1. Place the steering tie rod into position on the upper
arm of the steering shaft. Secure with the cap screw
(coated with green Loctite #609), washer, and new
lock nut. Tighten the lock nut to 30 ft-lb.
2. Place the steering tie rod into position on the steering
post. Secure with the cap screw coated with green
Loctite #609 and new lock nut. Tighten new lock nut
to 30 ft-lb.
Steering Tie Rod (Bearcat/
F-Series/T-Series/Z1)
REMOVING
1. On the Bearcat 570/F-Series/T-Series, remove the
springs securing the expansion chamber; then
remove the expansion chamber from the engine com-
partment. Account for the two gaskets and the rubber
exhaust bumper.
8-18
2. On the Z1, remove the hood; then remove the
exhaust springs securing the exhaust pipe to the
mounting tab and exhaust manifold. Move the
exhaust pipe out of the way to gain access to the
close-off cover.
NOTE: On the turbo models, loosen the intercooler
hose clamps at the intake pipe and the turbocharger;
then carefully work the intercooler upward until it
releases from the rubber grommets.
3. On the Z1, remove the two cap screws (A) securing
the close-off cover to the front end; then remove the
cover and account for the exhaust pipe mounting tab
(B) from the right-side cap screw.
FC206
4. Remove and discard the lock nut securing the steer-
ing tie rod to the steering post; then remove the cap
screw and lock nut securing the left-side inner tie rod
and steering tie rod to the drag link. Discard the lock
nut.
FC205
INSPECTING
NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is nec-
essary.
1. Inspect the ball joints for damaged threads or wear.
2. Inspect the tie rod for damage, unusual bends, or
wear.
INSTALLING
1. Thread the jam nuts onto the ball joints; then equally
thread the ball joints onto the steering tie rod.
FS203A
Manual
Table of Contents
ZJ020A
FS260A