONT PRESS ANGLE 270 VIEW SENSOR SUMMARY VIEW GLOBAL CAM SUMMARY USE THE CURSOR KEYS ENABLE SENSORS TO MAKE SELECTIONS. COUNTERS ADJ SENSOR PRESS ENTER TO CAM SWITCH... -
Page 86: Selecting An Item On A Display
SmartPAC 2 User Manual 1126700 PRESS #14 CAMBIE TOOL NUMBER 6160 PART CNTR 51635 AL ESPANOL FLANGE TWO HAND S.S. PRESS ANGLE USE THE CURSOR KEYS ENABLE SENSORS TO MAKE SELECTIONS. COUNTERS PRESS ENTER TO CAM SWITCH ACCESS SELECTION. BRAKE MONITOR TONNAGE/WAVEFORM PROCESS MONITOR FEED CONTROL... -
Page 87: Smartpac 2 Operating Modes
1126700 SmartPAC 2 User Manual SmartPAC 2 Operating Modes SmartPAC 2 has three modes of operation: Initialization mode, Program mode, and Run mode. The Main, or top, menu for each mode is shown in Figure 3-21 along with a physical description of the display, a summary of what you can do in that mode, and a reference to the chapter in which that mode is documented. -
Page 88: Table 3-1. Initialization, Program And Run Modes: Entry And Exit Procedures
SmartPAC 2 User Manual 1126700 Table 3-1. Initialization, Program and Run Modes: Entry and Exit Procedures Mode How to Enter This Mode How to Exit This Mode Initialization Turn Program/Run key to To switch to Program mode: PROG.* Then press the “1” Make settings that control Press RESET. -
Page 89: Initialization Mode
1126700 SmartPAC 2 User Manual Initialization Mode Initialization mode allows you make settings that control the operation of SmartPAC 2 with any tool. (Settings for individual tools are made in Program mode–see page 3-18.) Initialization mode is used extensively when you install a new SmartPAC 2, but you will likely use it only occasionally after SmartPAC 2 is set up and the press is running. -
Page 90: Figure 3-23. Navigation Example: Initialization Mode
SmartPAC 2 User Manual 1126700 INITIALIZATION MODE MAIN MENU Figure 3-23. Navigation Example: Initialization Mode Press ENTER to go in direction of arrow. Press RESET to return to previous menu. This illustration includes some optional features. Your menus may be different. Keyboard, Displays, Etc. -
Page 91: Program Mode
1126700 SmartPAC 2 User Manual Program Mode Program mode allows you to create, copy, modify and delete tool settings as well as enable or disable sensors. The Main Program Menu is shown in Figure 3-24. Figure 3-25, page 3-19 shows you how to navigate through the SmartPAC 2 menus in Program mode. Figure 3-24. -
Page 92: Figure 3-25. Navigation Example: Program Mode
SmartPAC 2 User Manual 1126700 Figure 3-25. Navigation Example: Program Mode Press ENTER to go in direction of arrow. Press RESET to return to previous menu. This illustration includes some optional features. Your menus may be different. Keyboard, Displays, Etc. 3-19... -
Page 93: Run Mode
1126700 SmartPAC 2 User Manual Run Mode Run mode is the mode you use to run the press. The Main Run Menu, shown in Figure 3-26, displays the rotation of the crankshaft on a crank angle clock diagram in the lower left corner of the display. -
Page 94: Figure 3-27. Navigation Example: Run Mode
SmartPAC 2 User Manual 1126700 Figure 3-27. Navigation Example: Run Mode Press ENTER to go in direction of arrow. Press RESET to return to previous menu. This illustration includes some optional features; your menus may be different. Keyboard, Displays, Etc. 3-21... -
Page 95: Screen Capture
E-mail provides a convenient way of sharing screen captures with individuals responsible for troubleshooting your SmartPAC 2 (e.g., Wintriss Tech. Support) or maintaining a record of tool settings. In order to use e-mail, your SmartPAC 2 must be connected to a computer network and e-mail addresses of recipients configured in SmartView (see page C-14). - Page 96 SmartPAC 2 User Manual 1126700 Press F5 (Send Message and Exit). The message “Sending Message” appears beneath the message window, and you are returned to the Main Run Menu. Refer to MESSAGING, page 6-32 for additional information about sending e-mail messages. Saving a Screen Capture to a USB Disk You can save a copy of the current screen residing in SmartPAC 2 memory to a USB disk inserted in the USB connector on the SmartPAC 2 processor board.
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Page 97: Screen Capture In Smartpac 2 Main Versions V 5.3.1 And Later
1126700 SmartPAC 2 User Manual Screen Capture in SmartPAC 2 Main Versions V 5.3.1 and Later If you are running SmartPAC 2 Main Version 5.3.1 or later, screen captures can be saved to SmartPAC 2 memory as in earlier versions or, if a properly configured USB disk is inserted in the SmartPAC 2 USB connector when the capture is made, you can save one or more screen captures directly to the USB disk. -
Page 98: Chapter 4. Smartpac 2 Initialization Mode
Chapter 4. SmartPAC 2 Initialization Mode This chapter shows you how to make settings in SmartPAC 2 Initialization mode. Initialization settings, which are entered via the Main Initialization Menu (see Figure 4-1), control operation of SmartPAC 2 for all tools. (You make settings for individual tools in Program mode–see Chapter 5). -
Page 99: Resolver Zero
1126700 SmartPAC 2 User Manual Table 4-1. Instructions for Entering and Exiting Initialization Mode To Enter Initialization Mode To Exit Initialization Mode 1. Turn Program/Run key to PROG. To switch to Program mode: 2. Press the “1” and “CLEAR” keys Press RESET. -
Page 100: Position Sensor
SmartPAC 2 User Manual 1126700 POSITION SENSOR (INITIALIZATION – POSITION SENSOR) CAUTION MISALIGNMENT OF RESOLVER AND CRANKSHAFT If you have installed the position sensor, enable it during initialization and leave it enabled even though it is optional for SmartPAC 2 operation. If you disable the position sensor to clear an error message, misalignment between the resolver and crankshaft will go undetected. -
Page 101: Resolver Motion Mode (Normal Motion - Link Motion)
1126700 SmartPAC 2 User Manual To set the POSITION SENSOR MODE parameter, follow these instructions: If you installed a position sensor, select the “ENABLED” entry, using the ENTER key. The POSITION SENSOR INPUT item should read ON when the position sensor magnet is centered beneath the magnetic switch (see page 2-40). -
Page 102: Table 4-2. Numeric And Alphanumeric Tool Number Modes
SmartPAC 2 User Manual 1126700 Table 4-2. Numeric and Alphanumeric Tool Number Modes Numeric Tool Number Mode Alphanumeric Tool Number Mode Tool Number: numbers only Tool Number: letters, numbers, symbols 7 digits, max. 20 characters, max. Tool Manager: Sorts tool numbers numerically Tool Manager: Sorts tool numbers alphanumerically Tool Name:... -
Page 103: Counter Setup Mode
1126700 SmartPAC 2 User Manual Counter Setup Mode (INITIALIZATION – POSITION SENSOR) This item allows you to enable or disable counter setup mode if you have made the appropriate wiring connections to make SmartPAC 2 “setup mode ready” (see Wiring Setup Mode Circuit, page 2-31.) To set this parameter, do the following: Press ENTER to toggle between two settings: “IS INCREMENTED IN ALL MODES”–Parts and batch counters will increment on... -
Page 104: Installed Options
SmartPAC 2 User Manual 1126700 INSTALLED OPTIONS (INITIALIZATION – INSTALLED OPTIONS) This item enables you to view the options that are installed on your SmartPAC 2 (see Figure 4-3), including the number of cam channels and sensors. Figure 4-3. Installed Options Screen Your screen will look different. -
Page 105: Press Name
1126700 SmartPAC 2 User Manual PRESS NAME (INITIALIZATION – PRESS NAME) NOTICE You can use a separate computer keyboard to enter the press name. See page 4-45. This item enables you to name the press on which SmartPAC 2 is installed. When you select PRESS NAME, the Alphabetic Entry window opens (see Figure 4-5), allowing you to enter the characters for the press name you want, using any combination of alphabetic characters, numbers and symbols. -
Page 106: Calculating The Stop Time Limit
SmartPAC 2 User Manual 1126700 Figure 4-6. Brake Monitor Screen The starting time of your press is the time it takes for the crankshaft to start turning after the DSV has been energized. Whenever the starting time exceeds the start time limit you set on the Brake Monitor screen, SmartPAC 2 displays a “LOSS OF ROTATION DETECTED”... -
Page 107: Setting Stop Time And Start Time Limits
1126700 SmartPAC 2 User Manual Example 1 Your recorded stopping time is 207 mS and your brake is old. Take 10% of 207 (i.e., 0.10 x 207 = 20.7, rounded to 21) and add the result to 207 (i.e., 21 + 207 = 228). Your calculated stop time limit is 228 mS. -
Page 108: Figure 4-8. Cam Channel Name Menu
SmartPAC 2 User Manual 1126700 This item, which appears on the Main Initialization Menu only if your SmartPAC 2 is equipped with ProCamPAC, allows you to assign descriptive names to each of your cam channels. You can name up to 16 channels, depending on your SmartPAC 2 configuration (i.e., 8-channel or 16-channel ProCamPAC). -
Page 109: Auto Advance And Slow Rpm (Optional)
1126700 SmartPAC 2 User Manual Select from the list of names the name that best describes the function of the selected cam channel. You are returned to the Cam Channel Name Menu with the name you selected displayed to the right of the selected channel. To view names that appear below the MORE NAMES line, press the Down () cursor key. -
Page 110: Figure 4-10. Auto Advance Menu
SmartPAC 2 User Manual 1126700 Figure 4-10. Auto Advance Menu Auto Advance is a ProCamPAC feature that allows you to provide accurate timing for speed- sensitive functions on variable speed presses, such as feed advance, pilot release, advance slide, part lube, and conveyors. Auto Advance works best on presses with speed ranges from several hundred to over a thousand Strokes-per-Minute (SPM). -
Page 111: Calculating The Auto Advance Constant
1126700 SmartPAC 2 User Manual The Auto Advance Menu allows you to adjust your Auto Advance and Slow RPM settings while the press is running. When the press is stroking, the press speed in SPM is displayed in the upper right corner of the screen under the caption PRESS SPEED. When an Auto Advance cam is turned on, the press angle is displayed in the same location under the caption PRESS ANGLE. -
Page 112: Set Global Cams (Optional)
SmartPAC 2 User Manual 1126700 With the highlight bar on ADVANCE CONST. 1, press ENTER. The Numeric Entry window (see Figure 4-7, page 4-10) displays. Key in a value (maximum is 500) in the Numeric Entry window, using the numeric keypad or the Up () and Down () cursor keys, then press ENTER. -
Page 113: Figure 4-11. Global Cams Menu
1126700 SmartPAC 2 User Manual This item, which appears on the Main Initialization Menu only when ProCamPAC is installed, allows you to make settings for selected cam channels that apply to all tools programmed on your SmartPAC 2. These cam channels are called “global” cams; they are used to program events that remain the same on all tools. -
Page 114: Custom Sensor Names (Optional)
SmartPAC 2 User Manual 1126700 Figure 4-12. Global Cam Timing Type Screen Select the type of cam timing you want to program for this channel, referring to CAM SWITCH (Optional), page 5-37 for instructions. When you have finished programming the global cam, press RESET. CUSTOM SENSOR NAMES (Optional) (INITIALIZATION –... -
Page 115: Sensor Enable Mode (Optional)
1126700 SmartPAC 2 User Manual Figure 4-13. Custom Sensor Names Screen To create a custom name, do the following: Select CUSTOM SENSOR NAMES on the Main Initialization Menu. The Custom Sensor Names screen displays. Select the item for which you want to create a custom name (e.g., CUSTOM 1, CUSTOM 2, etc.). -
Page 116: Selecting Sensor Enable Mode
SmartPAC 2 User Manual 1126700 Pressing ENTER toggles to AUTO BY TOOL AUTO BY SENSOR Figure 4-14. Die Protection Mode Selection Menu Selecting Sensor Enable Mode You can select one of three modes for enabling die protection sensors: MANUAL ENABLE. When this option is selected, sensors are not automatically •... -
Page 117: Enabling Setup Mode
1126700 SmartPAC 2 User Manual Enabling Setup Mode Setup mode allows you to run the press in Inch without incrementing the good parts and batch counters or triggering a fault condition in the green sensors. This mode, as its name indicates, is used during setup. -
Page 118: Figure 4-15. Tool Information Setup Screen
SmartPAC 2 User Manual 1126700 Select TOOL INFORMATION on the Main Initialization Menu. The Tool Information Setup screen, shown in Figure 4-15, displays. Figure 4-15. Tool Information Setup Screen Highlight the NAME 1 item, and press ENTER. The Tool Information Name screen, shown in Figure 4-16, displays. -
Page 119: Figure 4-17. Tool Information Units Selection Screen
1126700 SmartPAC 2 User Manual When the Alphabetic Entry window (see Figure 4-5, page 4-8) displays, key in a custom name of up to 12 characters, following the directions on the screen, then press F6 to accept your entry. You are returned to the Tool Information Setup screen with your custom name displayed. -
Page 120: Table 4-3. Tool Information Setup Screen: Abbreviations For Units
SmartPAC 2 User Manual 1126700 Table 4-3. Tool Information Setup Screen: Abbreviations for Units On-screen On-screen Abbreviation Units Abbreviation Units Inches METERS Meters Feet FT/MIN Feet per minute Millimeters FT/SEC Feet per second Centimeters MM/SEC Millimeters per second Pounds per square inch MM/MIN Millimeters per minute Bars... -
Page 121: Security Access
1126700 SmartPAC 2 User Manual Repeat steps 2-9 for other Tool Information items you want to set up. A Tool Information Setup screen with sample entries filled in is shown in Figure 4-18. Figure 4-18. Tool Information Setup Screen with Sample Entries When you are finished, press RESET to return to the Main Initialization Menu. -
Page 122: Table 4-5. Security Access Settings
SmartPAC 2 User Manual 1126700 For most items on the Security Access Menu, you can specify three types of access: PROGRAM AND RUN MODES. Allows users to change settings in both Program and • Run modes. This access type is the least secure. PROGRAM MODE ONLY. - Page 123 1126700 SmartPAC 2 User Manual Table 4-5. Security Access Settings (Cont.) Optional modules included; your menu may be different CHG TOOL TEMPLATE PASSWORD REQUIRED PASSWORD NOT REQUIRED ADJ PROPAC SENS PROGRAM AND RUN MODES PROGRAM MODE ONLY PASSWORD REQUIRED ADJ DIPRO SENS PROGRAM AND RUN MODES PROGRAM MODE ONLY PASSWORD REQUIRED...
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Page 124: Setting Security Access
IF YOU FORGET OR DO NOT KNOW YOUR PASSWORD(S) Call Wintriss Tech. Support at the telephone number on the cover of this manual. Give the Tech. Support person the 5-digit number from the bottom of the “Enter your password” display. -
Page 125: Changing Passwords
1126700 SmartPAC 2 User Manual To make security access settings, do the following: Select SECURITY ACCESS on the Main Initialization Menu to display the Security Access Menu (see Figure 4-19). Note that the factory settings allow all actions to be performed in both Program and Run modes. -
Page 126: Backup/Restore
You can back up as many as 200 tools per SmartPAC 2 as well as SmartPAC 2 Initialization parameters. Instructions for backing up tools to a network drive are provided on the SmartPAC2.com Web site. Click on , then on . -
Page 127: Backing Up Tools To A Usb Disk
Initialization parameters on a SmartPAC 2. USB disks are available in a wide range of capacities, and you should choose a device that will allow you to store backup information for all your SmartPAC 2s. A USB disk that should meet most needs is available from Wintriss (part no. 9679401). -
Page 128: Figure 4-23. Backup/Restore Control Menu
SmartPAC 2 User Manual 1126700 Figure 4-23. Backup/Restore Control Menu To begin the backup process, press the F6 (Backup) function key. The message Please wait... appears briefly at the top of the screen, and the following message displays near the bottom USB Disk Detected (nnn Meg free) where nnn is the amount of disk space in megabytes available for storing backup... -
Page 129: Restoring Tools From A Usb Disk
As the backup proceeds, messages like the following display at the top of the screen Backing up SmartPAC2 data for Tool nnnnnn where nnnnnn is the tool number, followed by messages like Backing up SmartPAC2 data for Init Group nn where nn is the Initialization group number. Then the message Transferring files... -
Page 130: Setup Data Comms (Optional)
(INITIALIZATION – SETUP DATA COMMS) The SETUP DATA COMMS item, which appears on the Main Initialization Menu only when firmware for Wintriss data collection software is installed, allows you to set communications parameters for a Wintriss data collection software product. Communications settings are made on the Set Communications Menu, which is shown in Figure 4-25. -
Page 131: Setup Network
SmartPAC 2’s E-mail function allows you to send e-mails to individuals in your SmartPAC 2 network and to other recipients, such as Wintriss Tech. Support, via the Internet. If you plan to use E-mail, do the following to enable this function:... -
Page 132: Smartview Function
SmartPAC 2 User Manual 1126700 Select SETUP NETWORK on the Main Initialization Menu to display the Network Setup Utility screen. With the highlight bar on E-MAIL FUNCTION, press ENTER to toggle the setting to ENABLED. Press RESET to return to the Main Initialization Menu. If you don’t plan to use E-mail, set the E-MAIL FUNCTION item to DISABLED. -
Page 133: Figure 4-27. Setup E-Mail Screen
1126700 SmartPAC 2 User Manual Figure 4-27. Setup E-mail Screen With the highlight bar in the Mail Server: field, press ENTER. The Alphanumeric Entry window, shown in Figure 4-28, displays with the default mail server shown at the top of the window. -
Page 134: Change Network Settings
SmartPAC 2 comes from the factory set up for a Dynamic Host Configuration Protocol (DHCP) network, which automatically assigns IP addresses. If your network requires static IP addresses, have the person who supports your network call Wintriss Tech. Support for assistance in setting up SmartPAC 2 with a static IP address. -
Page 135: Press Type
The DIAGNOSTICS item on the Main Initialization Menu gives you access to the Diagnostics Menu (see Figure 4-29), which you use primarily when you are working with Wintriss Tech. Support for initial setup or troubleshooting. This section documents only the following items: COMMUNICATIONS, which allows you to run a communications loopback test •... -
Page 136: Communications
SmartPAC 2 User Manual 1126700 COMMUNICATIONS (INITIALIZATION – DIAGNOSTICS – COMMUNICATIONS) When you select the COMMUNICATIONS item on the Diagnostics Menu, the Communications Data Viewer screen, shown in Figure 4-30, displays. Figure 4-30. Communications Data Viewer Screen This screen allows you to verify communications between SmartPAC 2 and its installed modules, including SFI and WPC. - Page 137 MESSAGE PORT X” displays, where X is the number of the port you selected. If you need help performing the loopback test, contact Wintriss Tech. Support. Be prepared to provide the following information: product name (e.g., SmartPAC 2 standard); installed options (e.g., DiProPAC, ProCamPAC, etc.);...
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Page 138: Set Clock
SmartPAC 2 User Manual 1126700 SET CLOCK (INITIALIZATION – DIAGNOSTICS – SET CLOCK) When you select the SET CLOCK item on the Diagnostics Menu, the Set the Clock screen, shown in Figure 4-32, displays. Figure 4-32. Set the Clock Screen On this screen you can set the date in month/day/year (mm/dd/yy) format and the time in military hours/minutes (hh:mm) format (i.e., 1:30 p.m. -
Page 139: Save To Usb Disk
NORMAL MOTION or LINK MOTION for your RESOLVER MOTION MODE setting (see page 4-4) and, if you are using a servofeed with a Wintriss ServoFeed Interface (SFI), how you will compensate for the different upstroke and downstroke speeds on your link-motion press. -
Page 140: Setting Link Motion
LINK MOTION, WaveFormPAC comparison screens will not display the Ram Velocity. Using a ServoFeed Interface with Link Motion If you have a link-motion press and are using a servofeed with a Wintriss Servofeed Interface (SFI), you can compensate for the change in speed between the upstroke and downstroke. In a link-motion press, the upstroke is substantially faster than the downstroke, the downstroke being slowed to improve forming operations. - Page 141 1126700 SmartPAC 2 User Manual Settling Time Compensation for Link Motion If SETTLING TIME is a Feed Control Initialization parameter, follow the instructions below to compensate for speed variation. Once you have set the Settling Time to the appropriate value for one tool, you can use the Feed Advisor for all other tools on this press. Access the Main Initialization Menu, and select FEED CONTROL.
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Page 142: Using A Computer Keyboard To Enter Names
SmartPAC 2 User Manual 1126700 On the Servo-Feed Parameters screen, select FEED ADVISOR, then on the Servo-Feed Advisor screen, select PRESS SPEED, and enter a value 10% greater than the actual press speed. When you have changed the PRESS SPEED value, select CALCULATE. Press RESET to return to the Tool Programming Menu, then press F5 (Load This Tool) to load the tool. - Page 143 1126700 SmartPAC 2 User Manual 4-46 Initialization Mode...
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Page 144: Chapter 5. Smartpac 2 Program Mode
Chapter 5. SmartPAC 2 Program Mode This chapter shows you how to make settings in SmartPAC 2 Program mode. Program settings, which are entered via the Main Program Menu (see Figure 5-1), control SmartPAC 2 operation for an individual tool. (You make settings that control operation of all tools in Initialization mode–see Chapter 4). -
Page 145: Tool Manager
1126700 SmartPAC 2 User Manual Table 5-1. Instructions for Entering and Exiting Program Mode To Enter Program Mode To Exit Program Mode From Run mode: To switch to Run mode: Turn the Program/Run key to PROG.* Turn the Program/Run key to RUN.* _________________________ _________________________ From Initialization mode:... -
Page 146: Creating A New Tool
SmartPAC 2 User Manual 1126700 Figure 5-2. Tool Manager Screen NOTICE The Tool Manager screen sorts the tool list based on the setting for TOOL NUMBER MODE in Initialization (see page 4-4). • If the setting is NUMERIC, tools are sorted by tool number •... -
Page 147: Copying An Existing Tool
1126700 SmartPAC 2 User Manual Figure 5-4. Copy Tool Template Window If you want to copy the settings you have programmed for the Tool Template (see Copying Tool Template to a New Tool, page 5-5), press ENTER. If you don’t want to copy the Tool Template, press RESET. -
Page 148: Copying Tool Template To A New Tool
SmartPAC 2 User Manual 1126700 NOTICE The first item on the Tool Program Menu is TOOL NAME if Numeric mode has been specified for tool numbers in Initialization. The first item is TOOL ID if Alphanumeric mode has been selected. Create a name for the new tool if tool number mode is Numeric. -
Page 149: Changing Settings For A Loaded Tool
If an error message displays, go to Chapter 7 and follow the instructions for correcting the problem. If the error is not covered in Chapter 7, or you cannot fix the problem, call Wintriss Tech. Support. Changing Settings for a Loaded Tool (PROGRAM –... -
Page 150: Deleting A Tool
SmartPAC 2 User Manual 1126700 With the currently loaded tool highlighted on the Tool Manager screen, press F4 (Edit Tool). ENTER YOUR PASSWORD USE THE KEYPAD TO ENTER NUMBERS. USE THE UP/DOWN CURSON KEYS TO INCREASE/DECREASE. PRESS ENTER WHEN DONE. PRESS RESET TO CANCEL. 60599 If this display appears, you need to enter the general password to program the tool. -
Page 151: Tool Program Menu
1126700 SmartPAC 2 User Manual Tool Program Menu The Tool Program Menu, which is shown in Figure 5-9, displays whenever you Create a new tool • Copy settings from an existing tool (e.g., Tool Template) to a new tool • Press the F4 (Edit Tool) function key on the Tool Manager screen with a tool selected. -
Page 152: Counters
SmartPAC 2 User Manual 1126700 This item on the Tool Program Menu allows you to assign a name to a tool created with a numeric tool number. To do so, perform the following steps: NOTICE If you have selected alphanumeric tool number mode in Initialization (see Tool Number Mode, page 4-4), a tool ID is automatically generated by the system. -
Page 153: Figure 5-11. Counters Screen
1126700 SmartPAC 2 User Manual Figure 5-11. Counters Screen SmartPAC 2 uses the following counters: Strokes counter: Counts the number of strokes made by the press during a job. When a • user-programmed preset value has been reached, SmartPAC 2 top-stops the press and displays a message (see Counter Preset Reached Messages, page 7-2). -
Page 154: Setting Preset Values
SmartPAC 2 User Manual 1126700 Each batch counter is assigned to a specific ProCamPAC channel: Batch 1 to Channel 6, Batch 2 to Channel 7, and Batch 3 to Channel 8. If you set a Batch counter to either TOGGLE or PULSE, the ProCamPAC channel controlled by that counter is displayed on the Counters screen (see Figure 5-11). -
Page 155: Clearing The Total Hits Counter
1126700 SmartPAC 2 User Manual NOTICE ARE YOU “LOCKED OUT”? If you cannot change count values, security access for the CHANGE COUNTS function may be set to NO CHANGES ALLOWED. See SECURITY ACCESS, page 4-24. On the Counters screen, select the setting displayed in the COUNT column of the counter you want to adjust. -
Page 156: Setting Batch Counter Output And Increment Modes
SmartPAC 2 User Manual 1126700 Setting Batch Counter Output and Increment Modes If you set a Batch counter preset value on the Counters screen, you must also specify the output and increment modes for that counter if they differ from the factory settings. By default, output mode is set to TOP STOP, increment mode to STROKE. -
Page 157: Setting Counter Increment Angle
1126700 SmartPAC 2 User Manual Key in a value for the cam channel On time in milliseconds (maximum value, 9,999 mS, or about 10 seconds), following the instructions in the window, then press ENTER. The value you keyed in displays in the PULSE TIME (MSEC) column for the specified Batch counter. -
Page 158: Setting Batch Pre-Load Counts
SmartPAC 2 User Manual 1126700 Figure 5-15. Advanced Counter Mode Selections Screen Select the value displayed for the item you want to program (i.e., PARTS MADE PER EACH STROKE or STROKES TO MAKE EACH PART). The Numeric Entry window (see Figure 5-3, page 5-3) displays. Key in the value you want, following the directions in the window, and press ENTER. -
Page 159: Die Protection (Optional)
1126700 SmartPAC 2 User Manual DIE PROTECTION (Optional) (PROGRAM – GO TO THE TOOL MANAGER – select tool – F4-EDIT TOOL – DIE PROTECTION) NOTICE For help with the Die Protection Sensor Menu and screens accessible from it, press the HELP key when the applicable screen is displayed. - Page 160 SmartPAC 2 User Manual 1126700 Most contact sensors can be used as either normally open or normally closed, depending on how they are connected. Some electronic sensors can be switched to work either as normally open or normally closed. Most sensors are used as normally open because no current is flowing in the normal state.
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Page 161: Figure 5-17. Ready Signal Programming For A "Green" Sensor
1126700 SmartPAC 2 User Manual Yellow Sensors Yellow sensors, which are normally open to ground, are ideally suited to monitor events like stock buckling, end of stock, or die overload. When a yellow sensor closes, SmartPAC 2 sends a Stop command to the press. Because yellow sensors work independently of the crankshaft angle and do not actuate on every stroke, you do not set a Ready signal for them. -
Page 162: Figure 5-18. Ready Signal Programming For A "Green Quick Check" Sensor
SmartPAC 2 User Manual 1126700 Green Quick Check Sensors A sensor input set to “green quick check” must turn on, at least momentarily, within the Ready signal and may not turn off outside the Ready signal (see Figure 5-18). In other words, the sensor must turn on and turn off within the Ready signal. -
Page 163: Programming Sensor Settings
1126700 SmartPAC 2 User Manual Green Special Sensors CAUTION GREEN SPECIAL SENSOR MAY NOT PREVENT DAMAGE Use the green special sensor with caution. An undesirable number of slugs can stack up in an ejection hole while still satisfying a green special sensor’s requirements. See the example below. Failure to comply with these instructions could result in property damage. -
Page 164: Figure 5-20. "Enter Your Password" Screen
SmartPAC 2 User Manual 1126700 You are also shown how to change sensor settings (see page 5-30), view the sensor summary (see page 5-30), and delete sensors (see page 5-31). Setting the “Auto Enable by Tool” Counter Value If you have set Sensor Enable Mode in Initialization to AUTO BY TOOL (see page 4-18), you must set the Auto Enable by Tool counter when you first access the Die Protection Sensor Menu. -
Page 165: Figure 5-22. Sensor Names Screen
1126700 SmartPAC 2 User Manual Select the AUTO ENABLE COUNTER field. The Numeric Entry window (see Figure 5-3, page 5-3) displays. Key in the value you want (maximum is 99), following the directions in the window, and press ENTER. The value you keyed in displays in the AUTO ENABLE COUNTER field. Select a sensor to program by moving the highlight bar to that sensor and pressing ENTER. -
Page 166: Figure 5-23. Custom Sensor Names Screen
SmartPAC 2 User Manual 1126700 Figure 5-23. Custom Sensor Names Screen Select a “custom” name from the list. (The number of the custom name–e.g., CUSTOM 1–does not have to match the number of the sensor being programmed–e.g., SENSOR 1.) If Sensor Enable Mode is set to AUTO BY SENSOR (see page 4-18), you are taken to the Auto Enable by Sensor Counter screen (see next section). -
Page 167: Figure 5-25. Sensor Type Screen
1126700 SmartPAC 2 User Manual This screen allows you to set the Auto Enable by Sensor counter, which specifies the number of press strokes necessary to re-enable the sensor following a DISABLE SENSORS command (see SENSOR ENABLE/DISABLE & STATUS (Optional), page 5-51 and DISABLE (ENABLE) SENSORS, page 6-5). -
Page 168: Figure 5-26. Sensor Stop Type Screen
SmartPAC 2 User Manual 1126700 Setting Sensor Stop Type When you select a sensor type, the Sensor Stop Type screen, shown in Figure 5-26, displays. The Sensor Stop Type screen allows you to specify how the press is to be stopped when the die protection sensor detects a fault. -
Page 169: Figure 5-27. Critical Angle Programming Screen
1126700 SmartPAC 2 User Manual To set the stop type for a sensor, do the following: On the Sensor Stop Type screen, select the stop type you want (i.e., EMERGENCY STOP, TOP STOP, or SMART STOP). If you selected SMART STOP and the critical angle has not yet been set, you are taken to the Critical Angle Programming screen (see next section). - Page 170 SmartPAC 2 User Manual 1126700 Decrement the CRITICAL ANGLE default value of 185°, using the Down () cursor key, until the value you want is displayed. SmartPAC 2 accepts Critical Angle values between 0° and 184°. NOTICE The Critical Angle default of 185° cannot be used as your Smart Stop critical angle setting. If you attempt to enter 185°...
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Page 171: Figure 5-28. Ready Signal Programming Screen
1126700 SmartPAC 2 User Manual Ready signal On and Off angles Highlighted arc shows duration of Ready signal Figure 5-28. Ready Signal Programming Screen NOTICE The Ready signal you set in Program mode can be fine-tuned in Run mode after you have run the press. -
Page 172: Figure 5-29. Green Special Sensor Stroke Count Screen
SmartPAC 2 User Manual 1126700 If you want to change any settings, refer to Viewing and Changing Sensor Settings, page 5-30). Otherwise, press RESET to return to the Die Protection Sensor Menu. The highlight bar automatically scrolls down to the next sensor displayed on the menu. Setting the Counter Value for a Green Special Sensor When you select GREEN SPECIAL as the sensor type on the Sensor Type screen, the Green Special Sensor Stroke Count screen, shown in Figure 5-29, displays. -
Page 173: Figure 5-30. Sensor Settings Screen
1126700 SmartPAC 2 User Manual Viewing and Changing Sensor Settings When you finish making settings for a sensor, you are taken to a screen like the one shown in Figure 5-30, which displays all your sensor settings. Figure 5-30. Sensor Settings Screen This screen also displays whenever you select a programmed sensor on the Die Protection Sensor Menu. -
Page 174: Programming Dipropac 32 Sensors
SmartPAC 2 User Manual 1126700 Figure 5-31. Sensor Summary Screen Deleting a Sensor To delete a Die Protection sensor, do the following: On the Die Protection Sensor Menu, select the sensor you want to delete. The Sensor Settings screen displays. Select the Sensor Type. -
Page 175: Figure 5-32. Tool Program Menu With Dipropac 1-16 And Dipropac 17-32 Items
1126700 SmartPAC 2 User Manual Figure 5-32. Tool Program Menu with DIPROPAC 1-16 and DIPROPAC 17-32 Items When planning the sensors to be assigned to each DiProPAC 32 input, make sure to reserve sensor positions 1-16 for green sensors only. Also, if you are using multiple green sensors for the same function (e.g., transfer, stripper, slug detection, etc.), program only one of the sensor positions 1-16 for this application, leaving sensor positions 17-32 for programming the remaining sensors in the group. -
Page 176: Figure 5-34. Sensor Names Screen With Stripper Function Highlighted
SmartPAC 2 User Manual 1126700 Select the sensor number that you want to program. The Sensor Names screen (see Figure 5-34) displays. Figure 5-34. Sensor Names Screen with Stripper Function Highlighted Select a function for the sensor. (“Stripper” is used as an example in Figure 5-34.) The Sensor Type screen (see Figure 5-35) displays. -
Page 177: Figure 5-36. Sensor Stop Type Screen
1126700 SmartPAC 2 User Manual Figure 5-36. Sensor Stop Type Screen Select the stop type you want. The Sensor Summary screen displays (see Figure 5-37, page 5-34) with the Ready signal On and Off angles shown for each green sensor programmed in the group of sensors 1-16. -
Page 178: Figure 5-38. Sensor Settings Screen
SmartPAC 2 User Manual 1126700 Figure 5-38. Sensor Settings Screen Press RESET to return to the Die Protection Sensor 17-32 Menu. Programming a Sensor as Green Special To program one of the sensors in the group of sensors 17-32 as a green special sensor, perform the following steps, referring to the appropriate sections of Programming Sensor Settings (see page 5-20) if necessary: Perform steps 1 and 2 of the Programming Sensors 17-32 as Green, Green Quick Check,... -
Page 179: Figure 5-40. Sensor Type Screen With "Green Special" Highlighted
1126700 SmartPAC 2 User Manual Figure 5-40. Sensor Type Screen with “GREEN SPECIAL” Highlighted Select GREEN SPECIAL from the Sensor Type items. When the Sensor Stop Type screen displays, select a stop type. The Sensor Summary screen (see Figure 5-41) displays with the stroke count shown for each green special sensor programmed in the group of sensors 1-16. -
Page 180: Cam Switch (Optional)
SmartPAC 2 User Manual 1126700 Figure 5-42. Sensor Settings Screen Press RESET to return to the Die Protection Sensor 17-32 Menu. CAM SWITCH (Optional) (PROGRAM – GO TO THE TOOL MANAGER – select tool – F4-EDIT TOOL – CAM SWITCH) DANGER PROGRAMMABLE CAM SWITCH NOT FOR SAFETY USE Use SmartPAC 2’s programmable cam switch to control auxiliary functions only. -
Page 181: Selecting A Cam Channel
1126700 SmartPAC 2 User Manual Figure 5-43. Cam Channel Menu (ProCam 16-sensor option shown. Your display may look different.) Names you have assigned to cam channels in Initialization are displayed on the Cam Channel Menu in place of the default channel numbers (see SELECT CAM NAMES (Optional), page 4-10). -
Page 182: Making An On/Off Setting
SmartPAC 2 User Manual 1126700 Figure 5-45. Cam Channel Program Type Menu Instructions for programming cam channels using each of the program types shown on the Cam Channel Program Type Menu are provided in the following sections. Making an ON/OFF Setting The PROGRAM ON/OFF ANGLES item on the Cam Channel Program Type Menu enables you to program the crankshaft angles at which a selected cam channel turns on and off. -
Page 183: Setting Multiple On/Off Cycles
1126700 SmartPAC 2 User Manual Set the On angle on the crank angle clock, using the Left () and Right () cursor keys. As you press the Left () cursor key, the On cursor moves counterclockwise around the display, and the On angle value decreases. When you press the Right () cursor key, the On cursor moves clockwise around the display, and the On angle value increases. -
Page 184: Figure 5-47. Cam Channel On/Off Program Screen: One On/Off Arc
SmartPAC 2 User Manual 1126700 Figure 5-47. Cam Channel On/Off Program Screen: One On/Off Arc Press F6 (Add a New Arc) on the Cam Channel On/Off Program screen to program a second On/Off cycle. The arc you set in step 1 (i.e., Arc 1) turns dark gray. A new arc appears as a green line at the zero (0) position, and the caption at the left of the screen changes to SELECTED ARC–2. -
Page 185: Making A Timed Output Setting
1126700 SmartPAC 2 User Manual Repeat steps 2 and 3 to add additional arcs. Figure 5-49 shows the Cam Channel On/Off Program screen with a third arc programmed for an On angle of 14° and an Off angle of 44°. If you want to adjust On/Off settings for a previously programmed arc, press F7 (Select Arc) one or more times until the highlighting for that arc turns green, then use the cursor keys to changes the On and/or Off angles. -
Page 186: Figure 5-50. Cam Channel Timed Output Program Screen
SmartPAC 2 User Manual 1126700 To set a Timed Output for a cam, do the following: Select PROGRAM TIMED OUTPUT on the Cam Channel Program Type Menu. The Cam Channel Timed Output Program screen, shown in Figure 5-50, displays. Figure 5-50. Cam Channel Timed Output Program Screen Set the On angle on the crank angle clock, using the Left () and Right () cursor keys. -
Page 187: Making An Auto Advance Setting
1126700 SmartPAC 2 User Manual Making an Auto Advance Setting NOTICE You can program up to two Auto Advance output settings in Program mode. The first advance constant set in Initialization mode controls the lowest-numbered Auto Advance channel in Program mode. Likewise, the second advance constant controls the next numerically higher Auto Advance channel. -
Page 188: Setting Dsv On Channel Timing
SmartPAC 2 User Manual 1126700 Set the Off angle on the crank angle clock, using the Up () and Down () cursor keys. As you press the Up () cursor key, the Off cursor moves clockwise around the display, and the Off angle value increases. As you press the Down () cursor key, the Off cursor moves counterclockwise around the display, and the Off angle value decreases. -
Page 189: Deleting Channel Settings
1126700 SmartPAC 2 User Manual Increment or decrement the OFF DELAY TIME value (maximum is 254 seconds), using the Up () or Down () cursor key Select the OUTPUT FOLLOWS RESOLVER MOTION setting by pressing the Down () cursor key with “0” (zero) displayed in the OFF DELAY TIME field or the Up () cursor key with “254”... -
Page 190: Viewing Global Cams
SmartPAC 2 User Manual 1126700 Figure 5-54. Cam Summary Screen Viewing Global Cams Global cams, which are programmed in Initialization mode (see SET GLOBAL CAMS (Optional), page 4-15), are cam channels that can be used with any tool set up on your SmartPAC 2. -
Page 191: Press Speed
1126700 SmartPAC 2 User Manual PRESS SPEED (PROGRAM – GO TO THE TOOL MANAGER – select tool – F4-EDIT TOOL – PRESS SPEED) NOTICE For help with the Press Speed screen, press the HELP key when the screen is displayed. This item on the Tool Program Menu enables you to program maximum and minimum speed limits for each tool you run on a variable-speed press. -
Page 192: Tool Information
SmartPAC 2 User Manual 1126700 ENTER YOUR PASSWORD USE THE KEYPAD TO ENTER NUMBERS. USE THE UP/DOWN CURSON KEYS TO INCREASE/DECREASE. PRESS ENTER WHEN DONE. PRESS RESET TO CANCEL. 60599 If this display appears, you need to enter the general password to program speed settings. Security access is set in Initialization mode (see SECURITY ACCESS, page 4-24). -
Page 193: Figure 5-58. Tool Information Screen
1126700 SmartPAC 2 User Manual Figure 5-58. Tool Information Screen To enter tool information, do the following: Select TOOL INFORMATION on the Tool Program Menu. The Tool Information screen displays. ENTER YOUR PASSWORD USE THE KEYPAD TO ENTER NUMBERS. USE THE UP/DOWN CURSON KEYS TO INCREASE/DECREASE. -
Page 194: Sensor Enable/Disable & Status (Optional)
SmartPAC 2 User Manual 1126700 When you have finished entering tool information, press RESET to return to the Tool Program Menu. SENSOR ENABLE/DISABLE & STATUS (Optional) [PROGRAM - SENSOR ENABLE/DISABLE & STATUS] NOTICE For help with this menu item, press the HELP key. This item, which appears on the Main Program Menu only when DiProPAC is installed, enables you to view the status of your die protection sensors, enable or disable all the sensors shown on the screen, and turn a selected sensor On or Off. -
Page 195: Enabling Or Disabling All Sensors
1126700 SmartPAC 2 User Manual NOTICE When a tool is loaded, or when SmartPAC 2 is powered up, all sensors are turned on and enabled. Enabling or Disabling All Sensors When you access the Sensor On/Off Status screen, a message is displayed on the second line of the screen beneath the screen title indicating whether sensors are enabled or disabled. -
Page 196: Figure 5-61. "Sensor Turned Off" Message
SmartPAC 2 User Manual 1126700 In Run mode, you can see which sensors are turned Off by viewing sensor status (see page 6-12.) If you select a sensor in Run mode that is turned Off, SmartPAC notifies you with the following message: Figure 5-61. - Page 197 1126700 SmartPAC 2 User Manual 5-54 Program Mode...
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Page 198: Chapter 6. Smartpac 2 Run Mode
Chapter 6. SmartPAC 2 Run Mode This chapter shows you how to use the displays in SmartPAC 2 Run mode, which is the mode you select to run the press. You learn how to adjust programmed settings for individual tools (see Chapter 5) and monitor press parameters such as speed and sensor status. -
Page 199: Entering And Exiting Run Mode
1126700 SmartPAC 2 User Manual Entering and Exiting Run Mode NOTICE SELECT = HIGHLIGHT + ENTER When this manual instructs you to select an item, you should highlight the item and press ENTER. NOTICE Load a tool number before entering Run mode (see next section). Follow the instructions shown in Table 6-1 to enter and exit Run mode. -
Page 200: Programming Hot Keys
SmartPAC 2 User Manual 1126700 Turn the Program/Run key to RUN. SmartPAC 2 switches to Run mode. Programming Hot Keys Hot keys are function keys that you can program to take you directly from the Main Run Menu to screens you use frequently. Once a Hot key is programmed, pressing that function key displays the desired screen. -
Page 201: Settings Locked, Or Password Required
1126700 SmartPAC 2 User Manual To program a Hot key, do the following: From the Main Run Menu, access the screen you want. NOTICE For best results, start from the Main Run Menu and go as directly as possible to the desired screen. -
Page 202: Displaying Multiple Faults
SmartPAC 2 User Manual 1126700 ENTER YOUR PASSWORD USE THE KEYPAD TO ENTER NUMBERS. USE THE UP/DOWN CURSON KEYS TO INCREASE/DECREASE. PRESS ENTER WHEN DONE. PRESS RESET TO CANCEL. 60599 If this display appears, you need to enter the general password to access the desired item. Security access is set in Initialization mode (see SECURITY ACCESS, page 4-24). -
Page 203: Figure 6-7. Main Run Menu With Sensors Enabled And Sensors Disabled Displays
1126700 SmartPAC 2 User Manual This item allows you to manually enable your sensors when they are disabled or disable your sensors when they are enabled. When sensors are enabled, the message SENSORS ENABLED is displayed at the left of the Status Box on the Main Run Menu, as shown in Figure 6-7, and this item is captioned DISABLE SENSORS. -
Page 204: Counters
SmartPAC 2 User Manual 1126700 In order to protect the tool, sensors should always be enabled except during setup and troubleshooting when they can be temporarily disabled. You can wire (see page 2-31) and enable (see page 4-20) a setup mode circuit that allows you to run the press in Inch during setup with green sensors disabled. -
Page 205: Figure 6-10. Counters Screen With "Reload Batch Counters" Function
1126700 SmartPAC 2 User Manual On this screen, you can change or reset the programmed strokes, good parts, batch and total hits counters and presets if you have the appropriate security access (see Table 4-5, page 4-25). For instructions on entering counter and preset values, see COUNTERS, page 5-9. -
Page 206: Die Protection (Optional)
SmartPAC 2 User Manual 1126700 DIE PROTECTION (Optional) (RUN – DIE PROTECTION) NOTICE For help with the Die Protection Menu and the screens accessible from it, press the HELP key when the applicable screen is displayed. This item, which appears on the Main Run Menu only when DiProPAC 8 or DiProPAC 16 is installed, allows you to adjust the Ready signal for green sensors and the stroke preset for green special sensors. -
Page 207: Adjusting The Ready Signal For Green Sensors
1126700 SmartPAC 2 User Manual NOTICE FOR MORE INFORMATION For a detailed description of the different types of sensors available in SmartPAC 2 with die protection, refer to Understanding Sensor Terminology, page 5-16. Refer to Programming Sensor Settings, page 5-20 for detailed instructions on modifying sensors. Adjusting the Ready Signal for Green Sensors When you select a green, green quick check, or green constant sensor on the Die Protection Menu, the Ready Signal Programming screen, shown in Figure 6-12, displays. - Page 208 SmartPAC 2 User Manual 1126700 For green constant sensors, SmartPAC 2 displays the latest On and earliest Off angles, updating the display only when the sensor turns on after the previous latest On angle and turns off before the previous earliest Off angle. EXAMPLE If the On angle for a green quick check sensor fluctuates between 190°...
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Page 209: Adjusting The Stroke Preset For Green Special Sensors
1126700 SmartPAC 2 User Manual Observe the On and Off angles displayed in the Sensor window and the green actuation arc shown on the crank angle clock. NOTICE To update the sensor’s On/Off readings, press F5 (Update the Sensor Arc). To change the reference angle from 0°... -
Page 210: Figure 6-13. Sensor Status Screen
SmartPAC 2 User Manual 1126700 PRESS #14 CAMBIE AL ESPANOL TOOL NUMBER 6160 PART CNTR 51635 FLANGE TWO HAND CONT PRESS SPEED 67 SENSOR STATUS GCONS GCONS GS 5 PRESS THE RESET KEY WHEN DONE. RETURN TO MAIN MENU Figure 6-13. Sensor Status Screen The Sensor Status screen shows the status of every sensor for a loaded tool. -
Page 211: Adjusting Dipropac 32 Sensors
1126700 SmartPAC 2 User Manual A red sensor actuation block is always actuated except when there is a sensor fault since it is normally grounded. Actuation blocks for yellow sensors are only actuated during a fault condition. When the press is stopped, the actuation block shows the state of the sensor at that point in the stroke. -
Page 212: Figure 6-15. Die Protection Sensor Menu For Sensors 17-32
SmartPAC 2 User Manual 1126700 Figure 6-15. Die Protection Sensor Menu for Sensors 17-32 When you select a sensor programmed as green, green quick check, or green constant on the Die Protection Menu for Sensors 17-32, the Run mode Ready Signal Programming screen displays with a message, located underneath the status box, indicating that you cannot change Ready signal timing for this sensor (see Figure 6-16). -
Page 213: Cam Switch (Optional)
1126700 SmartPAC 2 User Manual Figure 6-17. Green Special Sensor Stroke Count Screen, Run Mode CAM SWITCH (Optional) (RUN – CAM SWITCH) DANGER PROGRAMMABLE CAM SWITCH NOT FOR SAFETY USE Use SmartPAC 2’s programmable cam switch to control auxiliary functions only. The SmartPAC 2 programmable cam capability should never be used to provide timing signals for any safety use including clutch/brake control or muting of light curtains. -
Page 214: Viewing Cam Timing
SmartPAC 2 User Manual 1126700 Figure 6-18. Cam Switch Menu To adjust cam timings for the loaded tool, do the following: On the Cam Switch Menu, select the channel you want to adjust. The Cam Channel Program screen appropriate to the program type of the selected cam channel displays. NOTICE ARE YOU LOCKED OUT? Access to items on this screen may be limited to Program mode or may require a... -
Page 215: Viewing The Global Cam Summary
1126700 SmartPAC 2 User Manual Channel 3: Auto Advance timing (green) Channel 4: Timed output (pink) Channel 7: ON/OFF timing (dark blue) Figure 6-19. Cam Timing Screen Cam channels are displayed by number on the Y-axis. Only eight channels can be displayed at a time, so if a 16-channel ProCamPAC is installed, you must press ENTER to display channels 9 through 16. -
Page 216: Viewing The Cam Summary
SmartPAC 2 User Manual 1126700 Viewing the Cam Summary (RUN – CAM SWITCH – F6-VIEW CAM SUMMARY) You can view a summary of the other cams by pressing F6 (View Cam Summary). The screen that displays is identical to the Cam Summary screen accessible in Program mode (see Viewing the Cam Summary, page 5-46) except that it displays additional information in the Status box. -
Page 217: Determining The Stopping Time Of Your Press
1126700 SmartPAC 2 User Manual Stopping time is the time that it takes the crankshaft to stop once the dual safety valve (DSV) has been de-energized. Starting time is the time it takes for the crankshaft to start turning after the DSV has been energized. -
Page 218: Calculating The Safety Distance
SmartPAC 2 User Manual 1126700 NOTICE Before you can switch to Run mode, a tool must be programmed and loaded in Program mode (see TOOL MANAGER, page 5-2). Turn the Program/Run key to RUN to access Run mode, then select BRAKE MONITOR on the Main Run Menu. -
Page 219: Figure 6-21. View Of Light Curtains And Press Showing Safety Distance
Shadow light curtains, be located at the correct safety distance from the pinch point. OSHA regulation 1910.217 governs the mounting of infrared light curtains to protect mechanical power presses. Wintriss recommends, however, that you use the formula in ANSI standard B11.1-2009 when calculating safety distance. The ANSI formula has been... -
Page 220: Table 6-2. Shadow Light Curtain Response Time And Object Sensitivity
Failure to comply with these instructions will result in death or serious injury. The ANSI B11.1 safety distance formula, which is recommended by Wintriss, is Ds = K x (Ts + Tc + Tr + Tbm) + Dpf... - Page 221 1126700 SmartPAC 2 User Manual Table 6-2. Shadow Light Curtain Response Time and Object Sensitivity (Cont.) Shadow Model Head Length * Response Time Object Sensitivity Shadow 8 Up to 42 in. 23 mS Up to 85 in. 32 mS Up to 128 in. 41 mS 1.18 in.
- Page 222 SmartPAC 2 User Manual 1126700 When using the ANSI safety distance formula, be sure to perform calculations in the following order: (1) Add Ts + Tc + Tr + Tbm first. (2) Multiply the result by 63. (3) Add this result to Dpf. This is Ds. If you do no follow this order, your safety distance calculation will be incorrect.
- Page 223 1126700 SmartPAC 2 User Manual The Ts value should also include a percentage factor added for brake wear. A factor of 20 percent is recommended for presses with new brakes or brakes in good condition. A factor of 10 percent is recommended for presses with older brakes. See Calculating the Stop Time Limit, page 4-9 for further details.
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Page 224: Press Speed
SmartPAC 2 User Manual 1126700 PRESS SPEED (RUN – PRESS SPEED) NOTICE For help with the Press Speed Parameters screen, press the HELP key when the screen is displayed. This item enables you to adjust speed limits that have been programmed for a selected tool running on a variable speed press. -
Page 225: Tool Information
If you have ordered Info Center as an installed option, the TOOL INFORMATION item will not appear on the Main Run Menu. Instead, INFO CENTER will be displayed. Documentation of the Info Center option is available at www.smartpac2.com/SmartView/InfoCenterSetupHelp.htm NOTICE • The Tool Information screen provides a convenient place to record information about the tool. It does not control any aspect of press operation. -
Page 226: Figure 6-23. Tool Number Information Screen
SmartPAC 2 User Manual 1126700 Figure 6-23. Tool Number Information Screen To change tool information, do the following: Select TOOL INFORMATION on the Main Run Menu. The Tool Number Information screen displays. NOTICE ARE YOU LOCKED OUT? Access to items on this screen may be limited to Program mode or may require a password. -
Page 227: Error/Event Log
SmartPAC 2. When SmartPAC 2 is networked, you can send the Error/Event Log to Wintriss Tech. Support (see MESSAGING, page 6-32). Error messages displayed on the Error/Event Log are documented in Chapter 7. -
Page 228: Load New Tool
SmartPAC 2 User Manual 1126700 LOAD NEW TOOL (RUN – LOAD NEW TOOL) DANGER ANCILLARY EQUIPMENT MAY OPERATE WHEN TOOL IS LOADED Ensure that all personnel stand clear when you load a tool. Failure to comply with these instructions will result in death or serious injury. NOTICE “LOAD NEW TOOL”... -
Page 229: Messaging
If an error message displays, go to Chapter 7 and follow the instructions for correcting the problem. If the error is not covered in Chapter 7, or you cannot fix the problem, call Wintriss Tech. Support. MESSAGING (RUN – MESSAGING) -
Page 230: Figure 6-27. Messaging Screen: List Of Recipients
SmartPAC 2 User Manual 1126700 Figure 6-27. Messaging Screen: List of Recipients Highlight the message recipient, using the cursor keys, then press F3 (Select Recipient). The recipient’s name displays in the “To:” field at the top of the screen. To add other recipients, repeat step 2. Press F4 (Select Message) to display a list of messages, as shown in Figure 6-28. -
Page 231: Sending E-Mail To Wintriss Technical Support
If you select “Wintriss Technical Support” as your recipient, and “Error Log Files” as your message, you can send an e-mail to Wintriss Tech. Support that includes error logs, a list of installed options, and other useful information. An example is shown in Figure 6-29. -
Page 232: Toggle Hot Keys
SmartPAC 2 User Manual 1126700 TOGGLE HOT KEYS (RUN – TOGGLE HOT KEYS) This item enables you to switch between the two sets of Hot keys available in SmartPAC 2. If you select this item when TOGGLE HOT KEYS 1 is the caption, the second set of Hot Keys displays;... - Page 233 1126700 SmartPAC 2 User Manual 6-36 Run Mode...
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Page 234: Chapter 7. Smartpac 2 Fault Messages
NOTICE IMPORTANT INFORMATION TO PROVIDE WHEN CALLING WINTRISS TECH. SUPPORT When you contact Wintriss Controls for technical assistance, be ready to provide the following information to expedite a resolution to the problem: product name (e.g. SmartPAC 2 standard); installed options (e.g. DiProPAC, ProCamPAC, etc.); and firmware version number (e.g., Vs. 2.00). -
Page 235: Counter Preset Reached Messages
Button, if installed) to clear the message. If the problem has been solved, you will be able to run the press. Otherwise, you will get the fault message again. If the problem persists, contact Wintriss Tech. Support. Do not attempt to run the press before correcting the problem. -
Page 236: Messages For Equipment Or Brake Monitor Problems
An internal SmartPAC 2 problem could also have occurred, or the resolver could be defective. Remedy: Check the resolver, the resolver drive, and the clutch. Repair if necessary. If these solutions do not work, an internal problem may have occurred. Call Wintriss Tech. Support. Fault Messages... - Page 237 1126700 SmartPAC 2 User Manual “Angle Resolver Failure” Explanation: The wiring in the resolver circuit to SmartPAC 2 may be loose or bad, or the resolver may have failed. Another possible cause is that the press may be going faster than 800 SPM (or 1600 SPM, depending on the speed setting in SmartPAC 2).
- Page 238 Remedy: Try turning the power off, then on again. (You cannot use the RESET key to reset this error.) If the message continues to appear, contact Wintriss Tech. Support for assistance or replacement of the board. “Resolver signals incorrect” or “Resolver drive signal incorrect”...
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Page 239: Messages For Programming Problems
Check the resolver and wiring. Make sure that the terminals are tightened on bare wire and not on insulation (see Installing the Resolver, page 2-10). If necessary, contact Wintriss Tech. Support for assistance or replacement of the resolver. “Stop time exceeded”... - Page 240 Reload the tool. You should no longer get this fault message. If the problem is due to a system malfunction, the tool settings will have to be created again from scratch. If this happens more than once, contact Wintriss Tech. Support for assistance. Fault Messages...
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Page 241: Messages For Sensor Faults
1126700 SmartPAC 2 User Manual Messages for Sensor Faults “Green sensor missed” Explanation: A green or green quick check sensor did not turn on during the Ready signal nor within 50 milliseconds after the end of the Ready signal. No stroke angle is displayed for this error since the sensor never turned on. - Page 242 SmartPAC 2 User Manual 1126700 “Green constant fault” Explanation: A green constant sensor turned off during its Ready signal. Green constant sensors must stay on throughout the Ready signal. The angle at which the sensor turned off is displayed. Remedy: Check for the malfunction that the sensor was supposed to detect.
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Page 243: Miscellaneous Fault Messages
This can happen when you move the press or upgrade SmartPAC 2 firmware. Remedy: Press RESET to clear. If the message reappears, call Wintriss Tech. Support. “One of the sensor auto enable counters is greater than 99”... -
Page 244: Troubleshooting Using The Error/Event Log
Error/Event log to help you diagnose the cause of a problem, or you can send the log to Wintriss Tech. Support to help them narrow down probable causes. See ERROR/ EVENT LOG, page 6-30 and Sending E-mail to Wintriss Technical Support, page 6-34 for more information. - Page 245 1126700 SmartPAC 2 User Manual 7-12 Fault Messages...
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Page 246: Appendix A. Smartpac Preventive Maintenance (Pm) Monitor
Monitor functionality. Check the version of your AutoSetPAC firmware at “Installed Options” in Initialization mode. If the firmware version number is lower than 1.26 for a 2-channel AutoSetPAC or lower than 1.22 for a 4-channel unit, contact Wintriss Tech. Support immediately to obtain the correct AutoSetPAC firmware. -
Page 247: How The Pm Monitor Works
WPC press control faults F50 through F58 can be used to monitor items connected to the user-definable inputs set when SmartPAC is integrated with the Wintriss Clutch/Brake Control (WPC). Here are some examples: lube pressure, lube level, Nitrogen pressure (related to Nitrogen die spring systems). -
Page 248: Installing The Pm Monitor
3 These are only available if you have SmartPAC with WPC and if you have wired and assigned press functions to the user-definable inputs. (The version of SmartPAC that you currently have is without WPC. Contact Wintriss Controls if you require WPC.) 4 “Press overload”... -
Page 249: Using The Pm Monitor In Initialization Mode
1126700 SmartPAC 2 User Manual Once firmware has been upgraded, proceed to Using the PM Monitor in Initialization Mode (below). NOTICE PM Monitor must be initialized before you can use it (see page A-6). Using the PM Monitor in Initialization Mode How to Get into SmartPAC Initialization and PM Monitor NOTICE SELECT = HIGHLIGHT + ENTER... -
Page 250: Figure A-2. Pm Password Screen
SmartPAC 2 User Manual 1126700 NOTICE The password prompt will appear EVERY time that you select “PM Monitor” from the Initialization mode. ENTER THE PASSWORD USE THE KEYPAD TO ENTER NUMBERS. USE THE UP/DOWN CURSOR KEYS TO INCREMENT/DECREMENT. PRESS ENTER WHEN DONE. -
Page 251: Initializing The Pm Monitor
1126700 SmartPAC 2 User Manual For Existing Systems If you ordered the PM Monitor options separately, you must initialize this option before you can actually use it. Complete all the steps in Initializing the PM Monitor, below, to initialize the PM Monitor. NOTICE You should already have installed the firmware upgrade. -
Page 252: Figure A-4. Pm Entry Screen
SmartPAC 2 User Manual 1126700 Enter the password that you obtained from Wintriss Controls, using the numeric keypad. This will take you to the PM Entry Screen (see below). Don’t worry if erroneous information appears on the screen, as it will disappear once you have completed step 5. -
Page 253: Assigning A New Pm Password Number
1126700 SmartPAC 2 User Manual Notice the “Warning” message and accompanying instructions appearing on the screen (see below). Press the CLEAR key to initialize. (If you decide not to, then press RESET.) ! ! !! WARNING ! ! !! THIS WILL CLEAR OUT ALL THE PM MONITOR INFORMATION . -
Page 254: Figure A-7. Pm Monitor Screen
SmartPAC 2 User Manual 1126700 Select “New item” from this display. (You may be asked for a password before getting to this screen. If so, enter it.) YOUR PRESS NAME PM MONITOR ITEM ALERT EVERY NEW ITEM USE THE CURSOR KEYS TO MAKE SELECTION. -
Page 255: Figure A-9. Alphanumeric Display Superimposed Over Pm Names Screen
1126700 SmartPAC 2 User Manual When the Alphanumeric Entry window displays (see Figure A-9), key in the custom name. The name you select can be any combination of alphanumeric characters, symbols, etc. Pressing the CLEAR key clears the text. To create a custom name, do the following: a. -
Page 256: Figure A-11. Superimposed Number Display
SmartPAC 2 User Manual 1126700 Next, the number display appears superimposed over the previous display (see the next illustration). Use the number keys or cursor keys to set the tracking frequency for the PM item. YOUR PRESS NAME PM MONITOR to set frequency/tracking units for monitored item, ENTER A MAINTENANCE FREQUENCY FOR... -
Page 257: Using The Pm Monitor In Run Mode
1126700 SmartPAC 2 User Manual Using the PM Monitor in Run mode How to Get into SmartPAC Run Mode To get into Run mode, turn the Program/Run key to RUN. NOTICE Before changing modes, make sure your screen shows the first display in the mode you are in. If that display is not shown, nothing will happen when you turn the Program /Run key. -
Page 258: Viewing And Modifying Pm Alerts
SmartPAC 2 User Manual 1126700 Viewing and Modifying PM Alerts Select “PM Monitor” from the first display in Run mode. You will see the list of PM items that you previously assigned in Initialization. The first item is highlighted in the next example. Use the cursor keys to view the other items on the schedule. -
Page 259: Figure A-15. Run Mode Screen Showing "Slide Adjust Motor" In "Alert" Mode
1126700 SmartPAC 2 User Manual The next display shows that one of the items, “Slide Adjust Motor,” is now in “alert” status mode. It flashes on the screen. Also, the number of items in alert status mode appears at the top of the screen. Figure A-15. -
Page 260: Appendix B. Updating Smartpac 2 Firmware
Installing Updated Firmware from USB Disk to SmartPAC 2 on the next page if you choose this method. Firmware is available via an e-mail with a link to the Wintriss download site. You • download a compressed file containing the firmware, then copy the firmware to your own USB disk and install it on the SmartPAC 2. -
Page 261: Installing Updated Firmware From Usb Disk To Smartpac 2
Follow these steps to load new firmware from a USB disk to your SmartPAC 2. NOTICE If you downloaded your firmware from Wintriss, go to page B-7 and follow the instructions in Downloading Updated Firmware from the Wintriss Server to load the firmware onto a USB disk. -
Page 262: Figure B-1. Firmware Load Menu With "Xfer From Usb Disk" Highlighted
My Computer, and open the USB disk (usually identified by the label “Removable Disk” with a drive letter next to it.) • If you downloaded your firmware from Wintriss, the serial number is the name of the compressed file you downloaded. -
Page 263: Figure B-2. Firmware Load Menu With "Load New Firmware" Highlighted
1126700 SmartPAC 2 User Manual CAUTION DAMAGE TO BOARD FROM STATIC DISCHARGE Ground yourself before touching circuit boards or chips by touching a large metal object such as the press. Static electricity can destroy electronic components. Failure to comply with these instructions could result in property damage. Locate the USB connector, J121, on the SmartPAC 2 board (refer to Figure 2-7, page 2-13). -
Page 264: Figure B-3. Firmware Load Menu With Yellow Status Window
SmartPAC 2 and the SmartPAC 2 firmware you are trying to load. If the two serial numbers match, try loading the firmware again. If this still does not work, contact Wintriss Tech. Support. With “LOAD NEW FIRMWARE” selected, as shown in Figure B-2, press ENTER. A yellow status window appears with the message “YOU ARE ABOUT TO REPROGRAM... -
Page 265: Figure B-4. Smartpac 2 Display With "Loading Firmware" Message
SmartPAC 2 again, then power the unit back up. If the message still appears, contact Wintriss Tech. Support. If you suspended a job in order to load SmartPAC 2 firmware, reload the tool and enter the counts for your job-in-progress from Table B-1, page B2 as follows: a. -
Page 266: Downloading Updated Firmware From The Wintriss Server
To download firmware from the Wintriss server, perform the following steps: Click on the link provided in the e-mail you received from Wintriss in response to your firmware order. If the link has been disabled by your security settings, copy the link, paste it into a Browser window, and press ENTER. - Page 267 1126700 SmartPAC 2 User Manual Double-click on the icon on your desktop, and when the “My Computer” My Computer window opens, navigate to the folder in which you placed the unzipped SmartPAC 2 firmware file. (The contents of the unzipped file are in a folder named SP2nnnnnnnn, where nnnnnnnn is the serial number of your SmartPAC 2.) Insert a USB disk into your computer’s USB port.
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Page 268: Installing Firmware From A Replacement Compact Flash (Cf) Card
MAKE SURE TO SPECIFY YOUR SMARTPAC 2 SERIAL NUMBER When you order a replacement Compact Flash (CF) card, make sure to include the serial number of your SmartPAC 2. Wintriss needs the serial number to create the correct firmware for your SmartPAC 2. -
Page 269: Figure B-5. Firmware Load Menu With "Reload Current Firmware" Highlighted
1126700 SmartPAC 2 User Manual Figure B-5. Firmware Load Menu with “RELOAD CURRENT FIRMWARE” Highlighted Using the cursor keys, highlight “RELOAD CURRENT FIRMWARE,” as shown in Figure B-5, and press ENTER. A yellow status window appears with the message “YOU ARE ABOUT TO REPROGRAM THE SMARTPAC 2 RTS UNIT . -
Page 270: Figure B-7. Smartpac 2 Display With "Loading Firmware" Message
LAST TIME THE UNIT WAS POWERED-UP AND WAS NOT SEEN THIS TIME.” If you receive this message, power down SmartPAC 2 again, then power the unit back up. If the message still appears, contact Wintriss Tech. Support. Updating SmartPAC 2 Firmware... - Page 271 1126700 SmartPAC 2 User Manual B-12 Updating SmartPAC 2 Firmware...
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Page 272: Appendix C. Smartview Remote Viewing And E-Mail Setup
PC to any SmartPAC 2 on your network. SmartView’s email facility enables press operators to send diagnostic information, screen captures or custom text messages to Wintriss Technical Support or to any device capable of receiving an email-based text message, including computers, cell phones, pagers, and PDAs. -
Page 273: Plugging In The Network Cable
1126700 SmartPAC 2 User Manual Plugging in the Network Cable NOTICE Do not run Cat5 cable inside conduits containing AC high voltage wires. Ideally, run Cat5 cable in a separate conduit away from sources of electrical noise. With SmartPAC 2 turned off, open the enclosure and plug your network (CAT5) cable with the RJ45 connector into the Ethernet connector (J122) on the SmartPAC 2 board (refer to Figure 2-7, page 2-13 for location). -
Page 274: Changing Network Settings
Wintriss Tech. Support for help in troubleshooting your SmartPAC 2. NOTICE If the Wintriss E-mail Address ever changes, Wintriss will notify you. If this occurs, change this entry to the new Wintriss Technical Support E-mail Address. Changing Network Settings... -
Page 275: Table C-1. Smartpac 2 Board: Ps 2 And Y-Cable Configuration
1126700 SmartPAC 2 User Manual In order to make changes to network settings, you will need to connect either a USB or PS 2 mouse to the appropriate connector. For a PS 2 mouse, use connector J120 on the SmartPAC 2 board. - Page 276 SmartPAC 2 User Manual 1126700 In the Local Area Connection Properties window, select Internet Protocol (TCP/IP) and single-left-click on the Properties button. The Internet Protocol (TCP/IP) Properties window displays with two radio buttons already selected: “Obtain an IP address automatically” and “Obtain DNS server address automatically.” These are the default settings to make your SmartPAC 2 DHCP-enabled.
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Page 277: Installing Smartview
1126700 SmartPAC 2 User Manual NOTICE SmartPAC 2 is configured at the factory to be part of a Workgroup. If your IT department requires that SmartPAC 2 be part of a Domain, you must change this setting. Contact your IT department for help. Close the on-screen keyboard. -
Page 278: Figure C-2. Internet Options Screen
SmartPAC 2 User Manual 1126700 On the Internet Options screen (see Figure C-2), click on the Security tab. Figure C-2. Internet Options Screen On the Security tab (see Figure C-3), click on the Custom Level button. Figure C-3. Security Tab with “Custom Level” Button Ensure that the following security browser settings are configured: Download signed ActiveX controls: Prompt •... -
Page 279: Installing Smartview On Your Computer
SmartPAC 2 User Manual Installing SmartView on Your Computer Enter http://www.smartpac2.com in the Internet Explorer address window, and click on button to launch SmartView. If you are installing SmartView for the first time, the SmartView introductory page (see Figure C-4) will display. Otherwise, you will be taken directly to the SmartView Setup Page (see Figure C-5. -
Page 280: Figure C-6. Mabry Winsock Activex Control Window
SmartPAC 2 User Manual 1126700 Click in the Press Name window, and type “Demo Press 1” as shown in Figure C-5. Click on the button. Your entries are displayed in the large window beneath the Network Name and Press Name windows. NOTICE You can also type network and press names directly into the large window. -
Page 281: Smartview Operation
1126700 SmartPAC 2 User Manual Figure C-7. SmartView Main Page SmartView Operation Setup Page Follow these steps to fill in the information on the SmartView Setup Page (see Figure C-5, page C-8): On the SmartView Main Page, click on Setup to display the SmartView Setup Page. Enter in the Network Name window “SPAC2-nnnnnnnn,”... -
Page 282: Main Page
If you get a “No Connection” message after clicking on , check to make Submit Changes sure that you have entered the correct SmartPAC2 serial number or IP address. NOTICE If the “No Connection” message persists, you may need to Ping your SmartPAC 2. See page C-15 for instructions. -
Page 283: Press Status Information Page
You can view the Error/Event Log or Installed Options screen by clicking on the Error Log or Installed Options link at the top of the page. To return to the Main Page, click on the Main link. To go to the Wintriss.com web site, click on the Wintriss.com link. -
Page 284: Remote Messaging
SmartPAC 2 User Manual 1126700 Figure C-9. Press Status Information Page Remote Messaging You can send a remote message from your computer to other press operators by typing the message (95 characters maximum, including spaces) in the Remote Message window on the Press Status Information Page, and clicking on the Button. -
Page 285: E-Mail Setup
1126700 SmartPAC 2 User Manual Figure C-10. SmartPAC 2 Remote Message E-mail Setup You can enter new or edit existing recipient email addresses and messages on the E-mail Setup Page (see Figure C-11, page C-15), which you access from the SmartView Setup Page by clicking on the Email Setup link. -
Page 286: Smartview Ping Utility
Your clipboard functions are a convenient way to speed up entry. For example, to copy the same email list to multiple email-enabled SmartPAC2s, just left-click and drag your mouse over the entire email recipient list on one SmartPAC2, and paste (Control-V) it into the Email Setup Page on another SmartPAC2. -
Page 287: Figure C-12. Mabry Internet Ping Window
Warning window to begin the download. Figure C-12. Mabry Internet Ping Window To Ping your SmartPAC2 from SmartView, follow these steps: Make sure your SmartPAC 2 is turned on and the network cable is plugged into the Ethernet connector (J122). -
Page 288: Figure C-14. Ping Utility Window With Example Of A Successful Ping
SmartPAC 2 User Manual 1126700 Click on the button. A message indicating the success of the Ping is displayed in the Ping large window below Net Name or IP Addr(ess) as shown in Figure C-14 and Figure C-15. Figure C-14 provides an example of a message indicating a successful Ping. Figure C-15 shows messages indicating two unsuccessful Ping attempts. - Page 289 1126700 SmartPAC 2 User Manual If you continue to get results like those shown in Figure C-15, you may want to contact your IT department. To clear the message(s) from the Ping Utility Window, click on the button. Clear List C-18 SmartView...
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Page 290: Appendix D. Upgrading From Original Smartpac To Smartpac 2
Backing Up Tools on Original SmartPAC This section shows you how to back up tools on an original SmartPAC, using SBR (SmartPAC Backup and Restore), which you can order from Wintriss. SBR enables you to transfer backed-up tool settings from your original SmartPAC to your new SmartPAC 2, using the hard drive of a connected computer or over a network. -
Page 291: Figure D-1. Backup/Restore Control Menu
1126700 SmartPAC 2 User Manual If you have programmed tool #99999999 in SmartPAC 1, be sure to make a copy of that tool with a new tool number, then delete tool #99999999 before initiating a backup. In SmartPAC 2, tool #99999999 is reserved for Tool Template, a new SmartPAC feature (see page 5-5). If your tool database is small and programming isn’t complicated, you may opt not to use a backup utility. -
Page 292: Removing Smartpac 1 And Mounting Smartpac 2
SmartPAC 2 User Manual 1126700 Press the F6 (Backup) function key to begin the backup process. While the backup is proceeding, the field on the SBR screen displays the message Status Backing up... When the backup is complete, the message in the field changes to Status Connected... -
Page 293: Wiring The Smartpac 2
1126700 SmartPAC 2 User Manual NOTICE If the SmartPAC 1 you are replacing is integrated with a WPC II and you are using a remote stroke select switch, you need a special 10-ft. wiring harness (P/N 4322701) to connect the Stroke Select switch on the WPC to your SmartPAC 2. Mount your new SmartPAC 2. - Page 294 SmartPAC 2 User Manual 1126700 Referring to the sketch you made in step 3 of the Removing SmartPAC 1 and Mounting SmartPAC 2 procedure (page D-3), feed all wires into SmartPAC 2 knockout holes and secure all seal-tight connectors. See AC Wiring on SmartPAC 2, page D-12 for details on wiring the AC input and ground connections.
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Page 295: Table D-1. Smartpac 1 To Smartpac 2 Wiring Changes: Main Power
1126700 SmartPAC 2 User Manual When you are confident that all wiring is correct, apply power and wait about a minute for SmartPAC 2 to boot up. Then Turn the Prog/Run key to PROG. NOTICE After SmartPAC 2 has booted up, you may see a message about the resolver position being different. -
Page 296: Table D-4. Smartpac 1 To Smartpac 2 Wiring Changes: Resolver Port
SmartPAC 2 User Manual 1126700 Table D-4. SmartPAC 1 to SmartPAC 2 Wiring Changes: Resolver Port → Original SmartPAC SmartPAC 2 Signal Type Connector Pin Number Connector Pin Number Done (√) → SHIELD TB106 TB101 → TB106 TB101 → TB106 TB101 →... -
Page 297: Table D-7. Smartpac 1 To Smartpac 2 Wiring Changes: Dipropac, 16-Channel
1126700 SmartPAC 2 User Manual Table D-7. SmartPAC 1 to SmartPAC 2 Wiring Changes: DiProPAC, 16-Channel → Original SmartPAC SmartPAC 2 Signal Type Connector Pin Number Connector Pin Number Done (√) → SENSOR 1 TB551 TB554 → SENSOR 2 TB551 TB554 →... -
Page 298: Table D-9. Smartpac 1 To Smartpac 2 Wiring Changes: Procampac, 16-Channel
SmartPAC 2 User Manual 1126700 Table D-9. SmartPAC 1 to SmartPAC 2 Wiring Changes: ProCamPAC, 16-Channel → Original SmartPAC SmartPAC 2 Signal Type Connector Pin Number Connector Pin Number Done (√) → CHANNEL 1 TB451 TB451 → CHANNEL 2 TB451 TB451 →... -
Page 299: Table D-13. Smartpac 1 To Smartpac 2 Wiring Changes: Remote Reset (Optional)
1126700 SmartPAC 2 User Manual Table D-11. SmartPAC 1 to SmartPAC 2 Wiring Changes: Remote Dual Op. Station Select (Optional Remote Switch) → Original SmartPAC SmartPAC 2 Signal Type Connector Pin Number Connector Pin Number Done (√) → OP STA 1 TB202 TB107 →... -
Page 300: Table D-15. Smartpac 1 To Smartpac 2 Wiring Changes: Sfi (Optional)
SmartPAC 2 User Manual 1126700 Table D-15. SmartPAC 1 to SmartPAC 2 Wiring Changes: SFI (Optional) → Original SmartPAC SmartPAC 2 Signal Type Connector Pin Number Connector Pin Number Done (√) → +RXD1 TB102 TB103 → -RXD1 TB102 TB103 → TXD1 TB102 TB103... -
Page 301: Ac Wiring On Smartpac 2
1126700 SmartPAC 2 User Manual AC Wiring on SmartPAC 2 Connect the AC input wires and ground wire as shown in Figure D-2. AC Input Voltage: 115/230 V Ground (High) (Neutral) Terminal block Setscrew terminal Figure D-2. SmartPAC 2 AC Wiring (Inside Enclosure, Top Right) Make your ground connection as follows: For SmartPAC 2 enclosure: Connect your ground (green or green/yellow) wire to the •... -
Page 302: Figure D-3. Backup/Restore Control Menu With Restore Confirmation Message Displayed
SmartPAC 2 User Manual 1126700 Restoring Tools from a Laptop To use the SBR program to restore backed-up tools via a connected laptop, refer to the “Using SBR to Upgrade from SmartPAC 1 to SmartPAC 2” section of the SmartPAC Backup and Restore Instruction Sheet, which is provided with the SBR software. -
Page 303: System Checkout
1126700 SmartPAC 2 User Manual System Checkout To enter SmartPAC 1 initialization settings into SmartPAC 2 and test SmartPAC 2 operation, do the following: In SmartPAC 2, access the Main Initialization Menu. Referring to the initialization information you recorded for the SmartPAC 1 control (see Backing Up Tools on Original SmartPAC, page D-1), enter these initialization settings into SmartPAC 2. -
Page 304: Appendix E. Replacing Smartpac 2 Pc Board
NOTICE Under the board exchange program, a replacement board can usually be shipped to you overnight if you contact Wintriss Tech. Support the previous business day. Full details about the program are available by calling Wintriss Tech. Support. Unpacking the Replacement Board... -
Page 305: Installing The Replacement Board
1126700 SmartPAC 2 User Manual Installing the Replacement Board To remove the old SmartPAC 2 PC board and install the new replacement board, perform the following steps: WARNING ELECTRIC SHOCK HAZARD • Ensure that the power source is off before you replace electronic components in a control. -
Page 306: Figure E-1. Smartpac 2 Pc Board
SmartPAC 2 User Manual 1126700 INSERT Figure E-1. SmartPAC 2 PC Board Using both hands, carefully lift the PC board out of the enclosure, or from the mounting plate if your unit is a panel mount. Tag or label the board in a conspicuous place to identify it. Place the old board you have just removed and the new replacement board side by side on a clean, flat, dry surface. - Page 307 1126700 SmartPAC 2 User Manual Remove the Battery Backed Up Ram chip (U105 in Figure E-1) from the original board and install it in the replacement board. This chip holds all your tool data. NOTICE To remove the Battery Backed Up Ram chip: 1.
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Page 308: Figure E-2. Firmware Load Menu With "Reload Current Firmware" Highlighted
Place the anti-static bag with the old board in the box in which you received the replacement board, and ship it back to Wintriss, using the shipping label with the Return Authorization (RA) number. Contact Wintriss Tech. Support if you have additional questions. - Page 309 1126700 SmartPAC 2 User Manual Replacing SmartPAC 2 PC Board...
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Page 310: Appendix F. Reporting Downtime And Scrap To Sfc
This appendix shows you how to report press downtime from your SmartPAC 2 control to Wintriss’s ShopFloorConnect Asset Utilization Software (SFC). The appendix discusses the six machine states to which SFC logs press time, explains the downtime reporting features of SmartPAC 2, shows you how to set up SmartPAC 2 to report downtime to SFC, and provides instructions for reporting downtime. -
Page 311: Smartpac 2 Downtime Reporting Features
1126700 SmartPAC 2 User Manual SmartPAC 2 Downtime Reporting Features Downtime reasons in SmartPAC 2 may be reported to SFC either automatically by the system or manually by the operator. When the press is stopped because of an error generated by SmartPAC 2 or an installed SmartPAC 2 module, the specific fault (e.g., “Sensor 1 Part Ejection Missed”) is reported automatically as a downtime reason to SFC. -
Page 312: Putting The Press "Back On Line
SmartPAC 2 User Manual 1126700 If SmartPAC 2 is set up for automatic downtime reporting, the option window does not display following selection of the downtime reason, and downtime is automatically backfilled. Putting the Press “Back on Line” A period of Idle Time or Planned or Unplanned downtime comes to an end either a programmed number of strokes after the operator restarts the press (see Reset Strokes Counters, page F-6) or when he selects “Back on Line”... -
Page 313: Forced Error Dialog Mode
1126700 SmartPAC 2 User Manual Figure F-2. Forced Idle Dialog Mode Time Line (Downtime Reason Forward Filled) Forced Error Dialog Mode The Dialog Menu can also be programmed to display whenever the press is stopped due to a SmartPAC 2-generated fault. This feature, called Forced Error Dialog mode (see Making Downtime Reporting Settings, page F-7), allows the operator to add detail to a period of downtime that is initially logged to a specific SmartPAC 2 error but may actually have a different cause. -
Page 314: Persist Dialog Mode
SmartPAC 2 User Manual 1126700 downtime reason is backfilled (see Figure F-3 for a schematic time line), SmartPAC logs one second to the initial error (e.g., “Sensor 5–End of Stock”), assuring that the fault is documented, and the remaining time to the new downtime reason (e.g., “Waiting for Coil”). Figure F-3. -
Page 315: Single-Stroke Mode
1126700 SmartPAC 2 User Manual these cases, the period during which the press is offline and the time immediately following press power-up are assigned to the machine state in effect when the press was powered down. SmartPAC 2 can be programmed so that Unplanned Downtime reasons selected from the Dialog Menu also “persist”... -
Page 316: Setting Up Smartpac 2 To Report Downtime
NOTICE Wintriss recommends that you select the “32 CUSTOM” setting if your shop floor uses only SmartPAC 2 controls. The “16 / 16” setting should be selected only if you have a mix of SmartPAC 2s and SmartPAC 1s and want to maintain consistency in your downtime reporting method The “32 CUSTOM”... -
Page 317: Figure F-4. Smartpac 2 Main Initialization Menu
Figure F-5. Set Communications Menu NOTICE Wintriss recommends that you take advantage of the additional features provided by the “32 Custom” dialog screen mode setting. The “16 / 16” setting should be selected only when you have both SmartPAC 1s and SmartPAC 2s and, even then, only if complete consistency is required. -
Page 318: Table F-1. Set Communications Menu Settings
SmartPAC 2 User Manual 1126700 Highlight each menu item you want to set, using the Up () or Down () cursor key, then do the following: To enable or disable a feature, press ENTER until the desired setting is displayed. •... - Page 319 1126700 SmartPAC 2 User Manual Table F-1. Set Communications Menu Settings (Cont.) Field Settings FORCED ERROR DIALOG Indicates whether SmartPAC 2 displays the Forced Dialog message and Dialog Menu after the press has been stopped by a SmartPAC 2 fault. The number of minutes after the press has stopped before the Forced Dialog message appears is specified in the ERROR DIALOG TIME field (see next entry).
- Page 320 SmartPAC 2 User Manual 1126700 Table F-1. Set Communications Menu Settings (Cont.) Field Settings UNPLANNED RESET Specifies the number of strokes that must occur after the press STROKES is restarted following a period of Unplanned Downtime, Planned Downtime, or Changeover Time before SFC begins PLANNED RESET documenting the machine state as “Running Time.”...
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Page 321: Programming Downtime Reasons
1126700 SmartPAC 2 User Manual Table F-1. Set Communications Menu Settings (Cont.) Field Settings SET SPECIAL NAMES Displays the Dialog Special Choice Name Menu, on which you can create up to 16 custom downtime reasons for display on the Dialog Menu and specify the order in which they will appear (see Creating Special Names on the Dialog Special Choice Name Menu, page F-14). -
Page 322: Figure F-6. Dialog Fixed Name Choice Menu
SmartPAC 2 User Manual 1126700 Selecting Canned Names on the Dialog Fixed Name Choice Menu When you select the SET CANNED NAMES item on the Set Communications Menu, the Dialog Fixed Name Choice Menu (see Figure F-6) displays. This menu allows you to select the “Canned”... - Page 323 1126700 SmartPAC 2 User Manual To select the pre-programmed downtime reasons that will appear on the Dialog Menu and the order in which they will appear, do the following: On the Set Communications Menu, highlight the SET CANNED NAMES item, using the Up () or Down () cursor key, and press ENTER.
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Page 324: Figure F-7. Dialog Special Choice Name Menu
SmartPAC 2 User Manual 1126700 Figure F-7. Dialog Special Choice Name Menu Press ENTER, and when the Alphabetic Entry window displays, type the text (12 characters maximum, including spaces) of the downtime reason that you want to appear on the Dialog Menu; then, press F6 to save your entry and return to the Dialog Special Choice Name Menu. -
Page 325: Documenting Downtime On The Dialog Menu
1126700 SmartPAC 2 User Manual Documenting Downtime on the Dialog Menu A downtime reason can be selected on the Dialog Menu either in response to the Forced Dialog message or when the operator wants to change a previous downtime entry or add detail to reported downtime. -
Page 326: Figure F-9. Dialog Menu ("16/16" Dialog Screen Mode)
SmartPAC 2 User Manual 1126700 Figure F-9. Dialog Menu (“16/16” Dialog Screen Mode) Figure F-10. Dialog Menu (“32 CUSTOM” Dialog Screen Mode) Highlight the downtime reason you want (in Figure F-9, MECH PROBLEM is selected as an example), using the Up () or Down () cursor key, and press ENTER. Press the function key for Operator Number, Back on Line, or Changeover (“32 CUSTOM”... -
Page 327: Figure F-11. Dialog Menu With F2/F3 Option Window Displayed
1126700 SmartPAC 2 User Manual If Auto Backfill has been enabled on the Set Communications Menu (see Table F-1, page F-10), the downtime reason you selected is automatically “backfilled” (i.e., assigned to the period from the time that the press was stopped up to entry of the next downtime reason or the BACK ON LINE selection). -
Page 328: Documenting Downtime In Other Situations
SmartPAC 2 User Manual 1126700 Documenting Downtime in Other Situations You can report downtime reasons to SFC at any time without being prompted by the Forced Dialog message. EXAMPLE: UPDATING A DOWNTIME REASON The operator stops the press for what he assumes is a feed problem and selects the downtime reason “FEED PROBLEM”... -
Page 329: Ending A Job
1126700 SmartPAC 2 User Manual If Auto Backfill has been disabled, the window shown in Figure F-11 displays. Press the F2 (Change Prev. Reason) function key to “backfill” the selected downtime reason, in other words, to assign it to the period of Idle Time or downtime up to entry of the next downtime reason or the BACK ON LINE selection. -
Page 330: Creating Hot Keys For Dialog Menu Functions
SmartPAC 2 User Manual 1126700 Creating Hot Keys for Dialog Menu Functions You can create Hot Keys on the Main Run Menu (see page 3-11 for an overview) for menu selections and function key assignments on the Dialog Menu, enabling you to perform Dialog Menu tasks from the Run Menu. -
Page 331: Reporting Scrap And Good Parts To Sfc
1126700 SmartPAC 2 User Manual Reporting Scrap and Good Parts to SFC If you are running SFC-compatible firmware, SmartPAC 2 enables you to document scrap so that scrap counts can be reported to SFC. The scrap counter, which appears on the Counters screen in Run mode, maintains a cumulative total of all user scrap entries for the currently running job, resetting to zero when the job is complete. -
Page 332: Figure F-14. Counters Screen With "Scrap Value" Function (F3) Shown
SmartPAC 2 User Manual 1126700 With the tool loaded and running, select “COUNTERS” on the Main Run Menu (see Figure F-12, page F-19) to display the Counters screen (see Figure F-14). Figure F-14. Counters Screen with “Scrap Value” Function (F3) Shown Press F3 (Scrap Value). -
Page 333: Figure F-16. Counters Screen With Scrap Value Updated To 30 Items
1126700 SmartPAC 2 User Manual Figure F-16. Counters Screen with Scrap Value Updated to 30 Items NOTICE INDIVIDUAL SCRAP ENTRIES ARE ADDED TO THE CURRENT SCRAP TOTAL The Scrap Value counter maintains a cumulative total of the scrap items documented for each job. -
Page 334: Adjusting The Good Parts Counter
SmartPAC 2 User Manual 1126700 Figure F-18. Counters Screen with Scrap Value Updated to 40 Items Repeat step 2 for the remaining scrap entries associated with the current job until the job is completed. Adjusting the Good Parts Counter NOTICE You can only increase the value maintained by the Good Parts counter. -
Page 335: Figure F-19. Good Parts Counter Adjustment Confirmation Window
1126700 SmartPAC 2 User Manual When the Good Parts Entry window (like the window shown in Figure F-15) displays, key in the number of good parts you want to add (1,000 parts maximum), and press ENTER. A Confirmation window like the one shown in Figure F-19 displays. Figure F-19. -
Page 336: Appendix G. Reporting Downtime And Scrap To Lets
This appendix shows you how to report press downtime from your SmartPAC 2 control to Wintriss’s Line Efficiency Tracking Software (LETS). The appendix discusses the six machine states to which LETS logs press time, explains the downtime reporting features of SmartPAC 2, shows you how to set up SmartPAC 2 to report downtime to LETS, and provides instructions for reporting downtime. -
Page 337: Smartpac 2 Downtime Reporting Features
1126700 SmartPAC 2 User Manual All time during which the press is stopped for any reason other than a power interruption or network failure is logged by LETS to Idle Time unless a downtime reason is reported from the SmartPAC 2. Since Overall Equipment Effectiveness (OEE) and other efficiency metrics assign high ratings to machines with low Idle Time values, SmartPAC 2 has been designed to allow very precise reporting of downtime to LETS and may be programmed to require the operator to select a specific downtime reason each time the press enters an Idle state. -
Page 338: Putting The Press "Back On Line
SmartPAC 2 User Manual 1126700 If SmartPAC 2 is set up for manual downtime reporting, the operator selects how the downtime is to be assigned in an option window that displays following selection of the downtime reason (see Figure G-10, page G-16). One option, which is called “backfilling,” is to assign the downtime reason to all time that has elapsed since the press was stopped (see Figure G-1). -
Page 339: Forced Error Dialog Mode
1126700 SmartPAC 2 User Manual Figure G-2. Forced Idle Dialog Mode Time Line (Downtime Reason Forward Filled) Forced Error Dialog Mode The Dialog Menu can also be programmed to display whenever the press is stopped due to a SmartPAC 2 fault. This feature, called Forced Error Dialog mode (see Making Downtime Reporting Settings, page G-7), allows the operator to add detail to a period of downtime that is initially logged to a specific SmartPAC 2 error but may actually have a different cause. -
Page 340: Persist Dialog Mode
SmartPAC 2 User Manual 1126700 the fault is documented, and the remaining time to the new downtime reason (e.g., “Waiting for Coil”). Figure G-3. Forced Error Dialog Mode Time Line Downtime reasons can also be “forward filled” in Forced Error Dialog mode. As in Forced Idle Dialog mode, the Forced Dialog message can be programmed to display a specified number of minutes after the press stops (see Figure G-3). -
Page 341: Single-Stroke Mode
1126700 SmartPAC 2 User Manual these cases, the period during which the press is offline and the time immediately following press power-up are assigned to the machine state in effect when the press was powered down. SmartPAC 2 can be programmed so that Unplanned Downtime reasons selected from the Dialog Menu also “persist”... -
Page 342: Making Downtime Reporting Settings
SmartPAC 2 User Manual 1126700 Making Downtime Reporting Settings To enable and configure the SmartPAC 2 downtime reporting features described in the previous section, perform the following steps: At the SmartPAC 2, turn the Program/Run key to “PROG,” then press the “1” and “CLEAR”... -
Page 343: Table G-1. Set Communications Menu Settings
1126700 SmartPAC 2 User Manual Highlight each menu item you want to set, using the Up () or Down () cursor key, then do the following: To enable or disable a feature, press ENTER until the desired setting is displayed. •... - Page 344 SmartPAC 2 User Manual 1126700 Table G-1. Set Communications Menu Settings (Cont.) Field Settings FORCED ERROR DIALOG Indicates whether SmartPAC 2 displays the Forced Dialog message and Dialog Menu after the press has been stopped by a SmartPAC 2 fault. The number of minutes after the press has stopped before the Forced Dialog message appears is specified in the ERROR DIALOG TIME field (see next entry).
- Page 345 1126700 SmartPAC 2 User Manual Table G-1. Set Communications Menu Settings (Cont.) Field Settings UNPLANNED RESET Specifies the number of strokes that must occur after the press STROKES is restarted following a period of Unplanned Downtime, Planned Downtime, or Changeover Time before LETS begins PLANNED RESET documenting the machine state as “Running Time.”...
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Page 346: Programming Downtime Reasons
SmartPAC 2 User Manual 1126700 Programming Downtime Reasons The SET SPECIAL NAMES and SET CANNED NAMES items on the Set Communications Menu allow you to specify the downtime reasons that appear on the Dialog Menu and the order in which they are presented. The items you program on these two menus will be the menu selections available to the operator when the Dialog Menu displays in Forced Idle Dialog or Forced Error Dialog mode, or when the operator accesses the menu at other times. - Page 347 1126700 SmartPAC 2 User Manual You select a “canned” name by entering a sequence number to the right of the name’s text entry. The sequence number specifies the position in which that item will appear on the Dialog Menu. For example, in the screen shown in Figure G-6, the item LUBE PROBLEM has a sequence number of 7 and, so, will appear seventh on the Dialog Menu.
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Page 348: Figure G-7. Dialog Special Choice Name Menu
SmartPAC 2 User Manual 1126700 When you are finished setting the sequence of “canned” names, press RESET to save your entries and return to the Set Communications Menu. Creating Special Names on the Dialog Special Choice Name Menu When you select the SET SPECIAL NAMES item on the Set Communications Menu, the Dialog Special Choice Name Menu (see Figure G-7) displays. -
Page 349: Documenting Downtime On The Dialog Menu
1126700 SmartPAC 2 User Manual Press the Right () cursor key to move the cursor to the column for the SPEC. 1 sequence number. Press ENTER, and when the Numeric Entry window displays, type the numeric position in which you want that downtime reason to appear on the Dialog Menu; then, press ENTER to save your entry and return to the Dialog Special Choice Name Menu. -
Page 350: Figure G-8. Smartpac 2 Run Mode Main Menu With Forced Dialog Message Displayed
SmartPAC 2 User Manual 1126700 Figure G-8. SmartPAC 2 Run Mode Main Menu with Forced Dialog Message Displayed To respond to this prompt, perform the following steps: Press RESET to clear the message. The Dialog Menu (see Figure G-9) displays. Figure G-9. -
Page 351: Figure G-10. Dialog Menu With F2/F3 Option Window Displayed
1126700 SmartPAC 2 User Manual replace that entry. The SmartPAC 2 will display a message stating that the downtime reason has been sent to the host computer. If Auto Backfill has been disabled, the window shown in Figure G-10 displays. Figure G-10. -
Page 352: Documenting Downtime In Other Situations
SmartPAC 2 User Manual 1126700 Documenting Downtime in Other Situations You can report downtime reasons to LETS at any time without being prompted by the Forced Dialog message. EXAMPLE: UPDATING A DOWNTIME REASON The operator stops the press for what he assumes is a feed problem and selects the downtime reason “FEED PROBLEM”... -
Page 353: Creating Hot Keys For Dialog Menu Functions
1126700 SmartPAC 2 User Manual If Auto Backfill has been disabled, the window shown in Figure G-10 displays. Press the F2 (Change Prev. Reason) function key to “backfill” the selected downtime reason, in other words, to assign it to the period of Idle Time or downtime up to entry of the next downtime reason or the BACK ON LINE selection. -
Page 354: Reporting Scrap And Good Parts To Lets
SmartPAC 2 User Manual 1126700 Reporting Scrap and Good Parts to LETS If you are running LETS-compatible firmware, SmartPAC 2 enables you to document scrap so that scrap counts can be reported to LETS. The scrap counter, which appears on the Counters screen in Run mode, maintains a cumulative total of all user scrap entries for the currently running job, resetting to zero when the job is complete. -
Page 355: Making Scrap Entries
1126700 SmartPAC 2 User Manual Making Scrap Entries To document scrap for a currently running job, do the following: With the tool loaded and running, select “COUNTERS” on the Main Run Menu (see Figure G-11, page G-17) to display the Counters screen (see Figure G-13). Figure G-13. -
Page 356: Figure G-15. Counters Screen With Scrap Value Updated To 30 Items
SmartPAC 2 User Manual 1126700 When you press ENTER, the Scrap Value Entry window disappears, and the value you keyed in is displayed beneath the “Scrap Value” caption to the left of the F3 function key, as shown in Figure G-15, where a scrap value of “30” is used as an example. The Good Parts counter is reduced by the amount of your scrap entry (e.g., 900-30=870 in Figure G-15). -
Page 357: Figure G-16. Counters Screen With Scrap Value Entry Window Displayed (40 Items Shown)
1126700 SmartPAC 2 User Manual Figure G-16. Counters Screen with Scrap Value Entry Window Displayed (40 Items Shown) You are returned to the Counters screen. The value you entered in the Scrap Value Entry window is displayed beneath the “Scrap Value” caption to the left of the F3 function key (see Figure G-17, in which a scrap total of “40”... -
Page 358: Adjusting The Good Parts Counter
SmartPAC 2 User Manual 1126700 Adjusting the Good Parts Counter NOTICE You can only increase the value maintained by the Good Parts counter. You cannot decrease the Good Parts counter except by entering scrap values. NOTICE You cannot adjust the Good Parts counter if the CHG GOOD PRTS CNT item on the Security Access Menu has been set to “NO CHANGES ALLOWED.”... - Page 359 1126700 SmartPAC 2 User Manual Adjusting the Good Parts Counter in Program Mode NOTICE In Program mode, you can increase the Good Parts count in increments greater than 1,000. To increase the Good Parts count in Program mode, do the following: On the Counters screen in Run mode, press RESET to return to the Main Run Menu.
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Page 360: Glossary
Glossary NOTICE Cross-references to other glossary entries are shown in italics. actuation block A graphical indicator on the Sensor Status screen in Run mode, showing whether a sensor is actuated. actuation A change in the state or condition of a sensor. actuation angle See dwell. - Page 361 1126700 SmartPAC 2 User Manual checksum A numeric value calculated when a tool is stored in memory and when it is loaded. The two values must match or SmartPAC 2 displays a fault message. crank angle clock A graphical indicator on the SmartPAC 2 display that shows the angle of rotation of the press’s crankshaft.
- Page 362 SmartPAC 2 User Manual 1126700 messaging A SmartPAC 2 feature that allows e-mails to be sent from SmartPAC 2 to networked computers, pagers, text-enabled cell phones and other devices. This feature is set up in SmartView. NEMA 12 A rating that certifies that an electrical device is protected against dust, water, and oil.
- Page 363 1126700 SmartPAC 2 User Manual response time The length of time it takes SmartPAC 2 to activate the machine’s brake. safety distance The distance from the pinch point that OSHA requires safety equipment such as light curtains, two-hand controls, and type-B movable barriers to be mounted to assure the safety of the operator.
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Page 364: Index
, 7-11 auto enable performing a loopback test , 4-40 setting the auto enable by sensor counter , 5-23 setting parameters for Wintriss data collection setting the auto enable by tool counter , 5-21 software , 4-33, F-7, G-7 verifying , 4-39 –B–... - Page 365 (SmartPAC 2) error messages. See faults using to highlight letters in entry windows error/event log , 3-6 using to increment/decrement numeric sending in an e-mail to Wintriss Tech. values Support , 3-6 , 6-34 using to move the highlight bar...
- Page 366 SmartPAC 2 User Manual 1126700 –I– minimum press speed limit adjusting programmed value , 6-28 Info Center , 1-2 fault , 7-10 Initialization mode programming , 5-49 entering and exiting , 4-1 mounting dimensions main menu , 4-1 ProCamPAC output assembly , 2-26 navigation , 3-17...
- Page 367 1126700 SmartPAC 2 User Manual faults Program/Run key switch (SmartPAC 2), , 7-3 installing using , 2-37 , 3-10 testing for faults pulse , 2-42 wiring setting batch counter output mode to , 2-40 , 5-13 power, turning on to SmartPAC 2 setting duration of pulsed batch counter , 2-33 presets (counter)
- Page 368 , 6-19 sensors start time limit , 5-29, 5-35 sensor terminology setting , 5-16 , 4-8 sensors available from Wintriss viewing , 1-5 , 6-19 setting enable mode status (sensor), viewing , 4-18 , 5-51, 6-12 setting sensor type...
- Page 369 1126700 SmartPAC 2 User Manual –U– tool(s) assigning names to , 5-9 units (tool information), abbreviations , 4-23 backing up SmartPAC 2 settings , 4-30 upgrade, SmartPAC 1 to SmartPAC 2 , D-1 backing up/restoring SmartPAC 1 settings to USB disk SmartPAC 2 , D-1 backing up and restoring tool settings...
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Page 370: Wintriss Manuals
WaveFormPAC (Advanced Load Analyzer) DA71414 DA71443 Wintriss Brake Monitor DA71432 DA71448 Wintriss Clock Display N. A. * DA67206 * WPC 1000 Wintriss Press Control DA71423 DA71446 WPC 2000 Option 2 DA71408 DA71442 WPC 2000 Wintriss Press Control DA71421 DA71444 WPC II Wintriss Press Control... -
Page 371: Smartpac 2 Setup Sheets
SmartPAC 2 Setup Sheet Tool Name and Number: Counter Presets Batch 1 (Ch. 6) Batch 2 (Ch. 7) Batch 3 (Ch. 8) Preset Value Top Stop Top Stop Top Stop Output mode Toggle Toggle Toggle (circle one) Pulse for _______mS Pulse for _______mS Pulse for _______mS Strokes... - Page 372 ProCamPAC Cam Switch – SmartPAC 2 Setup Sheet Channels 1 - 8 Tool Name and Number: Ch. # Cam Name (function) Global Auto TIMED DSV-ON ON/OFF same for all tools cam? Adv.? 4 max. Time to Multiple arcs for ON/OFF shut-off only.
- Page 373 ProCamPAC Cam Switch – SmartPAC 2 Setup Sheet Channels 9 - 16 Tool Name and Number: Ch. # Cam Name (function) Global Auto TIMED DSV-ON ON/OFF same for all tools cam? Adv.? 4 max. Time to Multiple arcs for ON/OFF shut off only.
- Page 374 DiProPAC Die Protection – SmartPAC 2 Setup Form Sensors 1-16 Tool Name and Number: Sensor Sensor Name Sensor Type Stop Type Ready Signal Number (function) (circle one) (circle one) Timing E-STOP TOP STOP GS ______strokes SMART STOP E-STOP TOP STOP GS ______strokes SMART STOP E-STOP...
- Page 375 DiProPAC Die Protection – SmartPAC 2 Setup Form Sensors 17-32 Tool Name and Number: Sensor Sensor Name Sensor Type Stop Type Ready Signal Number (function) (circle one) (circle one) Timing E-STOP Linked to TOP STOP Sensor #____ GS ______strokes SMART STOP E-STOP Linked to TOP STOP...
- Page 376 SmartPAC Initialization Setup Sheet Initialization Menu Item Initialization Setting Options Position Sensor Position Sensor Mode Enabled Disabled Counter Setup Mode Not incremented in Inch mode Is incremented in all modes Installed Options (e.g., PM Monitor, Feed Control, Press Control, Lube/Speed Control) Press Name Set Brake Monitor Stop Time Limit...
- Page 377 SmartPAC Initialization Setup Sheet (Page 2) Initialization Menu Item Initialization Setting Options Custom Sensor Names (cont) Custom 11 Custom 12 Custom 13 Custom 14 Custom 15 Custom 16 Sensor Enable Mode Sensor Enable Mode Manual Enable Auto by Tool Auto by Sensor Tool Information Tool 1 Name...
- Page 378 SmartPAC Initialization Setup Sheet (Page 3) Initialization Menu Item Initialization Setting Options Security Access Load Tool # Program and Run Modes Program Mode Only Password Required Delete Tool # Program Mode Password Required Not Allowed Set Counter Preset Program and Run Modes Program Mode Only Password Required Change Count...
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Questions and answers
where do i have to jump to see if i have a broken wire on a safty switch .the main motor will not start
To check for a broken wire on a Wintriss safety switch if the main motor will not start, follow these steps:
1. Double-check the wiring connections to ensure they are correct and secure.
2. If the wiring appears correct, try replacing the magnetic switch with another if available.
3. If replacing the switch does not solve the issue, contact technical support for further help.
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