For x8dal-3/i 3ru 19” rack-mount rugged enterprise server with x8dal-3/i motherboard configuration/ two quad-core 5500 or quad/six-core 5600 xeon cpus (138 pages)
Rugged Enterprise Server 200 Installation Guide Version 2.1 — September 2001 Themis Computer—Americas and Pacific Rim Themis Computer—Rest of World 3185 Laurelview Court 1, Rue Des Essarts Fremont, CA 94538 Z.A. De Mayencin Phone (510) 252-0870 38610 Gieres, France Fax (510) 490-5529 Phone 33 76 59 60 61 World Wide Web http://www.themis.com...
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Themis Computer assumes no responsibility for inaccuracies. Themis Computer retains the right to make changes to this publication at any time without prior notice. Themis Computer does not assume any liability arising from the application or use of this publication or the product(s) described herein.
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• Described new rear I/O panel (Chapter 1). • Modified text and figures describing new rear AC panel and power supplies (Chapters 2 and 4). • Added Chapter 5, “Alarm Monitoring”. • Assorted minor revisions. Version 1.0 ................... December 2000 Themis Computer...
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Rugged Enterprise Server 200 Installation Guide Themis Computer...
2.1.6.3 Elite3D UPA Graphics Card ............ 2-17 2.1.6.4 Elite3D UPA Graphics Card Patch Information ....... 2-19 2.1.7 DIMM ...................... 2-20 2.1.7.1 Removing the Memory Riser Assembly ........2-20 2.1.7.2 Removing a DIMM ..............2-24 2.1.7.3 Replacing a DIMM ..............2-25 Themis Computer...
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Rugged Enterprise Server 200 Installation Guide 2.1.7.4 Replacing the Memory Riser Assembly ........2-27 2.1.8 Audio Module Assembly ................. 2-29 2.1.8.1 Removing the Audio Module Assembly ........2-29 2.1.8.2 Replacing the Audio Module Assembly ........2-30 2.1.9 NVRAM/TOD Assembly ................ 2-31 2.1.9.1 Removing the NVRAM/TOD Assembly ........
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Table of Contents 4. Managing Your System ....................4-1 4.1 Sun Management Software ..................4-1 4.2 Themis Management Applications ................ 4-2 4.2.1 Power Supply Status LEDs ................ 4-2 4.2.2 VME DC Power Voltage Monitoring ............4-4 4.2.3 Cooling System Monitoring and Control ........... 4-4 4.2.3.1 Server Subsystem Fans ...............
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C.8 UPA Graphics Card Connectors ................C-20 C.8.1 Expert3D Graphics Card ................C-21 C.8.1.1 Video Output Port ..............C-21 C.8.1.2 Stereo Output Port ..............C-22 C.8.1.3 External Video Synchronization Port ........C-23 C.8.2 Creator3D Graphics Card ................C-23 C.8.3 Elite3D Graphics Card ................C-23 Index ........................I-1 Themis Computer...
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Rugged Enterprise Server 200 Installation Guide Themis Computer...
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Placement of the PCI Card................2-14 Figure 2-16 Placement of the Graphics Card ..............2-16 Figure 2-17 Placement of the Elite3D Card ..............2-19 Figure 2-18 Removing the Memory Riser Assembly............2-21 Figure 2-19 Remove the Riser Assembly from the Motherboard ........2-22 Themis Computer...
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Rugged Enterprise Server 200 Installation Guide Figure 2-20 Remove the 8 Screws from the Riser Support Plate (A and B), then remove DIMM(s) from the Riser Assembly or Motherboard Surface (C)................2-23 Figure 2-21 Removing and Replacing a DIMM..............2-24 Figure 2-22 Allocation of DIMMs according to Bank ............
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Figure C-15 Audio Connector Configuration (I/O Panel is Opposite Order) ....C-19 Figure C-16 Parallel Port Connector Pin Configuration ............ C-20 Figure C-17 Expert3D Connector Panel ................C-21 Figure C-18 Expert3D 7-Pin DIN Female Stereo Connector ..........C-22 xiii Themis Computer...
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Rugged Enterprise Server 200 Installation Guide Themis Computer...
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DC voltage source control/status register (read mode)........5-8 Table 5-11 Thermal sensor control/status register (read mode)........5-10 Table 5-12 VME fan control/status register (read mode) ..........5-11 Table 5-13 DC voltage source status register (read mode) ..........5-12 Themis Computer...
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Rugged Enterprise Server 200 Installation Guide Table 5-14 Interrupt Enable Register (Read Mode)............5-13 Table 5-15 Interrupt status register (read mode) .............. 5-14 Table 5-16 Server temperature auxiliary register (read/write mode) ....... 5-16 Table 5-17 Server temperature warning register (read/write mode) ........ 5-16 Table 5-18 VME Buffer/Alarm Card interrupt control register (read/write mode) ..
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CPU Fan Connector J4110 Pin Description ..........C-19 Table C-16 Audio Connector Line Assignment ............... C-19 Table C-17 Parallel Port Connector Pin Assignments ............C-20 Table C-18 Expert3D Video Output Port ................. C-21 Table C-19 Expert3D Stereo Output Port ................. C-22 xvii Themis Computer...
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Rugged Enterprise Server 200 Installation Guide xviii Themis Computer...
This document, entitled Rugged Enterprise Server 200 Installation Guide, Version 1.0, provides instructions on how to install, configure, power up, boot, and perform diagnostics on Model RES-204 of the Rugged Enterprise Server 200 family of Sun Microsystems UltraSPARC-II-based servers. These instructions are intended for an experienced system administrator with a knowledge of both networking and high- speed server systems.
Rugged Enterprise Server 200 Installation Guide Major Features The major features of the RES-204 are incorporated into its ability to perform faster processing and greater I/O throughput, and withstand harsh environments through added ruggedness. The RES-204 consists of two major sections: the Server Sub- system containing the Ultra 80 Motherboard and all of its CPU Modules, DIMMs, and I/O boards, and the VME I/O Subsystem (see Figure below).
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RES-204 operations and functions.(see for more detail). Added Ruggedness Themis redesigned the server system to provide a suitable platform for demanding federal and aerospace markets—including expanded I/O capability, improved tem- perature handling, and extreme mechanical ruggedness—all contained in an open, modular system.
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C shell superuser machine_name# Bourne shell and Korn shell Bourne shell and Korn shell superuser Website Information Themis Computer corporate and product information may be accessed on the World Wide Web by browsing the website http://www.themis.com. xxii Themis Computer...
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Your Comments are Welcome We are interested in improving our documentation and welcome your comments and suggestions. You can email your comments to us at docfeedback@themis.com. Please include the document part number in the subject line of your email. xxiii...
Product Overview This document described how to install Model RES-204 (see Figure 1-1) of the Rugged Enterprise Server 200 family of UltraSPARC-II-based servers. Designed for high survivability under extreme environmental shock and temperature conditions, the RES-204 is based on the Sun Microsystems Ultra 80 workstation Motherboard.
Rugged Enterprise Server 200 Installation Guide Basic Design Designed to fit a 19-inch RETMA rack on fully rotating, retractable slides, RES-204 measures 16.875” wide (excluding rack flange) by 17.5” high (10U) by 18.5” deep. It consists of the following two main functional components (see Figure 1-2): •...
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Table 1-1 on page 1-5. The RES-204 weighs approximately 135 pounds (61 kilograms) with all components installed; see Appendix B, “Rugged Enterprise Server 200 Model Specifications” for complete product specifications. The VME64 bus of the VME I/O Subsystem connects to the UPA bus of the Ultra...
Rugged Enterprise Server 200 Installation Guide 1.1.1 System I/O Panel Primary I/O to and from the RES-204 is carried out from the rear of the system through connectors attached to the System I/O Panel (see Figure 1-4). A description of these connections is contained in Table 1-2 on page 1-6.
Hard-Disk Drives 18 GB each drive boot drive) When UPA slot 2 is populated (with an Expert3D or Creator3D card, for example), PCI slot 1 cannot be used. The VME Buffer/Alarm Board must be installed in VME slot 1. Themis Computer...
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Rugged Enterprise Server 200 Installation Guide Table 1-2. I/O Panel Connection IDs and Definitions I/O Port Definition Ultrawide SCSI 40-Mbytes/second Serial A (COM 1; DB25) Synchronous and asynchronous Serial B (COM 2; DB25) protocols Parallel Extended capability (Centronics-compatible) port (ECP) support...
The RES-204 has room to add a second I/O panel (to the left of the System I/O Panel; see Figure 1-4) that is custom-defined by the user to access P2 signals on the backplane. Contact your authorized Themis distributor or the Themis Sales Depart- ment at (510) 252-0870 (Fax: 510-490-5529; Email: sales@themis.com).
Rugged Enterprise Server 200 Installation Guide Figure 1-5. Memory System Functional Block Diagram with the CBT switching network where it is divided on to two 276-bit-wide data buses and exchanged with the memory module. Figure 1-6 on page 1-9 illustrates the memory module arranged in four banks; 0, 1, 2, and 3.
Rugged Enterprise Server 200 Installation Guide banks. Table 1-3 on page 1-10 lists how to best populate the memory banks when configuring the system for 1 Gbyte of memory. Table 1-3. 1-Gbyte DIMM Configuration Scenario Memory Performance Memory Slot Population...
0 x 0000.00c0 to 0 x ffff.ffc0 1.1.2.2 Memory System Timing The QSC ASIC generates the memory addresses and control signals to the memory system. The UPA clock is the clock source for the QSC ASIC and operates as fast as 120 MHz. 1-11 Themis Computer...
Rugged Enterprise Server 200 Installation Guide Before proceeding with the removal of the Server Subsystem Assembly, the system must be properly backed up and powered off (see next section). After the system has been powered off, remove the Server Assembly and go to the section of this chapter for the component to be installed, replaced, or removed.
Rugged Enterprise Server 200 Installation Guide 3. Power off the system by turning the key-switch to the position (see Figure 2-3 and Chapter 4, "Managing Your System" for details on system LEDs). Figure 2-3. Turn the RES-204 Key-Switch to the OFF Position Important: Remember that the power key itself has two positions only—ON...
RES-204 cabinet. Warning: Use proper ESD grounding techniques when handling components. Wear an antistatic wrist strap and use an ESD-protected mat. Store ESD-sensitive components in antistatic bags before placing them on any surface. Themis Computer...
Rugged Enterprise Server 200 Installation Guide Pull Assembly Handle Forward (Hold bottom to prevent Assembly from falling) Figure 2-5. Remove the Server Subsystem Assembly Figure 2-6. Left- (A) and Right-Hand Views of Removed Server Assembly Themis Computer...
Go to the following sections to: • Configure the Motherboard jumper-pins • Install, remove, or replace a particular component or module Cover Plate Screw Hole (22 total) Server Subsystem Assembly (open) Figure 2-7. Remove the Server Assembly Protective Cover Plate Themis Computer...
Rugged Enterprise Server 200 Installation Guide 2.1.3 Jumper-Pin Configurations Caution: Use proper ESD grounding techniques when handling components. Wear an antistatic wrist strap and use an ESD-protected mat. Store ESD-sensitive components in antistatic bags before placing them on any surface.
Rugged Enterprise Server 200 Installation Guide 2.1.4 CPU Module Warning: Use proper ESD grounding techniques when handling components. Wear an antistatic wrist strap and use an ESD-protected mat. Store ESD-sensitive components in antistatic bags before placing them on any surface.
Figure 2-11. CPU Module Cover Plate Removed 3. Locate the CPU Module slot (0, 1, 2, or 3) on the Motherboard (see Figure 2-11 and Figure 2-12). Top of Board Figure 2-12. Locate the CPU Module Slot 2-11 Themis Computer...
Rugged Enterprise Server 200 Installation Guide 4. Installation Only. If you are installing a CPU Module, move the extraction levers to the 135-degree position (see Figure 2-13 and Figure 2-14, page 2- 13), insert it into the appropriate slot (Table2-3), lower the CPU Module along the vertical plastic guides, and press firmly until seated.
Caution: To ensure proper system cooling, any unused CPU slot(s) must contain a CPU filler panel in place of a CPU Module. Remember to replace the CPU Module Cover Plate and the four screws that secure it when installation or removal of a CPU Module has been completed. 2-13 Themis Computer...
Rugged Enterprise Server 200 Installation Guide 2.1.5 PCI Card Warning: Use proper ESD grounding techniques when handling components. Wear an antistatic wrist strap and use an ESD-protected mat. Store ESD-sensitive components in antistatic bags before placing them on any surface.
3. Using a No. 2 Phillips screwdriver, remove the screw securing the PCI card bracket tab to the system chassis. 4. Pull the upper two corners of the card straight up from the slot and remove it from the chassis. 5. Place the PCI card on an antistatic mat. 2-15 Themis Computer...
Rugged Enterprise Server 200 Installation Guide 2.1.6 UPA Graphics Card Warning: Use proper ESD grounding techniques when handling components. Wear an antistatic wrist strap and use an ESD-protected mat. Store ESD-sensitive components in antistatic bags before placing them on any surface.
Elite3D UPA Graphics card, see “Elite3D UPA Graphics Card Patch Information”, page 2-19. Installation 1. Power off the system (see “Powering Off the System”, page 2-2) and remove the Server Subsystem Assembly (see “Removing the Server Assembly”, page 2-4), including its protective cover plate. 2-17 Themis Computer...
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Rugged Enterprise Server 200 Installation Guide Note: The Elite3D Graphics card has a double-row connector that requires two levels of insertion. When installing this graphics card, ensure that the connector is fully seated into the slot. 2. Position the Elite3D card over one of the four slots on the Motherboard.
105363-06 (or a more current version of the patch, if available) should be installed. This patch is available through the upgrade CD included with your system (part 704- 6657), the SunSolve Online website at http://www.sun.com/service/online/ , or by contacting your authorized Themis representative. index.html 2-19 Themis Computer...
Rugged Enterprise Server 200 Installation Guide 2.1.7 DIMM Use the following procedures to remove and replace a DIMM. Warning: DIMMs consist of electronic components that are extremely sensitive to static electricity. Ordinary amounts of static electricity from clothing or work envi- ronment can destroy the DIMM.
Figure 2-18. Removing the Memory Riser Assembly 3. Using your hands, loosen the thumbscrews simultaneously until the assembly is loose. Caution: The memory riser assembly must come straight out of the Motherboard connectors to avoid damaging the connectors. 2-21 Themis Computer...
Riser Assembly straight up and out of the system. Note: To give components on the Memory Riser Assembly additional support, Themis has added a Riser Support Plate to the Assembly. This must be removed to access the DIMMs on the Riser Assembly.
DIMM (1 of 8) in Riser Assembly Motherboard DIMM (1 of 8) on Motherboard Figure 2-20. Remove the 8 Screws from the Riser Support Plate (A and B), then remove DIMM(s) from the Riser Assembly or Motherboard Surface (C) 2-23 Themis Computer...
Rugged Enterprise Server 200 Installation Guide 2.1.7.2 Removing a DIMM 1. If you have not already done so, power off the system (see “Powering Off the System”, page 2-2) and remove the Server Subsystem Assembly (see “Re- moving the Server Assembly”, page 2-4), including its protective cover plate.
Riser Assembly (see A in Figure 2-21, page 2-24) or the Motherboard (see B in Figure 2-21, page 2-24). Note: For optimum memory performance, consider interleaving issues when in- stalling DIMMs. See section on “Memory Interleaving”, page 1-8, in Chapter 2. Figure 2-22. Allocation of DIMMs according to Bank 2-25 Themis Computer...
Rugged Enterprise Server 200 Installation Guide Important: Review the important memory installation information below before you begin replacing or installing the memory. DIMMs are arranged in four banks, each bank consisting of four slots. The four slots in each bank are separated, with two slots on the Motherboard, and two slots on the memory riser assembly.
Caution: Be careful to stay within the internal when inserting the board guides Memory Riser Assembly. The Assembly will not seat if it is not between the guides. 3. Using your hands, tighten the thumbscrews simultaneously until they are both finger-tight. 2-27 Themis Computer...
Rugged Enterprise Server 200 Installation Guide Torque-Indicator Driver Thumbscrew Stop turning thumbscrew when torque-indicator driver touches Figure 2-23. Setting the Memory Riser Assembly Thumbscrew Torque 4. Using the short leg of the torque-indicator driver, alternately turn each thumb- screw clockwise one turn at a time. Stop turning each thumbscrew as soon as...
Module Assembly bracket tab to the system chassis (see Figure 2-24). Warning: Avoid damaging the connector by not applying force to one end or one side of the module. Figure 2-24. Removing and Replacing the Audio Module Assembly 2-29 Themis Computer...
Rugged Enterprise Server 200 Installation Guide 4. At the two upper corners of the audio module assembly, pull the module straight up from the slot. 5. Remove the audio module assembly. 6. Place the audio module assembly on an antistatic mat.
Note: The NVRAM/TOD contains the system host identification (ID) and Ether- net address. If the same ID and Ethernet address are to be used, consult your au- thorized Themis sales representative to confirm a NVRAM/TOD part number prior to replacement.
Rugged Enterprise Server 200 Installation Guide 3. Grasp the NVRAM/TOD carrier at each end and pull straight up. It is OK to gently wiggle the carrier as necessary. 4. Place the removed NVRAM/TOD and carrier on an antistatic mat. 2.1.9.2 Replacing the NVRAM/TOD Assembly 1.
Using the two holes in the metal shroud as a grip, lift the Converter straight up. This will automatically disconnect the Converter from con- nectors J4105 and J4108 on the Motherboard. c. Remove the Converter from the chassis. 2-33 Themis Computer...
Rugged Enterprise Server 200 Installation Guide 2.1.10.2 Replacing the DC-To-DC Converter Assembly Replace the DC-to-DC Converter Assembly as follows: 1. Position the DC-to-DC Converter Assembly connectors over the Mother- board connectors J4105 and J4108. 2. Using a No. 2 Phillips screwdriver, tighten the captive screw securing the DC- to-DC converter assembly to the Motherboard.
1 act as the system controller for any other VME boards that may be installed. System I/O Panel VME I/O Board (10 total) SLOT: 9 10 VME I/O Fan Tray Figure 2-27. The VME I/O Subsystem 2-35 Themis Computer...
Rugged Enterprise Server 200 Installation Guide Use the following procedure to remove or replace a VME board. 2.2.1 Removing a VME Board 1. Disconnect any external cables connected to the VME board. 2. Unscrew the top and bottom screws holding the VME board to the RES-204.
2. Carefully insert the disk drive into one of the empty drive slots and push its Drive Latch until the drive has mated with its connector at the back of the slot. Before the drive has fully mated with its connector, the Drive Latch will 2-37 Themis Computer...
5. Reconnect the single cable (combined power and data) to the CD-ROM. 6. Position the CD-ROM drive within the Server Subsystem Assembly so that the mounting screw holes are aligned (see Figure 2-29 on page 2-40). 7. Insert and tighten all Phillips-head mounting screws previously removed. 2-39 Themis Computer...
Caution: When pulling the power supply from the RES-204 chassis, hold it at the bottom to prevent it from falling and damaging the unit. 2.5.2 Replacing a Power Supply 1. If you have not already so, power off the system (see “Powering Off the Sys- tem”, page 2-2). 2-41 Themis Computer...
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Rugged Enterprise Server 200 Installation Guide 2. Carefully insert the power supply into an empty slot and push it until it has mated with its connector at the backplane. 3. Refasten the latch at the top of the power supply.
[A more detailed description of the Server fans is provided in the section “Cooling System Monitoring and Control”, page 4-4, in Chapter 4, "Managing Your Sys- tem".] Fan Slots Server Fan Filter Fan 3 Fan 2 Fan 1 Detailed Top View Figure 2-30. Location of the RES-204 Server Fans 2-43 Themis Computer...
Rugged Enterprise Server 200 Installation Guide Warning: Use proper ESD grounding techniques when handling components. Wear an antistatic wrist strap and use an ESD-protected mat. Store ESD-sensitive components in antistatic bags before placing them on any surface. 2.6.1 Removing the Server Fans 1.
Caution: Improper seating of any of the three Server fans will cause reduced air flow to the Server Assembly and its CPU Modules, resulting in excessive heat and a resulting shutdown. 2-45 Themis Computer...
Rugged Enterprise Server 200 Installation Guide 2.6.3 Removing and Replacing the Server Fan Filter Improper cooling of the Server Assembly when all three fans are working optimally may be the result of a dirty Server Fan Filter. Use the following procedure to remove and replace this Filter.
Use the following procedure to remove and replace the VME Fan Tray. 1. Before starting, a spare VME Fan Tray must be available for installation. [Call your authorized Themis representative to place an order.] 2. Unfasten the two captive thumbscrews at the front of the VME Fan Tray (see Figure 2-34).
Caution: If the VTAC status LED stays red after you have determined that the Fan Tray has been correctly installed, the system will have to be shut down until the problem has been corrected. Call your authorized Themis representative or Themis Customer Service for assistance.
Note: Themis Computer strongly recommends that the information requested in the tables of this chapter be completed so that, when you call to report a particular problem, experienced technicians and engineers can arrive at a quick diagnosis and successful solution.
RES-204 Server Checklist To record the configuration of the Server subsystem of your Rugged Enterprise Server 200, please fill out Table 3-1, "RES-204 Server Configuration" on the follow- ing fold-out page as accurately as you can. If you require help entering particular details, call your Themis Computer distributor directly or Themis Customer Service at (510) 252-0870.
Enter Fair mode (F) or Demand (non-Fair) mode (D). See http://www.vita.com, Section 3.3.2. Can be any value: ROR (Release On Request) or RWD (Release When Done). See http://www.vita.com for details. Timeout Timeout = For example, 64 microseconds, 16 microseconds, or None Themis Computer...
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Rugged Enterprise Server 200 Installation Guide Themis Computer...
- Required Slot 2 (See Table3-2 for description) Slot 3 (See Table3-2 for description) Slot 4 (See Table3-2 for description) Slot 5 (See Table3-2 for description) Slot 6 (See Table3-2 for description) Slot 7 (See Table3-2 for description) Themis Computer...
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Table 3-3. RES-204 VME-I/O Configuration—Master and Slave Access Modes Rugged Enterprise Server 200 Installation Guide VME Master Access Mode VME Slave Access Mode Enter SGL or BLT**; Enter SGL or BLT**; Can the (A)ddress and (D)ata are in bits Installed...
Managing Your System This chapter contains information about managing your system after it has become operational. A Rugged Enterprise Server 200 system requires two general types of management applications: software to manage the Sun Solaris operating system that runs the Server portion of the system, and both hardware and software to monitor and control critical aspects of RES-204 performance.
Rugged Enterprise Server 200 Installation Guide Themis Management Applications Themis management applications consist of hardware and software that monitor and control several components and parameters of the system that are critical to main- taining safe operating power and cooling levels. These components/parameters include: •...
4—Managing Your System Themis Management Applications Important: Remember that the power key itself has two positions only—ON when turned clockwise, and OFF when turned counterclockwise. Table 4-1. Power Key-Switch LED Interpretation Status Green Power Supply 1 is powered up with all outputs op-...
Rugged Enterprise Server 200 Installation Guide 4.2.2 VME DC Power Voltage Monitoring Each VME DC power voltage (+2V, +3.3V, +5V, +12V, -12V, and +28V) is moni- tored to make sure that it does not exceed overvoltage (125%) and overload (115%) conditions.
The three 80-mm fans used to cool the VME I/O Subsystem are contained in a single tray that provides 200 CFM (cubic feet per minute) of air to all installed boards in the 10 VME slots above it. Easily removed and hot-swappable, the VME I/O Fan Tray (see Figure 4-2) contains a thermal sensor to record the temperature of the air being passed through the system.
Rugged Enterprise Server 200 Installation Guide VME I/O Subsystem, and a speed-control input with read-write access through pro- grammable registers. By reading the status of the tachometer output, the fan control- Air Intake Vents; 6 total (Disk Drive section) VME I/O Fan Tray...
4—Managing Your System Themis Management Applications increase or decrease the amount of air flow through the system. Regulating the speed of the Fan Tray not only acts as a temperature control, but as a noise-reduction mechanism as well. In addition to regulating Fan Tray speed, the controller can turn the Fan Tray completely off.
VME Buffer/Alarm Board in VME slot 1, which in turn communicates through a VME Bridge Cable interface connected to a Themis VME-Bridge PCI Card (see Figure 4-5) installed in PCI slot 3 of the Server Sub- system (see Figure 2-15 on page 2-14).
Switch Description Interpretation Recessed pushbutton switch, when pressed, will restart the SYSR VME System Reset VME Subsystem * Themis-designed circuit that monitors Server CPU malfunctions. ** The entire system, including the Server Subsystem, may be down. Themis Computer...
Rugged Enterprise Server 200 Installation Guide Figure 4-6. RES-204 Front-Panel LEDs and VME Reset Switch (SYSR) 4.3.2 VME Buffer/Alarm Jumper-Pin Configurations The VME Buffer/Alarm Board contains multiple sets of jumper pins that are used to configure different operations used to control RES-204 performance. These jumper- pins are shown in Figure 4-7, with configurations and descriptions in Table 4-3.
In-system reprogramming of the U2101 chip can be performed by an external controller (connected to J2501). JP2501 In-system reprogramming of the U2101 chip can be performed by an on-board controller (PLD U2531). Call Themis Customer Support. JP0502 Call Themis Customer Support. 4-11 Themis Computer...
Rugged Enterprise Server 200 Installation Guide VME-Bridge Card Jumper-Pin Configurations The VME-Bridge PCI Card contains three sets of jumper pins that are used to con- figure the VME system-reset function. These jumper-pins are shown in Figure 4-8, with configurations and descriptions in Table 4-4 on page 4-13.
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DO NOT pass the VME System Reset (SRST) signal to the PCI Reset function. Default: Receive the VME System Reset signal (SRST) from the backplane. JP0503 DO NOT receive the VME System Reset (SRST) signal from the backplane. 4-13 Themis Computer...
Rugged Enterprise Server 200 Installation Guide Monitoring Power Supplies Each power supply can be monitored through programmable registers described later in this chapter (see “Register Address Map Summary” on page 5-24). Each power supply has one global “power-OK” status signal. Additionally, each DC out- put is monitored independently (+5V, +12V, -12V, +3.3V).
The VME Buffer/Alarm Card will provide two (2) relay contact closure signal ports. Each port will be a three-wire interconnect: NC, NO, and common. Output port relays have the characteristics of Table 5-2 on page 5-3. Table 5-2. Output Port Parameters Parameter Units Switching Voltage Volts Themis Computer...
Rugged Enterprise Server 200 Installation Guide Switching Current Amps Carry Current Amps Switching Frequency Contact Resistance mOhms 5.3.4.3 Connectors There are two connectors for the VME Buffer/Alarm user interface, one for inputs and one for outputs. The input connectors will accommodate 16 lines, 8 for signals and 8 for ground returns.
Read Only), NA (for Not Assigned), or FX (for any fixed value “0” or “1”). The soft- ware should ignore the status of any NA bits, although the read access will probably return the value “0’ in almost all circumstances. The test programmer may use the “FX” bits for test purposes. Themis Computer...
Rugged Enterprise Server 200 Installation Guide 5.4.1 LED Control/Status Register: Address Offset 0x00 This register is used to control two green LEds located on the VME Buffer/Alarm Card. Table 5-5. Led control register (read mode) Bit # Type Name Reset value Description Value to be written to the addressable bit.
0 = Relay set in its inactive or unpowered mode 1 = Relay set in its active mode relay0 Control the relay #0 0 = Relay set in its inactive or unpowered mode 1 = Relay set in its active mode Themis Computer...
Rugged Enterprise Server 200 Installation Guide 5.4.5 PS1 / PS2 / PS3 Status Register: Address Offset 0x10 / 0x14 / 0x18 The three AC/DC power supplies PS1, PS2, and PS3 are not hot-swappable and the inhibit function is not accessible to the S/W (unlike the RES-1400).
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[8..15]. If the result is 0x00, this indicates there is no DC voltage source failure. In the early version of this product V1+/-,V2+/- are not connected. An OBP variable should be defined to set the appropriate DC_mask byte in bits [8..15] for further evolutions of the product. Themis Computer...
Rugged Enterprise Server 200 Installation Guide 5.4.7 Thermal Sensor Control/Status Registers: Address Offset 0x20, 0x24, 0x28 There are three thermal sensors, all identical (Dallas Semiconductor part DS1620) and controlled and monitored the same way. The thermal sensors are labelled Therm 1,2,3 (addresses 0x20, 0x24, 0x28).
5 = selects the VME fan #3 tach pulse as the tach clock signal 6 = selects the VME fan #4 tach pulse as the tach clock signal 0,1,2,7 not used (i.e, tach clock signal set to low). 15..12 Read 0. 5-11 Themis Computer...
Rugged Enterprise Server 200 Installation Guide Table 5-12. VME fan control/status register (read mode) (Continued) Bit # Type Name Reset value Description LTach4 Status of the VME fan #4 alarm signal. 0 = No alarm 1 = Alarm. The tachometer does not pulse anymore.
Code 0xf is reserved for engineering. 11..0 Revision Revision of the main VME Buffer/Alarm Card PLD. Code 0x0 and 0xfff reserved for Themis. 5.4.10 Interrupt Enable Register: Address Offset 0x34 This is the global interrupt enable register of the VME Buffer/Alarm Card.
Rugged Enterprise Server 200 Installation Guide Table 5-14. Interrupt Enable Register (Read Mode) (Continued) Bit # Type Name Reset value Description Therm#2 Enable the Thermal sensor #2 high threshold interrupt high threshold 0 = Mask the thermal sensor #2 high threshold interrupt...
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(see VME Buffer/Alarm Card interrupt in the description of the H/W imple- mentation of the Cheerio on the bridge card.) and then transmitted to the system through PCi interrupts. 5-15 Themis Computer...
Rugged Enterprise Server 200 Installation Guide VME Bridge Card Registers This section deals specifically with all registers located on the VME Bridge Card and related to I/O monitoring of the Server Subsystem. 5.5.1 Server Temperature Sensor Auxiliary Register (Address 1ff.f172.0000) See description of this register in the Cheerio user’s manual.
See description of this register in the Cheerio user’s manual. Table 5-20. Server temperature shutdown register (read/write mode) Bit # Type Name Reset value Description 31..5 to be ignored flow_irqen DS1620 shutdown temperature interrupt enable 3..1 to be ignored air_flow DS1620 shutdown temperature interrupt status 5-17 Themis Computer...
Rugged Enterprise Server 200 Installation Guide 5.5.6 Server Fan Status Register (Address 1ff.f100.0000) See description of this register in the Cheerio user’s manual. Table 5-21. Server fan status register (read/write mode) Bit # Type Name Reset value Description read as 0.
UltraSparc processor. The UPA address space is divided into several ranges, one for main on-board memory, one for the UPA64S, and one for the PCI. The last address window allows access to all PCI space (configuration, memory, IO). 200.0000.0000 PCI memory space (Segment B) PCI memory space (Segment A) 1ff.0000.0000...
Rugged Enterprise Server 200 Installation Guide The VME Buffer/Alarm Card resources are attached to the CS2 of the Cheerio. Therefore, the base address of the VME Buffer/Alarm Card registers is given by the content of the BAR1 register in the Cheerio PCI configuration space at offset 0x14 (in other words at 1fe.0140.0014) plus the offset 0x10.0000 associated with the CS2.
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Output: Readable formatted printout of the status register for each power supply, DC voltage, fan and the temperature of every element. Command #9: register write command Name: wreg Argument: address offset and data to be written all in hex format. 0x..5-21 Themis Computer...
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Rugged Enterprise Server 200 Installation Guide Output: Error message if parameter out of range. Command #10: register read command Name: rreg Argument: address offset in hex format. 0x..Output: Error message if parameter out of range or data in hex and eligible form.
• slave32_en: This variable (true or false) defines if the slave window in A32 mode must be enabled or not. • vme_irqen: VME interrupt enable default value (8 bits with bit 0 = 0). This is 5-23 Themis Computer...
Rugged Enterprise Server 200 Installation Guide the value to be programmed into the Universe interrupt enable register after power-up. This determines which interrupts on VME can be acknowledged. Register Address Map Summary Table 5-22. RES-204 Monitoring Register Address Summary Name...
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Statements.............. A-5 A.5 Agency Compliance..................A-7 A.6 German Acoustic Compliance ..............A-7 A.7 Safety Agency Compliance Statement ............A-8 Please read the appropriate section that corresponds to the marking on your Themis product before attempting to install the product. Themis Computer...
Networking connections can be made using unshielded twisted-pair (UTP) cables. Modifications: Any modifications made to this device that are not approved by Themis Computer may void the authority granted to the user by the FCC to operate this equipment. A.1.2...
Rugged Enterprise Server 200 Installation Guide Declaration of Conformity The following page describes the declaration of conformity for the RES-204 server. Themis Computer...
A—Regulatory and Safety Compliance Statements Regulatory Compliance Statements The following provides the regulatory compliance statements for the RES-204. Themis Computer...
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Rugged Enterprise Server 200 Installation Guide Themis Computer...
When installed and operated in accordance with this service manual, the EMC class marked on your system unit label remains the same. German Acoustic Compliance ACHTUNG: Der arbeitsplatzbezogenr Schalldruckpegel nach DIN 45 635. Teil 1000 beträgt 70 dB(A) order weniger. Themis Computer...
Appendix Rugged Enterprise Server 200 Model Specifications Model RES-204 B.1.1 Physical Specifications Table B-1. RES-204 Physical Specifications Parameter United States Metric Height 17.5 inches 44.5 cm Width 16.875 inches 42.9 cm Depth 20 inches 50.8 cm Weight 135 pounds, approximate...
Rugged Enterprise Server 200 Installation Guide Table B-2. RES-204 Clearance and Service Access Parameter United States Metric Front 32 inches 82 cm Rear Not Applicable — Left Not Applicable — Right Not Applicable — Table B-3. RES-204 Shipping Specifications Parameter...
B—Rugged Enterprise Server 200 Model Specifications Model RES-204 Table B-4. RES-204 Electrical Specifications (Continued) Parameter Value Input Limit Volt-Ampere rating 1440 VA BTU rating 3500 BTU Power factor 0.92 - 0.99 Leakage 6 mA maximum @240 VAC Plug type U.S.
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C.6.2 External UTP-5 Cable Lengths............C-19 C.7 Audio Connectors ..................C-19 C.8 UPA Graphics Card Connectors ..............C-20 C.8.1 Expert3D Graphics Card..............C-21 C.8.2 Creator3D Graphics Card ..............C-23 C.8.3 Elite3D Graphics Card..............C-23 Procedures contained in this chapter must be performed by qualified service-person- nel. Themis Computer...
Rugged Enterprise Server 200 Installation Guide Power Connectors There are eight power connectors on the Ultra-80 Motherboard. Table C-1 lists these power connectors, connector use, and the supporting figure and table. Figure C-1 on page C-3 identifies Motherboard connector locations.
Table C-5. DC-to-DC Converter Connector J4108 Pin Description Signal Description Over voltage protect Voltage at the common collector Voltage at the common collector Ground Ground Ground Ground Voltage at the common collector Voltage at the common collector POWER_OK Power okay Themis Computer...
Rugged Enterprise Server 200 Installation Guide Figure C-6. PCI Fan Connector J4109 Table C-6. PCI Fan Connector J4109 Pin Description Signal Description FAN_V_OUT0 Fan voltage Ground Figure C-7. CPU Fan Connector J4110 Table C-7. CPU Fan Connector J4110 Pin Description...
Table C-8. Combined Cable Assembly Connector J4111 Pin Description Signal Description Voltage at the common collector SPEAKER_OUT+ Speaker out + SWITCH_L Switch low POWERON_L Power on low SYS LED System LED SPEAKER_OUT- Speaker out - Ground INTERLOCK_L Interlock low Themis Computer...
Rugged Enterprise Server 200 Installation Guide Figure C-9. Peripheral Power Cable Assembly Connector J4112 Table C-9. Peripheral Power Cable Assembly Connector J4112 Pin Description Signal Description Voltage at the common collector Voltage at the common collector Voltage at the common collector...
Table C-10. Serial Port A and B Connector Pin Assignments Signal Description Not connected SER_TDX_A_CONN Transmit Data SER_RXD_A_CONN Receive Data SER_RTS_A_L_CONN Ready To Send SER_CTS_A_L_CONN Clear To Send SER_DSR_A_L_CONN Data Set Ready Signal Ground SER_DCD_A_L-CONN Data Carrier Detect BUTTON_POR Power-on reset BUTTON_XIR_L Transmit internal reset C-11 Themis Computer...
Rugged Enterprise Server 200 Installation Guide Table C-10. Serial Port A and B Connector Pin Assignments (Continued) Signal Description +5Vdc +5 VDC Not connected Not connected Not connected SER_TRXC_A_L_CONN Transmit Clock Not connected SER_RXC_A_L_CONN Receive Clock Not connected Not connected...
Rugged Enterprise Server 200 Installation Guide Parallel Port Connector The parallel port connector (J2702) is a DB25 connector located on the back edge of the Ultra 80 Motherboard. Figure C-12. Parallel Port Connector Pin Configuration Table C-12. Parallel Port Connector Pin Assignments...
Rugged Enterprise Server 200 Installation Guide Twisted-Pair Ethernet Connector The twisted pair Ethernet (TPE) connector (J2401) is an RJ45 connector located on the back edge of the Ultra 80 Motherboard. Caution: Connect only TPE cables into the TPE connector. Figure C-14. TPE Connector Pin Configuration Table C-14.
Figure C-15. Audio Connector Configuration (I/O Panel is Opposite Order) Table C-16. Audio Connector Line Assignment Component Headphones Line Out Line In Microphone Left channel Left channel Left channel Left channel Ring (center) Right channel Right channel Right channel Right channel Shield Ground Ground Ground Ground C-19 Themis Computer...
Rugged Enterprise Server 200 Installation Guide UPA Graphics Card Connectors The UPA graphics card connector is located on the UPA graphics card. A general pin configuration is given in Figure C-16 and Table C-17. Specific graphics cards are described in the following sections.
Table C-18. Expert3D Video Output Port Signal Name Red analog video Green analog video Blue analog video DDC SCL (serial clock) DDC power (5.0V) (Fused, will supply up to 300mA, limited to 1.0A.) No connection Ground (DDC return) C-21 Themis Computer...
Rugged Enterprise Server 200 Installation Guide Table C-18. Expert3D Video Output Port (Continued) Signal Name Composite sync DDC SDA (serial data) Vertical sync No connection No connection Ground (sync return) C.8.1.2 Stereo Output Port Figure C-18 and Table C-19 show the Expert3D stereo connector and pinout signals.
Expert3D (see previous section). C.8.3 Elite3D Graphics Card External I/O ports of the Elite3D graphics card are accessible through the connector panel on the card and is the same as that for Expert3D (see previous section). C-23 Themis Computer...
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